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Chevrolet Cosworth Vega

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Subcompact car is a North American classification for cars smaller than a compact car . It is broadly equivalent to the B-segment (Europe), supermini (Great Britain) or A0-class (China) classifications.

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44-600: The Chevrolet Cosworth Vega is a subcompact four-passenger automobile produced by Chevrolet for the 1975 and 1976 model years. It is a limited-production version of the Chevrolet Vega , with higher performance. Chevrolet developed the car's all-aluminum inline-four 122 cu in (1,999 cc) engine, and British company Cosworth Engineering designed the DOHC cylinder head. 5,000 engines were built. 3,508 cars were made. They were priced nearly double that of

88-467: A Car and Driver feature alerted the public to an upcoming 140 hp (100 kW) Cosworth Vega. The engine needed more dynamometer time, new cam profiles to trade some high-end power for more low-end torque , and a tubular header to replace the cast iron exhaust manifold . Although delayed, the project now received higher priority, more engineering manpower and more funding. Chevrolet dealers began accepting large deposits for early delivery. The design

132-429: A Pulse Air system, functionally the same as an air pump but without the pump's six-horsepower loss. A larger catalytic converter further guarded against power loss. More advanced ignition timing, and the lead-free fuel required with the converter, prevented exhaust-valve failure. Chevrolet required all engines to survive 200 hours at full load. The Cosworth lasted over 500 hours. For a clutch burst test, Cale Wade revved

176-599: A stainless steel exhaust header and Bendix electronic fuel injection (EFI), with four injector valves, an electronic control unit (ECU), five independent sensors and two fuel pumps . Some 60 lb (27 kg) lighter than the SOHC Vega engine, it develops maximum power at 5,600 rpm and is redlined at 6,500 rpm, whereas the SOHC Vega engine peaks at 4,400 rpm and runs to 5,000 rpm. Final ratings are 110 hp (82 kW) at 5,600 rpm, 107 lb⋅ft (145 N⋅m) of torque at 4,800 rpm. 3,508 of

220-504: A " houndstooth " type named sport-cloth. In January, a "Sky-Roof" with tinted reflectorized sliding glass and 8-track tape player options were introduced. In February, eight 1976 Vega exterior colors were added: Antique White, Dark Blue Metallic, Firethorn Metallic, Mahogany Metallic, Dark Green Metallic, Buckskin, Medium Saddle Metallic, and Medium Orange; plus two additional interior colors, Firethorn and Buckskin. 1,447 1976 models were built. In November 1975, it had been decided to discontinue

264-510: A 12-car development program to accumulate test mileage in a range of environments including high altitude, heat and cold, to test the engine’s eligibility. At the GM desert proving ground, the car reached 122 mph (196 km/h). In April, 1973 the design was frozen and two cars were built to accumulate mileage for EPA emission certification. The press was notified of the program and in August 1973

308-470: A 1974 pre-production Cosworth Vega's time of 7.7 seconds was the fastest that year. Testing a 1975 model, the magazine said: "The outstanding feature of the Cosworth Vega is its excellent balance. Roll-stiffness distribution is ideal, with little understeer entering a turn, and just the right amount of drift from the tail as you put your foot down to exit . . . Through the woods or down a mountain,

352-611: A 7.5-inch (190 mm) ring gear. A limited slip differential was optional. Included were GT springs, shocks, and stabilizer bars (larger at the rear than the Vega GT's); exclusive BR70-13 BSW radial tires on British-made 6 inch, gold-painted cast aluminum wheels with Chevy center caps; black-finished wiper arms, H.D. radiator and provisions for “Fast Steer” option. The Cosworth was the first Chevrolet passenger car with electronic fuel injection. Air conditioning, power steering and power brakes were not offered. A pilot line 1976 model

396-468: A base Vega and only $ 900 below the 1975 Chevrolet Corvette . Known at Cosworth Engineering as Project EA, a Cosworth racing engine based on the Vega aluminum block produced a reported 260 hp (190 kW) and powered Chevron and Lola race cars to wins in the 2-liter class in their first outings. The ZO9 Cosworth Vega engine is a de-tuned version. Bore, stroke and valve sizes are identical but it lacks

440-562: A group of younger buyers who otherwise shop for used cars. While fuel prices at the time were increasing, the small cars were planned before fuel prices soared; for example, Honda had announced that it would release a subcompact model as early as 2004. By 2008, sales of subcompact cars had dramatically increased in the wake of a continuing increase of fuel prices. At the same time, sales of pickup trucks and large sport utility vehicles had dropped sharply. By April 2008, sales of Toyota’s subcompact Yaris had increased 46 percent, and Honda’s Fit had

484-619: A higher average transaction price. Models that were no longer sold in the United States by the end of the decade include the Mazda 2 (discontinued after 2014), Scion xD (2016), Toyota Prius C (2017), Ford Fiesta (2019), Smart Fortwo (2019), Fiat 500 (2019), Toyota Yaris (2020), Honda Fit (2020), and Chevrolet Sonic (2020). Clutch#Automobile powertrain Too Many Requests If you report this error to

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528-547: A long way at that, is the Cosworth Vega. It had the fastest 0-60 time, the fastest quarter-mile time, and tied with the Saab for the shortest braking distance". "The Cosworth is American, and a collector's item, and it came close, damn close to winning the whole thing." Car and Driver chose the Cosworth Vega as one of the "10 Best Collectible Cars" in its fourth annual Ten Best issue, saying: "We're talking about historical significance here." Subcompact car According to

572-497: A record month with an increase of 54 percent. However, low fuel prices and the added room in SUVs impacted subcompact sales negatively in the late 2010s. During this period, industry executives and analysts said that the subcompact car market was returning to historical norms after an unusual period when manufacturers had expanded small car lineups in anticipation of rising demand fueled by rising fuel prices, which has since eased. In

616-540: A removable cam-carrier that doubles as a guide for the valve lifters. Each camshaft has five bearings and is turned by individual cam gears on the front end. The camshafts , water pump and fan are driven by a fiberglass cord-reinforced neoprene rubber belt, much like the Vega 140 cu in (2,294 cc) engine. The cylinder head has sintered iron valve seats and cast iron valve seats. Race-bred forged aluminum pistons with heat-treated forged steel crankshaft and connecting rods enhance durability. The engine has

660-482: A second vehicle for use around town, not as a primary car. The Volkswagen Beetle was marketed with advertising pointing out the car's unconventional features as strengths and to get buyers to "think small." Prompted by the British government for exports, Ford was one of the first companies to try and sell inexpensive small cars in volume. From 1948 to 1970, approximately 250,000 economical English Fords were imported to

704-466: Is however, the Cosworth Vega is still way down the excitement ladder from what it would be with another 30 or 40 bhp . Then it would really be something." Road Test magazine, in its 1976 "Supercoupe Shootout"— Alfa vs. Mazda vs. Lancia vs. Saab vs. Cosworth Vega—said: "The results are in Figure 2. Read 'em and weep, all you foreign-is-better nuts, because right there at the top, and by

748-452: Is very good [...] All the drivers agreed that it is a far better handling car than those Vega derivatives such as the Monza that have been fitted out with V6 or V8 engines [...] We can't resist saying that with the Cosworth Vega engine, the Vega now runs the way it should have run all the time—easy, smooth, good response, good handling: a nice balance between performance and economy. Sweet as it

792-599: The A-segment/city car category (such as the Chevrolet Spark and Smart Fortwo) are sometimes called subcompacts in the U.S., because the EPA's name for this smaller category — "minicompact" — is not commonly used by the general public. The prevalence of small cars in the United States increased in the 1960s due to increased imports of cars from Europe and Japan. Widespread use of the term subcompact coincided with

836-686: The Ford Mustang II temporarily downsized from the pony car class to become a subcompact car for its second generation. The Monza with its GM variants Pontiac Sunbird , Buick Skyhawk , Oldsmobile Starfire , and the Mustang II continued until the end of the decade. The Chevrolet Chevette was GM's new entry-level subcompact introduced as a 1976 model. It was an 'Americanized' design from Opel , GM's German subsidiary. Additionally, subcompacts that were imported and marketed through domestic manufacturers' dealer networks as captive imports included

880-575: The Renault Le Car and the Ford Fiesta . In 1977, the U.S. Environmental Protection Agency (EPA) began to use a new vehicle classification system, based on interior volume instead of exterior size. Sedans with up to 100 cubic feet of passenger luggage volume were classified as subcompact. There was not a separate subcompact station wagon class with all up to 130 cubic feet of volume classified as "small." In 1978, Volkswagen began producing

924-715: The Suzuki Cultus (a three-cylinder hatchback, badged as the Chevrolet Sprint) and the Isuzu Gemini (a four-cylinder hatchback/sedan badged as the Chevrolet Spectrum). Subcompact cars were highly popular in the 1990s due to their affordability and fuel efficiency. These cars typically had engines under 1.6 liters and were ideal for city driving. During the 1990s GM offered the Geo brand featuring

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968-462: The U.S. Environmental Protection Agency (EPA) car size class definition, the subcompact category sits between the "minicompact" and " compact " categories. The EPA definition of a subcompact is a passenger car with a combined interior and cargo volume of 85–99 cubic feet (2,410–2,800 L). Current examples of subcompact cars are the Nissan Versa and Mitsubishi Mirage . The smaller cars in

1012-645: The "Rabbit" version of the Golf — a modern, front-wheel drive design— in Pennsylvania. In 1982, American Motors began manufacturing the U.S. Renault Alliance — a version of the Renault 9 — in Wisconsin. Both models benefiting from European designs, development, and experience. To replace the aging Chevette in the second half of the 1980s, Chevrolet introduced marketed imported front-wheel drive subcompact cars:

1056-510: The 5,000 engines were used. GM disassembled about 500 and scrapped the remainder. Car and Driver said in August 1973: "Cosworth Vega 16-Valve. More than an engine. A taut-muscled GT coupe to devastate the smugness of BMW 2002tii 's and 5-speed Alfa GTV 's. A limited run of 4000 machines, each one built away from the tumult of the assembly line to precision tolerances, as a show of technical force by Chevrolet. All of them will be collector's items." The magazine's History of 0-60 article said

1100-468: The Cosworth is a feisty aggressor willing, if not altogether able to take on the world's best GT cars." Motor Trend magazine's test of a 1975 version said it "goes like the proverbial bat out of Carlsburg Caverns [...] At moderate speeds, the car is as close to neutral handling as any American car I have ever driven..." The Road & Track test of a 1976 model said: "The Cosworth Vega's handling

1144-566: The EA engine’s dry sump lubricating system (unnecessary in a street use car), has a lower compression ratio and different valve timing, and uses Bendix electronic fuel injection instead of Lucas mechanical injection to cope with a wider range of operating conditions as well as emission controls. In March, 1970 John DeLorean , GM’s general manager and vice-president, sent engine designer Calvin Wade to England in search of cylinder head technology to improve

1188-628: The Suzuki-built Metro subcompact. Subcompact cars of the 1990s typically featured a small footprint, lightweight design, and engines with displacements generally under 1.6 liters. They were designed to provide maximum interior space while maintaining a compact exterior, making them ideal for city driving and parking. Several models defined the subcompact car market during the 1990s. Some of the most notable include: The 1990s focused on fuel efficiency and emissions, leading to innovations in fuel injection and aerodynamics. These subcompacts set

1232-595: The U.S. in limited volumes, including the 1930 American Austin (later called the American Bantam) and the 1939 Crosley . From the 1950s onwards, various imported small cars were sold in the U.S., including the Nash Metropolitan , Volkswagen Beetle , and various small British cars. The term subcompact did not yet exist, so the Metropolitan was labeled a "compact or economy car" and marketed as

1276-544: The US while over 235,000 went to Canada. Models such as the 1960 Ford Anglia were promoted as "The world's most exciting light car." Due to the increasing popularity of small cars imported from Europe and Japan during the late 1960s, the American manufacturers began releasing competing locally-built models in the early 1970s. The AMC Gremlin was described at its April 1970 introduction as "the first American-built import" and

1320-420: The United States, the segment experienced a 50 percent drop in sales in the first half of 2020 compared to 2019. In Canada, the subcompact share of the car market shrank to 1.6 percent for the year ending 2020, down from 2.4 percent in 2019. As a result, manufacturers stopped offering subcompact models and focused on larger cars instead, including subcompact crossover SUVs which offer higher profit margins and

1364-441: The Vega's performance. Fuel injection would be needed to control emissions without power loss; also stronger internal parts to work with the existing block and the Cosworth head. That summer, DeLorean authorized Wade to build a prototype Cosworth Vega engine. A meager budget, and resistance from managers between Wade and DeLorean, meant low priority for the project, but once approved by DeLorean it could not be killed. In June, 1971

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1408-521: The car after the 1976 model year. Total production of 3,508 cars ended in July 1976 with a Medium Saddle Metallic model delivered to a Cleveland, Ohio dealer. 190,321 Vega hatchback coupes were produced in the same period. The Cosworth Vega Twin-Cam engine is a 122 cu in (1,999 cc) inline-four with die-cast aluminum alloy cylinder block and Type 356 aluminum alloy , 16-valve cylinder head with double overhead camshafts ( DOHC ) held in

1452-569: The early 1970s increase in subcompact cars built in the United States. Early 1970s subcompacts include the AMC Gremlin , Chevrolet Vega , and Ford Pinto . The term subcompact originated during the 1960s. However, it came into popular use in the early 1970s, as car manufacturers in the United States began to introduce smaller cars into their line-up. Previously, cars in this size were variously categorized, including "small cars" or "economy cars". Several of these small cars were produced in

1496-476: The engine to 9,400 rpm under its own power without damage to clutch or engine. Three cars, in three different configurations, resumed mileage accumulation in September 1974. By January, 1975 the mileage was completed with no failures. One configuration stayed within 1975 California limits, making the Cosworth Vega the only GM car certified for all 50 states. On March 14, 1975 the EPA emissions certificate

1540-625: The first U.S. built subcompact car. Also introduced in 1970 were the Chevrolet Vega and Ford Pinto . Plans for the subcompact AMC Gremlin pre-dated Vega and Pinto by several years because of AMC's strategy to recognize emerging market opportunities ahead of the competition. Sales of American-built "low weight cars" (including subcompacts) accounted for more than 30% of total car sales in 1972 and 1973, despite inventory shortages for several models. The Gremlin, Pinto and Vega were all rear-wheel drive and available with four-cylinder engines (the Pinto

1584-458: The first car rose far in excess of the permitted 3 grams per mile (1.9 g/km), owing to burned exhaust valves. For certification, five months’ durability miles would have to be re-accumulated. Development resumed, to improve emissions durability and ready the engine for more stringent 1975 standards. The fuel injection was redesigned for better air distribution. High-energy electronic ignition and mandatory catalytic converter were added; also

1628-605: The original Chicago Auto Show vehicle, with a clear Plexiglas hood, is in the GM Heritage Collection. All 2,061 1975 Cosworth Vegas were finished in black acrylic lacquer with gold "Cosworth Twin Cam" lettering on the front fenders and rear cove panel and gold pinstriping on hood bulge, body sides, wheel openings, and rear cove. (Black was unavailable on other Vegas until mid-1976.) Most have black interiors. The custom interior with perforated vinyl seat trim (RPO ZJ1)

1672-559: The prototype gave 170 hp (130 kW) on dual Holley-Weber two-barrel carburetors . At Easter, 1972 GM President Edward Cole drove three Vegas for comparison: a base model, an all-aluminum small-block V8-powered prototype, and the Cosworth. He pledged approval from the Engineering Policy Group for DeLorean's request to initiate Cosworth production. Approval of development aimed at U.S. Environmental Protection Agency (EPA) certification soon followed, and Wade began

1716-483: The stage for modern small cars, emphasizing efficiency and reliability. Because of consumer demand for fuel-efficient cars during the mid- to late-2000s, sales of subcompact cars made them the fastest growing market category in the U.S. In 2006, three major subcompact models were introduced to the market, the Toyota Yaris , Honda Fit , and Nissan Versa . These models were released by their manufacturers to aim at

1760-699: Was also available with a V6 engine, and the Gremlin was also available with I6 and V8 engines). The Pontiac Astre , the Canadian-originated re-badged Vega variant was released in the U.S. in September 1974. Due to falling sales of the larger pony cars (such as the Chevrolet Camaro and first-generation Ford Mustang) in the mid-1970s, the Vega-based Chevrolet Monza was introduced as an upscale subcompact and

1804-508: Was built in September 1975, and volume 1976 production began in December 1975. A 1976 facelift included wider grill, tri-color tail lamps and extensive body anti-rust improvements. A new Borg-Warner five-speed manual overdrive transmission with 4.10 axle was optional. The exhaust system had a single tailpipe instead of 1975’s dual outlets. Seat trim changed to grained vinyl, and the optional extra-charge cloth trim seat inserts were changed to

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1848-508: Was frozen again in January, 1974. A stainless steel header was specified, to increase power between 2,000 rpm up and the 7,000 rpm redline. Camshaft lift and duration were eased back and the torque curve reshaped to a street-oriented peak of 5,200 rpm. Project coordinator William Large built two cars for durability testing. By April 1974, the engines ran “clean” for 40,000 miles (64,000 km), after which hydrocarbon curves on

1892-543: Was issued, allowing sale of 1975 models. Production began immediately to fill the order backlog. 30 engines per day were hand-built — two- and three-worker teams to each engine — in the Tonawanda, New York engine plant's "clean room", originally devised for the ZL-1 all-aluminum 427 cu in (6,997 cc) V8. At the Vega's Lordstown assembly plant, Cosworth production was 1.6 cars per hour. Cosworth Vega 0001,

1936-467: Was standard, with black cloth seat inserts a $ 50 option. About 16 percent had white vinyl interiors. All Cosworths had a gold-colored engine-turned dash bezel, gold-plated dash plaque with build sequence number, 8,000 rpm tachometer , and Cosworth Twin-Cam Vega steering wheel emblem. 'Torque arm' rear suspension is like that of the Monza 2+2 , and the axle, from the Monza 2+2, gives a 3.73:1 ratio from

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