Misplaced Pages

Calibration

Article snapshot taken from Wikipedia with creative commons attribution-sharealike license. Give it a read and then ask your questions in the chat. We can research this topic together.

In measurement technology and metrology , calibration is the comparison of measurement values delivered by a device under test with those of a calibration standard of known accuracy. Such a standard could be another measurement device of known accuracy, a device generating the quantity to be measured such as a voltage , a sound tone, or a physical artifact, such as a meter ruler.

#999

58-476: The outcome of the comparison can result in one of the following: Strictly speaking, the term "calibration" means just the act of comparison and does not include any subsequent adjustment. The calibration standard is normally traceable to a national or international standard held by a metrology body. The formal definition of calibration by the International Bureau of Weights and Measures (BIPM)

116-399: A dividing engine and the measurement of gravitational mass using a weighing scale . These two forms of measurement alone and their direct derivatives supported nearly all commerce and technology development from the earliest civilizations until about AD 1800. Early measurement devices were direct , i.e. they had the same units as the quantity being measured. Examples include length using

174-434: A hydraulic accumulator , and accessories such as liquid traps and gauge fittings . An automatic system may also include data collection facilities to automate the gathering of data for record keeping. All of the information above is collected in a calibration procedure, which is a specific test method . These procedures capture all of the steps needed to perform a successful calibration. The manufacturer may provide one or

232-472: A thermometer could be calibrated so the error of indication or the correction is determined, and adjusted (e.g. via calibration constants) so that it shows the true temperature in Celsius at specific points on the scale. This is the perception of the instrument's end-user. However, very few instruments can be adjusted to exactly match the standards they are compared to. For the vast majority of calibrations,

290-440: A time-lapse series, or to take or begin taking picture after a set delay. Examples of intervalometer use in aerial photography include delaying the start of picture taking by an unattended camera until some time after takeoff and separating multiple exposures in time, and thus distance as the vehicle containing the camera travels, to obtain the 3D effect ( stereoscopy ). To obtain the 3D effect each image should have about 60% of

348-633: A 4.35 ha (10.7-acre) site (originally 2.52 ha or 6.2 acres) granted to the Bureau by the French Government in 1876. Since 1969 the site has been considered international territory, and the BIPM has all the rights and privileges accorded to an intergovernmental organisation. This status was further clarified by the French decree No 70-820 of 9 September 1970. Several significant changes to

406-437: A 4:1 accuracy ratio with modern equipment is difficult. The test equipment being calibrated can be just as accurate as the working standard. If the accuracy ratio is less than 4:1, then the calibration tolerance can be reduced to compensate. When 1:1 is reached, only an exact match between the standard and the device being calibrated is a completely correct calibration. Another common method for dealing with this capability mismatch

464-535: A National Metrology Institute (NMI) will exist which will maintain primary standards of measurement (the main SI units plus a number of derived units) which will be used to provide traceability to customer's instruments by calibration. The NMI supports the metrological infrastructure in that country (and often others) by establishing an unbroken chain, from the top level of standards to an instrument used for measurement. Examples of National Metrology Institutes are NPL in

522-427: A calibration point. Or zero may be resettable by the user-there are several variations possible. Again, the points to use during calibration should be recorded. There may be specific connection techniques between the standard and the device being calibrated that may influence the calibration. For example, in electronic calibrations involving analog phenomena, the impedance of the cable connections can directly influence

580-558: A camera line. The ALE-39 countermeasures system uses intervalometers manufactured by Ledex Inc. (now part of Johnson Electric ) of Dayton, Ohio. The ALE-39 fires flares in a synchronized pattern, rapidly and with great reliability. The intervalometer in the ALE-39 is essentially a solenoid -actuated rotary switch driven by a separate programmer, which gives timing intervals and channel enabling to either of one or two channels. Intervalometers that contain internal interval clocks include

638-406: A dead weight tester for pressure gauge calibration and a dry block temperature tester for temperature gauge calibration. Calibration may be required for the following reasons: In general use, calibration is often regarded as including the process of adjusting the output or indication on a measurement instrument to agree with value of the applied standard, within a specified accuracy. For example,

SECTION 10

#1732780976001

696-401: A formal process based on the results of previous calibrations. The standards themselves are not clear on recommended CI values: The next step is defining the calibration process. The selection of a standard or standards is the most visible part of the calibration process. Ideally, the standard has less than 1/4 of the measurement uncertainty of the device being calibrated. When this goal is met,

754-528: A manometer, which would be the calibration standard. For measurement of indirect quantities of pressure per unit area, the calibration uncertainty would be dependent on the density of the manometer fluid, and the means of measuring the height difference. From this other units such as pounds per square inch could be inferred and marked on the scale. International Bureau of Weights and Measures The International Bureau of Weights and Measures ( French : Bureau International des Poids et Mesures , BIPM )

812-466: A measurement of the calibre of a gun. Some of the earliest known systems of measurement and calibration seem to have been created between the ancient civilizations of Egypt , Mesopotamia and the Indus Valley , with excavations revealing the use of angular gradations for construction. The term "calibration" was likely first associated with the precise division of linear distance and angles using

870-448: A measurement result from an indication." This definition states that the calibration process is purely a comparison, but introduces the concept of measurement uncertainty in relating the accuracies of the device under test and the standard. The increasing need for known accuracy and uncertainty and the need to have consistent and comparable standards internationally has led to the establishment of national laboratories. In many countries

928-500: A remote event, a time delay longer than what most consider the "self-timer" range, etc. Strictly speaking, an intervalometer only measures, and/or signals, time intervals. Almost all digital cameras have basic intervalometer functions—current and elapsed times. More advanced functions are a matter of what the manufacturer chooses to implement in the camera's firmware. Functions beyond the self-timer are beginning appear in some digital cameras, and often distinguish between similar models in

986-543: A yardstick and mass using a weighing scale. At the beginning of the twelfth century, during the reign of Henry I (1100-1135), it was decreed that a yard be "the distance from the tip of the King's nose to the end of his outstretched thumb." However, it wasn't until the reign of Richard I (1197) that we find documented evidence. Other standardization attempts followed, such as the Magna Carta (1225) for liquid measures, until

1044-619: Is an intergovernmental organisation , through which its 59 member-states act on measurement standards in areas including chemistry , ionising radiation , physical metrology , as well as the International System of Units (SI) and Coordinated Universal Time (UTC). It is based in Saint-Cloud , near Paris , France . The organisation has been referred to as IBWM (from its name in English) in older literature. The BIPM

1102-408: Is generally about 10% of the original purchase price on a yearly basis, as a commonly accepted rule-of-thumb . Exotic devices such as scanning electron microscopes , gas chromatograph systems and laser interferometer devices can be even more costly to maintain. The 'single measurement' device used in the basic calibration process description above does exist. But, depending on the organization,

1160-626: Is overseen by the International Committee for Weights and Measures ( French : Comité international des poids et mesures, CIPM ), a committee of eighteen members that meet normally in two sessions per year, which is in turn overseen by the General Conference on Weights and Measures ( French : Conférence générale des poids et mesures, CGPM ) that meets in Paris usually once every four years, consisting of delegates of

1218-429: Is performed. After routine maintenance and deficiencies detected during calibration are addressed, an "as-left" calibration is performed. More commonly, a calibration technician is entrusted with the entire process and signs the calibration certificate, which documents the completion of a successful calibration. The basic process outlined above is a difficult and expensive challenge. The cost for ordinary equipment support

SECTION 20

#1732780976001

1276-846: Is presented at each meeting of the General Conference for consideration with the BIPM budget. The final programme of work is determined by the CIPM in accordance with the budget agreed to by the CGPM. Currently, the BIPM's main work includes: The BIPM is one of the twelve member organisations of the International Network on Quality Infrastructure (INetQI), which promotes and implements QI activities in metrology , accreditation, standardisation and conformity assessment. The BIPM has an important role in maintaining accurate worldwide time of day. It combines, analyses, and averages

1334-462: Is the first time this has happened since the creation of the BIPM. These changes were made official on World Metrology Day in 2019. Beginning in 1970, the BIPM began publishing the SI Brochure, a document detailing an up-to-date version of the International System of Units . As of November 2024, the most recent version of the SI Brochure was the 9th edition published in 2019. The BIPM has

1392-403: Is the following: "Operation that, under specified conditions, in a first step, establishes a relation between the quantity values with measurement uncertainties provided by measurement standards and corresponding indications with associated measurement uncertainties (of the calibrated instrument or secondary standard) and, in a second step, uses this information to establish a relation for obtaining

1450-444: Is to reduce the accuracy of the device being calibrated. For example, a gauge with 3% manufacturer-stated accuracy can be changed to 4% so that a 1% accuracy standard can be used at 4:1. If the gauge is used in an application requiring 16% accuracy, having the gauge accuracy reduced to 4% will not affect the accuracy of the final measurements. This is called a limited calibration. But if the final measurement requires 10% accuracy, then

1508-621: The Mètre des Archives from France and the establishment of the Metric system . One of the earliest pressure measurement devices was the Mercury barometer, credited to Torricelli (1643), which read atmospheric pressure using Mercury . Soon after, water-filled manometers were designed. All these would have linear calibrations using gravimetric principles, where the difference in levels was proportional to pressure. The normal units of measure would be

1566-830: The UK , NIST in the United States , PTB in Germany and many others. Since the Mutual Recognition Agreement was signed it is now straightforward to take traceability from any participating NMI and it is no longer necessary for a company to obtain traceability for measurements from the NMI of the country in which it is situated, such as the National Physical Laboratory in the UK. To improve

1624-563: The night sky , like nebulae and galaxies . Most modern cameras include the most basic intervalometer functionality, the "self-timer". This delays the shutter release for a short time, allowing the photographer to get into the picture, for example. In the past, intervalometers were external devices that interfaced to a camera shutter to take a picture, or series of pictures, at a set time. These sometimes used existing remote shutter features on cameras. Later, standalone products commonly referred to as intervalometers added capabilities beyond

1682-432: The 3% gauge never can be better than 3.3:1. Then perhaps adjusting the calibration tolerance for the gauge would be a better solution. If the calibration is performed at 100 units, the 1% standard would actually be anywhere between 99 and 101 units. The acceptable values of calibrations where the test equipment is at the 4:1 ratio would be 96 to 104 units, inclusive. Changing the acceptable range to 97 to 103 units would remove

1740-502: The BIPM have been made throughout its history during the meetings overseen by the CGPM. An example of this would be how in the 12th general council meeting (held in 1964), the BIPM's budget was increased from $ 300,000 to $ 600,000 per year. A historic moment for the BIPM occurred during the 26th CGPM in 2018. At this council, it was decided that world standard for the units of kilograms, seconds, amperes, Kelvins, moles, candelas, and meters would be redefined to reflect constants in nature. This

1798-481: The Lau-68, Suu-13 and similar electromechanically sequenced switches. Safety is provided to unfired outputs by maintaining a ground connection to all except the output being selected for firing; i.e., providing an electrical pulse to the firing squib. Bomber aircraft can release all bombs at once ("salvo") or drop individual bombs at intervals. A bombardier who selects the latter can program an intervalometer to control

Calibration - Misplaced Pages Continue

1856-445: The absence of differential pressure both levels would be equal, and this would be used as the zero point. The Industrial Revolution saw the adoption of "indirect" pressure measuring devices, which were more practical than the manometer. An example is in high pressure (up to 50 psi) steam engines, where mercury was used to reduce the scale length to about 60 inches, but such a manometer was expensive and prone to damage. This stimulated

1914-534: The accumulated measurement uncertainty of all of the standards involved is considered to be insignificant when the final measurement is also made with the 4:1 ratio. This ratio was probably first formalized in Handbook 52 that accompanied MIL-STD-45662A, an early US Department of Defense metrology program specification. It was 10:1 from its inception in the 1950s until the 1970s, when advancing technology made 10:1 impossible for most electronic measurements. Maintaining

1972-565: The basics of just measuring, and signaling, a time interval. One of the first added features was the ability to use an external event to signal the start of the time intervals. The ability to sense an external event is such a common feature of intervalometer products that many people do not distinguish between the sensing of the event and the measuring of time intervals. What is meant when someone refers to an "intervalometer" must be determined from context. Some possibilities are: time-lapse capability (strictly an intervalometer function), sensing of

2030-412: The calibration process is actually the comparison of an unknown to a known and recording the results. The calibration process begins with the design of the measuring instrument that needs to be calibrated. The design has to be able to "hold a calibration" through its calibration interval. In other words, the design has to be capable of measurements that are "within engineering tolerance " when used within

2088-461: The calibration value is often accompanied by a traceable uncertainty statement to a stated confidence level. This is evaluated through careful uncertainty analysis. Some times a DFS (Departure From Spec) is required to operate machinery in a degraded state. Whenever this does happen, it must be in writing and authorized by a manager with the technical assistance of a calibration technician. Measuring devices and instruments are categorized according to

2146-399: The convenient inches of mercury or water. In the direct reading hydrostatic manometer design on the right, applied pressure P a pushes the liquid down the right side of the manometer U-tube, while a length scale next to the tube measures the difference of levels. The resulting height difference "H" is a direct measurement of the pressure or vacuum with respect to atmospheric pressure . In

2204-462: The development of indirect reading instruments, of which the Bourdon tube invented by Eugène Bourdon is a notable example. In the front and back views of a Bourdon gauge on the right, applied pressure at the bottom fitting reduces the curl on the flattened pipe proportionally to pressure. This moves the free end of the tube which is linked to the pointer. The instrument would be calibrated against

2262-401: The example above, ideally the calibration value of 100 units would be the best point in the gauge's range to perform a single-point calibration. It may be the manufacturer's recommendation or it may be the way similar devices are already being calibrated. Multiple point calibrations are also used. Depending on the device, a zero unit state, the absence of the phenomenon being measured, may also be

2320-406: The government or by private firms offering metrology services. Quality management systems call for an effective metrology system which includes formal, periodic, and documented calibration of all measuring instruments. ISO 9000 and ISO 17025 standards require that these traceable actions are to a high level and set out how they can be quantified. To communicate the quality of a calibration

2378-649: The governments of the Member States and observers from the Associates of the CGPM. These organs are also commonly referred to by their French initialisms. The BIPM was created on 20 May 1875, following the signing of the Metre Convention , a treaty among 17 Member States (as of November 2018 there are now 59 members). It is based at the Pavillon de Breteuil in Saint-Cloud , France,

Calibration - Misplaced Pages Continue

2436-400: The industry type. The measuring of equipment is manufacturer generally assigns the measurement tolerance, suggests a calibration interval (CI) and specifies the environmental range of use and storage. The using organization generally assigns the actual calibration interval, which is dependent on this specific measuring equipment's likely usage level. The assignment of calibration intervals can be

2494-485: The least uncertainty in the laboratory, are reached. This establishes the traceability of the calibration. See Metrology for other factors that are considered during calibration process development. After all of this, individual instruments of the specific type discussed above can finally be calibrated. The process generally begins with a basic damage check. Some organizations such as nuclear power plants collect "as-found" calibration data before any routine maintenance

2552-452: The majority of the devices that need calibration can have several ranges and many functionalities in a single instrument. A good example is a common modern oscilloscope . There easily could be 200,000 combinations of settings to completely calibrate and limitations on how much of an all-inclusive calibration can be automated. To prevent unauthorized access to an instrument tamper-proof seals are usually applied after calibration. The picture of

2610-487: The mandate to provide the basis for a single, coherent system of measurements throughout the world, traceable to the International System of Units (SI) . This task takes many forms, from direct dissemination of units to coordination through international comparisons of national measurement standards (as in electricity and ionising radiation). Following consultation, a draft version of the BIPM Work Programme

2668-433: The official atomic time standards of member nations around the world to create a single, official Coordinated Universal Time (UTC). Since its establishment, the directors of the BIPM have been: Intervalometer An intervalometer, also called an interval meter or interval timer, is a device that measures short intervals of time . People commonly use such devices to signal, in accurate time intervals,

2726-417: The operation of some other device. The intervalometer measures the intermittent pulses between a starting pulse signal and an ending pulse signal, before a pulse counter measures the number of pulses released into the appropriate time interval. For instance, an intervalometer might activate something every 30 seconds . Photographers use intervalometers to trigger exposures . Photographers often do this for

2784-584: The organization may prepare one that also captures all of the organization's other requirements. There are clearinghouses for calibration procedures such as the Government-Industry Data Exchange Program (GIDEP) in the United States. This exact process is repeated for each of the standards used until transfer standards, certified reference materials and/or natural physical constants, the measurement standards with

2842-416: The oscilloscope rack shows these, and prove that the instrument has not been removed since it was last calibrated as they will possible unauthorized to the adjusting elements of the instrument. There also are labels showing the date of the last calibration and when the calibration interval dictates when the next one is needed. Some organizations also assign unique identification to each instrument to standardize

2900-713: The physical quantities they are designed to measure. These vary internationally, e.g., NIST 150-2G in the U.S. and NABL -141 in India. Together, these standards cover instruments that measure various physical quantities such as electromagnetic radiation ( RF probes ), sound ( sound level meter or noise dosimeter ), time and frequency ( intervalometer ), ionizing radiation ( Geiger counter ), light ( light meter ), mechanical quantities ( limit switch , pressure gauge , pressure switch ), and, thermodynamic or thermal properties ( thermometer , temperature controller ). The standard instrument for each test device varies accordingly, e.g.,

2958-622: The pictures taken to only those with the desired content. This reduces the requirements for resources such as power and storage media (e.g. film or memory card space). Most digital single-lens reflex (DSLR) cameras are limited to 30 second or shorter exposures. An intervalometer can control long (>30 seconds) or very long exposures (minutes or hours) using the " Bulb " setting. Long and very long exposures taken at night can be combined to create time-lapse animations, including star trails . Astrophotographers can use processing techniques with such exposures to create images of deep-sky objects in

SECTION 50

#1732780976001

3016-491: The potential contribution of all of the standards and preserve a 3.3:1 ratio. Continuing, a further change to the acceptable range to 98 to 102 restores more than a 4:1 final ratio. This is a simplified example. The mathematics of the example can be challenged. It is important that whatever thinking guided this process in an actual calibration be recorded and accessible. Informality contributes to tolerance stacks and other difficult to diagnose post calibration problems. Also in

3074-566: The quality of the calibration and have the results accepted by outside organizations it is desirable for the calibration and subsequent measurements to be "traceable" to the internationally defined measurement units. Establishing traceability is accomplished by a formal comparison to a standard which is directly or indirectly related to national standards (such as NIST in the USA), international standards, or certified reference materials . This may be done by national standards laboratories operated by

3132-438: The readings of the two. The gauge under test may be adjusted to ensure its zero point and response to pressure comply as closely as possible to the intended accuracy. Each step of the process requires manual record keeping. An automatic pressure calibrator is a device that combines an electronic control unit, a pressure intensifier used to compress a gas such as Nitrogen , a pressure transducer used to detect desired levels in

3190-558: The record keeping and keep track of accessories that are integral to a specific calibration condition. When the instruments being calibrated are integrated with computers, the integrated computer programs and any calibration corrections are also under control. The words "calibrate" and "calibration" entered the English language as recently as the American Civil War , in descriptions of artillery , thought to be derived from

3248-417: The result. Calibration methods for modern devices can be manual or automatic. As an example, a manual process may be used for calibration of a pressure gauge. The procedure requires multiple steps, to connect the gauge under test to a reference master gauge and an adjustable pressure source, to apply fluid pressure to both reference and test gauges at definite points over the span of the gauge, and to compare

3306-432: The stated environmental conditions over some reasonable period of time. Having a design with these characteristics increases the likelihood of the actual measuring instruments performing as expected. Basically, the purpose of calibration is for maintaining the quality of measurement as well as to ensure the proper working of particular instrument. The exact mechanism for assigning tolerance values varies by country and as per

3364-492: The surface in common with either the preceding or following image. The interval is calculated as a function of the altitude and speed of the vehicle; shorter intervals for low altitude and high speed. Often the purpose of a photographic intervalometer is to reduce the resources required either to take the pictures or post-process them as similar images could be obtained by having the camera continuously take pictures as rapidly as possible. Using an intervalometer permits restricting

#999