A chiller is a machine that removes heat from a liquid coolant via a vapor-compression , adsorption refrigeration , or absorption refrigeration cycles. This liquid can then be circulated through a heat exchanger to cool equipment, or another process stream (such as air or process water). As a necessary by-product, refrigeration creates waste heat that must be exhausted to ambience, or for greater efficiency, recovered for heating purposes. Vapor compression chillers may use any of a number of different types of compressors. Most common today are the hermetic scroll, semi-hermetic screw, or centrifugal compressors. The condensing side of the chiller can be either air or water cooled. Even when liquid cooled, the chiller is often cooled by an induced or forced draft cooling tower . Absorption and adsorption chillers require a heat source to function.
106-456: Chilled water is used to cool and dehumidify air in mid- to large-size commercial, industrial, and institutional facilities. Water cooled chillers can be liquid-cooled (through cooling towers), air-cooled, or evaporatively cooled. Water or liquid-cooled systems can provide efficiency and environmental impact advantages over air-cooled systems. In air conditioning systems, chilled coolant, usually chilled water mixed with ethylene glycol , from
212-470: A chiller . This not only reduces the building's electrical demand (or steam demand for applications using absorption refrigeration ), but also curtails dependency on evaporative cooling towers which can oftentimes harbor the fatal bacterium Legionella pneumophila . However, building operators must adhere to, and practice correct disinfection procedures before restarting any cooling towers which remained dormant during cooler days when deep water source cooling
318-420: A crankcase , crankshaft , piston rod , piston , piston ring , cylinder head and valves. This compressor uses two interleaving scrolls to compress the refrigerant. it consists of one fixed and one orbiting scrolls. This type of compressor is more efficient because it has 70 percent less moving parts than a reciprocating compressor. This compressor use two very closely meshing spiral rotors to compress
424-501: A "wired thermostat," is a device that controls an air conditioner by switching heating or cooling on or off. It uses different sensors to measure temperatures and actuate control operations. Mechanical thermostats commonly use bimetallic strips , converting a temperature change into mechanical displacement, to actuate control of the air conditioner. Electronic thermostats, instead, use a thermistor or other semiconductor sensor, processing temperature change as electronic signals to control
530-534: A 1939 architecture graduate from the University of Texas at Austin , developed the first experimental "suburb" with inbuilt air conditioning in each house. 22 homes were developed on a flat, treeless track in northwest Austin, Texas , and the community was christened the 'Austin Air-Conditioned Village.' The residents were subjected to a year-long study of the effects of air conditioning led by
636-570: A 24-hour period. The value is equal to 12,000 BTU IT per hour, or 3,517 watts . Residential central air systems are usually from 1 to 5 tons (3.5 to 18 kW) in capacity. The efficiency of air conditioners is often rated by the seasonal energy efficiency ratio (SEER), which is defined by the Air Conditioning, Heating and Refrigeration Institute in its 2008 standard AHRI 210/240, Performance Rating of Unitary Air-Conditioning and Air-Source Heat Pump Equipment . A similar standard
742-407: A chiller in an air conditioning or cooling plant is typically distributed to heat exchangers, or coils , in air handlers or other types of terminal devices which cool the air in their respective space(s). The water is then recirculated to the chiller to be recooled. These cooling coils transfer sensible heat and latent heat from the air to the chilled water, thus cooling and usually dehumidifying
848-400: A chiller, the application cooling temperature requirements and refrigerant's cooling characteristics need to be matched. Important parameters to consider are the operating temperatures and pressures. There are several environmental factors that concern refrigerants, and also affect the future availability for chiller applications. This is a key consideration in intermittent applications where
954-420: A clean coolant or clean water with condition additives at a constant temperature and pressure to increase the stability and reproducibility of water-cooled machines and instruments. The water flows from the chiller to the application's point of use and back. If the water temperature differentials between inlet and outlet are high, then a large external water tank would be used to store the cold water. In this case
1060-405: A cooling tower on its condenser side. An air source heat pump shares many components with an air conditioning system, but includes a reversing valve , which allows the unit to be used to heat as well as cool a space. Air conditioning equipment will reduce the absolute humidity of the air processed by the system if the surface of the evaporator coil is significantly cooler than the dew point of
1166-422: A defrosting cycle to be performed. The icing problem becomes much more severe with lower outdoor temperatures, so heat pumps are sometimes installed in tandem with a more conventional form of heating, such as an electrical heater, a natural gas , heating oil , or wood-burning fireplace or central heating , which is used instead of or in addition to the heat pump during harsher winter temperatures. In this case,
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#17327913334281272-654: A family of systems and techniques that provide heating, ventilation, and air conditioning (HVAC) . Heat pumps are similar in many ways to air conditioners, but use a reversing valve to allow them both to heat and to cool an enclosed space. Air conditioners, which typically use vapor-compression refrigeration , range in size from small units used in vehicles or single rooms to massive units that can cool large buildings. Air source heat pumps , which can be used for heating as well as cooling , are becoming increasingly common in cooler climates. Air conditioners can reduce mortality rates due to higher temperature. According to
1378-778: A gap between the two walls to encourage air flow, were found in the ancient city of Hamoukar , in modern Syria . Ancient Egyptian buildings also used a wide variety of passive air-conditioning techniques. These became widespread from the Iberian Peninsula through North Africa, the Middle East, and Northern India. Passive techniques remained widespread until the 20th century when they fell out of fashion and were replaced by powered air conditioning. Using information from engineering studies of traditional buildings, passive techniques are being revived and modified for 21st-century architectural designs. Air conditioners allow
1484-486: A great amount of source material for its construction and placement. Although deep water source cooling is referred to as "free cooling" in some literature, a considerable amount of energy (typically electrical) is expended to operate pumps with a sufficient head to overcome frictional, and minor losses in distribution piping, and any heat exchangers. One study found lakes in Europe would only economically serve about 17% of
1590-756: A heat exchanger where it cools freshwater in a closed loop system. This cool freshwater is then pumped to buildings and is used for cooling directly–no conversion to electricity takes place. Similar systems are also in place in The Excelsior hotel and The Hong Kong and Shanghai Banking Corporation main building in Hong Kong , and at the Natural Energy Laboratory of Hawaii Authority . Salt water air conditioning systems have been used in Sydney's Circular Quay and prominent buildings within
1696-490: A large body of naturally cold water as a heat sink . It uses water at 4 to 10 degrees Celsius drawn from deep areas within lakes, oceans, aquifers or rivers, which is pumped through the one side of a heat exchanger . On the other side of the heat exchanger, cooled water is produced. Water is most dense at 3.98 °C (39.16 °F) at standard atmospheric pressure (not true for seawater). Thus as water cools below 3.98 °C it increases in density and will settle below. As
1802-686: A large chiller may last for 25 years or more. Ozone depletion potential (ODP) and global warming potential (GWP) of the refrigerant need to be considered. ODP and GWP data for some of the more common vapor-compression refrigerants (noting that many of these refrigerants are highly flammable and/or toxic): R12 is the ODP reference. CO 2 is the GWP reference The refrigerants used in the chillers sold in Europe are mainly R410a (70%), R407c (20%) and R134a (10%). Air conditioning Air conditioning , often abbreviated as A/C (US) or air con (UK),
1908-547: A mist of water over the condenser coil to aid in condenser cooling, making the machine more efficient than a traditional air-cooled machine. No remote cooling tower is typically required with either of these types of packaged air-cooled or evaporatively cooled chillers. Where available, cold water readily available in nearby water bodies might be used directly for cooling, replacing or supplementing cooling towers. The deep water source cooling system in Toronto, Ontario , Canada ,
2014-456: A patent in 1851, but following the death of his main backer, he was not able to realize his invention. In 1851, James Harrison created the first mechanical ice-making machine in Geelong, Australia , and was granted a patent for an ether vapor-compression refrigeration system in 1855 that produced three tons of ice per day. In 1860, Harrison established a second ice company. He later entered
2120-425: A quantity of gas from discharge to the suction side. The compressor will keep operating at the same speed, but due to the bypass, the refrigerant mass flow circulating with the system is reduced, and thus the cooling capacity. This naturally causes the compressor to run uselessly during the periods when the bypass is operating. The turn down capacity varies between 0 and 100%. Several compressors can be installed in
2226-442: A reduction in energy requirements by more than 15% and also allows a significant reduction in the size of the chiller, due to the small surface area of the water-based condenser and the absence of fans. Additionally, the absence of fans allows for significantly reduced noise levels. Most industrial chillers use refrigeration as the media for cooling, but some rely on simpler techniques such as air or water flowing over coils containing
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#17327913334282332-405: A remote control to the air conditioner. The output of the infrared LED (like that of any infrared remote) is invisible to the human eye because its wavelength is beyond the range of visible light (940 nm). This system is commonly used on mini-split air conditioners because it is simple and portable. Some window and ducted central air conditioners uses it as well. A wired controller, also called
2438-446: A semi-hermetic or hermetic configuration is the most common method of driving the compressors since electric motors can be effectively and easily cooled by the refrigerant, without requiring fuel supply or exhaust ventilation and no shaft seals are required as the motor can operate in the refrigerant, reducing maintenance, leaks, operating costs and downtime, although open compressors are sometimes used. They produce their cooling effect via
2544-429: A separate condenser water loop and connected to outdoor cooling towers to expel heat to the atmosphere. Air-cooled and evaporative cooled chillers are intended for outdoor installation and operation. Air-cooled machines are directly cooled by ambient air being mechanically circulated directly through the machine's condenser coil to expel heat to the atmosphere. Evaporative cooled machines are similar, except they implement
2650-603: A single chiller serves multiple cooling needs, or decentralized where each application or machine has its own chiller. Each approach has its advantages. It is also possible to have a combination of both centralized and decentralized chillers, especially if the cooling requirements are the same for some applications or points of use, but not all. Chilled water is used to cool and dehumidify air in mid- to large-size commercial, industrial, and institutional (CII) facilities. Liquid chillers can be liquid-cooled, air-cooled, or evaporatively cooled. Water or liquid-cooled chillers incorporate
2756-460: A single or a few rooms of a building, without ducts and in a decentralized manner. Multi-zone or multi-split systems are a common application of ductless systems and allow up to eight rooms (zones or locations) to be conditioned independently from each other, each with its indoor unit and simultaneously from a single outdoor unit. The first mini-split system was sold in 1961 by Toshiba in Japan, and
2862-424: A specific manufacturer, or be open drive--allowing the connection to another type of mechanical connection. Compressors can also be either hermetic (welded closed) or semi-hermetic (bolted together). In recent years, application of variable-speed drive (VSD) technology has increased efficiencies of vapor compression chillers. The first VSD was applied to centrifugal compressor chillers in the late 1970s and has become
2968-438: A split central system, and deliver air, possibly through ducts, to the spaces to be cooled. Depending on their construction they may be outdoors or indoors, on roofs ( rooftop units ), draw the air to be conditioned from inside or outside a building and be water or air-cooled. Often, outdoor units are air-cooled while indoor units are liquid-cooled using a cooling tower. medium (large capacity) This compressor consists of
3074-541: A thin film of ice formed on the surface of the thermometer's bulb and that the ice mass was about 6 mm ( 1 ⁄ 4 in) thick when they stopped the experiment upon reaching −14 °C (7 °F). Franklin concluded: "From this experiment, one may see the possibility of freezing a man to death on a warm summer's day." The 19th century included many developments in compression technology. In 1820, English scientist and inventor Michael Faraday discovered that compressing and liquefying ammonia could chill air when
3180-424: A window frame or on a wall opening. The unit usually has an internal partition separating its indoor and outdoor sides, which contain the unit's condenser and evaporator, respectively. PTAC systems may be adapted to provide heating in cold weather, either directly by using an electric strip, gas , or other heaters, or by reversing the refrigerant flow to heat the interior and draw heat from the exterior air, converting
3286-480: Is an 80% reduction in fossil fuel previously required to operate a conventional electric cooling system. Since August 2004, a deep lake water cooling system has been operated by the Enwave Energy Corporation in Toronto , Ontario . It draws water from Lake Ontario through tubes extending 5 kilometres (3.1 mi) into the lake, reaching to a depth of 83 metres (272 ft) where the water
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3392-713: Is an example. It uses cold lake water to cool the chillers, which in turn are used to cool city buildings via a district cooling system. The return water is used to warm the city's drinking water supply, which is desirable in this cold climate. Whenever a chiller's heat rejection can be used for a productive purpose, in addition to the cooling function, very high thermal effectiveness is possible. A vapor compression chiller typically uses one of four types of compressor: Reciprocating compression, scroll compression, screw-driven compression, and centrifugal compression are all mechanical machines that can be powered by electric motors , steam , or gas turbines . Using electric motors in
3498-407: Is highly dependent on operating conditions, especially absolute temperature and relative temperature between sink and system, and is often graphed or averaged against expected conditions. Air conditioner equipment power in the U.S. is often described in terms of " tons of refrigeration ", with each approximately equal to the cooling power of one short ton (2,000 pounds (910 kg) of ice melting in
3604-457: Is maintained at a constant 4 °C, its temperature protected by a layer of water above it, called a thermocline. The deep lake water cooling system is part of an integrated district cooling system that covers Toronto's financial district, and has a cooling power of 59,000 tons (207 MW). The system currently has enough capacity to cool 40,000,000 square feet (3,700,000 m ) of office space. The installed deep lake cooling water intake line
3710-458: Is most promising in Italy, Germany, Turkey and Switzerland. Deep water source cooling requires a large and deep water quantity in the surroundings. To obtain water in the 3 to 6 °C (37 to 43 °F) range, a depth of 50 to 70 m (160 to 230 ft) is generally required, depending on the local conditions. The set-up of a system is expensive and labour-intensive. The system also requires
3816-400: Is often in turn cooled by a cooling tower . The expansion device ( TEV ) or refrigerant metering device (RMD) restricts the flow of the liquid refrigerant causing a pressure drop that vaporizes some of the refrigerant; this vaporization absorbs heat from nearby liquid refrigerant. The RMD is located immediately prior to the evaporator so that the cold gas in the evaporator can absorb heat from
3922-465: Is readily available. In extremely sunny climates, solar energy has been used to operate absorption chillers. The single-effect absorption cycle uses water as the refrigerant and lithium bromide as the absorbent. It is the strong affinity that these two substances have for one another that makes the cycle work. The entire process occurs in almost a complete vacuum. Industrial chillers typically come as complete, packaged, closed-loop systems, including
4028-503: Is rejected to the environment and an internal heat exchanger (the evaporator , or Fan Coil Unit, FCU) with the piped refrigerant being circulated between the two. The FCU is then connected to the spaces to be cooled by ventilation ducts . Floor standing air conditioners are similar to this type of air conditioner but sit within spaces that need cooling. Large central cooling plants may use intermediate coolant such as chilled water pumped into air handlers or fan coil units near or in
4134-429: Is that it saves energy during peak load times, such as summer afternoons, when a sizable amount of the total electrical grid load is air conditioning. Deep water source cooling is very energy efficient, requiring only 1/10 of the average energy required by conventional cooler systems. Consequently, its running costs can also be expected to be much lower. The energy source is very local and fully renewable, provided that
4240-469: Is the European seasonal energy efficiency ratio (ESEER). Efficiency is strongly affected by the humidity of the air to be cooled. Dehumidifying the air before attempting to cool it can reduce subsequent cooling costs by as much as 90 percent. Thus, reducing dehumidifying costs can materially affect overall air conditioning costs. This type of controller uses an infrared LED to relay commands from
4346-408: Is the process of removing heat from an enclosed space to achieve a more comfortable interior temperature (sometimes referred to as 'comfort cooling') and in some cases also strictly controlling the humidity of internal air. Air conditioning can be achieved using a mechanical 'air conditioner' or by other methods, including passive cooling and ventilative cooling . Air conditioning is a member of
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4452-518: The International Energy Agency (IEA) 1.6 billion air conditioning units were used globally in 2016. The United Nations called for the technology to be made more sustainable to mitigate climate change and for the use of alternatives, like passive cooling, evaporative cooling , selective shading, windcatchers , and better thermal insulation . Air conditioning dates back to prehistory. Double-walled living quarters, with
4558-534: The West ). Cooling in traditional air conditioner systems is accomplished using the vapor-compression cycle, which uses a refrigerant's forced circulation and phase change between gas and liquid to transfer heat. The vapor-compression cycle can occur within a unitary, or packaged piece of equipment; or within a chiller that is connected to terminal cooling equipment (such as a fan coil unit in an air handler) on its evaporator side and heat rejection equipment such as
4664-400: The refrigeration cycle and act as an air source heat pump , thus heating instead of cooling the indoor environment. They are also commonly referred to as "reverse cycle air conditioners". The heat pump is significantly more energy-efficient than electric resistance heating , because it moves energy from air or groundwater to the heated space and the heat from purchased electrical energy. When
4770-400: The reverse-Rankine cycle , also known as vapor-compression. With evaporative cooling heat rejection, their coefficients of performance (COPs) are very high; typically 4.0 or more. Current vapor-compression chiller technology is based on the "reverse-Rankine" cycle known as vapor-compression. See the attached diagram which outlines the key components of the chiller system. Key components of
4876-562: The Enwave system is not returned directly to the lake once it has been run through the heat exchange system. Instead, water is pumped to the city's water filtration plant for treatment and distribution to residential and commercial users. This version is also known as ocean water cooling. The InterContinental Resort and Thalasso-Spa on the island of Bora Bora uses a seawater air conditioning (SWAC) system to air condition its buildings. The system accomplishes this by passing cold seawater through
4982-500: The Great Hall of Westminster Abbey with an apparatus of troughs and vats. Drebbel's contemporary Francis Bacon , like della Porta a believer in science communication , may not have been present at the demonstration, but in a book published later the same year, he described it as "experiment of artificial freezing" and said that "Nitre (or rather its spirit) is very cold, and hence nitre or salt when added to snow or ice intensifies
5088-586: The Lake is circulated through a set of closed-loop heat exchangers in order to allow for a net transfer of thermal energy from heat transfer fluid returning from buildings to the Lake water. Chilled water within the buildings is part of a closed-loop district cooling system, pumped from a centralized location where the heat-exchangers are installed, back to the buildings where it can absorb heat from fan coil units installed to provide latent, and sensible space cooling. The cold water drawn from Lake Ontario's deep layer in
5194-410: The air conditioner into a heat pump . They may be installed in a wall opening with the help of a special sleeve on the wall and a custom grill that is flush with the wall and window air conditioners can also be installed in a window, but without a custom grill. Packaged air conditioners (also known as self-contained units) are central systems that integrate into a single housing all the components of
5300-400: The air conditioner. These controllers are usually used in hotel rooms because they are permanently installed into a wall and hard-wired directly into the air conditioner unit, eliminating the need for batteries. * where the typical capacity is in kilowatt as follows: Ductless systems (often mini-split, though there are now ducted mini-split) typically supply conditioned and heated air to
5406-431: The air flow). Each condenser has a different material cost and they vary in terms of efficiency. With evaporative cooling condensers, their coefficients-of-performance (COPs) are very high; typically 4.0 or more. Air cooled condensers are installed and operated outdoors and are cooled with outside air, that is often forced through the condenser using electric fans . Water or liquid cooled condensers are cooled with water that
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#17327913334285512-441: The air in his textile mill. Cramer coined the term "air conditioning" in a patent claim which he filed that year, where he suggested that air conditioning was analogous to "water conditioning", then a well-known process for making textiles easier to process. He combined moisture with ventilation to "condition" and change the air in the factories; thus, controlling the humidity that is necessary in textile plants. Willis Carrier adopted
5618-585: The air stream. A typical chiller for air conditioning applications is rated between 50 kW (170 thousand BTU / h ) and 7 MW (24 million BTU/h), and at least two manufacturers (York international and LG) can produce chillers capable of up to 21 MW (72 million BTU/h) cooling. Chilled water temperatures (leaving from the chiller) usually range from 1 to 7 °C (34 to 45 °F), depending upon application requirements. Commonly, chillers receive water at 12°C (entering temperature), and cool it to 7°C (leaving temperature). When
5724-440: The atmosphere even in liquid-cooled chillers through the use of cooling towers . Chillers may be air- or liquid-cooled. A portable system has an indoor unit on wheels connected to an outdoor unit via flexible pipes, similar to a permanently fixed installed unit (such as a ductless split air conditioner). Hose systems, which can be monoblock or air-to-air , are vented to the outside via air ducts. The monoblock type collects
5830-617: The biggest increases in India and China . Between 1995 and 2004, the proportion of urban households in China with air conditioners increased from 8% to 70%. As of 2015, nearly 100 million homes, or about 87% of US households, had air conditioning systems. In 2019, it was estimated that 90% of new single-family homes constructed in the US included air conditioning (ranging from 99% in the South to 62% in
5936-626: The building's indoor environment to remain relatively constant, largely independent of changes in external weather conditions and internal heat loads. They also enable deep plan buildings to be created and have allowed people to live comfortably in hotter parts of the world. In 1558, Giambattista della Porta described a method of chilling ice to temperatures far below its freezing point by mixing it with potassium nitrate (then called "nitre") in his popular science book Natural Magic . In 1620, Cornelis Drebbel demonstrated "Turning Summer into Winter" for James I of England , chilling part of
6042-416: The building. Variable refrigerant flow indoor units can also be turned off individually in unused spaces. The lower start-up power of VRF's DC inverter compressors and their inherent DC power requirements also allow VRF solar-powered heat pumps to be run using DC-providing solar panels. Split-system central air conditioners consist of two heat exchangers , an outside unit (the condenser ) from which heat
6148-418: The chilled water is not going directly from the chiller to the application, but goes to the external water tank which acts as a sort of "temperature buffer." The cold water tank is much larger than the internal water goes from the external tank to the application and the return hot water from the application goes back to the external tank, not to the chiller. The less common open loop industrial chillers control
6254-869: The chiller is pumped through process or laboratory equipment. Industrial chillers are used for controlled cooling of products, mechanisms and factory machinery in a wide range of industries. They are often used in the plastic industries, injection and blow molding, metalworking cutting oils, welding equipment, die-casting and machine tooling, chemical processing, pharmaceutical formulation, food and beverage processing, paper and cement processing, vacuum systems, X-ray diffraction, power supplies and gas turbine power generation stations (see Turbine inlet air cooling#Vapour compression chiller ), analytical equipment, semiconductors, compressed air and gas cooling. They are also used to cool high-heat specialized items such as MRI machines and lasers in hospitals, hotels, and campuses. Chillers for industrial applications can be centralized, where
6360-404: The chiller unit, condenser , and pump station with recirculating pump, expansion valve, no-flow shutdown, internal cold water control. Compressors can be of two types - scroll and screw depending on the budget and the performance expected from a chiller. The internal tank helps maintain cold water temperature and prevents temperature spikes from occurring. Closed-loop industrial chillers recirculate
6466-565: The chiller: Refrigeration compressors are essentially a pump for refrigerant gas. The capacity of the compressor, and hence the chiller cooling capacity, is measured in kilowatts input (kW), Horse power input (HP), or volumetric flow (m/h, ft/h). The mechanism for compressing refrigerant gas differs between compressors, and each has its own application. Common refrigeration compressors include reciprocating, scroll, screw, or centrifugal. These can be powered by electric motors, steam turbines, or gas turbines. Compressors can have an integrated motor from
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#17327913334286572-430: The chillers for air conditioning systems are not operable or they are in need of repair or replacement, emergency chillers may be used to supply chilled water. Rental chillers are mounted on a trailer so that they can be quickly deployed to the site. Large chilled water hoses are used to connect between rental chillers and air conditioning systems. In industrial applications, chilled water or other coolant liquid from
6678-518: The cold of the latter, the nitre by adding to its cold, but the salt by supplying activity to the cold of the snow." In 1758, Benjamin Franklin and John Hadley , a chemistry professor at the University of Cambridge , conducted experiments applying the principle of evaporation as a means to cool an object rapidly. Franklin and Hadley confirmed that the evaporation of highly volatile liquids (such as alcohol and ether ) could be used to drive down
6784-656: The cold water temperature is lower than −5 °C, then a special pump needs to be used to be able to pump the high concentrations of ethylene glycol. Other important specifications include the internal water tank size and materials and full load current. Control panel features that should be considered when selecting between industrial chillers include the local control panel, remote control panel, fault indicators, temperature indicators, and pressure indicators. Additional features include emergency alarms, hot gas bypass, city water switchover, and casters. Demountable chillers are also an option for deployment in remote areas and where
6890-400: The compression. There are several ways to modulate the cooling capacity in refrigeration or air conditioning and heating systems . The most common in air conditioning are: on-off cycling, hot gas bypass, use or not of liquid injection, manifold configurations of multiple compressors, mechanical modulation (also called digital), and inverter technology. Hot gas bypass involves injecting
6996-437: The conditions may be hot and dusty. If noise levels of the chiller are acoustically unacceptable, noise control engineers will implement sound attenuators to reduce chiller noise levels. Larger chillers will typically require an array of sound attenuators sometimes known as a silencer bank. A vapor-compression chiller uses a refrigerant internally as its working fluid. Many refrigerants options are available; when selecting
7102-720: The coolant to regulate temperature. Water is the most commonly used coolant within process chillers, although coolant mixtures (mostly water with a coolant additive to enhance heat dissipation) are frequently employed. Important specifications to consider when searching for industrial chillers include the total life cycle cost, the power source, chiller IP rating, chiller cooling capacity, evaporator capacity, evaporator material, evaporator type, condenser material, condenser capacity, ambient temperature, motor fan type, noise level, internal piping materials, number of compressors, type of compressor, number of fridge circuits, coolant requirements, fluid discharge temperature, and COP (the ratio between
7208-572: The cooling capacity in RT to the energy consumed by the whole chiller in kW). For medium to large chillers this should range from 3.5 to 7.0, with higher values meaning higher efficiency. In the US, chiller efficiency is often specified in kilowatts per refrigeration ton (kW/RT). Process pump specifications that are important to consider include the process flow, process pressure, pump material, elastomer and mechanical shaft seal material, motor voltage, motor electrical class, motor IP rating and pump rating. If
7314-531: The cooling demand and 7% of combined heating and cooling demand in nearby areas. Cornell University 's Lake Source Cooling System uses Cayuga Lake as a heat sink to operate the central chilled water system for its campus and to also provide cooling to the Ithaca City School District . The system has operated since the summer of 2000 and was built at a cost of $ 55–60 million. It cools a 14,500 ton (51 megawatt ) load. The intake pipe of
7420-738: The debate over competing against the American advantage of ice-refrigerated beef sales to the United Kingdom. Electricity made the development of effective units possible. In 1901, American inventor Willis H. Carrier built what is considered the first modern electrical air conditioning unit. In 1902, he installed his first air-conditioning system, in the Sackett-Wilhelms Lithographing & Publishing Company in Brooklyn, New York . His invention controlled both
7526-420: The electrical demands of large cooling systems where it is available. It is similar in concept to modern geothermal sinks, but generally simpler to construct given a suitable water source. Deep lake water cooling allows higher thermodynamic efficiency by using cold deep lake water, which is colder than the ambient wet bulb temperature . The higher efficiency results in less electricity used. For many buildings,
7632-565: The evaporator and the condenser into the same air path; the air first passes over the evaporator coil, where it is cooled and dehumidified before passing over the condenser coil, where it is warmed again before it is released back into the room. Free cooling can sometimes be selected when the external air is cooler than the internal air. Therefore, the compressor does not need to be used, resulting in high cooling efficiencies for these times. This may also be combined with seasonal thermal energy storage . Some air conditioning systems can reverse
7738-441: The first automobile manufacturer to offer an air conditioning unit in its cars in 1939. Innovations in the latter half of the 20th century allowed more ubiquitous air conditioner use. In 1945, Robert Sherman of Lynn, Massachusetts , invented a portable, in-window air conditioner that cooled, heated, humidified, dehumidified, and filtered the air. The first inverter air conditioners were released in 1980–1981. In 1954, Ned Cole,
7844-636: The first wall-mounted mini-split air conditioner was sold in 1968 in Japan by Mitsubishi Electric , where small home sizes motivated their development. The Mitsubishi model was the first air conditioner with a cross-flow fan . In 1969, the first mini-split air conditioner was sold in the US. Multi-zone ductless systems were invented by Daikin in 1973, and variable refrigerant flow systems (which can be thought of as larger multi-split systems) were also invented by Daikin in 1982. Both were first sold in Japan. Variable refrigerant flow systems when compared with central plant cooling from an air handler , eliminate
7950-400: The gas. The gas enters at the suction side and moves through the threads as the screws rotate. The meshing rotors force the gas through the compressor, and the gas exits at the end of the screws. The working area is the inter-lobe volume between the male and female rotors. It is larger at the intake end, and decreases along the length of the rotors until the exhaust port. This change in volume is
8056-573: The harbour since the rise of commercial air conditioning systems in the 1960s. These include the heritage-listed AMP 'Palm Cove' Building (constructed 1962) and the Sydney Opera House . The InterContinental Resort is the largest seawater air conditioning system to date, though there are several other, larger systems being planned. Honolulu Seawater Air Conditioning was a project intended to use seawater air conditioning to deliver renewable cooling to commercial and residential properties in
8162-408: The heat pump is in heating mode, the indoor evaporator coil switches roles and becomes the condenser coil, producing heat. The outdoor condenser unit also switches roles to serve as the evaporator and discharges cold air (colder than the ambient outdoor air). Most air source heat pumps become less efficient in outdoor temperatures lower than 4 °C or 40 °F. This is partly because ice forms on
8268-400: The heat pump is used efficiently during milder temperatures, and the system is switched to the conventional heat source when the outdoor temperature is lower. The coefficient of performance (COP) of an air conditioning system is a ratio of useful heating or cooling provided to the work required. Higher COPs equate to lower operating costs. The COP usually exceeds 1; however, the exact value
8374-426: The lake water is sufficiently cold that the refrigeration portion of the air conditioning systems can be shut down during some environmental conditions and the building interior heat can be transferred directly to the lake water heat sink. This is referred to as "free cooling", but is not actually free, since pumps and fans run to circulate the lake water and building air. One added attraction of deep lake water cooling
8480-465: The liquefied ammonia was allowed to evaporate. In 1842, Florida physician John Gorrie used compressor technology to create ice, which he used to cool air for his patients in his hospital in Apalachicola, Florida . He hoped to eventually use his ice-making machine to regulate the temperature of buildings. He envisioned centralized air conditioning that could cool entire cities. Gorrie was granted
8586-403: The most common type of individual room air conditioner: one designed to sit on a window ledge. The units went on sale in 1932 at US$ 10,000 to $ 50,000 (the equivalent of $ 200,000 to $ 1,100,000 in 2023.) A year later, the first air conditioning systems for cars were offered for sale. Chrysler Motors introduced the first practical semi-portable air conditioning unit in 1935, and Packard became
8692-718: The nation’s premier air conditioning companies, builders, and social scientists. In addition, researchers from UT’s Health Service and Psychology Department studied the effects on the "artificially cooled humans." One of the more amusing discoveries was that each family reported being troubled with scorpions, the leading theory being that scorpions sought cool, shady places. Other reported changes in lifestyle were that mothers baked more, families ate heavier foods, and they were more apt to choose hot drinks. Air conditioner adoption tends to increase above around $ 10,000 annual household income in warmer areas. Global GDP growth explains around 85% of increased air condition adoption by 2050, while
8798-404: The need for large cool air ducts, air handlers, and chillers; instead cool refrigerant is transported through much smaller pipes to the indoor units in the spaces to be conditioned, thus allowing for less space above dropped ceilings and a lower structural impact, while also allowing for more individual and independent temperature control of spaces. The outdoor and indoor units can be spread across
8904-406: The norm as the cost of energy has increased. Now, VSDs are being applied to rotary screw and scroll-technology compressors. Condensers can be air-cooled, liquid-cooled, or evaporative. The condenser is a heat exchanger which allows heat to migrate from the refrigerant gas to either water or air. Air cooled condenser are manufactured from copper tubes (for the refrigerant flow) and aluminium fins (for
9010-430: The outdoor unit's heat exchanger coil, which blocks air flow over the coil. To compensate for this, the heat pump system must temporarily switch back into the regular air conditioning mode to switch the outdoor evaporator coil back to the condenser coil, to heat up and defrost. Therefore, some heat pump systems will have electric resistance heating in the indoor air path that is activated only in this mode to compensate for
9116-411: The refrigerant can absorb large amounts of heat without changing temperature. The thermodynamic cycle of an absorption chiller is driven by a heat source; this heat is usually delivered to the chiller via steam, hot water, or combustion. Compared to electrically powered chillers, an absorption chiller has very low electrical power requirements – very rarely above 15 kW combined consumption for both
9222-498: The remaining 15% can be explained by climate change . As of 2016 an estimated 1.6 billion air conditioning units were used worldwide, with over half of them in China and USA , and a total cooling capacity of 11,675 gigawatts. The International Energy Agency predicted in 2018 that the number of air conditioning units would grow to around 4 billion units by 2050 and that the total cooling capacity would grow to around 23,000 GW, with
9328-403: The solution pump and the refrigerant pump. However, its heat input requirements are large, and its COP is often 0.5 (single-effect) to 1.0 (double-effect). For the same cooling capacity, an absorption chiller requires a much larger cooling tower than a vapor-compression chiller. However, absorption chillers, from an energy-efficiency point of view, excel where cheap, low-grade heat or waste heat
9434-415: The spaces to be cooled which then duct or deliver cold air into the spaces to be conditioned, rather than ducting cold air directly to these spaces from the plant, which is not done due to the low density and heat capacity of air, which would require impractically large ducts. The chilled water is cooled by chillers in the plant, which uses a refrigeration cycle to cool water, often transferring its heat to
9540-427: The surrounding air. An air conditioner designed for an occupied space will typically achieve a 30% to 60% relative humidity in the occupied space. Most modern air-conditioning systems feature a dehumidification cycle during which the compressor runs. At the same time, the fan is slowed to reduce the evaporator temperature and condense more water. A dehumidifier uses the same refrigeration cycle but incorporates both
9646-459: The system is 3,200 m (10,500 ft) long and has a pipe diameter of 1,600 mm (63 in), installed at a depth of 229 m (751 ft), allowing access to water temperatures between 3–5 °C (37–41 °F). The water is returned to the lake through a 1,200 mm (47 in) outfall pipe, 780 m (2,560 ft) long. The pipe selected for the project was Sclairpipe, made from high density polypropylene (HDPE). Estimated savings
9752-422: The system to provide the peak cooling capacity. Each compressor can run or not in order to stage the cooling capacity of the unit. The turn down capacity is either 0/33/66 or 100% for a trio configuration and either 0/50 or 100% for a tandem. Deep water source cooling Deep water source cooling ( DWSC ) or deep water air cooling is a form of air cooling for process and comfort space cooling which uses
9858-412: The temperature and humidity, which helped maintain consistent paper dimensions and ink alignment at the printing plant. Later, together with six other employees, Carrier formed The Carrier Air Conditioning Company of America , a business that in 2020 employed 53,000 people and was valued at $ 18.6 billion. In 1906, Stuart W. Cramer of Charlotte, North Carolina , was exploring ways to add moisture to
9964-434: The temperature climbs above 3.98 °C, water density also decreases and causes the water to rise, which is why lakes are warmer on the surface during the summer. The combination of these two effects means that the bottom of most deep bodies of water located well away from the equatorial regions is at a constant 3.98 °C. Air conditioners are heat pumps . During the summer, when outside air temperatures are higher than
10070-445: The temperature inside a building, air conditioners use electricity to transfer heat from the cooler interior of the building to the warmer exterior ambient. This process uses electrical energy. Unlike residential air conditioners, most modern commercial air conditioning systems do not transfer heat directly into the exterior air. The thermodynamic efficiency of the overall system can be improved by utilizing evaporative cooling , where
10176-403: The temperature of a liquid in an open tank or sump by constantly recirculating it. The liquid is drawn from the tank, pumped through the chiller and back to the tank. In industrial water chillers is the use of water cooling instead of air cooling. In this case the condenser does not cool the hot refrigerant with ambient air, but uses water that is cooled by a cooling tower . This development allows
10282-437: The temperature of an object past the freezing point of water. They experimented with the bulb of a mercury-in-glass thermometer as their object. They used a bellows to speed up the evaporation . They lowered the temperature of the thermometer bulb down to −14 °C (7 °F) while the ambient temperature was 18 °C (64 °F). Franklin noted that soon after they passed the freezing point of water 0 °C (32 °F),
10388-411: The temperature of the cooling water is lowered close to the wet-bulb temperature by evaporation in a cooling tower . This cooled water then acts as the heat sink for the heat pump. Deep lake water cooling uses cold water pumped from the bottom of a lake as a heat sink for climate control systems . Because heat pump efficiency improves as the heat sink gets colder, deep lake water cooling can reduce
10494-405: The temporary indoor air cooling, which would otherwise be uncomfortable in the winter. Newer models have improved cold-weather performance, with efficient heating capacity down to −14 °F (−26 °C). However, there is always a chance that the humidity that condenses on the heat exchanger of the outdoor unit could freeze, even in models that have improved cold-weather performance, requiring
10600-646: The term and incorporated it into the name of his company. Domestic air conditioning soon took off. In 1914, the first domestic air conditioning was installed in Minneapolis in the home of Charles Gilbert Gates . It is, however, possible that the considerable device (c. 2.1 m × 1.8 m × 6.1 m; 7 ft × 6 ft × 20 ft) was never used, as the house remained uninhabited (Gates had already died in October 1913.) In 1931, H.H. Schultz and J.Q. Sherman developed what would become
10706-484: The use of cooling towers which improve the chillers' thermodynamic effectiveness as compared to air-cooled chillers. This is due to heat rejection at or near the air's wet-bulb temperature rather than the higher, sometimes much higher, dry-bulb temperature. Evaporatively cooled chillers offer higher efficiencies than air-cooled chillers but lower than liquid-cooled chillers. Liquid-cooled chillers are typically intended for indoor installation and operation and are cooled by
10812-417: The water and heat rejected into the environment (often the same lake or a nearby river) does not disturb the natural cycles. It does not use any ozone depleting refrigerant . Depending on the building's cooling demand, and local weather, deep water source cooling can often satisfy a complete portion of a building's cooling demand, eradicating a building's reliance on mechanical refrigeration provided through
10918-537: The water in a bucket or tray and stops when full. The air-to-air type re-evaporates the water, discharges it through the ducted hose, and can run continuously. Many but not all portable units draw indoor air and expel it outdoors through a single duct, negatively impacting their overall cooling efficiency. Many portable air conditioners come with heat as well as a dehumidification function. The packaged terminal air conditioner (PTAC), through-the-wall, and window air conditioners are similar. These units are installed on
11024-467: The water in the evaporator. There is a sensor for the RMD on the evaporator outlet side which allows the RMD to regulate the refrigerant flow based on the chiller design requirement. Evaporators can be plate type or shell and tube type. The evaporator is a heat exchanger which allows the heat energy to migrate from the water stream into the refrigerant gas. During the state change of the remaining liquid to gas,
11130-432: Was 1,600 mm (63 in) in diameter, 15,000 m (49,000 ft) long and installed at a depth of 85 m (279 ft) allowing access to water temperatures of between 3-5 C (37-41 F). The selected pipe was Sclairpipe, made from high density polyethylene (HDPE) resin. Water drawn from the depths of Lake Ontario is not circulated directly through terminal air-conditioning units within buildings. Instead, water from
11236-489: Was able to meet the building's cooling demand. Depending on the needs and on the water temperature, couple heating and cooling can be considered. For example, heat could first be extracted from the water (making it colder); and, secondly, that same water could cycle to a refrigerating unit to be used for even more effective cold production. Lake temperature is rarely significantly changed by these systems. In Europe, lake-based heating and cooling could save 0.8 TWh per year, and
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