Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.
102-524: The Aston Martin Rapide ( / r ə ˈ p iː d / rə- PEED ) is an executive saloon car that was produced by the British carmaker Aston Martin from 2010 until 2020. Aston Martin began development of the Rapide in 2005 as the company's first series produced four-door automobile. The initial design was completed in about seven weeks by Marek Reichman . After more than four months of development,
204-785: A Warwickshire village where the other VH platformed cars—including the DB9 , the DBS , the Vantage and the second-generation Vanquish —were produced. In 2015, Aston Martin debuted an electric concept version, the Rapide E. The production-ready model debuted in 2019 but was never series-produced. Design work on the Aston Martin Rapide began in 2005 under the guidance of Marek Reichman , whom Aston Martin appointed as lead design director in May. Before assuming his position, Reichman studied
306-619: A prototype was completed and displayed at the 2006 North American International Auto Show . The production version of the Rapide debuted at the 2009 International Motor Show Germany , and manufacture began in May 2010 at the Magna Steyr facility in Graz , Austria. The "vertical/horizontal" (VH) platform , which the Rapide uses, extensively incorporates aluminium throughout the body, reducing weight. In 2012, Aston Martin ended its partnership with Magna Steyr and shifted production to Gaydon ,
408-414: A 1 mm square. Several microextrusion processes have been developed since microforming was envisioned in 1990. Forward (ram and billet move in the same direction) and backward (ram and billet move in the opposite direction) microextrusion were first introduced, with forward rod-backward cup and double cup extrusion methods developing later. Regardless of method, one of the greatest challenges of creating
510-437: A US patent was filed for "process for warm extrusion of metal". Patent US3156043 A outlines that a number of important advantages can be achieved with warm extrusion of both ferrous and non-ferrous metals and alloys if a billet to be extruded is changed in its physical properties in response to physical forces by being heated to a temperature below the critical melting point. Warm extrusion is done above room temperature, but below
612-456: A combination of heating elements and shear heating from the extrusion screw. The screw, or screws as the case with twin screw extrusion, forces the resin through a die, forming the resin into the desired shape. The extrudate is cooled and solidified as it is pulled through the die or water tank. A "caterpillar haul-off" (called a "puller" in the US) is used to provide tension on the extrusion line which
714-852: A company owned vehicle. Early executive cars typically offered engines with displacements of 2.0–3.5 L (122–214 cu in), compared with 1.6–2.4 L (98–146 cu in) for an equivalent sized—but less luxurious—"large family car". Prior to the 1990s, executive cars were typically sedans , however in recent years they have also been produced in other body styles, such as estates ( station wagons ), convertibles , coupés , and five-door hatch versions. They typically need to be "comfortable, refined and display some form of driving pleasure" on occasion. In general, executive cars are 4-door saloons , though may include estate , 5-door hatchback or 2-door coupé variants. Rover , Saab , Renault and Citroën formerly have been known to prefer hatchbacks, with Ford also offering alternatives through
816-508: A die. Twin-screw high shear extruders blend materials and simultaneously break up particles. The resulting particle can be blended with compression aids and compressed into tablets or filled into unit dose capsules. The extrusion production technology of fuel briquettes is the process of extrusion screw wastes (straw, sunflower husks, buckwheat, etc.) or finely shredded wood waste (sawdust) under high pressure when heated from 160 to 350 °C. The resulting fuel briquettes do not include any of
918-419: A lubricant. A thick solid glass ring that is 0.25 to 0.75 in (6 to 18 mm) thick is placed in the chamber on the die to lubricate the extrusion as it is forced through the die. A second advantage of this glass ring is its ability to insulate the heat of the billet from the die. The extrusion will have a 1 mil thick layer of glass, which can be easily removed once it cools. Another breakthrough in lubrication
1020-454: A nozzle. Rubber extrusion is a method used to make rubber items. In this process, either synthetic or natural rubber that hasn't been hardened yet is put through a machine called an extruder. This machine has a desired shaped mold and a pressurized conveyor system. The rubber gets heated and softened in the extruder, making it bendable. It then gets pushed through the mold, which gives it its final shape. The extruder consists of two main parts:
1122-464: A screw that moves the rubber along the conveyor while adding other materials, and a mold where the soft rubber is squeezed into. After the rubber gets its shape from the mold, it is then vulcanized to harden it into a usable product. This method is effective for large rubber pieces that are long and have a consistent shape, and the dies used in this process are inexpensive. It is often used to make things like rubber seals or hoses. Polymers are used in
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#17327825549071224-401: A simple flat extrusion die, because there would be no way to support the centre barrier of the die. Instead, the die assumes the shape of a block with depth, beginning first with a shape profile that supports the center section. The die shape then internally changes along its length into the final shape, with the suspended center pieces supported from the back of the die. The material flows around
1326-539: A successful microextrusion machine is the manufacture of the die and ram. "The small size of the die and ram, along with the stringent accuracy requirement, needs suitable manufacturing processes." Additionally, as Fu and Chan pointed out in a 2013 state-of-the-art technology review, several issues must still be resolved before microextrusion and other microforming technologies can be implemented more widely, including deformation load and defects , forming system stability, mechanical properties, and other size-related effects on
1428-405: A tilt-telescoping steering wheel , bi-xenon headlamps , LED tail-lights , leather and walnut trim with metallic accents, power front seats with memory, and cooling and heating systems. Connectivity features include Bluetooth , satellite radio and compatibility with USB and iPod. Other standard features include a sixteen-speaker Bang & Olufsen sound system with two tweeters that rise from
1530-549: Is " Obere Mittelklasse " (lit. upper-middle class) as defined by the German federal authorities. Luxury cars larger than this are referred to as Oberklasse ("upper class"). Mercedes-Benz has produced large luxury cars since the early 1900s. Following World War II, Mercedes Benz's first all-new models were the Mercedes-Benz W120 executive cars. This lineage continues through to the present and has been marketed as
1632-501: Is 332 grams per kilometre (18.8 oz/mi). The Rapide S received further revisions in August 2014. These included the "AM29" V12 engine, producing 412 kW (553 hp) and 630 N⋅m (465 lb⋅ft), sufficient to give the car a 0–62 mph (100 km/h) of 4.2 seconds and an increased top speed of 327 km/h (203 mph), as well as an eight-speed Touchtronic III automatic transmission. In June 2018, Aston Martin unveiled
1734-452: Is about 19 miles per US gallon (12 L/100 km; 23 mpg ‑imp ), which is considered inefficient. The "Rapide S" succeeded the Rapide in 2013. The upgraded "AM11" V12 engine, as fitted to the Rapide S, produces 410 kW (550 hp) and 620 N⋅m (457 lb⋅ft), sufficient to give the car a 0–62 mph (100 km/h) of 4.9 seconds and a top speed of 306 km/h (190 mph). The car's fuel economy rating
1836-427: Is also used to produce modified starch , and to pelletize animal feed . Generally, high-temperature extrusion is used for the manufacture of ready-to-eat snacks, while cold extrusion is used for the manufacture of pasta and related products intended for later cooking and consumption. The processed products have low moisture and hence considerably higher shelf life, and provide variety and convenience to consumers. In
1938-403: Is also utilized in pharmaceutical solid oral dose processing to enable delivery of drugs with poor solubility and bioavailability. Hot melt extrusion has been shown to molecularly disperse poorly soluble drugs in a polymer carrier increasing dissolution rates and bioavailability. The process involves the application of heat, pressure and agitation to mix materials together and ‘extrude’ them through
2040-426: Is defined as the starting cross-sectional area divided by the cross-sectional area of the final extrusion. One of the main advantages of the extrusion process is that this ratio can be very large while still producing quality parts. Hot extrusion is a hot working process, which means it is done above the material's recrystallization temperature to keep the material from work hardening and to make it easier to push
2142-618: Is done at room temperature or near room temperature. The advantages of this over hot extrusion are the lack of oxidation, higher strength due to cold working , closer tolerances, better surface finish, and fast extrusion speeds if the material is subject to hot shortness . Materials that are commonly cold extruded include: lead , tin , aluminium , copper , zirconium , titanium , molybdenum , beryllium , vanadium , niobium , and steel . Examples of products produced by this process are: collapsible tubes, fire extinguisher cases, shock absorber cylinders and gear blanks. In March 1956,
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#17327825549072244-415: Is essential for overall quality of the extrudate. Pelletizers can also create this tension while pulling extruded strands in to be cut. The caterpillar haul-off must provide a consistent pull; otherwise, variation in cut lengths or distorted product will result. In some cases (such as fibre-reinforced tubes) the extrudate is pulled through a very long die, in a process called "pultrusion". The configuration of
2346-401: Is its cost for machinery and its upkeep. The extrusion process is generally economical when producing between several kilograms (pounds) and many tons, depending on the material being extruded. There is a crossover point where roll forming becomes more economical. For instance, some steels become more economical to roll if producing more than 20,000 kg (50,000 lb). Cold extrusion
2448-471: Is now used for other materials that have melting temperatures higher than steel or that require a narrow range of temperatures to extrude, such as the platinum-iridium alloy used to make kilogram mass standards. The process starts by heating the materials to the extruding temperature and then rolling it in glass powder. The glass melts and forms a thin film, 20 to 30 mils (0.5 to 0.75 mm), in order to separate it from chamber walls and allow it to act as
2550-412: Is that the force required to extrude the billet is greater than that needed in the indirect extrusion process because of the frictional forces introduced by the need for the billet to travel the entire length of the container. Because of this the greatest force required is at the beginning of process and slowly decreases as the billet is used up. At the end of the billet the force greatly increases because
2652-411: Is the use of phosphate coatings. With this process, in conjunction with glass lubrication, steel can be cold extruded. The phosphate coat absorbs the liquid glass to offer even better lubricating properties. Plastics extrusion commonly uses plastic chips or pellets, which are usually dried, to drive out moisture, in a hopper before going to the feed screw. The polymer resin is heated to molten state by
2754-416: Is used because it has good lubricity and high pressure properties. The design of an extrusion profile has a large impact on how readily it can be extruded. The maximum size for an extrusion is determined by finding the smallest circle that will fit around the cross-section, this is called the circumscribing circle . This diameter, in turn, controls the size of the die required, which ultimately determines if
2856-425: Is used, for example, when producing texturised vegetable proteins (TVP). For use in pharmaceutical products, extrusion through nano-porous, polymeric filters is being used to produce suspensions of lipid vesicles liposomes or transfersomes with a particular size of a narrow size distribution . The anti-cancer drug Doxorubicin in liposome delivery system is formulated by extrusion, for example. Hot melt extrusion
2958-759: The Chrysler 300 was marketed in Europe as the Lancia Thema. Maserati's first executive is the Maserati Ghibli , which has been in production since 2013. Toyota has been producing large luxury cars since the 1955 Crown was released. The Crown remains in production today and is currently in its fifteenth generation. In 1991, the Crown-derived Aristo began production, and from 1993 until 2020 were marketed under Toyota's luxury sub-brand as
3060-817: The Ford Scorpio was released, being sold in the U.K. as a Ford Granada until 1994. Vauxhall entered the executive car market with the 1978 Vauxhall Carlton and related Vauxhall Royale/Senator , which were based on the Opel Rekord E. In 1986, the Vauxhall Carlton Mark II switched to the German-built Opel Omega A, which was replaced in 1994 by the Vauxhall Omega (a rebadged version of the Opel Omega B). In
3162-521: The Honda Legend and had a front-wheel drive layout. In 1999, the 800 series was replaced by the Rover 75 , which was produced until 2005. The 75 straddled the executive and compact executive categories due to its size, although a long wheelbase version was available. The first executive car to be badged a Triumph was the 1946–1954 Triumph 1800/2000/Renown versions. Triumph's next and final entry to
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3264-791: The Lancia Lambda , Lancia Artena , and Lancia Aprilia . The Lancia Flavia was an executive car that began production in 1961 and was replaced by the Lancia 2000 in 1971. The 2000 was replaced by the Lancia Gamma , which was released in 1976. In 1984, the Gamma was replaced by the Lancia Thema , then the Lancia Kappa in 1994. The Lancia Thesis , produced from 2001-2009 is the last executive car produced by Lancia. From 2011–2015,
3366-587: The Lexus GS . Nissan's longest-running executive car began production in 1959 as the Prince Gloria , which was later renamed the Nissan Gloria, following the merger of Nissan and Prince. The Gloria was produced for 12 generations until 2004. Another Nissan executive car was the 1960 Cedric , which was produced until 2004 (although a taxi/fleet version remained in production until 2015). The Cedric
3468-631: The Mercedes-Benz E-Class since 1993. The Mercedes-Benz CLS-Class four-door fastback was added to the company's model range in 2004, with a shooting brake body style also produced from 2012-2017. BMW's first large luxury car was the 1936–1941 BMW 326 . After a hiatus of 21 years, BMW's next executive car models were the 1962 New Class Sedans . In 1972, the New Class was replaced by the BMW 5 Series , which remains in production today. Over
3570-850: The Sentia , which was produced until 1999. The Millenia , also sold as the Xedos 9 and the Eunos 800, was produced from 1993 until 2002. Honda introduced their first executive car, the Legend (sold as the Acura Legend in the United States) in 1985. The Legend was produced until 2012, and then from 2014 until 2021. It is believed that the standard of Korean Executive Cars came from the 3rd generation Hyundai Grandeur model launched in 1998. Previous models, Kia Potentia and Hyundai Grandeur, belonged to
3672-533: The Volvo 760 in 1982 and then the Volvo 960 in 1994. The 960 was renamed the S90 (sedan models) and V90 (wagon models) in 1996. The Volvo S80 was released in 1998, and was replaced in 2016 by a new generation of Volvo S90 / V90 sedans and wagons that presently remain in production. Daimler Company produced luxury cars in various sizes starting in the late 1890s. The lineage that led to their executive cars began with
3774-408: The column strength of the stem. Because the billet moves with the container the frictional forces are eliminated. This leads to the following advantages: The disadvantages are: In the hydrostatic extrusion process the billet is completely surrounded by a pressurized liquid, except where the billet contacts the die. This process can be done hot, warm, or cold, however the temperature is limited by
3876-411: The crystallite (grain) structure and boundaries. There are many different variations of extrusion equipment. They vary by four major characteristics: A single or twin screw auger, powered by an electric motor, or a ram, driven by hydraulic pressure (often used for steel and titanium alloys), oil pressure (for aluminium), or in other specialized processes such as rollers inside a perforated drum for
3978-517: The 1923–1929 Daimler 16 and Daimler 16/55 models, which were followed in 1932 by the Daimler Fifteen . The Fifteen was replaced by the 1937 Daimler New Fifteen and then the 1939 Daimler Consort (originally called the "Daimler 2½ Litre"). The Consort was replaced by the 1953–1958 Daimler Conquest . In 1962, the Daimler 2.5 V8 (later renamed the "Daimler V8-250") was released, based on
4080-506: The 1930s. Peugeot began producing large cars in the early 1900s. Following the Peugeot 601 being discontinued in 1935, Peugeot ceased production of large cars until the Peugeot 604 was introduced in 1975. The 604 was replaced by the Peugeot 605 in 1989, which in turn was replaced by the Peugeot 607 in 1999. Following the end of the 607's production run in 2010, Peugeot no longer produces any executive cars. Citroën's first large car
4182-588: The 1990s. Audi , BMW and later Mercedes-AMG have recently offered hatchbacks as separate models for their executive cars since 2010s. One of the first Chinese-built executive cars was the 2006 Roewe 750 , based on the Rover 75 . In 2012, the Roewe 950 was introduced, which is a re-bodied version of the 2010 Buick LaCrosse . In 2020, BYD Han officially goes on sale in China. Several overseas brands have produced long wheelbase versions of cars specifically for
Aston Martin Rapide - Misplaced Pages Continue
4284-730: The Chevrolet Impala was launched, but was discontinued. Renault Korea sold the SM7 based on the Nissan Teana from 2004 to 2020. In the Korean market, semi-large cars boast significant sales volume as a symbol of the middle class, and the Hyundai Grandeur ranks high in sales in the Korean automobile market. Currently, the semi-large business sedan models sold in the Korean market include Hyundai Grandeur and Kia K8 , and
4386-522: The Chinese market, due to the preference Chinese owners have for being driven by a chauffeur. Examples include the "XF L" version of the 2016 Jaguar XF (X260) , the "Li" version of the 2017 BMW 5 Series (G30) and other models from Audi, Mercedes-Benz, and Volvo. In France, executive cars are known as " Routière ", a class of comfortable long-distance cars that first emerged on the French market in
4488-649: The Exeo, which is basically a rebadged Audi A4 on the B7 platform, with some minor modifications to the front and rear fascias. Although it was not an E-segment vehicle but a segment D. It remained successful as a company car until 2013. Also, it was used as a police cruiser for the Guardia Civil highway corps. It was available in sedan and station wagon variants. It was the first vehicle from the brand equipped with diesel direct common raíl injection. Saab's first executive car
4590-671: The Jaguar Mark 2. In 1966, the Daimler Sovereign was introduced, based on the Jaguar 420. The Sovereign and V8-250 were produced alongside each other until they both ended production in 1969. Jaguar began production of executive cars in 1935 with the first of the Jaguar Mark IV models. These were replaced by the 1948–1951 Jaguar Mark V . The Mark V's successor increased in size to the full-size luxury car segment, so
4692-568: The RapidE), an electrified version of the Rapide S. At the 2018 International Motor Show , the company confirmed that deliveries of the Rapide E were scheduled for the fourth quarter of 2019. Aston Martin debuted the electric version at the 2019 Shanghai Auto Show . The company intended to manufacture 155 units at its St Athan , Wales, production facility, which would also produce Lagonda 's future electric vehicles. Williams Advanced Engineering (WAE) assisted in research and development and supplied
4794-548: The Rapide began on 7 May 2010 at a facility in Graz , Austria, owned by the automobile manufacturer Magna Steyr . Aston Martin opted to end its production arrangement with Magna Steyr in the middle of 2012, six years earlier than expected. Production temporarily halted in May 2011. Aston Martin, responding to declining demand for luxury saloons and aligning production with reduced sales, reduced annual output from 2,000 to 1,250 in June 2011. In 2012, Aston Martin relocated production of
4896-464: The Rapide does not feel particularly agile". They complained that its large wheels generated road noise, although wind noise was effectively suppressed. A Rapide was entered in the 2010 24 Hours of Nürburgring . It finished second in the SP 8 class and thirty-fourth overall. A Rapide S was entered in the 2013 edition ; powered by a new technology introduced by Alset GmbH , its hybrid–hydrogen system enables
4998-705: The Rapide to Gaydon , a village in Warwickshire , after receiving a £1.6 million funding package from the British government 's Regional Growth Fund . The funding was part of an agreement between the government and private industry to invest £200 million in the economy. The Rapide was produced in Gaydon until it was discontinued in 2020. The Rapide's " vertical/horizontal " (VH) platform makes extensive use of aluminium to reduce weight. About sixty per cent of its chassis and powertrain—comprising
5100-481: The Rapide's V12 engine, noting that it was one of the largest engines on sale but described the eight-speed transmission as "less impressive". They also highlighted concerns about the car's handling, finding that "the Rapide [was] unsettled by ruts and bumps at all speeds, while [the] firmer Sport mode simply makes things even more uncomfortable". They also pointed out that the car's large dimensions affected its handling, stating that "despite having nicely precise steering,
5202-598: The United States, executive cars are referred to as full-sized cars. The first executive car produced by a Vietnamese company is the VinFast LUX A2.0 , which debuted at the 2018 Paris Motor Show. Production started in 2019 and it achieved success in the Vietnamese domestic car market. Extruded aluminum Drawing is a similar process, using the tensile strength of the material to pull it through
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#17327825549075304-400: The ability to charge up to 297 kilometres (185 mi) of range per hour on a 400-volt, 50-kilowatt charger. The Rapide E featured low-drag wheels and low-resistance Pirelli P Zero tyres. Reviewers and automotive publishers mostly praised the Rapide's exterior and interior, many describing it as "one of the most beautiful cars" or even the "most beautiful car in the world". A journalist from
5406-450: The back and over the rear haunches to increase its sporty aesthetic. This design compromises rear head and shoulder room, and the rear doors are bulky at waist level. Its rear flanks are wider than those of the DB9, thus smoothing the extended roof design. The rear wings and a curvaceous design language prevent the car from being perceived as a stretched version of the DB9. The Rapide features
5508-422: The billet is thin and the material must flow radially to exit the die. The end of the billet (called the butt end) is not used for this reason. In indirect extrusion, also known as backwards extrusion, the billet and container move together while the die is stationary. The die is held in place by a "stem" which has to be longer than the container length. The maximum length of the extrusion is ultimately dictated by
5610-454: The binders, but one natural – the lignin contained in the cells of plant wastes. The temperature during compression causes melting of the surface of bricks, making it more solid, which is important for the transportation of briquettes. The majority of synthetic materials in textiles are manufactured with extrusion only. Fiber forming substances are used in extrusion to form various synthetic filaments. The molten materials are passed through
5712-697: The brand was dissolved in 1967. Rover entered the executive car market in 1948 with the Rover P3 . The P3 was replaced by the Rover P4 in 1949, which was produced until 1964. The 1963 Rover P6 was the next executive car produced by Rover, which was replaced by the Rover SD1 in 1976 (marketed as the Standard 2000 in India). The SD1 was replaced by the 1986 Rover 800 series , which was a jointly developed with
5814-398: The car a 0–62 mph (100 km/h) time of 5.1 seconds and a top speed of 303 km/h (188 mph). It features a six-speed Touchtronic II automatic transmission developed by ZF Friedrichshafen , a technology company. Its front-mounted engine powers the rear wheels . Its carbon emissions rating is 355 grams per kilometre (20.2 oz/mi), while its average fuel consumption
5916-497: The car to use hydrogen and petrol individually or simultaneously in its internal combustion engine . This Rapide S was the first car to race the 24 Hours of Nürburgring with hydrogen fuel. Executive car Executive car is a British term for a large car, and is considered equivalent to the European E-segment and American full-size classifications. Executive cars are larger than compact executive cars (and
6018-423: The characteristics of Aston Martin's cars and made several sketches for a four-door concept. Ulrich Bez , chief executive officer of Aston Martin, gave the brief to Reichman in the same month as his appointment, and work promptly commenced. Reichman, alongside a team of clay modellers , developed the initial project within seven weeks. Between August and December, a team of twenty-six engineers, led by Reichman and
6120-453: The charge (billet or other precursor) rotates relative to the extrusion die. An extrusion force is applied so as to push the charge against the die. In practice either the die or the charge may rotate or they may be counter-rotating. The relative rotary motion between the charge and the die has several significant effects on the process. First, the relative motion in the plane of rotation leads to large shear stresses, hence, plastic deformation in
6222-586: The cost of tooling as well as the rate of production. Thicker sections generally need an increased section size. In order for the material to flow properly legs should not be more than ten times longer than their thickness. If the cross-section is asymmetrical, adjacent sections should be as close to the same size as possible. Sharp corners should be avoided; for aluminium and magnesium the minimum radius should be 0.4 mm (1/64 in) and for steel corners should be 0.75 mm (0.030 in) and fillets should be 3 mm (0.12 in). The following table lists
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#17327825549076324-423: The dashboard on activation of the system. The Rapide became the first Aston Martin model to replace the Volvo -sourced satellite navigation system with a bespoke Garmin unit. The 5,935 cm (362 cu in) V12 engine , as fitted to the Rapide, produces 350 kilowatts (470 hp) at 6,000 revolutions per minute (rpm) and 601 newton-metres (443 lbf⋅ft) at 5,000 rpm, sufficient to give
6426-405: The die when extruding. If a solid billet is used as the feed material then it must first be pierced by the mandrel before extruding through the die. A special press is used in order to control the mandrel independently from the ram. The solid billet could also be used with a spider die, porthole die or bridge die. All of these types of dies incorporate the mandrel in the die and have "legs" that hold
6528-687: The die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire . Metal bars and tubes are also often drawn. Extrusion may be continuous (theoretically producing indefinitely long material) or semi-continuous (producing many pieces). It can be done with hot or cold material. Commonly extruded materials include metals , polymers , ceramics , concrete , modelling clay , and foodstuffs. Products of extrusion are generally called extrudates . Also referred to as "hole flanging", hollow cavities within extruded material cannot be produced using
6630-541: The electric system. In January 2020, the Rapide E programme was cancelled because of the reported upcoming introduction of the DBX ; the Rapide E was designated as a "research project". The Rapide E was to have been powered by a 65 kilowatt-hours (230 MJ) lithium-ion battery provided by HyperBat Limited, a joint venture between WAE and the Unipart manufacturing group, capable of 800-volt power transfers. The battery pack
6732-539: The engine, transmission and much of the front section up to the windscreen—is carried over from the Aston Martin DB9 , which was the first car that used the VH platform. The Rapide's chassis, bodywork and structure are constructed primarily of extruded and cast aluminium , while its roof is made of polycarbonate . The Rapide features Bridgestone Potenza S001 tyres , sized 245/40ZR20 at the front and 295/35ZR20 at
6834-522: The executive car market was the 1963–1977 Triumph 2000 , which was a sales success in Britain. Ford Europe's first executive car was the 1950 Ford Zephyr . The Zephyr— and related Consul, Zodiac, and Executive models— were produced over four generations until 1972. The 1972 Ford Granada was initially built in the United Kingdom before switching to being imported from Germany in 1976. In 1985,
6936-749: The executive car segment in 1975 with the Renault 20/30 models. They were replaced, in 1983, by the Renault 25 which featured a fastback rear end. In 1992, the 25 was replaced by the Renault Safrane . The Safrane was replaced by the Renault Vel Satis hatchback in 2002, which in turn was replaced by the Latitude in 2010 and later the Talisman . The equivalent class for cars in Germany
7038-408: The extrusion process, raw materials are first ground to the correct particle size. The dry mix is passed through a pre-conditioner, in which other ingredients may be added, and steam is injected to start the cooking process. The preconditioned mix is then passed through an extruder, where it is forced through a die and cut to the desired length. The cooking process takes place within the extruder where
7140-401: The front and four-piston callipers at the rear, which incorporate 400 mm (16 in) and 360 mm (14 in) brake rotors at the front and rear, respectively. The Rapide AMR can accelerate from 0–100 km/h (0–62 mph) in 4.2 seconds and has a top speed of 330 km/h (205 mph). In October 2015, Aston Martin revealed the concept version of the Rapide E (also known as
7242-564: The general manager of prototype operations Ian Calnan , built a full-scale prototype . After its completion on 22 December 2005, the prototype debuted at the 2006 North American International Auto Show in January. Aston Martin released the first official images of the production version of the Rapide on 26 November 2008 and 16 April 2009. It debuted at the 2009 International Motor Show Germany in September. Official series manufacture of
7344-569: The high-performance version of the Rapide named the "Rapide AMR ", replacing the Rapide S. The upgraded 5.9-litre engine, as fitted to the Rapide AMR, produces 433 kW (580 hp) and 630 N⋅m (465 lb⋅ft). The car includes standard Michelin Pilot Supersport tyres and 21-inch alloy wheels —the largest wheels fitted to an Aston Martin. The Rapide AMR features a carbon ceramic braking system with six-piston callipers at
7446-424: The interior screws are a driving force dependent on the application. Mixing elements or convey elements are used in various formations. Extrusion is common in the application of adding colorant to molten plastic thus creating specific custom color. Extrusion is also a process used in fused filament deposition 3D printers , whereby the extruder is often composed of a geared motor pushing plastic filament through
7548-724: The large car position and were shopper-driven, but were relegated to owner-driven from the XG model. Afterward, the launch of Kia Opirus and Daewoo Magnus formed the semi-large car market. In the 2000s, Daewoo Motors (now GM KOREA) sold the Holden Commodore under the name Daewoo Statesman from the Australian Holden company and sold the Holden Caprice as the follow-up model as the Daewoo Veritas. Afterwards,
7650-432: The layer of charge in contact with and near the die. This plastic deformation is dissipated by recovery and recrystallization processes leading to substantial heating of the deforming charge. Because of the deformation heating, friction extrusion does not generally require preheating of the charge by auxiliary means potentially resulting in a more energy efficient process. Second, the substantial level of plastic deformation in
7752-625: The luxury brand is the Genesis G80 . SEAT's first executive car was the 1963–1973 SEAT 1500 , then in 1973, it launched the 132 which was the same FIAT 131 of the era since all cars from the brand were produced under license from FIAT. It was produced until 1982 when it was replaced by the Málaga in 1984, which was the first to be produced in-house entirely, to be replaced afterward with the Toledo, in 1991. Many years later, in 2009, SEAT launched
7854-468: The mandrel in place. During extrusion the metal divides, flows around the legs, then merges, leaving weld lines in the final product. Direct extrusion, also known as forward extrusion, is the most common extrusion process. It works by placing the billet in a heavy walled container. The billet is pushed through the die by a ram or screw. There is a reusable dummy block between the ram and the billet to keep them separated. The major disadvantage of this process
7956-421: The material through the die. Most hot extrusions are done on horizontal hydraulic presses that range from 230 to 11,000 metric tons (250 to 12,130 short tons). Pressures range from 30 to 700 MPa (4,400 to 101,500 psi), therefore lubrication is required, which can be oil or graphite for lower temperature extrusions, or glass powder for higher temperature extrusions. The biggest disadvantage of this process
8058-441: The minimum cross-section and thickness for various materials. Metals that are commonly extruded include: Magnesium and aluminium alloys usually have a 0.75 μm (30 μin) RMS or better surface finish. Titanium and steel can achieve a 3 micrometres (120 μin) RMS. In 1950, Ugine Séjournet, of France , invented a process which uses glass as a lubricant for extruding steel. The Ugine-Sejournet, or Sejournet, process
8160-697: The most common because they are reliable and robust. They can deliver over 35 MPa (5,000 psi). They supply a constant pressure throughout the whole billet. The disadvantage is that they are slow, between 50 and 200 mm/s (2–8 ips). Accumulator water drives are more expensive and larger than direct-drive oil presses, and they lose about 10% of their pressure over the stroke, but they are much faster, up to 380 mm/s (15 ips). Because of this they are used when extruding steel. They are also used on materials that must be heated to very hot temperatures for safety reasons. Hydrostatic extrusion presses usually use castor oil at pressure up to 1,400 MPa (200 ksi). Castor oil
8262-441: The newspaper Australian Financial Review described the Rapide as "the prettiest sedan money can buy", and a review from the automotive insurance company RAC Limited contended that the car's design may alone be enough to influence a buyer's decision. They also stated that although its rear cabin was not spacious, the Rapide would transport four "with elegance" as long as occupants were not tall. The magazine What Car? praised
8364-581: The next executive car was the 1955 Jaguar Mark 1 . In 1959, the Mark 1 was replaced by the Jaguar Mark 2 . In 1963, the Jaguar S-Type was introduced and sold alongside the Mark 2. Both models were replaced by the 1966-1968. The Jaguar XJ series began in 1968 and received updates (with a redesign in 2010) until 2019. Following a 30-year hiatus from the executive car market, Jaguar returned in 1998 with
8466-450: The non-luxury equivalent mid-size cars ), but smaller than luxury saloons / full-size luxury sedans . The term has also been adopted by Euro NCAP , a European organization founded to test car safety. The term was coined in the 1960s to describe cars targeted at successful professionals and middle-to-senior managers. It was used by businesses as an incentive for employees in senior roles and to exploit Britain and Europe's tax schemes as
8568-402: The part will fit in a given press. For example, a larger press can handle 60 cm (24 in) diameter circumscribing circles for aluminium and 55 cm (22 in) diameter circles for steel and titanium. The complexity of an extruded profile can be roughly quantified by calculating the shape factor , which is the amount of surface area generated per unit mass of extrusion. This affects
8670-523: The process was called "squirting". In 1894, Alexander Dick expanded the extrusion process to copper and brass alloys. The process begins by heating the stock material (for hot or warm extrusion). It is then loaded into the container in the press. A dummy block is placed behind it where the ram then presses on the material to push it out of the die. Afterward the extrusion is stretched in order to straighten it. If better properties are required then it may be heat treated or cold worked . The extrusion ratio
8772-403: The product produces its own friction and heat due to the pressure generated (10–20 bar). The main independent parameters during extrusion cooking are feed rate, particle size of the raw material, barrel temperature, screw speed and moisture content. The extruding process can induce both protein denaturation and starch gelatinization , depending on inputs and parameters. Sometimes, a catalyst
8874-412: The production of many simultaneous streams of material. There are several methods for forming internal cavities in extrusions. One way is to use a hollow billet and then use a fixed or floating mandrel . A fixed mandrel, also known as a German type, means it is integrated into the dummy block and stem. A floating mandrel, also known as a French type, floats in slots in the dummy block and aligns itself in
8976-483: The production of plastic tubing, pipes, rods, rails, seals, and sheets or films. Ceramic can also be formed into shapes via extrusion. Terracotta extrusion is used to produce pipes. Many modern bricks are also manufactured using a brick extrusion process. With the advent of industrial manufacturing, extrusion found application in food processing of instant foods and snacks, along with its already known uses in plastics and metal fabrication. The main role of extrusion
9078-520: The rear. As well as the DB9, the Rapide's platform is used by the DBS , Vantage , Virage and Vanquish . The Rapide will be the most elegant four-door sports car in the world [...] It completes the Aston Martin range while conveying our established attributes of power, beauty and soul. — CEO Ulrich Bez in a press release The Rapide is considered both a saloon car and a "four-door coupe ". Its rear window slopes and narrows towards
9180-663: The recrystallization temperature of the material the temperatures ranges from 800 to 1,800 °F (424 to 975 °C). It is usually used to achieve the proper balance of required forces, ductility and final extrusion properties. Friction extrusion was invented at the Welding Institute in the UK and patented in 1991. It was originally intended primarily as a method for production of homogeneous microstructures and particle distributions in metal matrix composite materials. Friction extrusion differs from conventional extrusion in that
9282-430: The region of relative rotary motion can promote solid state welding of powders or other finely divided precursors, such as flakes and chips, effectively consolidating the charge (friction consolidation) prior to extrusion. Microextrusion is a microforming extrusion process performed at the submillimetre range. Like extrusion, metal is pushed through a die orifice, but the resulting product's cross section can fit through
9384-498: The retro-styled S-Type . The S-Type was replaced by the 2007 Jaguar XF (X250) and then the 2015 Jaguar XF (X260) , which currently remains in production. Humber's first executive car was the 1945 Humber Hawk . The Hawk was available with features such as two-tone and metallic paintwork, leather upholstery, wood trim, and a sunroof. Production of the Hawk, along with the similarly sized Humber Super Snipe and Imperial , ceased when
9486-630: The seven generations of the 5 Series, it has been produced in sedan, wagon, and four-door hatchback body styles. The first large luxury car produced by Audi was the Audi 100 , which was released in 1968. The Audi 100 was replaced by the Audi A6 in 1994, which remains in production today. In 2010, the Audi A7 four-door fastback model range was added. The Ford Granada is an executive car produced by Ford Europe from 1972-1994. Fiat's first large luxury car
9588-494: The stability of the fluid used. The process must be carried out in a sealed cylinder to contain the hydrostatic medium. The fluid can be pressurized two ways: The advantages of this process include: The disadvantages are: Most modern direct or indirect extrusion presses are hydraulically driven, but there are some small mechanical presses still used. Of the hydraulic presses there are two types: direct-drive oil presses and accumulator water drives. Direct-drive oil presses are
9690-444: The supports and fuses to create the desired closed shape. The extrusion of metals can also increase their strength. In 1797, Joseph Bramah patented the first extrusion process for making pipe out of soft metals. It involved preheating the metal and then forcing it through a die via a hand-driven plunger. In 1820 Thomas Burr implemented that process for lead pipe, with a hydraulic press (also invented by Joseph Bramah). At that time
9792-606: Was originally developed for conveying and shaping fluid forms of processed raw materials. Present day, extrusion cooking technologies and capabilities have developed into sophisticated processing functions including: mixing, conveying, shearing, separation, heating, cooling, shaping, co-extrusion, venting volatiles and moisture, encapsulation, flavor generation and sterilization. Products such as certain pastas , many breakfast cereals , premade cookie dough , some french fries , certain baby foods , dry or semi-moist pet food and ready-to-eat snacks are mostly manufactured by extrusion. It
9894-615: Was projected to accelerate from 0–100 km/h (62 mph) in under four seconds with a top speed of 249 kilometres per hour (155 mph). Prototypes underwent testing at the Nürburgring to ensure linear power delivery even under strenuous conditions. The projected all-electric range for the Rapide E was about 322 kilometres (200 mi) according to the standards of the Worldwide Harmonised Light Vehicles Test Procedure , with
9996-673: Was replaced by the 2004 Fuga , also sold as the Infiniti M from 2003 until 2012, and the Q70 since 2012. Mitsubishi began producing executive cars in 1964 with the Debonair . The Debonair was replaced in 1999 by the Proudia , which was discontinued in 2001 and then returned from 2012 until 2016 as a rebadged Fuga. Mazda's first executive car was the 1969 Luce . In 1991, the Luce was replaced by
10098-529: Was the Fiat 24-32 HP , which was introduced in 1903. Other large luxury Fiats produced before World War II include the Fiat 510 , Fiat 520 , Fiat 527 , and Fiat 2800 . In 1959, the Fiat 1800 and 2100 executive sedans and station wagons were introduced. These models were replaced by the Fiat 2300 in 1961. Fiat's last executive car was the Fiat 130 , which was produced from 1969 until 1977. Lancia produced several large luxury cars prior to World War II, including
10200-521: Was the 1934 Citroën Traction Avant . In 1955, the Traction Avant was replaced by the iconic Citroën DS , which was replaced in 1974 by the Citroën CX and then the 1989 Citroën XM . The XM was discontinued in 2000 and for five years Citroën did not produce an executive car. The 2005 Citroën C6 was produced until 2012, and Citroën has not produced any executive cars since. Renault entered
10302-451: Was the 1984 Saab 9000 , which was produced in sedan and liftback body styles. The 9000 was replaced by the Saab 9-5 . In 2010 the second generation of the 9-5 switched to a platform shared with various General Motors models until Saab went bankrupt in 2012. Volvo began producing executive cars in 1968 with the Volvo 164 . In 1974, the 164 was replaced by the Volvo 260 , which was replaced by
10404-441: Was to house 5,600 lithium-ion electric cells, along with two Integral Powertrain electric motors at the rear, driving the car through an Xtrac transmission with a limited-slip differential . A new suspension system was also planned to accommodate the Rapide E's increased kerb weight . The combined power output of the two electric motors was to be 449 kW (602 hp) with 949 N⋅m (700 lbf⋅ft) of torque. The Rapide E
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