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An aerospace manufacturer is a company or individual involved in the various aspects of designing , building, testing, selling, and maintaining aircraft , aircraft parts , missiles , rockets , or spacecraft . Aerospace is a high technology industry.

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123-633: Blue Origin Enterprises, L.P. , commonly referred to as Blue Origin , is an American aerospace manufacturer and launch service provider . The company makes rocket engines for United Launch Alliance 's Vulcan rocket and is currently operating its suborbital reusable New Shepard vehicle and its heavy-lift launch vehicle named New Glenn . It is developing the Blue Moon human lunar lander for NASA 's Artemis program , and Orbital Reef space station in partnership with other companies. Blue Origin

246-538: A parallel stage is attached alongside another stage. The result is effectively two or more rockets stacked on top of or attached next to each other. Two-stage rockets are quite common, but rockets with as many as five separate stages have been successfully launched. By jettisoning stages when they run out of propellant, the mass of the remaining rocket is decreased. Each successive stage can also be optimized for its specific operating conditions, such as decreased atmospheric pressure at higher altitudes. This staging allows

369-545: A rocket engine supplier via a contractual agreement to build the BE-4 rocket engine, for major US launch system operator United Launch Alliance (ULA) . United Launch Alliance (ULA) has said that the first flight of its Vulcan Centaur heavy-lift launch vehicle is scheduled to launch in Q4 of 2023. The heavy-lift launch vehicles main power is supported by two BE-4 engines. On June 7, 2023, United Launch Alliance (ULA) performed

492-401: A $ 130   million award to jump-start the design of their Orbital Reef commercial space station. The project is envisioned as an expandable business park, with Boeing's Starliner and Sierra Space's Dream Chaser transporting passengers to and from low Earth orbit (LEO) for tourism , research and in-space manufacturing projects. Orbital Reef’s design will be modular in nature, to provide

615-603: A $ 5 million contract from NASA and the U.S. Department of Energy (DOE) to develop a long range nuclear propulsion system called the Power Adjusted Demonstration Mars Engine, or PADME. NASA awarded $ 35 million to the company in 2023 for the company's work on lunar regolith to be used for solar powered systems on the moon. The company's website states that "Blue Alchemist is a proposed end-to-end, scalable, autonomous, and commercial solution that produces solar cells from lunar regolith, which

738-654: A Flight Readiness Firing of the Vulcan Centaur rocket at launch pad 41 at the Cape Canaveral Space Force Station in Cape Canaveral , Florida , United States . The two BE-4 rocket engines worked as expected. In 2024, the company won its first NSSL contract. The vehicle to be used on the launches is New Glenn. New Shepard is a fully reusable suborbital launch vehicle developed for space tourism . The vehicle

861-634: A commitment from NASA for $ 22 million of funding under the CCDev phase 2 program . Milestones included (1) performing a Mission Concept Review (MCR) and System Requirements Review (SRR) on the orbital Space Vehicle, which utilizes a bionic shape to optimize its launch profile and atmospheric reentry, (2) further maturing the pusher escape system, including ground and flight tests, and (3) accelerating development of its BE-3 LOX/LH2 440  kN (100,000  lbf ) engine through full-scale thrust chamber testing. Aerospace manufacturer The aircraft industry

984-417: A crane. This is generally not practical for larger space vehicles, which are assembled off the pad and moved into place on the launch site by various methods. NASA's Apollo / Saturn V crewed Moon landing vehicle, and Space Shuttle , were assembled vertically onto mobile launcher platforms with attached launch umbilical towers, in a Vehicle Assembly Building , and then a special crawler-transporter moved

1107-597: A crewed Moon landing in 2029. The contract value is $ 3.4 billion. In mid-2024, the company announced initial acceptance testing completion on the thrusters for the MK1 variant of the Blue Moon lander. Blue Origin's first engine is a "simple, single-propellant engine" called the Blue Engine-1 ( BE-1 ) which uses peroxide propellant and generates 8.9 kN (2,000 lbf) of thrust . The Blue Engine-2 ( BE-2 ) which

1230-510: A dragon's head with an open mouth. The British scientist and historian Joseph Needham points out that the written material and depicted illustration of this rocket come from the oldest stratum of the Huolongjing , which can be dated roughly 1300–1350 AD (from the book's part 1, chapter 3, page 23). Another example of an early multistaged rocket is the Juhwa (走火) of Korean development. It

1353-408: A higher cost for deployment. Hot-staging is a type of rocket staging in which the next stage fires its engines before separation instead of after. During hot-staging, the earlier stage throttles down its engines. Hot-staging may reduce the complexity of stage separation, and gives a small extra payload capacity to the booster. It also eliminates the need for ullage motors , as the acceleration from

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1476-415: A higher specific impulse means a more efficient rocket engine, capable of burning for longer periods of time. In terms of staging, the initial rocket stages usually have a lower specific impulse rating, trading efficiency for superior thrust in order to quickly push the rocket into higher altitudes. Later stages of the rocket usually have a higher specific impulse rating because the vehicle is further outside

1599-453: A limitation imposed by the laws of physics on the velocity change achievable by a rocket stage. The limit depends on the fueled-to-dry mass ratio and on the effective exhaust velocity of the engine. This relation is given by the classical rocket equation : where: The delta v required to reach low Earth orbit (or the required velocity of a sufficiently heavy suborbital payload) requires a wet to dry mass ratio larger than has been achieved in

1722-441: A mission is the burn time, which is the amount of time the rocket engine will last before it has exhausted all of its propellant. For most non-final stages, thrust and specific impulse can be assumed constant, which allows the equation for burn time to be written as: Where m 0 {\displaystyle m_{\mathrm {0} }} and m f {\displaystyle m_{\mathrm {f} }} are

1845-472: A multistage rocket introduces additional risk into the success of the launch mission. Reducing the number of separation events results in a reduction in complexity . Separation events occur when stages or strap-on boosters separate after use, when the payload fairing separates prior to orbital insertion, or when used, a launch escape system which separates after the early phase of a launch. Pyrotechnic fasteners , or in some cases pneumatic systems like on

1968-416: A new headquarters and R&D facility, called the O'Neill Building on June 6, 2020. Corn Ranch, commonly referred to as Launch Site One (LSO) is the company's launch site 30 miles north of Van Horn, Texas. The launch facility is located at 31.422927°N 104.757152°W. In addition to the sub-orbital launch pad, Launch Site One (LSO) includes a number of rocket engine test stands and engine test cells are at

2091-650: A pusher launch escape system for the New Shepard suborbital crew capsule. Aerojet Rocketdyne provides the Crew Capsule Escape Solid Rocket Motor (CCE SRM) while the thrust vector control system that steers the capsule during an abort is designed and manufactured by Blue Origin. The company has facilities across the United States which include five main locations and five field offices: The company’s headquarters

2214-466: A rocket system will be when performing optimizations and comparing varying configurations for a mission. For initial sizing, the rocket equations can be used to derive the amount of propellant needed for the rocket based on the specific impulse of the engine and the total impulse required in N·s. The equation is: where g is the gravity constant of Earth. This also enables the volume of storage required for

2337-779: A scheduling conflict. Subsequent New Shepard passenger and cargo missions were: Blue Origin NS-17 , Blue Origin NS-18 , Blue Origin NS-19 , Blue Origin NS-20 , Blue Origin NS-21 and Blue Origin NS-23 . The company primarily employs an incremental approach from sub-orbital to orbital flight , with each developmental step building on its prior work. The company moved into the orbital spaceflight technology development business in 2014, initially as

2460-422: A similar alliance with either Embraer with its E-jet E2 or Mitsubishi Heavy Industries and its MRJ . On 21 December, Boeing and Embraer confirmed to be discussing a potential combination with a transaction subject to Brazilian government regulators, the companies' boards and shareholders approvals. The weight of Airbus and Boeing could help E2 and CSeries sales but the 100-150 seats market seems slow. As

2583-402: A single rocket stage. The multistage rocket overcomes this limit by splitting the delta-v into fractions. As each lower stage drops off and the succeeding stage fires, the rest of the rocket is still traveling near the burnout speed. Each lower stage's dry mass includes the propellant in the upper stages, and each succeeding upper stage has reduced its dry mass by discarding the useless dry mass of

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2706-515: A special program to restore U.S. competitiveness across all U.S. industries, Project Socrates , contributed to employment growth as the U.S. aerospace industry captured 72 percent of world aerospace market. By 1999 U.S. share of the world market fell to 52 percent. In the European Union , aerospace companies such as Airbus , Safran , BAE Systems , Thales , Dassault , Saab AB , Terma A/S , Patria Plc and Leonardo are participants in

2829-399: A technical algorithm that generates an analytical solution that can be implemented by a program, or simple trial and error. For the trial and error approach, it is best to begin with the final stage, calculating the initial mass which becomes the payload for the previous stage. From there it is easy to progress all the way down to the initial stage in the same manner, sizing all the stages of

2952-459: Is Japan ), strong transportation infrastructure (#5, #1 is Hong Kong ), a healthy economy (#10, #1 is China ), but high costs (#7, #1 is Denmark ) and average tax policy (#36, #1 is Qatar ). Following were Canada , Singapore , Switzerland and United Kingdom . Within the US, the most attractive was Washington state , due to the best Industry (#1), leading Infrastructure (#4, New Jersey

3075-403: Is #1) and Economy (#4, Texas is #1), good labor (#9, Massachusetts is #1), average tax policy (#17, Alaska is #1) but is costly (#33, Montana is #1). Washington is tied to Boeing Commercial Airplanes , earning $ 10.3 billion, is home to 1,400 aerospace-related businesses, and has the highest aerospace jobs concentration. Following are Texas, Georgia , Arizona and Colorado . In the US,

3198-519: Is Dave Limp. Little is known about the company's activities in its early years. In 2006, the company purchased land for its New Shepard missions 30 miles North of Van Horn, Texas, United States called Launch Site One (LS1). In November 2006, the first test vehicle was launched, the Goddard rocket, which reached an altitude of 285 feet. After initiating the development of an orbital rocket system prior to 2012, and stating in 2013 on their website that

3321-531: Is a bipropellant engine using kerosene and peroxide, produces 140 kN (31,000 lbf) of thrust. The BE-3 is a family of rocket engines made by Blue Origin with two variants, the BE-3U and BE-3PM. The rocket engine is a liquid hydrogen / liquid oxygen (LH2/LOX) cryogenic engine that can produce 490 kN (110,000 lbf) and 710 kN (160,000 lbf) of thrust, respectively. Early thrust chamber testing began at NASA Stennis in 2013. By late 2013,

3444-483: Is a commonly used rocket system to attain Earth orbit. The spacecraft uses three distinct stages to provide propulsion consecutively in order to achieve orbital velocity. It is intermediate between a four-stage-to-orbit launcher and a two-stage-to-orbit launcher. Other designs (in fact, most modern medium- to heavy-lift designs) do not have all three stages inline on the main stack, instead having strap-on boosters for

3567-415: Is a safe and reasonable assumption to say that 91 to 94 percent of the total mass is fuel. It is also important to note there is a small percentage of "residual" propellant that will be left stuck and unusable inside the tank, and should also be taken into consideration when determining amount of fuel for the rocket. A common initial estimate for this residual propellant is five percent. With this ratio and

3690-516: Is based. Several consolidations took place in the aerospace and defense industries over the last few decades. Airbus prominently illustrated the European airliner manufacturing consolidation in the late 1960s. Between 1988 and 2010, more than 5,452 mergers and acquisitions with a total known-value of US$ 579 billion were announced worldwide. In 1993, then United States Secretary of Defense Les Aspin and his deputy William J. Perry held

3813-453: Is generally assembled at its manufacturing site and shipped to the launch site; the term vehicle assembly refers to the mating of all rocket stage(s) and the spacecraft payload into a single assembly known as a space vehicle . Single-stage vehicles ( suborbital ), and multistage vehicles on the smaller end of the size range, can usually be assembled directly on the launch pad by lifting the stage(s) and spacecraft vertically in place by means of

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3936-577: Is impractical to directly compare the rocket's certain trait with the same trait of another because their individual attributes are often not independent of one another. For this reason, dimensionless ratios have been designed to enable a more meaningful comparison between rockets. The first is the initial to final mass ratio, which is the ratio between the rocket stage's full initial mass and the rocket stage's final mass once all of its fuel has been consumed. The equation for this ratio is: Where m E {\displaystyle m_{\mathrm {E} }}

4059-514: Is in Kent, Washington . Rocket development takes place at its headquarters. The company has continued to expand its Seattle-area offices and rocket production facilities since 2016, purchasing an adjacent 11,000 m (120,000 sq ft)-building. In 2017, the company filed permits to build a new 21,900 m (236,000 sq ft) warehouse complex and an additional 9,560 m (102,900 sq ft) of office space. The company established

4182-428: Is intermediate between a five-stage-to-orbit launcher and a three-stage-to-orbit launcher, most often used with solid-propellant launch systems. Other designs do not have all four stages inline on the main stack, instead having strap-on boosters for the "stage-0" with three core stages. In these designs, the boosters and first stage fire simultaneously instead of consecutively, providing extra initial thrust to lift

4305-421: Is named after Alan Shepard , the first American astronaut in space. The vehicle is capable of vertical takeoff and landings and can carry humans and customer payloads to the edge of space . The New Shepard launch vehicle is a rocket that consists of a booster rocket and a crew capsule. The capsule can be configured to house up to six passengers , cargo , or a combination of both. The booster rocket

4428-502: Is near the entrance to the Kennedy Space Center Visitor Complex on Merritt Island, Florida . In addition to their Florida operations, they have also been leased the greenfield of Space Launch Complex 9 (SLC-9) at Vandenberg Space Force Base , where they plan to construct a New Glenn launch pad to give the launch vehicle polar orbit and Sun-synchronous orbit capabilities. The Blue Ring vehicle

4551-620: Is planned to launch in Q3 of 2024. On July 20, 2021, New Shepard performed its first crewed mission to sub-orbital space called Blue Origin NS-16 . The flight lasted approximately 10 minutes and crossed the Kármán line . The passengers were Jeff Bezos , his brother Mark Bezos , Wally Funk , and Oliver Daemen , after the unnamed auction winner (later revealed to have been Justin Sun ) dropped out due to

4674-448: Is powered by one BE-3PM engine, which sends the capsule to an apogee ( Sub-Orbital ) of 100.5 kilometres (62.4 mi) and flies above the Kármán line , where passengers and cargo can experience a few minutes of weightlessness before the capsule returns to Earth. The launch vehicle is designed to be fully reusable, with the capsule returning to Earth via three parachutes and a solid rocket motor . The booster lands vertically on

4797-427: Is repeated until the desired final velocity is achieved. In some cases with serial staging, the upper stage ignites before the separation—the interstage ring is designed with this in mind, and the thrust is used to help positively separate the two vehicles. Only multistage rockets have reached orbital speed . Single-stage-to-orbit designs are sought, but have not yet been demonstrated. Multi-stage rockets overcome

4920-417: Is the industry supporting aviation by building aircraft and manufacturing aircraft parts for their maintenance . This includes aircraft and parts used for civil aviation and military aviation . Most production is done pursuant to type certificates and Defense Standards issued by a government body. This term has been largely subsumed by the more encompassing term: " aerospace industry". In 2015

5043-510: Is the dust and crushed rock abundant on the surface of the Moon. Based on a process called molten regolith electrolysis, the breakthrough would bootstrap unlimited electricity and power transmission cables anywhere on the surface of the Moon. This process also produces oxygen as a useful byproduct for propulsion and life support." Gary Lai, chief architect of the New Shepard rocket said during

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5166-514: Is the empty mass of the stage, m p {\displaystyle m_{\mathrm {p} }} is the mass of the propellant, and m P L {\displaystyle m_{\mathrm {PL} }} is the mass of the payload. The second dimensionless performance quantity is the structural ratio, which is the ratio between the empty mass of the stage, and the combined empty mass and propellant mass as shown in this equation: The last major dimensionless performance quantity

5289-402: Is the mass of the oxidizer and m f u e l {\displaystyle m_{\mathrm {fuel} }} is the mass of the fuel. This mixture ratio not only governs the size of each tank, but also the specific impulse of the rocket. Determining the ideal mixture ratio is a balance of compromises between various aspects of the rocket being designed, and can vary depending on

5412-455: Is the payload ratio, which is the ratio between the payload mass and the combined mass of the empty rocket stage and the propellant: After comparing the three equations for the dimensionless quantities, it is easy to see that they are not independent of each other, and in fact, the initial to final mass ratio can be rewritten in terms of structural ratio and payload ratio: These performance ratios can also be used as references for how efficient

5535-481: Is the successor company to numerous British aircraft manufacturers which merged throughout the second half of the 20th century. Many of these mergers followed the 1957 Defence White Paper . Marconi Electronic Systems , a subsidiary of the General Electric Company plc , was acquired by British Aerospace for US$ 12.3 billion in 1999 merger, to form BAE Systems . In 2002, when Fairchild Dornier

5658-468: The A320 . Tier 1 consolidation also affects engine manufacturers : GE Aerospace acquired Avio in 2013 and Rolls-Royce took control of ITP Aero . Three-stage-to-orbit A multistage rocket or step rocket is a launch vehicle that uses two or more rocket stages , each of which contains its own engines and propellant . A tandem or serial stage is mounted on top of another stage;

5781-510: The Airbus A380 , less than 100 major suppliers outsource 60% of its value, even 80% on the A350 . Boeing embraced an aggressive Tier 1 model for the 787 but with its difficulties began to question why it was earning lower margins than its suppliers while it seemed to take all the risk, ensuing its 2011 Partnering for Success initiative, as Airbus initiated its own Scope+ initiative for

5904-451: The BE-3 had been successfully tested on a full-duration sub-orbital burn, with simulated coast phases and engine relights, "demonstrating deep throttle, full power, long-duration and reliable restart all in a single-test sequence." NASA has released a video of the test. As of December 2013, the engine had demonstrated more than 160 starts and 9,100 seconds (2.5 h) of operation at

6027-578: The Bombardier Global Express pioneered the "Tier 1" supply chain model inspired by automotive industry , with 10-12 risk-sharing limited partners funding around half of the development costs. The Embraer E-Jet followed in the late 1990s with fewer than 40 primary suppliers. Tier 1 suppliers were led by Honeywell , Safran , Goodrich Corporation and Hamilton Sundstrand . In the 2000s, Rolls-Royce reduced its supplier count after bringing in automotive supply chain executives. On

6150-479: The CSeries partnership between Airbus and Bombardier Aerospace could trigger a daisy chain of reactions towards a new order. Airbus gets a new, efficient model at the lower end of the narrowbody market which provides the bulk of airliner profits and can abandon the slow selling A319 while Bombardier benefits from the growth in this expanded market even if it holds a smaller residual stake. Boeing could forge

6273-668: The Department of Defense and NASA are the two biggest consumers of aerospace technology and products. The Bureau of Labor Statistics of the United States reported that the aerospace industry employed 444,000 wage and salary jobs in 2004, many of which were in Washington and California, this marked a steep decline from the peak years during the Reagan Administration when total employment exceeded 1,000,000 aerospace industry workers. During that period of recovery

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6396-480: The Falcon 9 Full Thrust , are typically used to separate rocket stages. A two-stage-to-orbit ( TSTO ) or two-stage rocket launch vehicle is a spacecraft in which two distinct stages provide propulsion consecutively in order to achieve orbital velocity. It is intermediate between a three-stage-to-orbit launcher and a hypothetical single-stage-to-orbit (SSTO) launcher. The three-stage-to-orbit launch system

6519-734: The RTV-G-4 Bumper rockets tested at the White Sands Proving Ground and later at Cape Canaveral from 1948 to 1950. These consisted of a V-2 rocket and a WAC Corporal sounding rocket. The greatest altitude ever reached was 393 km, attained on February 24, 1949, at White Sands. In 1947, the Soviet rocket engineer and scientist Mikhail Tikhonravov developed a theory of parallel stages, which he called "packet rockets". In his scheme, three parallel stages were fired from liftoff , but all three engines were fueled from

6642-509: The Singijeon , or 'magical machine arrows' in the 16th century. The earliest experiments with multistage rockets in Europe were made in 1551 by Austrian Conrad Haas (1509–1576), the arsenal master of the town of Hermannstadt , Transylvania (now Sibiu/Hermannstadt, Romania). This concept was developed independently by at least five individuals: The first high-speed multistage rockets were

6765-490: The Soviet and U.S. space programs, were not passivated after mission completion. During the initial attempts to characterize the space debris problem, it became evident that a good proportion of all debris was due to the breaking up of rocket upper stages, particularly unpassivated upper-stage propulsion units. An illustration and description in the 14th century Chinese Huolongjing by Jiao Yu and Liu Bowen shows

6888-517: The first crewed mission crossing the Kármán line at 100 kilometers in altitude, with Bezos as one of the crew. The company delivered its first BE-4 rocket engine to United Launch Alliance in January 2023. In September 2023, Bob Smith was replaced by Dave Limp as the chief executive officer . Eric Berger from Ars Technica noted that there is a wide gulf of technical capability between Blue Origin and SpaceX and other competitiors. While SpaceX

7011-559: The lunar surface , whereas a stretched tank variant could land up to 6.5 t (14,000 lb) on the Moon; both vehicles are designed to make a soft landing on the Moon's surface. The lander will use the BE-7 hydrolox engine. On May 19, 2023, NASA contracted Blue Origin to develop, test and deploy its Blue Moon landing system for the agency's Artemis V mission, which explores the Moon and prepares future crewed missions to Mars . The project includes an uncrewed test mission followed by

7134-508: The "Last Supper" at the Pentagon with contractors executives who were told that there were twice as many military suppliers as he wanted to see: $ 55 billion in military–industry mergers took place from 1992 to 1997, leaving mainly Boeing , Lockheed Martin , Northrop Grumman and Raytheon . Boeing bought McDonnell Douglas for US$ 13.3 billion in 1996. Raytheon acquired Hughes Aircraft Company for $ 9.5 billion in 1997. BAE Systems

7257-523: The "stage-0" with two core stages. In these designs, the boosters and first stage fire simultaneously instead of consecutively, providing extra initial thrust to lift the full launcher weight and overcome gravity losses and atmospheric drag. The boosters are jettisoned a few minutes into flight to reduce weight. The four-stage-to-orbit launch system is a rocket system used to attain Earth orbit. The spacecraft uses four distinct stages to provide propulsion consecutively in order to achieve orbital velocity. It

7380-468: The 2,400 kN (550,000 lbf) BE-4 engines on each first stage . The engine development program for the BE-4 began in 2011. On October 31, 2022, a Twitter post by the official Blue Origin account announced that the first two BE-4 engines had been delivered to ULA and were being integrated on a Vulcan rocket. In a later tweet, ULA CEO Tory Bruno said that one of the engines had already been installed on

7503-544: The BE-4 and BE-3U engines. The company is planning a third major expansion in Huntsville and the company was approved for the sale of 14.83 acres adjacent to its already sprawling campus at the price of $ 1.427 million. The Orbital Launch Site (OLS) at the Cape Canaveral Space Force Station , develops rockets and conducts extensive testing. The company converted Launch Complex 36 (LC-36) to launch New Glenn into orbit at Cape Canaveral Space Force Station . The facility

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7626-636: The Blue Moon lunar lander proposal for the Artemis program in 2020. It also contested NASA's award to SpaceX for developing Starship HLS for the Artemis program in 2021, which indirectly led to a contract for its Blue Moon lander in 2023. The company was founded in 2000 by Jeff Bezos , the founder of Amazon . Rob Meyerson joined the company in 2003 and served as the CEO before leaving the company in 2018. Bob Smith served as CEO from 2018 to 2023. The current CEO

7749-698: The CSeries, renamed A220, and E-jet E2 are more capable than their predecessors, they moved closer to the lower end of the narrowbodies . In 2018, the four Western airframers combined into two within nine months as Boeing acquired 80% of Embraer's airliners for $ 3.8 billion on July 5. On April 3, 2020, Raytheon and United Technologies Corporation (except Otis Worldwide , leaving Rockwell Collins and engine maker Pratt and Whitney ) merged to form Raytheon Technologies Corporation , with combined sales of $ 79 billion in 2019. The most prominent unions between 1995 and 2020 include those of Boeing and McDonnell Douglas;

7872-511: The ESCAPADE spacecraft entering Mars's orbit approximately one year after launch. In 2024, Blue Origin received funding from the USSF to assess New Glenn's ability to launch national security payloads. In May 2019, Jeff Bezos announced plans for a crew-carrying lunar lander known as Blue Moon . The standard version of the lander is intended to transport 3.6 t (7,900 lb) to

7995-822: The French, German and Spanish parts of EADS; and United Technologies with Rockwell Collins then Raytheon, but many mergers projects did not went through: Textron-Bombardier, EADS-BAE Systems, Hawker Beechcraft-Superior Aviation, GE-Honeywell, BAE Systems-Boeing (or Lockheed Martin), Dassault-Aerospatiale, Safran-Thales, BAE Systems-Rolls-Royce or Lockheed Martin–Northrop Grumman. The largest aerospace suppliers are United Technologies with $ 28.2 billion of revenue, followed by GE Aviation with $ 24.7 billion, Safran with $ 22.5 billion, Rolls-Royce Holdings with $ 16.9 billion, Honeywell Aerospace with $ 15.2 billion and Rockwell Collins including B/E Aerospace with $ 8.1 billion. Electric aircraft development could generate large changes for

8118-601: The Orbital Launch Site, (hence its name) and a reusable booster refurbishment facility for the New Glenn launch vehicle, which is expected to land on a drone ship and return to Port Canaveral for refurbishment. Manufacturing of "large elements, such as New Glenn's first and second stages as well as the payload fairings and other large components will be made nearby in Exploration Park , which

8241-1130: The United States ( Boeing ), Montreal and Toronto in Canada ( Bombardier , Pratt & Whitney Canada ), Toulouse and Bordeaux in France ( Airbus , Dassault , ATR ), Seville in Spain and Hamburg in Germany ( Airbus ), the North-West of England and Bristol in Britain ( Airbus and AgustaWestland ), Komsomolsk-on-Amur and Irkutsk in Russia ( Sukhoi , Beriev ), Kyiv and Kharkiv in Ukraine ( Antonov ), Nagoya in Japan ( Mitsubishi Heavy Industries Aerospace and Kawasaki Heavy Industries Aerospace ), as well as São José dos Campos in Brazil where Embraer

8364-506: The aerospace suppliers. On 26 November 2018, United Technologies announced the completion of its Rockwell Collins acquisition, renaming systems supplier UTC Aerospace Systems as Collins Aerospace , for $ 23 billion of sales in 2017 and 70,000 employees, and $ 39.0 billion of sales in 2017 combined with engine manufacturer Pratt & Whitney . Before the 1980s/1990s, aircraft and aeroengine manufacturers were vertically integrated . Then Douglas aircraft outsourced large aerostructures and

8487-455: The agency's effort to demonstrate more efficient methods of traveling through outer space for space exploration . One benefit to using nuclear fission as a propellent for spacecraft is that nuclear-based systems can have less mass than solar cells which means a spacecraft could be smaller while using the same amount of energy more efficiently. Nuclear fission concepts that can power both life support and propulsion systems could greatly reduce

8610-700: The aircraft production was worth US$ 180.3 billion: 61% airliners , 14% business and general aviation , 12% military aircraft , 10% military rotary wing and 3% civil rotary wing; while their MRO was worth $ 135.1 Bn or $ 315.4 Bn combined. The global aerospace industry was worth $ 838.5 billion in 2017: aircraft & engine OEMs represented 28% ($ 235 Bn), civil & military MRO & upgrades 27% ($ 226 Bn), aircraft systems & component manufacturing 26% ($ 218 Bn), satellites & space 7% ($ 59 Bn), missiles & UAVs 5% ($ 42 Bn) and other activity, including flight simulators , defense electronics, public research accounted for 7% ($ 59 Bn). The Top 10 countries with

8733-462: The atmosphere and the exhaust gas does not need to expand against as much atmospheric pressure. When selecting the ideal rocket engine to use as an initial stage for a launch vehicle, a useful performance metric to examine is the thrust-to-weight ratio, and is calculated by the equation: The common thrust-to-weight ratio of a launch vehicle is within the range of 1.3 to 2.0. Another performance metric to keep in mind when designing each rocket stage in

8856-492: The booster, and that the other would be joining it momentarily. On June 7, 2023, the two BE-4 rocket engines performed as expected when ULA performed a Flight Readiness Firing of the Vulcan Rocket at launch pad 41 at the Cape Canaveral Space Force Station in Cape Canaveral, Florida . Vulcan Centaur launched for the first time on January 8, 2024, successfully carrying Astrobotic Technology 's Peregrine lunar lander ,

8979-401: The breakup of a single upper stage while in orbit. After the 1990s, spent upper stages are generally passivated after their use as a launch vehicle is complete in order to minimize risks while the stage remains derelict in orbit . Passivation means removing any sources of stored energy remaining on the vehicle, as by dumping fuel or discharging batteries. Many early upper stages, in both

9102-556: The company initiated conceptual design work on approaches to potentially make the second stage reusable as well, with the project codenamed " Project Jarvis ". NASA announced on February 9, 2023, that it had selected the New Glenn heavy-lift launch vehicle for the launch of two Escape and Plasma Acceleration and Dynamics Explorers (ESCAPADE) spacecraft . The New Glenn heavy-lift launch vehicle will launch ESCAPADE in Q2 of 2025 with

9225-548: The company to significantly reduce the cost of space tourism . New Glenn is a heavy-lift launch vehicle and is expected to launch in Q1 of 2025. The launch date has been set back because of numerous delays. Named after NASA astronaut John Glenn , design work on the vehicle began in early 2012. Illustrations of the vehicle, and the high-level specifications, were initially publicly unveiled in September 2016. The full vehicle

9348-547: The company's test facility near Van Horn, Texas . The BE-4 is a liquid oxygen /liquified natural gas (LOX/LNG) rocket engine that can produce 2,400 kN (550,000 lbf) of thrust. In late 2014, the company signed an agreement with United Launch Alliance (ULA) to develop the BE-4 engine, for ULA's upgraded Atlas V and Vulcan Centaur rockets replacing the RD-180 Russian-made rocket engine. The newly developed heavy-lift launch vehicle will use two of

9471-541: The cost and flight time during space exploration. The Defense Advanced Research Projects Agency awarded General Atomics , Lockheed Martin and Blue Origin contracts to fund and build nuclear spacecraft under the agency's Demonstration Rocket for Agile Cislunar Operations program or DRACO program. The company was awarded $ 2.9 million to develop spacecraft component designs. In partnership with Blue Origin, Ultra Safe Nuclear Corporation, GE Hitachi Nuclear Energy , GE Research , Framatome and Materion , USNC-Tech won

9594-419: The different stages of the rocket should be clearly defined. Continuing with the previous example, the end of the first stage which is sometimes referred to as 'stage 0', can be defined as when the side boosters separate from the main rocket. From there, the final mass of stage one can be considered the sum of the empty mass of stage one, the mass of stage two (the main rocket and the remaining unburned fuel) and

9717-404: The drawbacks of a less efficient specific impulse rating. But suppose the defining constraint for the launch system is volume, and a low density fuel is required such as hydrogen. This example would be solved by using an oxidizer-rich mixture ratio, reducing efficiency and specific impulse rating, but will meet a smaller tank volume requirement. The ultimate goal of optimal staging is to maximize

9840-400: The end of the rocket stage's motion, as the vehicle will still have a velocity that will allow it to coast upward for a brief amount of time until the acceleration of the planet's gravity gradually changes it to a downward direction. The velocity and altitude of the rocket after burnout can be easily modeled using the basic physics equations of motion. When comparing one rocket with another, it

9963-598: The entire vehicle stack to the launch pad in an upright position. In contrast, vehicles such as the Russian Soyuz rocket and the SpaceX Falcon 9 are assembled horizontally in a processing hangar, transported horizontally, and then brought upright at the pad. Spent upper stages of launch vehicles are a significant source of space debris remaining in orbit in a non-operational state for many years after use, and occasionally, large debris fields created from

10086-411: The equations for determining the burnout velocities, burnout times, burnout altitudes, and mass of each stage. This would make for a better approach to a conceptual design in a situation where a basic understanding of the system behavior is preferential to a detailed, accurate design. One important concept to understand when undergoing restricted rocket staging, is how the burnout velocity is affected by

10209-534: The first mission on NASA's Commercial Lunar Payload Services (CLPS) program using the BE-4 engine. The BE-7 engine is a liquid oxygen/liquid hydrogen dual expander cycle engine currently under development, designed for use on Blue Moon . The engine produces 44 kN (10,000 lbf) of thrust. Its first ignition tests were performed in June 2019, with thrust chamber assembly testing continuing through 2023. The company partnered with Aerojet Rocketdyne to develop

10332-486: The first stage of the American Atlas I and Atlas II launch vehicles, arranged in a row, used parallel staging in a similar way: the outer pair of booster engines existed as a jettisonable pair which would, after they shut down, drop away with the lowermost outer skirt structure, leaving the central sustainer engine to complete the first stage's engine burn towards apogee or orbit. Separation of each portion of

10455-518: The first stage would perform a powered vertical landing and be reusable, the company publicly announced their orbital launch vehicle intentions in September 2015. In January 2016, the company indicated that the new rocket would be many times larger than New Shepard . The company publicly released the high-level design of the vehicle and announced its name in September 2016 as " New Glenn ". The New Glenn heavy-lift launch vehicle can be configured in both two-stage and three-stage variants. New Glenn

10578-467: The fuel to be calculated if the density of the fuel is known, which is almost always the case when designing the rocket stage. The volume is yielded when dividing the mass of the propellant by its density. Asides from the fuel required, the mass of the rocket structure itself must also be determined, which requires taking into account the mass of the required thrusters, electronics, instruments, power equipment, etc. These are known quantities for typical off

10701-524: The global aerospace industry and research effort. In Russia , large aerospace companies like Oboronprom and the United Aircraft Corporation (encompassing Mikoyan , Sukhoi , Ilyushin , Tupolev , Yakovlev , and Irkut , which includes Beriev ) are among the major global players in this industry. Important locations of the civil aerospace industry worldwide include Seattle , Wichita, Kansas , Dayton, Ohio and St. Louis in

10824-542: The greatest amount of customization and compatibility. It will reportedly be designed to accept docking from almost every in operation spacecraft like SpaceX Dragon 2 , Soyuz (spacecraft) , Dream Chaser , and Boeing Starliner . The initial modules will be: Life, Node, Core, and Research Modules. In 2024 NASA increased funding for Orbital Reef by $ 42 million, bringing the total award to $ 172 million. NASA plans to test spacecraft , engines and other propellent systems powered by nuclear fission no later than 2027 as part of

10947-405: The initial and final masses of the rocket stage respectively. In conjunction with the burnout time, the burnout height and velocity are obtained using the same values, and are found by these two equations: When dealing with the problem of calculating the total burnout velocity or time for the entire rocket system, the general procedure for doing so is as follows: The burnout time does not define

11070-478: The jettison event of a traditional 'tractor' Launch Escape System, and (2) an innovative composite pressure vessel cabin that both reduces weight and increases safety of astronauts. This was later revealed to be a part of a larger system, designed for a bionic capsule, that would be launched atop an Atlas V rocket. On November 8, 2010, it was announced that the company had completed all milestones under its CCDev Space Act Agreement. In April 2011, The company received

11193-637: The largest industrial bases in 2017 were the United States with $ 408.4 billion (representing 49% of the whole), followed by France with $ 69 billion (8.2%), then China with $ 61.2 billion (7.3%), the United Kingdom with $ 48.8 billion (5.8%), Germany with $ 46.2 billion (5.5%), Russia with $ 27.1 billion (3.2%), Canada with $ 24 billion (2.9%), Japan with $ 21 billion (2.5%), Spain with $ 14 billion (1.7%) and India with $ 11 billion (1.3%). These ten countries represent $ 731 billion or 87.2% of

11316-443: The largest rocket ever to do so, as well as the first reusable vehicle to utilize hot staging. A rocket system that implements tandem staging means that each individual stage runs in order one after the other. The rocket breaks free from the previous stage, then begins burning through the next stage in straight succession. On the other hand, a rocket that implements parallel staging has two or more different stages that are active at

11439-403: The mass of the payload. High-altitude and space-bound upper stages are designed to operate with little or no atmospheric pressure. This allows the use of lower pressure combustion chambers and engine nozzles with optimal vacuum expansion ratios . Some upper stages, especially those using hypergolic propellants like Delta-K or Ariane 5 ES second stage, are pressure fed , which eliminates

11562-464: The mass of the propellant calculated, the mass of the empty rocket weight can be determined. Sizing rockets using a liquid bipropellant requires a slightly more involved approach because there are two separate tanks that are required: one for the fuel, and one for the oxidizer. The ratio of these two quantities is known as the mixture ratio, and is defined by the equation: Where m o x {\displaystyle m_{\mathrm {ox} }}

11685-566: The nearly spent stage keeps the propellants settled at the bottom of the tanks. Hot-staging is used on Soviet-era Russian rockets such as Soyuz and Proton-M . The N1 rocket was designed to use hot staging, however none of the test flights lasted long enough for this to occur. Starting with the Titan II, the Titan family of rockets used hot staging. SpaceX retrofitted their Starship rocket to use hot staging after its first flight , making it

11808-708: The need for complex turbopumps . Other upper stages, such as the Centaur or DCSS , use liquid hydrogen expander cycle engines, or gas generator cycle engines like the Ariane 5 ECA's HM7B or the S-IVB 's J-2 . These stages are usually tasked with completing orbital injection and accelerating payloads into higher energy orbits such as GTO or to escape velocity . Upper stages, such as Fregat , used primarily to bring payloads from low Earth orbit to GTO or beyond are sometimes referred to as space tugs . Each individual stage

11931-419: The number of stages that split up the rocket system. Increasing the number of stages for a rocket while keeping the specific impulse, payload ratios and structural ratios constant will always yield a higher burnout velocity than the same systems that use fewer stages. However, the law of diminishing returns is evident in that each increment in number of stages gives less of an improvement in burnout velocity than

12054-454: The oldest known multistage rocket; this was the " fire-dragon issuing from the water " (火龙出水, huǒ lóng chū shuǐ), which was used mostly by the Chinese navy. It was a two-stage rocket that had booster rockets that would eventually burn out, yet, before they did so, automatically ignited a number of smaller rocket arrows that were shot out of the front end of the missile, which was shaped like

12177-525: The outer two stages, until they are empty and could be ejected. This is more efficient than sequential staging, because the second-stage engine is never just dead weight. In 1951, Soviet engineer and scientist Dmitry Okhotsimsky carried out a pioneering engineering study of general sequential and parallel staging, with and without the pumping of fuel between stages. The design of the R-7 Semyorka emerged from that study. The trio of rocket engines used in

12300-632: The overall payload ratio of the entire system. It is important to note that when computing payload ratio for individual stages, the payload includes the mass of all the stages after the current one. The overall payload ratio is: Where n is the number of stages the rocket system comprises. Similar stages yielding the same payload ratio simplify this equation, however that is seldom the ideal solution for maximizing payload ratio, and ΔV requirements may have to be partitioned unevenly as suggested in guideline tips 1 and 2 from above. Two common methods of determining this perfect ΔV partition between stages are either

12423-564: The pathfinder awards at the Seattle Museum of Flight that [The company] "aims to be the first company that harvests natural resources from the moon to use here on Earth,” He also mentioned that the company is building a novel approach to extract outer space's vast resources. In the chart below, ♺ means "Flight Proven Booster" Capsule:23,269 ft (4 mi) Capsule:322,405 ft(61 mi) The company has contracted to do work for NASA on several development efforts. The company

12546-573: The payload ratio (see ratios under performance), meaning the largest amount of payload is carried up to the required burnout velocity using the least amount of non-payload mass, which comprises everything else. This goal assumes that the cost of a rocket launch is proportional to the total liftoff mass of the rocket, which is a rule of thumb in rocket engineering. Here are a few quick rules and guidelines to follow in order to reach optimal staging: The payload ratio can be calculated for each individual stage, and when multiplied together in sequence, will yield

12669-402: The previous increment. The burnout velocity gradually converges towards an asymptotic value as the number of stages increases towards a very high number. In addition to diminishing returns in burnout velocity improvement, the main reason why real world rockets seldom use more than three stages is because of increase of weight and complexity in the system for each added stage, ultimately yielding

12792-427: The rocket system. Restricted rocket staging is based on the simplified assumption that each of the stages of the rocket system have the same specific impulse, structural ratio, and payload ratio, the only difference being the total mass of each increasing stage is less than that of the previous stage. Although this assumption may not be the ideal approach to yielding an efficient or optimal system, it greatly simplifies

12915-444: The same launchpad it took off from. The company has successfully launched and landed the New Shepard launch vehicle 26 times with 1 partial failure (deemed successful) and 1 failure. The launch vehicle has a length of 19.2 metres (63 ft), a diameter of 3.8 metres (12 ft) and a launch mass of 75 short tons (150,000 lb; 68,000 kg). The BE-3PM engine produces 490 kN of thrust at takeoff . New Shepard allows

13038-518: The same time. For example, the Space Shuttle has two Solid Rocket Boosters that burn simultaneously. Upon launch, the boosters ignite, and at the end of the stage, the two boosters are discarded while the external fuel tank is kept for another stage. Most quantitative approaches to the design of the rocket system's performance are focused on tandem staging, but the approach can be easily modified to include parallel staging. To begin with,

13161-416: The savings are so great that every rocket ever used to deliver a payload into orbit has had staging of some sort. One of the most common measures of rocket efficiency is its specific impulse, which is defined as the thrust per flow rate (per second) of propellant consumption: When rearranging the equation such that thrust is calculated as a result of the other factors, we have: These equations show that

13284-518: The shelf hardware that should be considered in the mid to late stages of the design, but for preliminary and conceptual design, a simpler approach can be taken. Assuming one engine for a rocket stage provides all of the total impulse for that particular segment, a mass fraction can be used to determine the mass of the system. The mass of the stage transfer hardware such as initiators and safe-and-arm devices are very small by comparison and can be considered negligible. For modern day solid rocket motors, it

13407-629: The site to support the hydrolox , methalox and storable propellant engines. There are three test cells for the BE-3 and BE-4 engines. The test cells support full-thrust and full-duration burns, and one supports short-duration, high-pressure preburner tests. Engine production is located in Huntsville, Alabama, at a 600,000 square foot facility called, "Blue Engine". The companies website states that, "The world-class engine manufacturing facility in The Rocket City conduct[s] high rate production of

13530-414: The spent lower stages. A further advantage is that each stage can use a different type of rocket engine, each tuned for its particular operating conditions. Thus the lower-stage engines are designed for use at atmospheric pressure, while the upper stages can use engines suited to near vacuum conditions. Lower stages tend to require more structure than upper as they need to bear their own weight plus that of

13653-486: The stages above them. Optimizing the structure of each stage decreases the weight of the total vehicle and provides further advantage. The advantage of staging comes at the cost of the lower stages lifting engines which are not yet being used, as well as making the entire rocket more complex and harder to build than a single stage. In addition, each staging event is a possible point of launch failure, due to separation failure, ignition failure, or stage collision. Nevertheless,

13776-445: The thrust of the remaining stages to more easily accelerate the rocket to its final velocity and height. In serial or tandem staging schemes, the first stage is at the bottom and is usually the largest, the second stage and subsequent upper stages are above it, usually decreasing in size. In parallel staging schemes solid or liquid rocket boosters are used to assist with launch. These are sometimes referred to as "stage 0". In

13899-406: The type of fuel and oxidizer combination being used. For example, a mixture ratio of a bipropellant could be adjusted such that it may not have the optimal specific impulse, but will result in fuel tanks of equal size. This would yield simpler and cheaper manufacturing, packing, configuring, and integrating of the fuel systems with the rest of the rocket, and can become a benefit that could outweigh

14022-459: The typical case, the first-stage and booster engines fire to propel the entire rocket upwards. When the boosters run out of fuel, they are detached from the rest of the rocket (usually with some kind of small explosive charge or explosive bolts ) and fall away. The first stage then burns to completion and falls off. This leaves a smaller rocket, with the second stage on the bottom, which then fires. Known in rocketry circles as staging , this process

14145-459: The whole industry. In 2018, the new commercial aircraft value is projected for $ 270.4 billion while business aircraft will amount for $ 18 billion and civil helicopters for $ 4 billion. In September 2018, PwC ranked aerospace manufacturing attractiveness: the most attractive country was the United States , with $ 240 billion in sales in 2017, due to the sheer size of the industry (#1) and educated workforce (#1), low geopolitical risk (#4, #1

14268-500: Was bankrupt , Airbus, Boeing or Bombardier declined to take the 728JET /928JET large regional jet program as mainline and regional aircraft manufacturers were split and Airbus was digesting its ill-fated Fokker acquisition a decade earlier. On September 4, 2017, United Technologies acquired Rockwell Collins in cash and stock for $ 23 billion, $ 30 billion including Rockwell Collins' net debt, for $ 500+ million of synergies expected by year four. The Oct. 16, 2017 announcement of

14391-596: Was announced in October 2023 by Blue Origin. It will have its own engine and is meant to handle orbital logistics and delivery. In March 2024, in partnership with the United States Space Force , it was announced that the Blue Ring’s capabilities will be tested soon on a mission called DarkSky-1. The company and its partners Sierra Space , Boeing , Redwire Space and Genesis Engineering Solutions won

14514-422: Was awarded $ 3.7 million in funding by NASA in 2009 via a Space Act Agreement under the first Commercial Crew Development (CCDev) program for development of concepts and technologies to support future human spaceflight operations. NASA co-funded risk-mitigation activities related to ground testing of (1) an innovative 'pusher' escape system, that lowers cost by being reusable and enhances safety by avoiding

14637-406: Was first unveiled on a launch pad on February 21, 2024. The rocket has a diameter of 7 meters (23 ft), and its first stage is powered by seven BE-4 engines. The fairing is claimed to have twice the payload volume of "any commercial launch system" and to be the biggest payload fairing in the world. Like the New Shepard , New Glenn's first stage is also designed to be reusable . In 2021,

14760-511: Was founded in 2000 by Jeff Bezos and kept a very low profile about its development in the beginning. Its motto is Gradatim Ferociter , Latin for "Step by Step, Ferociously". At this time, Blue Origin was sustained by Bezos's private investment fund . Fifteen years later in 2015, the company first performed its uncrewed launch and landing of the New Shepard suborbital launch vehicle. In that year, Blue Origin also announced plans for its reusable New Glenn vehicle. In 2021, New Shepard performed

14883-407: Was initially completed in 2020 and is being used for the construction of New Glenn prototypes, rocket testing, and designs. The company facility is situated on 306 acres of land assembled from former Launch Complexes 11 , 36A , and 36B , along with using the adjacent Launch Complex 12 for storage. The land parcel used to build a rocket engine test stand for the BE-4 engine, a launch mount, called

15006-711: Was launching hundreds of rockets to orbit , Blue Origin has launched none. Blue Origin has also been involved in many NASA contracts throughout its history. The company has bids for the Commercial Crew Program to develop a crewed capsule for the International Space Station and use of the Kennedy Space Center Launch Complex 39 (disputed and now used by SpaceX). Blue Origin (alongside Lockheed Martin , Northrop Grumman , and Draper ) also submitted

15129-515: Was proposed by medieval Korean engineer, scientist and inventor Ch'oe Mu-sŏn and developed by the Firearms Bureau (火㷁道監) during the 14th century. The rocket had the length of 15 cm and 13 cm; the diameter was 2.2 cm. It was attached to an arrow 110 cm long; experimental records show that the first results were around 200m in range. There are records that show Korea kept developing this technology until it came to produce

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