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The Bonaplata Factory (1832-1838) (also known as El Vapor lit.   ' The Steam Engine ' ) was the first factory in Spain to successfully use steam engines (using them to drive mechanical textile machinery), the first foundry to manufacture and repair cast-iron machinery for sale to the textile industry and, significantly, gained government concessions that definitively demonstrated the government's commitment to domestic manufacturing.

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79-460: Historians recognise the factory's establishment as a major milestone in the history of Catalan cotton industry and of Spanish industrialisation more generally. The Factory's foundation marked the opening of the flood-gates of capital into the industry and foretold its full and rapid industrialisation. Although the Factory was severely damaged by fire during riots in 1835 (which eventually led to

158-547: A gradual expansion in spinning and weaving through putting-out throughout Catalonia and included, from around 1790, the first steps in introducing machinery which had been invented in England. Once introduced, the technology was widely and quickly adopted by small domestic workshops throughout a in the cottages in the traditional textile areas of central Catalonia and the Pyrenean foothills. The loss of maritime security as

237-432: A great leap of industrialisation in which the mechanisation of the cotton spinning and weaving was simultaneous with the first pouring of cast iron , the nationalisation of lands held in mortmain and thus an increase in agricultural production, and a large increase in population. There was a new wave of general prosperity from higher wages, the repatriation of capital from the colonies after they won their independence and

316-583: A high intensity of development of factories along the rivers, perhaps the highest in Europe. Even more colonies were built in the 1870s after the American Civil War ended as raw cotton once again became readily available. The high concentration in the Ter and Llobregat rivers meant that railways could be constructed profitably, and from about 1880 linked local coal mines to industrial colonies, reduced

395-448: A rejection of competition as a norm in business, and led logically after 1939 to autarky. Even so, at the time, tariffs were the primary source of government revenues around the world. Protectionism was proliferating in Europe. Elements of British society were advocating the re-introduction of tariffs and an exclusive trade bloc. In the US, a protectionist philosophy prevailed from after

474-463: A result of complaints from Cádiz & Seville merchants about the Philippines ruining their own re-export business to Mexico . Then in 1728, a second edict banned the import of European made imitations of Asian textiles. However the edict also explicitly allowed spun yarn from Malta and granted freedom from guild regulation of printing, thereby revealing the objective of the edict, which

553-591: A result of wars between 1796 and 1825 severely dislocated colonial trade. These were the wars with England , the French occupation and the Spanish American wars of independence . Limited to the internal Spanish market, the cotton entrepreneurs opted for technological change through the adoption of English mechanical spinning machines to reduce costs and gain market share with respect to other cloth manufacturing. Although cotton spinning and weaving dates from

632-541: A result, growth from this period forward, would only come from a protected internal market. A series of laws in the 1850s and 1860s saw an expansion of the industry to rural Catalonia stimulated by the possibility of reducing costs. Although the goal of the Agricultural Colonies Acts of 1855, 1866 and 1868 was to transform and modernise the Spanish countryside, industrial colonies would be covered by

711-575: A return to autocratic monarchy. While some historians count three wars, other authors and popular usage refer to the existence of two major engagements, the First (1833–1840) and the Second (1872–1876) Carlist Wars, treating the 1846–1849 events as a minor episode. The Carlists were primarily composed of rural and traditionalist elements, and were more successful initially due to their use of guerrilla warfare tactics. However, they were ultimately defeated by

790-410: A royal decree giving them a right to import foreign textile machinery. And so, in the summer of 1830 Bonaplata and Joan Rull visited Lancashire with the intention of familiarising themselves and purchasing the most modern equipment and placing another Catalan named Camps in a factory to gain experience. England had removed in 1825, the bans on the export of skilled workers and this proved to be crucial for

869-535: A shift towards the use of water power from the late 1860s. Government policy saw the proliferation of more than 75 industrial colonies ( Catalan : colònies industrials ) on the rivers of rural Catalonia seeking water power, cheaper labour and land. From the middle of the 19th century the industry was increasingly protected as the costs of raw cotton, energy & machinery in Spain made it difficult to compete globally. The industry came to rely almost entirely on

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948-687: The Bonaplata Factory was attacked and burnt. In 1839 the first union in Spain was formed, the Barcelona Weavers Association . In 1842 there was a revolt in Barcelona against the free market policies of the Government which threatened industry and workers. Between 1849 and 1862, wages dropped 11% with 54% spent of food alone; life expectancy was 50 years for salaried workers and 40 for day workers. In 1854–1855,

1027-778: The Burning of the Monasteries that was directed against those institutions, such as the church or steam factories, which appeared as the symbols or the causes of popular misery. The Convent of Sant Josep (site of the current La Boqueria ) was set on fire, then the convents of the Carmelites, the Dominicans (the current Santa Caterina Market , the Augustinians, the Franciscans (the current Plaça Duc de Medinaceli) and

1106-502: The Conflict of the selfactinas in Barcelona involved Luddite type action against the mechanisation of spinning facilitated by the "self-acting" or automatic spinning machines that was blamed for the forced unemployment of many workers. They burnt factories and demanded the removal of the spinning machines, reduced hours and a right to a minimum wage. The action led to the first general strike in Spain . In spite of industrialisation,

1185-674: The Cristinos (or Isabelinos) and the Carlists. The Cristinos supported Queen Maria Cristina and her government, and were the party of the Liberals. The Carlists advocated for Infante Carlos of Spain, Count of Molina , a pretender to the throne and brother of the deceased Ferdinand VII. Carlos denied the validity of the Pragmatic Sanction of 1830 that abolished the semi Salic Law (he was born before 1830). The Carlists wanted

1264-470: The National Museum of Science and Industry . The industrial colonies modernised and industrialised rural Catalonia and their infrastructure houses many modern museums. Many of the turbines installed in the (now closed) colonies, continue to supply electricity to the national grid. The colonies were also a powerful magnet attracting labour and spurring territorial population redistribution across

1343-508: The United States , was the first large-scale application of modern technology and the factory system . The origins of this industry can be traced back to the early 18th century when it began producing printed cloth chintz , known as indianes locally. This was driven by government bans on imported chintz from India and the opening of trading opportunities with Spain's American colonies to Catalan merchants . Initially, spinning

1422-474: The republicanism , of the Spanish governments of the day. The Carlist Wars had a strong regional component ( Basque region , Catalonia , etc.), given that the new order called into question region–specific law arrangements and customs kept for centuries. When King Ferdinand VII of Spain died in 1833, his widow, Queen Maria Cristina , became regent on behalf of their two-year-old daughter Queen Isabella II . The country splintered into two factions known as

1501-563: The 1760s, it used traditional hand methods and did not really qualify as an industry until the 1790s. At the time most yarn arrived from Malta (made of Egyptian or Turkish cotton) but the capture of Malta by the English led to an 1802 royal edict banning the import of spun yarn. This forced the industry to become self sufficient in spinning. Simultaneously the growth in printing drove demand for spun yarn which drove up wages and this in turn drove adoption of spinning technology. From about 1806,

1580-469: The 1960s and finally closed its doors for good in 1981. Can Batlló stopped textile production in 1964 and Colònia Güell was closed in 1973. Colònia Sedó , which had been the largest such industrial colony in Spain in the 1930s, closed in 1980. Carlist Wars The Carlist Wars ( Spanish : guerras carlistas , Basque : karlistadak ) were a series of civil wars that took place in Spain during

1659-411: The 1980s and 1990s almost all the factories in these industrial colonies closed. The Government's 1969 Plan for the restructure of the cotton textile industry encompassed closing marginal companies, destroying outdated machinery and reducing the workforce, ideally by re-allocation to new manufacturing sectors such as automobiles, metal processing, plastics, synthetic fibres and chemicals. Employment in

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1738-472: The 19th century. The contenders fought over claims to the throne , although some political differences also existed. Several times during the period from 1833 to 1876 the Carlists —followers of Don Carlos (1788–1855), an infante , and of his descendants—rallied to the cry of "God, Country, and King" and fought for the cause of Spanish tradition ( Legitimism and Catholicism ) against liberalism , and later

1817-413: The 20th century growth continued as a result of an expanding total and per capita Spanish national income and the expansion of the railway network which had reduced costs to deliver products internally. There were modest attempts to find new foreign markets, and in the ten years to 1913 grew at an average rate of just over 5%. A temporary boom also resulted during WW1 , especially supplying France but

1896-514: The Acts (and therefore exempt from industrial taxes for 10–25 years and workers exempt from military service) if they were established in a rural area. Of the 142 industrial colonies around Spain which benefited from the Acts, 26 were textile companies, (the second highest number after agro-food industry with 60 colonies). 15 of these 26 were located in the province of Barcelona. The majority of these 26 factories were vertically integrated: they undertook

1975-472: The Antilles Act effectively declared the colonies of Cuba , Puerto Rico and the Philippines as cabotage for Spain, meaning these American colonies were effectively forced to buy Spanish products and could not be undercut by foreign goods. There was a prevailing protectionist attitude of the Spanish governments of the period, uniting the interests of not just textiles but also of the cereals and

2054-538: The Common Market in 1986 resulted in more intense adjustment so that today, the industry employs 5,000. The company La España Industrial provides bookends to the industry. It was not only the first joint-stock company ( Spanish : sociedad anónima ) formed in Spain for cotton manufacturing, it was the first to encompass spinning, weaving and finishing under one roof. It was formed in 1847, grew to 2,500 employees in late 19th century, consolidated factories in

2133-703: The Indies and rapidly expanded in the last quarter of the 18th century after the ending of the Cádiz monopoly on trade with the Americas. Wine and brandy and increasingly printed cloth were exported and the return trade imported products that were inputs into the textile industry such as indigo and brazilwood amongst others Catalan merchants also invested heavily in the illicit slave trade to Cuba for "some decades" after 1814. The protofactories were established by entrepreneurial merchants, shopkeepers or artisans who saw

2212-710: The Trinitarians (the current Liceu ). The rage spilled over to industry and responsibility for burning the Bonaplata Factory (and another in Gràcia belonging to Vilaregut) has been laid at the feet of Luddite gangs. Additionally, the confrontation at the Bonaplata mill was more violent than similar conflict had been in England due to the long reign of hand spinning and weaving in Catalonia and because of

2291-551: The US Civil War period until the 1930s. The 1894 US Wilson-Gorman Tariff imposed tariffs on sugar from Cuba (Cuba's main export) and cancelled a trade agreement with Spain that had reduced tariffs on food from the US to Cuba. Combined with the effect of the Spanish cabotage laws, within a few months this had re-ignited the Cuban War of Independence and which very soon resulted in Spain losing its last possessions and with it

2370-485: The US. The European Commission had begun a process of opening the Common Market to developing world producers. The industrial colony system had already began to collapse in the 1960s due to its inflexible (family owned) capital structure and social changes such as the desire for workers to own appliances, cars, or their own home, the declining influence of religion, and the opportunities offered by towns. By

2449-454: The adoption of factory system. Within a year of Bonaplata's formation, five more companies had raised the capital to import and install steam engines. Once Britain removed restrictions on machinery exports in 1842, British machine makers embarked on an export drive. By 1846 there were 80 steam engines operating. The number of boats laden with raw cotton arriving in Barcelona from America skyrocketed from 12 in 1827 to 65 in 1835 to 197 in 1840,

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2528-477: The adoption of the more advanced English spinning mule was facilitated by the Fontainebleau Pact which made it easy to purchase French copies of this technology. Automation of the various processes can be seen from the dates of technology arriving in Catalonia. The first spinning jenny arrived in 1785 (21 years after its invention), the first water frame in 1793 (24 years after its invention) and

2607-504: The booming market for chintz. Printing grew rapidly, stimulated by the period of rising population growth and prosperity in the second half of the eighteenth century that Spain enjoyed. Manufacturing took place in workshops that were built in the ground floors of buildings inside Barcelona's medieval walls in the Sant Pere neighbourhood where dying of cloth had been a traditional craft. Printing remained concentrated in Barcelona due to

2686-465: The capital to purchase spinning and weaving machinery and later, the first steam engines. The new machinery increased demand for raw cotton. At the end of the 1830s the volume imported quadrupled (with respect to 1804) to about 5 million kilograms, principally from the United States and Brazil . The industrial era really began in 1833 with the installation of the first steam engine in Spain at

2765-507: The company's dissolution in 1838), the foundry part of the factory recovered operation quickly after the fire and has continued to remain in operation through various mergers and acquisitions, later becoming part of La Maquinista Terrestre y Marítima and is now a subsidiary of Alstom. In 1828, the monarch, Ferdinand VII , who was keen to attract the Catalan bourgeoisie in his fight against his political enemies, visited Barcelona and received

2844-469: The company. The factory received a subsidy, the banning of all cotton imports and the right to import some materials and equipment duty-free. In return the company promised to manufacture power looms and spinning machines for local purchase and to grant free access to any manufacturer wanting to learn the steam technology, essentially a technology transfer to the rest of the Kingdom. This period represented

2923-402: The contract with the company. It included the right to import cast-iron, copper, coal and surprisingly English yarn free of import duties, freedom from regulation by local authorities, a grant of money and of land and in return, an obligation to manufacture 200 mechanical looms and 40 spinning machines a year for cotton, linen and wool, and to grant free access to any manufacturer wanting to learn

3002-424: The cost of supplying cotton to them and provided a cheaper means to bring the textiles to market. In all, some 100 industrial colonies were built in Catalonia of which 77 were textile factories, and the majority of these were for cotton. As over production become increasingly common and as domestic demand was inelastic, the textile industry lobbied government for more protection. The 1882 Commercial Relations with

3081-471: The cotton market. At the point of the loss of the American colonial market, in 1900, the Catalan textile industry represented 56.8% of total Catalan manufacturing production and 82% of total textile production in Spain. Initially activity levels in the cotton industry fell drastically until 1903 and complicated by the general strike of 1902. In spite of the set back, for the first couple of decades of

3160-644: The country, with implications for the politics of today. The first chintz or calicoes ( Catalan : indianes) arrived in Barcelona about 1650 possibly as European re-export from Marseilles , then Europe's principle route to India. The arrival of calicoes in Europe was nothing short of a revolution in garments due to increased comfort, hygiene, lower cost and irresistible colours relative to existing silk and woolen garments. Imports increased rapidly. Spain, like England and France, banned calico imports . Firstly in 1717, Asian textiles were banned, probably as

3239-418: The cylindrical printing process introduced in 1817. The wars also interrupted the brandy trade with northern Europe and combined with the rise of competition in the production of spirits ( whisky from Scotland , vodka from Russia ), merchants instead developed a new market in brandy and wine to the United States and this encouraged raw cotton as a return trade. Still highly profitable, this trade provided

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3318-484: The date of the fire, the process dissolving the company began amid a falling-out of the owners. However it took over three years to be wound up. Bonaplata sought compensation from the Spanish government which he blamed for not having done enough to prevent the riot. Initially, the government tried to evade responsibility, but then asked the Cortes Generales (parliament) for permission to pay compensation, but in

3397-407: The end of the 1740s there were 11 businesses and approximately 470 looms and a total labour force of 1300. This initial focus on printing can be contrasted with England, which, having banned pure cotton textiles but not the import of raw cotton, found its success in spinning and weaving (of linen/cotton mix). This period is termed pre-industrial or proto-industrial because it is characterised by

3476-585: The end, compensation was not forthcoming. The foundry was not significantly damaged in the fire and was soon returned to operation. The manager (and then shareholder) of the Bonaplata Factory Valentín Esparó, established a company to buy the foundry in 1838 and expanded his operation into making machinery for other industries. His company subsequently merged in 1855 with another to form La Maquinista Terrestre y Marítima which became Spain's largest machine manufacturer and which in turn

3555-502: The ensuing prosperity led to increasing demand for manufactured goods like printed cloth. Secondly the viticulture generated excess capital that could be invested in ship construction and increasing trade, importantly to the American colonies, in printing ventures (and later, as described in the next section, in machinery). This trade expanded through initiatives such as the Royal Barcelona Trading Company to

3634-612: The entire range of cotton processes. In addition, the Water Acts of 1866 and 1879 allowed water to be used as a free energy source (saving on imports of English coal), and also exempted any business doing so from paying industrial taxes for ten years. Some 17 Catalan industrial colonies benefited from this law. These two initiatives, plus the fact that owners also found cheaper labour and land (than in Barcelona) and abundant raw materials from which to build their factories, led to

3713-427: The establishment of the Bonaplata Factory. Amongst their plans were to manufacture under licence the throstle frame for spinning invented in 1828 by Charles Danforth, since the export of machinery was prohibited until 1842. (Although the self-acting (fully automatic) mule had been invented in 1825 by Richard Roberts, it was not introduced to Barcelona until 1844, by another firm. On 30 September 1831 Bonaplata formed

3792-639: The existence of artisans of the medieval textile guilds which provided a workforce with appropriate skills, once they had learnt the techniques from immigrants from Marseilles, Hamburg and Switzerland. Training in engraving and drawing provided by the Escola de Belles Arts founded by the Royal Barcelona Board of Trade in 1775 was crucial for industry growth. The number of such printing shops rose from 8 in 1750 to 41 in 1770 to more than 100 in 1786, more than any other city in Europe. In Mataró , by

3871-587: The family chintz printing business which had been inherited by his brother, set out to make his own mark. He rented space in factory in Sallent with his friend Joan Vilaregut and installed Spain's first mechanical looms using hydraulic power from the Llobregat River. However they found the river unreliable and decided to abandon their efforts. Bonaplata and Vilaregut sought, and in November 1829 received,

3950-457: The firm Bonaplata, Rull, Vilaregut and Company with his three brothers, Joan Vilaregut and Joan Rull. Joan Rull was another innovator who had introduced hydraulically powered cylindrical or roller printing in 1818. The company thereby represented an alliance between the most dynamic representatives of the different sectors of the industry. On 20 December 1831, the Ministry of Finance made public

4029-404: The first spinning mule in 1806 (27 years after its invention). By 1820 the manufacture of cotton prints had only just returned the 1792 level, but now using local cotton yarn. By 1815 there were a total of 40 mules and jennies and by 1829 there were 410 mules and 30 jennies in Barcelona. Unlike printing, which was centred in Barcelona, spinning spread to other parts of Catalonia, partly due to

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4108-413: The industrial colony system to collapse and the oil shock of the 1970s saw the effective end of the industry. The industry left a legacy of extraordinary architecture. The cotton magnates encouraged and funded the best modernisme architectural achievements, whether they were factories, private residences or apartment buildings. Often the buildings served as both the company headquarters and symbols of

4187-409: The industrialists. His interest coincided with the policy of the then Minister of Finance, Luis López Ballesteros, who was one of the very few politicians of that time who conceived economic policy from a capitalist perspective. For the textile industry, this led to provisional and prohibition of imports that would compete with domestic textile manufacturing. Also in 1828, Josep Bonaplata , departing

4266-401: The industry declined from 228,000 in 1958 to 133,000 in 1978. The cotton manufacturing industry suffered a major crisis as a result of the inflationary global oil shock and by 1980 could not compete with either “cheap” countries ( Czechoslovakia , Hungary and Romania ) or advanced countries with lower production costs and higher productivity (Europe, the United States and Japan ). Entry to

4345-467: The industry out of the post WW2 global growth and reduced the opportunities for additional capital. The general decline in salaries and difficulty in importing machinery before 1959 meant that the industry maintained low levels of mechanisation and productivity. When Spain began to open its economy in the 1960s, the industry faced a different world and significant adjustment occurred. The British cotton industry had already declined significantly between

4424-597: The industry was finding it hard to compete with foreign importers and called for tariff protection. A persistent problem was the higher cost of raw materials and machinery. From 1830 to 1844 the cost of raw cotton was on average 47% higher in Barcelona than New York and 28% higher than Liverpool . Coal prices in Barcelona were 76% higher than in Britain during this period, largely due to shipping costs (from Britain) and tariffs. Machinery and parts were also imported from Britain and were up to three times more than in Britain for

4503-467: The internal market and the remaining American colonies of Cuba and Puerto Rico . From the Great Depression , the industry declined. There was increasing strife in Spain, a declining economy, civil war and then from 1939, the policy of autarky locked the industry out of the post WW2 global growth and investment. The opening of the Spanish economy in the 1960s , social changes that caused

4582-512: The iron and steel industry. The lack of democratic representation during the Restoration meant governments were less able to resist powerful sectorial interests and this resulted in 'protection all round' without regard to rising production costs or competitiveness of exports. The subsequent 1891 Canovas Tariff went beyond the 1882 Act and has been described by one author as the first step towards corporatism , state involvement in business,

4661-615: The legacy of a being a protected market meant that Catalan companies didn't have the sales and banking networks in foreign markets that they had in domestic markets and so were unwilling to take risks they took domestically. They were thus reticent to work through foreign distributors, ignoring requests or demanding commercial conditions that made them completely uncompetitive. Instead they viewed foreign markets as escape valves in times of overproduction. Consequently, they lost many opportunities to export their products and to build feed-back loop to improve their products or competitiveness. Finally,

4740-530: The market. For example, the price of linen cloth, primarily produced in Galicia , did not change over the same period and so the linen industry evaporated. At the same time, the cotton industry stimulated wool textile production in Sabadell , Terrasa and Manresa, with the consequent decline of the traditional woolen centers of Castille . Industrialisation also implied social dislocation and conflict. In 1835,

4819-559: The monetary policy of the Dictatorship of Primo de Rivera from 1923, had the effect of harming all Spanish exports. The Great Depression and then political upheaval in the 1930's led to a steep decline in the Spanish economy. Catalonia sank into stagnation and atrophy. WW2 completely disrupted the import of raw cotton from the Americas and post Civil War economic policy of autarky cutting off almost all international trade, ensured technological and managerial obsolescence and locked

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4898-527: The need for water power. Igualada became the most important spinning centre after Barcelona, followed by Manresa . Manresa had 11 water-driven spinning mills by 1831. Weaving became even more widespread than spinning with concentrations (in descending order of importance) in Mataró, Berga , Igualada, Reus , Vic , Manresa, Terrassa and Valls . However weaving was slower to mechanise: by 1861 only 44% were mechanical. Printing also advanced in this period, with

4977-540: The new Bonaplata Factory (also called El Vapor ) made possible by the removal of restrictions by Britain on the emigration of expert labour in 1825. Contemporary writers termed this event as an industrial revolution as it also used machines made of cast iron for the first time. The company was formed by men from three main sectors of the industry: import and manufacture of machinery ( Bonaplata ) who made extensive visits to England, printing (Rull) and spinning and weaving (Vilaregut). The Spanish Government agreed to support

5056-483: The night of 4 and 5 August 1835 during riots which were the result of a fatal combination of political passions and hatred of new machines. Not only had there been an outbreak of civil war over the monarchy, but there had been a recent cholera epidemic, an increase in unemployment and a growing labor conflict around wages. From late July, a popular revolt took place, known as the Anti-clerical riots of 1835 or

5135-586: The owner's power, modernity and progressive spirit. They include Casa Batllo , Casa Calvet , Casa Terradas , Casa Burés , Palau Güell and the Church of Colònia Güell which is inscribed on the list of UNESCO world heritage. In addition there are outstanding factory buildings including Fàbrica Casaramona , Can Batlló (today called L'Escola Industrial ), and the Aymerich factory in Terrassa which now houses

5214-503: The same reasons. On the other hand, wages in Catalonia were about 15% cheaper than Lancashire . Additional problems were the extent of contraband entering the country, the smaller scale and lower productivity with respect to the British cotton industry, meant that without protection, competing directly as they were, the Catalan industry probably would have succumbed to British competition as Portugal 's textile industry had succumbed. As

5293-432: The south of Barcelona. Another royal decree of April 30, 1832, made definitive the ban of 1828 of competitive textile imports and also abolished all restrictions on the import of cotton machinery in Spain making clear the governments commitment to the industry, even at the cost of traditional spinners and weavers, largely a semi-artisanal, cottage industry. The Factory was attacked and burned (and several defenders killed) on

5372-475: The steam technology, essentially a technology transfer to the rest of the Kingdom. The factory was built just inside the western most walls of the city on Carrer Tellers in Barcelona's Raval neighborhood, just east of today's Plaça de la Universitat. The foundry began operation in 1832, and in 1833 the spinning, weaving and printing operation began. At the beginning of 1835, the company had a staff of between six hundred and seven hundred people. Thomson highlights

5451-545: The subsequent peace saw 140 catalan textile factories close with an estimated 20,000 put out of work. However, there were a number of factors that hindered expansion to foreign markets. Protectionist policies designed to protect grain production from Andalusia and Castile increased Catalan shipping costs in the Mediterranean. The earlier decision to chose a non-standard railway gauge for military defence reasons also proved an economic barrier to export. Additionally

5530-642: The sudden change: only equipment of the most advanced kinds was being imported. In England the change to mechanisation had come more gradually. The burning of the Bonaplata mill and the failure to compensate its owners was a particularly great blow to confidence and other companies became more secretive about their installations. Notwithstanding, between 1836 and 1840, 1,229 machines were imported to Barcelona, including 23 steam engines, 92 spinning machines and 966 Jacquard looms. By 1840, there were 201 horse-power of steam engines in operation in Catalonia, by 1846, 2,000 horse-power and by 1860 7,800 horse-power. Almost from

5609-456: The target of smaller-scale producers in the city in 1835 - it was not only competing directly with them in the production of yarn, but was also producing the means for others to do so. The Factory's foundation opened the flood-gates of capital into the industry: within a year, five other Barcelona manufacturers were installing steam engines, with another in Vilanova i La Geltrú, 60 kilometres to

5688-400: The uniqueness of the Factory, [The Factory] was not purely a cotton manufacturing concern but also an iron-working and machine-building one. The possession of these facilities was as significant as its steam engine. Its foundation was intended to be a means for reequipping the local industry[...] It was this combination of the role of spinning with that of machine-making which made the factory

5767-484: The vast majority from Cuba and Puerto Rico. By 1848, 11,000 tonnes of raw cotton were being used, five times more than in 1820. While in 1840 the majority of machinery was still turned by hand, at the end of the 1850s, almost 75% of spinning and 50% of looms were turned by steam engines. From the late 1830s, the industry had outgrown the walled city of Barcelona, and the steam engines with their frequent explosions scared everybody. Soon, factories were being established in

5846-668: The villages of Gràcia , Sant Andreu , Sant Martí and Sants which became the new industrial suburbs long before they were incorporated into greater Barcelona. Industrialisation increased productivity and enabled a reduction in prices. By 1861, vertical integration predominated in the cotton industry (spinning, weaving and finishing in one factory) in order to gain economies of scale and efficiency. Whereas in 1840 Spanish textiles were 81% more expensive to English ones, by 1860, mechanisation had brought that down to 14%. The price of printed cotton in Catalonia dropped 69% between 1831 and 1859 and drove producers in other parts of Spain out of

5925-503: The world wars. In the US, polyester had been introduced in the 1950s, spandex was patented in 1959, Kevlar was produced in 1965, and by 1968, synthetic fibers surpassed natural fibers for the first time in history. Developing countries had begun to focus on clothing in their process of industrialisation, and so the industry in industrialised countries became more capital intensive. New machines such as open-end spinning and weaving using shuttleless looms had replaced older technology in

6004-533: Was bought by Alstom in 1998. History of the cotton industry in Catalonia The cotton industry was the first and leading industry of Catalan industrialisation which led, by the mid-19th century, to Catalonia becoming the main industrial region of Spain . It is the one Mediterranean exception to the tendency for early industrialisation to be concentrated in northern Europe. The Catalan cotton industry, in common with many European countries and

6083-422: Was not a significant part of this industry, but it gained momentum in the early 19th century with the introduction of English spinning technology. Industrialisation occurred in the 1830s after adoption of the factory system, and the removal of restrictions by Britain on the emigration of expert labour (1825) and of machinery (1842). Steam power was introduced, but the cost of imported coal and steam engines, led to

6162-420: Was on linen and occurred about 1736. In the early part of the 18th century, linen cloth had begun to be imported from Amsterdam in exchange for brandy . As demand for brandy and wine to northern Europe grew, this international trade provided the basis for the entire transformation of the Catalan economy and the textile industry in particular. Firstly, as viticulture became more specialised and profitable,

6241-485: Was to encourage a local, import-substituting weaving and printing industry in imitation of England. Although there was no direct investment from the Spanish Crown as there was for wool, favouring an industry in this way was unique in Europe and was an important factor in the Catalan cotton industry's rapid growth and eventual size. The first printing in Barcelona, using the technique of wooden moulds or stamps ,

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