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Instrumentation

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Instrumentation is a collective term for measuring instruments , used for indicating, measuring, and recording physical quantities . It is also a field of study about the art and science about making measurement instruments, involving the related areas of metrology , automation , and control theory . The term has its origins in the art and science of scientific instrument-making .

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120-642: Instrumentation can refer to devices as simple as direct-reading thermometers , or as complex as multi- sensor components of industrial control systems . Instruments can be found in laboratories , refineries , factories and vehicles , as well as in everyday household use (e.g., smoke detectors and thermostats ). Instrumentation is used to measure many parameters (physical values), including: The history of instrumentation can be divided into several phases. Elements of industrial instrumentation have long histories. Scales for comparing weights and simple pointers to indicate position are ancient technologies. Some of

240-529: A mercury-in-glass thermometer or the pyrometric sensor in an infrared thermometer ) in which some change occurs with a change in temperature; and (2) some means of converting this change into a numerical value (e.g. the visible scale that is marked on a mercury-in-glass thermometer or the digital readout on an infrared model). Thermometers are widely used in technology and industry to monitor processes, in meteorology , in medicine ( medical thermometer ), and in scientific research. While an individual thermometer

360-425: A platinum resistance thermometer, so these two will disagree slightly at around 50 °C. There may be other causes due to imperfections in the instrument, e.g. in a liquid-in-glass thermometer if the capillary tube varies in diameter. For many purposes reproducibility is important. That is, does the same thermometer give the same reading for the same temperature (or do replacement or multiple thermometers give

480-567: A tag database , which contains data elements called tags or points , which relate to specific instrumentation or actuators within the process system. Data is accumulated against these unique process control equipment tag references. A SCADA system usually consists of the following main elements: An important part of most SCADA implementations is alarm handling . The system monitors whether certain alarm conditions are satisfied, to determine when an alarm event has occurred. Once an alarm event has been detected, one or more actions are taken (such as

600-559: A temperature scale which now (slightly adjusted) bears his name . In 1742, Anders Celsius (1701–1744) proposed a scale with zero at the boiling point and 100 degrees at the freezing point of water, though the scale which now bears his name has them the other way around. French entomologist René Antoine Ferchault de Réaumur invented an alcohol thermometer and, temperature scale in 1730, that ultimately proved to be less reliable than Fahrenheit's mercury thermometer. The first physician to use thermometer measurements in clinical practice

720-465: A "fourth big scientific revolution" after World War II is the development of scientific instrumentation, not only in chemistry but across the sciences. In chemistry, the introduction of new instrumentation in the 1940s was "nothing less than a scientific and technological revolution" in which classical wet-and-dry methods of structural organic chemistry were discarded, and new areas of research opened up. As early as 1954, W. A. Wildhack discussed both

840-482: A LAN. Information was shared in near real time. Each station was responsible for a particular task, which reduced the cost as compared to First Generation SCADA. The network protocols used were still not standardized. Since these protocols were proprietary, very few people beyond the developers knew enough to determine how secure a SCADA installation was. Security of the SCADA installation was usually overlooked. Similar to

960-455: A SCADA device by sending commands over a network. In many cases SCADA users have assumed that having a VPN offered sufficient protection, unaware that security can be trivially bypassed with physical access to SCADA-related network jacks and switches. Industrial control vendors suggest approaching SCADA security like Information Security with a defense in depth strategy that leverages common IT practices. Apart from that, research has shown that

1080-505: A central control focus, this arrangement was inflexible as each control loop had its own controller hardware, and continual operator movement within the control room was required to view different parts of the process. With coming of electronic processors and graphic displays it became possible to replace these discrete controllers with computer-based algorithms, hosted on a network of input/output racks with their own control processors. These could be distributed around plant, and communicate with

1200-414: A closed system, the final state of the system is never colder than the initial state; except for phase changes with latent heat, it is hotter than the initial state. There are several principles on which empirical thermometers are built, as listed in the section of this article entitled "Primary and secondary thermometers". Several such principles are essentially based on the constitutive relation between

1320-501: A collection of equipment might be used to automate the testing of drinking water for pollutants. Instrumentation engineering is the engineering specialization focused on the principle and operation of measuring instruments that are used in design and configuration of automated systems in areas such as electrical and pneumatic domains, and the control of quantities being measured. They typically work for industries with automated processes, such as chemical or manufacturing plants, with

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1440-447: A constant volume air thermometer. Constant volume thermometers do not provide a way to avoid the problem of anomalous behaviour like that of water at approximately 4 °C. Planck's law very accurately quantitatively describes the power spectral density of electromagnetic radiation, inside a rigid walled cavity in a body made of material that is completely opaque and poorly reflective, when it has reached thermodynamic equilibrium, as

1560-482: A contractor installed a SCADA system in January 2000, system components began to function erratically. Pumps did not run when needed and alarms were not reported. More critically, sewage flooded a nearby park and contaminated an open surface-water drainage ditch and flowed 500 meters to a tidal canal. The SCADA system was directing sewage valves to open when the design protocol should have kept them closed. Initially this

1680-534: A coordinate manifold of material behaviour. The points L {\displaystyle L} of the manifold M {\displaystyle M} are called 'hotness levels', and M {\displaystyle M} is called the 'universal hotness manifold'." To this information there needs to be added a sense of greater hotness; this sense can be had, independently of calorimetry , of thermodynamics , and of properties of particular materials, from Wien's displacement law of thermal radiation :

1800-449: A desired output variable, and provide either remote monitoring or automated control capabilities. Each instrument company introduced their own standard instrumentation signal, causing confusion until the 4–20 mA range was used as the standard electronic instrument signal for transmitters and valves. This signal was eventually standardized as ANSI/ISA S50, "Compatibility of Analog Signals for Electronic Industrial Process Instruments", in

1920-536: A destination. Automotive instrumentation must be cheap and reliable over long periods in harsh environments. There may be independent airbag systems that contain sensors, logic and actuators. Anti-skid braking systems use sensors to control the brakes, while cruise control affects throttle position. A wide variety of services can be provided via communication links on the OnStar system. Autonomous cars (with exotic instrumentation) have been shown. Early aircraft had

2040-439: A digital display or input to a computer. Thermometers may be described as empirical or absolute. Absolute thermometers are calibrated numerically by the thermodynamic absolute temperature scale. Empirical thermometers are not in general necessarily in exact agreement with absolute thermometers as to their numerical scale readings, but to qualify as thermometers at all they must agree with absolute thermometers and with each other in

2160-419: A distributed architecture, any complex SCADA can be reduced to the simplest components and connected through communication protocols. In the case of a networked design, the system may be spread across more than one LAN network called a process control network (PCN) and separated geographically. Several distributed architecture SCADAs running in parallel, with a single supervisor and historian, could be considered

2280-574: A few sensors. "Steam gauges" converted air pressures into needle deflections that could be interpreted as altitude and airspeed. A magnetic compass provided a sense of direction. The displays to the pilot were as critical as the measurements. A modern aircraft has a far more sophisticated suite of sensors and displays, which are embedded into avionics systems. The aircraft may contain inertial navigation systems , global positioning systems , weather radar , autopilots, and aircraft stabilization systems. Redundant sensors are used for reliability. A subset of

2400-432: A function of absolute thermodynamic temperature alone. A small enough hole in the wall of the cavity emits near enough blackbody radiation of which the spectral radiance can be precisely measured. The walls of the cavity, provided they are completely opaque and poorly reflective, can be of any material indifferently. This provides a well-reproducible absolute thermometer over a very wide range of temperatures, able to measure

2520-399: A medically accurate body temperature. Traditional thermometers were all non-registering thermometers. That is, the thermometer did not hold the temperature reading after it was moved to a place with a different temperature. Determining the temperature of a pot of hot liquid required the user to leave the thermometer in the hot liquid until after reading it. If the non-registering thermometer

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2640-447: A modern SCADA system. One is the threat of unauthorized access to the control software, whether it is human access or changes induced intentionally or accidentally by virus infections and other software threats residing on the control host machine. Another is the threat of packet access to the network segments hosting SCADA devices. In many cases, the control protocol lacks any form of cryptographic security , allowing an attacker to control

2760-460: A network architecture. This allows for a more cost-effective solution in very large scale systems. The growth of the internet has led SCADA systems to implement web technologies allowing users to view data, exchange information and control processes from anywhere in the world through web SOCKET connection. The early 2000s saw the proliferation of Web SCADA systems. Web SCADA systems use internet browsers such as Google Chrome and Mozilla Firefox as

2880-405: A platinum resistance thermometer with a digital display to 0.1 °C (its precision) which has been calibrated at 5 points against national standards (−18, 0, 40, 70, 100 °C) and which is certified to an accuracy of ±0.2 °C. According to British Standards , correctly calibrated, used and maintained liquid-in-glass thermometers can achieve a measurement uncertainty of ±0.01 °C in

3000-451: A pressurized bellows displaces a pen. Integrating sensors, displays, recorders, and controls was uncommon until the industrial revolution, limited by both need and practicality. Early systems used direct process connections to local control panels for control and indication, which from the early 1930s saw the introduction of pneumatic transmitters and automatic 3-term (PID) controllers . The ranges of pneumatic transmitters were defined by

3120-531: A recipe for building a "Fountain which trickles by the Action of the Sun's Rays," a more elaborate version of Philo's pneumatic experiment but which worked on the same principle of heating and cooling air to move water around. Translations of the ancient work Pneumatics were introduced to late 16th century Italy and studied by many, including Galileo Galilei , who had read it by 1594. The Roman Greek physician Galen

3240-512: A scale of 8 degrees. The word comes from the Greek words θερμός , thermos , meaning "hot" and μέτρον, metron , meaning "measure". The above instruments suffered from the disadvantage that they were also barometers , i.e. sensitive to air pressure. In 1629, Joseph Solomon Delmedigo , a student of Galileo and Santorio in Padua, published what is apparently the first description and illustration of

3360-473: A screen (that might act in a similar way to the "fuel tank empty" light in a car); in each case, the role of the alarm indicator is to draw the operator's attention to the part of the system 'in alarm' so that appropriate action can be taken. "Smart" RTUs, or standard PLCs, are capable of autonomously executing simple logic processes without involving the supervisory computer. They employ standardized control programming languages (such as those under IEC 61131-3 ,

3480-426: A sealed liquid-in-glass thermometer. It is described as having a bulb at the bottom of a sealed tube partially filled with brandy. The tube had a numbered scale. Delmedigo did not claim to have invented this instrument. Nor did he name anyone else as its inventor. In about 1654, Ferdinando II de' Medici, Grand Duke of Tuscany (1610–1670) did produce such an instrument, the first modern-style thermometer, dependent on

3600-511: A standard attack type leveraging access to the Tomcat Embedded Web server . Security researcher Jerry Brown submitted a similar advisory regarding a buffer overflow vulnerability in a Wonderware InBatchClient ActiveX control . Both vendors made updates available prior to public vulnerability release. Mitigation recommendations were standard patching practices and requiring VPN access for secure connectivity. Consequently,

3720-422: A suite of five programming languages including function block, ladder, structured text, sequence function charts and instruction list), that are frequently used to create programs which run on these RTUs and PLCs. Unlike a procedural language like C or FORTRAN , IEC 61131-3 has minimal training requirements by virtue of resembling historic physical control arrays. This allows SCADA system engineers to perform both

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3840-435: A thermometric material must have three properties: (1) Its heating and cooling must be rapid. That is to say, when a quantity of heat enters or leaves a body of the material, the material must expand or contract to its final volume or reach its final pressure and must reach its final temperature with practically no delay; some of the heat that enters can be considered to change the volume of the body at constant temperature, and

3960-403: A thermoscope and a thermometer is that the latter has a scale. A thermometer is simply a thermoscope with a scale. ... I propose to regard it as axiomatic that a “meter” must have a scale or something equivalent. ... If this is admitted, the problem of the invention of the thermometer becomes more straightforward; that of the invention of the thermoscope remains as obscure as ever. Given this,

4080-463: A universality character of thermodynamic equilibrium, that it has the universal property of producing blackbody radiation. There are various kinds of empirical thermometer based on material properties. Many empirical thermometers rely on the constitutive relation between pressure, volume and temperature of their thermometric material. For example, mercury expands when heated. If it is used for its relation between pressure and volume and temperature,

4200-445: A working group, WG4. WG4 "deals specifically with unique technical requirements, measurements, and other features required to evaluate and assure security resilience and performance of industrial automation and control systems devices". The increased interest in SCADA vulnerabilities has resulted in vulnerability researchers discovering vulnerabilities in commercial SCADA software and more general offensive SCADA techniques presented to

4320-450: Is a device that produces an output signal, often in the form of a 4–20  mA electrical current signal, although many other options using voltage , frequency , pressure , or ethernet are possible. The transistor was commercialized by the mid-1950s. Instruments attached to a control system provided signals used to operate solenoids , valves , regulators , circuit breakers , relays and other devices. Such devices could control

4440-429: Is a digital status point that has either the value NORMAL or ALARM that is calculated by a formula based on the values in other analogue and digital points—or implicit: the SCADA system might automatically monitor whether the value in an analogue point lies outside high and low- limit values associated with that point. Examples of alarm indicators include a siren, a pop-up box on a screen, or a coloured or flashing area on

4560-466: Is a fundamental character of temperature and thermometers. As it is customarily stated in textbooks, taken alone, the so-called " zeroth law of thermodynamics " fails to deliver this information, but the statement of the zeroth law of thermodynamics by James Serrin in 1977, though rather mathematically abstract, is more informative for thermometry: "Zeroth Law – There exists a topological line M {\displaystyle M} which serves as

4680-708: Is able to measure degrees of hotness, the readings on two thermometers cannot be compared unless they conform to an agreed scale. Today there is an absolute thermodynamic temperature scale. Internationally agreed temperature scales are designed to approximate this closely, based on fixed points and interpolating thermometers. The most recent official temperature scale is the International Temperature Scale of 1990 . It extends from 0.65  K (−272.5 °C; −458.5 °F) to approximately 1,358 K (1,085 °C; 1,985 °F). Sparse and conflicting historical records make it difficult to pinpoint

4800-474: Is also frequently used for large systems such as railways and power stations. The remote management or monitoring function of a SCADA system is often referred to as telemetry . Some users want SCADA data to travel over their pre-established corporate networks or to share the network with other applications. The legacy of the early low-bandwidth protocols remains, though. SCADA protocols are designed to be very compact. Many are designed to send information only when

4920-449: Is based on sensed antenna direction and sensed time delay. The other information is embedded in the transponder transmission. Among the possible uses of the term is a collection of laboratory test equipment controlled by a computer through an IEEE-488 bus (also known as GPIB for General Purpose Instrument Bus or HPIB for Hewlitt Packard Instrument Bus). Laboratory equipment is available to measure many electrical and chemical quantities. Such

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5040-404: Is called the latent heat of expansion at constant temperature ; and the rest of it can be considered to change the temperature of the body at constant volume, and is called the specific heat at constant volume . Some materials do not have this property, and take some time to distribute the heat between temperature and volume change. (2) Its heating and cooling must be reversible. That is to say,

5160-663: Is compiled here. An example of efforts by vendor groups to standardize automation protocols is the OPC-UA (formerly "OLE for process control" now Open Platform Communications Unified Architecture ). SCADA systems have evolved through four generations as follows: Early SCADA system computing was done by large minicomputers . Common network services did not exist at the time SCADA was developed. Thus SCADA systems were independent systems with no connectivity to other systems. The communication protocols used were strictly proprietary at that time. The first-generation SCADA system redundancy

5280-404: Is created, sucking liquid up into the tube. Any changes in the position of the liquid will now indicate whether the air in the sphere is getting hotter or colder. Translations of Philo's experiment from the original ancient Greek were utilized by Robert Fludd sometime around 1617 and used as the basis for his air thermometer. In his book, Pneumatics , Hero of Alexandria (10–70 AD) provides

5400-546: Is given credit for introducing two concepts important to the development of a scale of temperature and the eventual invention of the thermometer. First, he had the idea that hotness or coldness may be measured by "degrees of hot and cold." He also conceived of a fixed reference temperature, a mixture of equal amounts of ice and boiling water, with four degrees of heat above this point and four degrees of cold below. 16th century physician Johann Hasler developed body temperature scales based on Galen's theory of degrees to help him mix

5520-407: Is often knowledgeable of techniques to minimize temperature gradients that cause air turbulence within the telescope. Instrumentation technologists, technicians and mechanics specialize in troubleshooting, repairing and maintaining instruments and instrumentation systems. Ralph Müller (1940) stated, "That the history of physical science is largely the history of instruments and their intelligent use

5640-471: Is smaller than a micrometre , and new methods and materials have to be used. Nanothermometry is used in such cases. Nanothermometers are classified as luminescent thermometers (if they use light to measure temperature) and non-luminescent thermometers (systems where thermometric properties are not directly related to luminescence). Thermometers used specifically for low temperatures. Various thermometric techniques have been used throughout history such as

5760-467: Is well known. The broad generalizations and theories which have arisen from time to time have stood or fallen on the basis of accurate measurement, and in several instances new instruments have had to be devised for the purpose. There is little evidence to show that the mind of modern man is superior to that of the ancients. His tools are incomparably better." Davis Baird has argued that the major change associated with Floris Cohen ' s identification of

5880-789: The Galileo thermometer to thermal imaging. Medical thermometers such as mercury-in-glass thermometers, infrared thermometers, pill thermometers , and liquid crystal thermometers are used in health care settings to determine if individuals have a fever or are hypothermic . SCADA SCADA (an acronym for supervisory control and data acquisition ) is a control system architecture comprising computers , networked data communications and graphical user interfaces for high-level supervision of machines and processes. It also covers sensors and other devices, such as programmable logic controllers , which interface with process plant or machinery. The operator interfaces which enable monitoring and

6000-416: The 1970s. The transformation of instrumentation from mechanical pneumatic transmitters, controllers, and valves to electronic instruments reduced maintenance costs as electronic instruments were more dependable than mechanical instruments. This also increased efficiency and production due to their increase in accuracy. Pneumatics enjoyed some advantages, being favored in corrosive and explosive atmospheres. In

6120-741: The Nation’s critical infrastructures represent a systemic threat to their continued operation following an EMP event. Additionally, the necessity to reboot, repair, or replace large numbers of geographically widely dispersed systems will considerably impede the Nation’s recovery from such an assault." Many vendors of SCADA and control products have begun to address the risks posed by unauthorized access by developing lines of specialized industrial firewall and VPN solutions for TCP/IP-based SCADA networks as well as external SCADA monitoring and recording equipment. The International Society of Automation (ISA) started formalizing SCADA security requirements in 2007 with

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6240-462: The Renaissance period. In the 3rd century BC, Philo of Byzantium documented his experiment with a tube submerged in a container of liquid on one end and connected to an air-tight, hollow sphere on the other. When air in the sphere is heated with a candle or by exposing it to the sun, expanding air exits the sphere and generates bubbles in the vessel. As air in the sphere cools, a partial vacuum

6360-461: The SCADA master in lieu of a traditional RTU. Since about 1998, virtually all major PLC manufacturers have offered integrated HMI/SCADA systems, many of them using open and non-proprietary communications protocols. Numerous specialized third-party HMI/SCADA packages, offering built-in compatibility with most major PLCs, have also entered the market, allowing mechanical engineers, electrical engineers and technicians to configure HMIs themselves, without

6480-478: The SCADA to readings and equipment status reports that are communicated to level 2 SCADA as required. Data is then compiled and formatted in such a way that a control room operator using the human-machine interface (HMI) can make supervisory decisions to adjust or override normal RTU (PLC) controls. Data may also be fed to a historian , often built on a commodity database management system , to allow trending and other analytical auditing. SCADA systems typically use

6600-467: The US), there is increasing use of satellite-based communication. This has the key advantages that the infrastructure can be self-contained (not using circuits from the public telephone system), can have built-in encryption, and can be engineered to the availability and reliability required by the SCADA system operator. Earlier experiences using consumer-grade VSAT were poor. Modern carrier-class systems provide

6720-402: The absolute temperature of a body inside the cavity. A thermometer is called primary or secondary based on how the raw physical quantity it measures is mapped to a temperature. As summarized by Kauppinen et al., "For primary thermometers the measured property of matter is known so well that temperature can be calculated without any unknown quantities. Examples of these are thermometers based on

6840-418: The activation of one or more alarm indicators, and perhaps the generation of email or text messages so that management or remote SCADA operators are informed). In many cases, a SCADA operator may have to acknowledge the alarm event; this may deactivate some alarm indicators, whereas other indicators remain active until the alarm conditions are cleared. Alarm conditions can be explicit—for example, an alarm point

6960-429: The appropriate amount of medicine for patients. In the late 16th and early 17th centuries, several European scientists, notably Galileo Galilei and Italian physiologist Santorio Santorio developed devices with an air-filled glass bulb, connected to a tube, partially filled with water. As the air in the bulb warms or cools, the height of the column of water in the tube falls or rises, allowing an observer to compare

7080-746: The architecture of SCADA systems has several other vulnerabilities, including direct tampering with RTUs, communication links from RTUs to the control center, and IT software and databases in the control center. The RTUs could, for instance, be targets of deception attacks injecting false data or denial-of-service attacks . The reliable function of SCADA systems in our modern infrastructure may be crucial to public health and safety. As such, attacks on these systems may directly or indirectly threaten public health and safety. Such an attack has already occurred, carried out on Maroochy Shire Council's sewage control system in Queensland , Australia . Shortly after

7200-491: The basis of modern society. The security of these SCADA systems is important because compromise or destruction of these systems would impact multiple areas of society far removed from the original compromise. For example, a blackout caused by a compromised electrical SCADA system would cause financial losses to all the customers that received electricity from that source. How security will affect legacy SCADA and new deployments remains to be seen. There are many threat vectors to

7320-600: The biomedical instrumentation of laboratory rats has very different concerns than the expert in rocket instrumentation. Common concerns of both are the selection of appropriate sensors based on size, weight, cost, reliability, accuracy, longevity, environmental robustness, and frequency response. Some sensors are literally fired in artillery shells. Others sense thermonuclear explosions until destroyed. Invariably sensor data must be recorded, transmitted or displayed. Recording rates and capacities vary enormously. Transmission can be trivial or can be clandestine, encrypted and low power in

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7440-479: The control racks to be networked and thereby located locally to plant to reduce cabling runs, and provided high level overviews of plant status and production levels. In some cases, the sensor is a very minor element of the mechanism. Digital cameras and wristwatches might technically meet the loose definition of instrumentation because they record and/or display sensed information. Under most circumstances neither would be called instrumentation, but when used to measure

7560-402: The current height of the water to previous heights to detect relative changes of the heat in the bulb and its immediate environment. Such devices, with no scale for assigning a numerical value to the height of the liquid, are referred to as a thermoscope because they provide an observable indication of sensible heat (the modern concept of temperature was yet to arise). The difference between

7680-455: The defining points in the International Temperature Scale of 1990 , though in practice the melting point of water is more commonly used than its triple point, the latter being more difficult to manage and thus restricted to critical standard measurement. Nowadays manufacturers will often use a thermostat bath or solid block where the temperature is held constant relative to a calibrated thermometer. Other thermometers to be calibrated are put into

7800-536: The design and implementation of a program to be executed on an RTU or PLC. A programmable automation controller (PAC) is a compact controller that combines the features and capabilities of a PC-based control system with that of a typical PLC. PACs are deployed in SCADA systems to provide RTU and PLC functions. In many electrical substation SCADA applications, "distributed RTUs" use information processors or station computers to communicate with digital protective relays , PACs, and other devices for I/O, and communicate with

7920-691: The earliest measurements were of time. One of the oldest water clocks was found in the tomb of the ancient Egyptian pharaoh Amenhotep I , buried around 1500 BCE. Improvements were incorporated in the clocks. By 270 BCE they had the rudiments of an automatic control system device. In 1663 Christopher Wren presented the Royal Society with a design for a "weather clock". A drawing shows meteorological sensors moving pens over paper driven by clockwork. Such devices did not become standard in meteorology for two centuries. The concept has remained virtually unchanged as evidenced by pneumatic chart recorders, where

8040-435: The early years of process control , process indicators and control elements such as valves were monitored by an operator, that walked around the unit adjusting the valves to obtain the desired temperatures, pressures, and flows. As technology evolved pneumatic controllers were invented and mounted in the field that monitored the process and controlled the valves. This reduced the amount of time process operators needed to monitor

8160-409: The elapsed time of a race and to document the winner at the finish line, both would be called instrumentation. A very simple example of an instrumentation system is a mechanical thermostat , used to control a household furnace and thus to control room temperature. A typical unit senses temperature with a bi-metallic strip . It displays temperature by a needle on the free end of the strip. It activates

8280-446: The equation of state of a gas, on the velocity of sound in a gas, on the thermal noise voltage or current of an electrical resistor, and on the angular anisotropy of gamma ray emission of certain radioactive nuclei in a magnetic field ." In contrast, "Secondary thermometers are most widely used because of their convenience. Also, they are often much more sensitive than primary ones. For secondary thermometers knowledge of

8400-403: The examples of DDT monitoring and the use of UV spectrophotometry and gas chromatography to monitor water pollutants . Thermometer A thermometer is a device that measures temperature (the hotness or coldness of an object) or temperature gradient (the rates of change of temperature in space). A thermometer has two important elements: (1) a temperature sensor (e.g. the bulb of

8520-527: The expansion of a liquid and independent of air pressure. Many other scientists experimented with various liquids and designs of thermometer. However, each inventor and each thermometer was unique — there was no standard scale . Early attempts at standardization added a single reference point such as the freezing point of water. The use of two references for graduating the thermometer is said to have been introduced by Joachim Dalence in 1668, although Christiaan Huygens (1629–1695) in 1665 had already suggested

8640-422: The first detection of malware that attacks SCADA systems (Siemens' WinCC /PCS 7 systems) running on Windows operating systems. The malware is called Stuxnet and uses four zero-day attacks to install a rootkit which in turn logs into the SCADA's database and steals design and control files. The malware is also capable of changing the control system and hiding those changes. The malware was found on 14 systems,

8760-573: The first showing a scale and thus constituting a thermometer was by Santorio Santorio in 1625. This was a vertical tube, closed by a bulb of air at the top, with the lower end opening into a vessel of water. The water level in the tube was controlled by the expansion and contraction of the air, so it was what we would now call an air thermometer. The word thermometer (in its French form) first appeared in 1624 in La Récréation Mathématique by Jean Leurechon , who describes one with

8880-421: The following way: given any two bodies isolated in their separate respective thermodynamic equilibrium states, all thermometers agree as to which of the two has the higher temperature, or that the two have equal temperatures. For any two empirical thermometers, this does not require that the relation between their numerical scale readings be linear, but it does require that relation to be strictly monotonic . This

9000-406: The furnace by a mercury switch . As the switch is rotated by the strip, the mercury makes physical (and thus electrical) contact between electrodes. Another example of an instrumentation system is a home security system . Such a system consists of sensors (motion detection, switches to detect door openings), simple algorithms to detect intrusion, local control (arm/disarm) and remote monitoring of

9120-422: The general security community. In electric and gas utility SCADA systems, the vulnerability of the large installed base of wired and wireless serial communications links is addressed in some cases by applying bump-in-the-wire devices that employ authentication and Advanced Encryption Standard encryption rather than replacing all existing nodes. In June 2010, anti-virus security company VirusBlokAda reported

9240-408: The goal of improving system productivity , reliability, safety, optimization and stability. To control the parameters in a process or in a particular system, devices such as microprocessors, microcontrollers or PLCs are used, but their ultimate aim is to control the parameters of a system. Instrumentation engineering is loosely defined because the required tasks are very domain dependent. An expert in

9360-446: The graphic display in the control room or rooms. The distributed control concept was born. The introduction of DCSs and SCADA allowed easy interconnection and re-configuration of plant controls such as cascaded loops and interlocks, and easy interfacing with other production computer systems. It enabled sophisticated alarm handling, introduced automatic event logging, removed the need for physical records such as chart recorders, allowed

9480-597: The graphical user interface (GUI) for the operators HMI. This simplifies the client side installation and enables users to access the system from various platforms with web browsers such as servers, personal computers, laptops, tablets and mobile phones. SCADA systems that tie together decentralized facilities such as power, oil, gas pipelines, water distribution and wastewater collection systems were designed to be open, robust, and easily operated and repaired, but not necessarily secure. The move from proprietary technologies to more standardized and open solutions together with

9600-414: The highest or lowest temperature recorded until manually re-set, e.g., by shaking down a mercury-in-glass thermometer, or until an even more extreme temperature is experienced. Electronic registering thermometers may be designed to remember the highest or lowest temperature, or to remember whatever temperature was present at a specified point in time. Thermometers increasingly use electronic means to provide

9720-540: The increased number of connections between SCADA systems, office networks and the Internet has made them more vulnerable to types of network attacks that are relatively common in computer security . For example, United States Computer Emergency Readiness Team (US-CERT) released a vulnerability advisory warning that unauthenticated users could download sensitive configuration information including password hashes from an Inductive Automation Ignition system utilizing

9840-496: The information may be transferred to a crash recorder to aid mishap investigations. Modern pilot displays now include computer displays including head-up displays . Air traffic control radar is a distributed instrumentation system. The ground part sends an electromagnetic pulse and receives an echo (at least). Aircraft carry transponders that transmit codes on reception of the pulse. The system displays an aircraft map location, an identifier and optionally altitude. The map location

9960-401: The invention of the thermometer to any single person or date with certitude. In addition, given the many parallel developments in the thermometer's history and its many gradual improvements over time, the instrument is best viewed not as a single invention, but an evolving technology . Early pneumatic devices and ideas from antiquity provided inspiration for the thermometer's invention during

10080-667: The issuing of process commands, such as controller setpoint changes, are handled through the SCADA computer system. The subordinated operations, e.g. the real-time control logic or controller calculations, are performed by networked modules connected to the field sensors and actuators . The SCADA concept was developed to be a universal means of remote-access to a variety of local control modules, which could be from different manufacturers and allowing access through standard automation protocols . In practice, large SCADA systems have grown to become similar to distributed control systems in function, while using multiple means of interfacing with

10200-688: The majority of which were located in Iran. In October 2013 National Geographic released a docudrama titled American Blackout which dealt with an imagined large-scale cyber attack on SCADA and the United States' electrical grid. Both large and small systems can be built using the SCADA concept. These systems can range from just tens to thousands of control loops , depending on the application. Example processes include industrial, infrastructure, and facility-based processes, as described below: However, SCADA systems may have security vulnerabilities, so

10320-588: The master station polls the RTU. Typical legacy SCADA protocols include Modbus RTU, RP-570 , Profibus and Conitel. These communication protocols, with the exception of Modbus (Modbus has been made open by Schneider Electric), are all SCADA-vendor specific but are widely adopted and used. Standard protocols are IEC 60870-5-101 or 104 , IEC 61850 and DNP3 . These communication protocols are standardized and recognized by all major SCADA vendors. Many of these protocols now contain extensions to operate over TCP/IP . Although

10440-433: The material must be able to be heated and cooled indefinitely often by the same increment and decrement of heat, and still return to its original pressure, volume and temperature every time. Some plastics do not have this property; (3) Its heating and cooling must be monotonic. That is to say, throughout the range of temperatures for which it is intended to work, At temperatures around about 4 °C, water does not have

10560-478: The measured property is not sufficient to allow direct calculation of temperature. They have to be calibrated against a primary thermometer at least at one temperature or at a number of fixed temperatures. Such fixed points, for example, triple points and superconducting transitions, occur reproducibly at the same temperature." Thermometers can be calibrated either by comparing them with other calibrated thermometers or by checking them against known fixed points on

10680-441: The nearest 10 °C or more. Clinical thermometers and many electronic thermometers are usually readable to 0.1 °C. Special instruments can give readings to one thousandth of a degree. However, this precision does not mean the reading is true or accurate, it only means that very small changes can be observed. A thermometer calibrated to a known fixed point is accurate (i.e. gives a true reading) at that point. The invention of

10800-430: The need for a custom-made program written by a software programmer. The Remote Terminal Unit (RTU) connects to physical equipment. Typically, an RTU converts the electrical signals from the equipment to digital values. By converting and sending these electrical signals out to equipment the RTU can control equipment. SCADA systems have traditionally used combinations of radio and direct wired connections, although SONET/SDH

10920-439: The need to control valves and actuators in the field. Typically, a signal ranged from 3 to 15 psi (20 to 100kPa or 0.2 to 1.0 kg/cm2) as a standard, was standardized with 6 to 30 psi occasionally being used for larger valves. Transistor electronics enabled wiring to replace pipes, initially with a range of 20 to 100mA at up to 90V for loop powered devices, reducing to 4 to 20mA at 12 to 24V in more modern systems. A transmitter

11040-435: The plant. They can control large-scale processes that can span multiple sites, and work over large distances. It is one of the most commonly-used types of industrial control systems . The key attribute of a SCADA system is its ability to perform a supervisory operation over a variety of other proprietary devices. Level 1 contains the programmable logic controllers (PLCs) or remote terminal units (RTUs). Level 2 contains

11160-416: The possible inventors of the thermometer are usually considered to be Galileo, Santorio, Dutch inventor Cornelis Drebbel , or British mathematician Robert Fludd . Though Galileo is often said to be the inventor of the thermometer, there is no surviving document that he actually produced any such instrument. The first clear diagram of a thermoscope was published in 1617 by Giuseppe Biancani (1566 – 1624);

11280-597: The presence of jamming. Displays can be trivially simple or can require consultation with human factors experts. Control system design varies from trivial to a separate specialty. Instrumentation engineers are responsible for integrating the sensors with the recorders, transmitters, displays or control systems, and producing the Piping and instrumentation diagram for the process. They may design or specify installation, wiring and signal conditioning. They may be responsible for commissioning, calibration, testing and maintenance of

11400-450: The process indicators. This again reduced the number and amount of time process operators were needed to walk around the units. The most standard pneumatic signal level used during these years was 3–15 psig. Process control of large industrial plants has evolved through many stages. Initially, control would be from panels local to the process plant. However, this required a large manpower resource to attend to these dispersed panels, and there

11520-410: The process. Latter years, the actual controllers were moved to a central room and signals were sent into the control room to monitor the process and outputs signals were sent to the final control element such as a valve to adjust the process as needed. These controllers and indicators were mounted on a wall called a control board. The operators stood in front of this board walking back and forth monitoring

11640-406: The productive and destructive potential inherent in process control. The ability to make precise, verifiable and reproducible measurements of the natural world, at levels that were not previously observable, using scientific instrumentation, has "provided a different texture of the world". This instrumentation revolution fundamentally changes human abilities to monitor and respond, as is illustrated in

11760-568: The property (3), and is said to behave anomalously in this respect; thus water cannot be used as a material for this kind of thermometry for temperature ranges near 4 °C. Gases, on the other hand, all have the properties (1), (2), and (3)(a)(α) and (3)(b)(α). Consequently, they are suitable thermometric materials, and that is why they were important in the development of thermometry. According to Preston (1894/1904), Regnault found constant pressure air thermometers unsatisfactory, because they needed troublesome corrections. He therefore built

11880-414: The quality of service required for SCADA. RTUs and other automatic controller devices were developed before the advent of industry wide standards for interoperability. The result is that developers and their management created a multitude of control protocols. Among the larger vendors, there was also the incentive to create their own protocol to "lock in" their customer base. A list of automation protocols

12000-463: The range 0 to 100 °C, and a larger uncertainty outside this range: ±0.05 °C up to 200 or down to −40 °C, ±0.2 °C up to 450 or down to −80 °C. Thermometers utilize a range of physical effects to measure temperature. Temperature sensors are used in a wide variety of scientific and engineering applications, especially measurement systems. Temperature systems are primarily either electrical or mechanical, occasionally inseparable from

12120-464: The same bath or block and allowed to come to equilibrium, then the scale marked, or any deviation from the instrument scale recorded. For many modern devices calibration will be stating some value to be used in processing an electronic signal to convert it to a temperature. The precision or resolution of a thermometer is simply to what fraction of a degree it is possible to make a reading. For high temperature work it may only be possible to measure to

12240-411: The same reading)? Reproducible temperature measurement means that comparisons are valid in scientific experiments and industrial processes are consistent. Thus if the same type of thermometer is calibrated in the same way its readings will be valid even if it is slightly inaccurate compared to the absolute scale. An example of a reference thermometer used to check others to industrial standards would be

12360-413: The security of some SCADA-based systems has come into question as they are seen as potentially vulnerable to cyber attacks . In particular, security researchers are concerned about: SCADA systems are used to control and monitor physical processes, examples of which are transmission of electricity, transportation of gas and oil in pipelines, water distribution, traffic lights, and other systems used as

12480-405: The state of a suitably selected particular material and its temperature. Only some materials are suitable for this purpose, and they may be considered as "thermometric materials". Radiometric thermometry, in contrast, can be only slightly dependent on the constitutive relations of materials. In a sense then, radiometric thermometry might be thought of as "universal". This is because it rests mainly on

12600-731: The system so that the police can be summoned. Communication is an inherent part of the design. Kitchen appliances use sensors for control. Modern automobiles have complex instrumentation. In addition to displays of engine rotational speed and vehicle linear speed, there are also displays of battery voltage and current, fluid levels, fluid temperatures, distance traveled, and feedback of various controls (turn signals, parking brake, headlights, transmission position). Cautions may be displayed for special problems (fuel low, check engine, tire pressure low, door ajar, seat belt unfastened). Problems are recorded so they can be reported to diagnostic equipment . Navigation systems can provide voice commands to reach

12720-568: The system which they control (as in the case of a mercury-in-glass thermometer). Thermometers are used in roadways in cold weather climates to help determine if icing conditions exist. Indoors, thermistors are used in climate control systems such as air conditioners , freezers, heaters , refrigerators , and water heaters . Galileo thermometers are used to measure indoor air temperature, due to their limited measurement range. Such liquid crystal thermometers (which use thermochromic liquid crystals) are also used in mood rings and used to measure

12840-547: The system. In April 2008, the Commission to Assess the Threat to the United States from Electromagnetic Pulse (EMP) Attack issued a Critical Infrastructures Report which discussed the extreme vulnerability of SCADA systems to an electromagnetic pulse (EMP) event. After testing and analysis, the Commission concluded: "SCADA systems are vulnerable to EMP insult. The large numbers and widespread reliance on such systems by all of

12960-408: The system. In a research environment it is common for subject matter experts to have substantial instrumentation system expertise. An astronomer knows the structure of the universe and a great deal about telescopes – optics, pointing and cameras (or other sensing elements). That often includes the hard-won knowledge of the operational procedures that provide the best results. For example, an astronomer

13080-400: The technology to measure temperature led to the creation of scales of temperature . In between fixed calibration points, interpolation is used, usually linear. This may give significant differences between different types of thermometer at points far away from the fixed points. For example, the expansion of mercury in a glass thermometer is slightly different from the change in resistance of

13200-428: The temperature of a bath of thermal radiation is proportional , by a universal constant, to the frequency of the maximum of its frequency spectrum ; this frequency is always positive, but can have values that tend to zero . Another way of identifying hotter as opposed to colder conditions is supplied by Planck's principle , that when a process of isochoric adiabatic work is the sole means of change of internal energy of

13320-408: The temperature of water in fish tanks. Fiber Bragg grating temperature sensors are used in nuclear power facilities to monitor reactor core temperatures and avoid the possibility of nuclear meltdowns . Nanothermometry is an emergent research field dealing with the knowledge of temperature in the sub-micrometric scale. Conventional thermometers cannot measure the temperature of an object which

13440-407: The temperature scale. The best known of these fixed points are the melting and boiling points of pure water. (Note that the boiling point of water varies with pressure, so this must be controlled.) The traditional way of putting a scale on a liquid-in-glass or liquid-in-metal thermometer was in three stages: Other fixed points used in the past are the body temperature (of a healthy adult male) which

13560-447: The use of conventional networking specifications, such as TCP/IP , blurs the line between traditional and industrial networking, they each fulfill fundamentally differing requirements. Network simulation can be used in conjunction with SCADA simulators to perform various 'what-if' analyses. With increasing security demands (such as North American Electric Reliability Corporation (NERC) and critical infrastructure protection (CIP) in

13680-492: The use of graduations based on the melting and boiling points of water as standards and, in 1694, Carlo Renaldini (1615–1698) proposed using them as fixed points along a universal scale. In 1701, Isaac Newton (1642–1726/27) proposed a scale of 12 degrees between the melting point of ice and body temperature . In 1714, scientist and inventor Daniel Gabriel Fahrenheit invented a reliable thermometer, using mercury instead of alcohol and water mixtures . In 1724, he proposed

13800-485: Was Herman Boerhaave (1668–1738). In 1866, Sir Thomas Clifford Allbutt (1836–1925) invented a clinical thermometer that produced a body temperature reading in five minutes as opposed to twenty. In 1999, Dr. Francesco Pompei of the Exergen Corporation introduced the world's first temporal artery thermometer, a non-invasive temperature sensor which scans the forehead in about two seconds and provides

13920-536: Was achieved using a back-up mainframe system connected to all the Remote Terminal Unit sites and was used in the event of failure of the primary mainframe system. Some first generation SCADA systems were developed as "turn key" operations that ran on minicomputers such as the PDP-11 series. SCADA information and command processing were distributed across multiple stations which were connected through

14040-418: Was believed to be a system bug. Monitoring of the system logs revealed the malfunctions were the result of cyber attacks. Investigators reported 46 separate instances of malicious outside interference before the culprit was identified. The attacks were made by a disgruntled ex-employee of the company that had installed the SCADA system. The ex-employee was hoping to be hired by the utility full-time to maintain

14160-469: Was no overall view of the process. The next logical development was the transmission of all plant measurements to a permanently staffed central control room. Effectively this was the centralization of all the localized panels, with the advantages of lower manning levels and easy overview of the process. Often the controllers were behind the control room panels, and all automatic and manual control outputs were transmitted back to plant. However, whilst providing

14280-531: Was originally used by Fahrenheit as his upper fixed point (96 °F (35.6 °C) to be a number divisible by 12) and the lowest temperature given by a mixture of salt and ice, which was originally the definition of 0 °F (−17.8 °C). (This is an example of a frigorific mixture .) As body temperature varies, the Fahrenheit scale was later changed to use an upper fixed point of boiling water at 212 °F (100 °C). These have now been replaced by

14400-420: Was removed from the hot liquid, then the temperature indicated on the thermometer would immediately begin changing to reflect the temperature of its new conditions (in this case, the air temperature). Registering thermometers are designed to hold the temperature indefinitely, so that the thermometer can be removed and read at a later time or in a more convenient place. Mechanical registering thermometers hold either

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