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102-592: JEDEC has over 300 members, including some of the world's largest computer companies. Its scope and past activities includes standardization of part numbers , defining an electrostatic discharge (ESD) standard, and leadership in the lead-free manufacturing transition. The origin of JEDEC traces back to 1944, when RMA (subsequently renamed EIA ) and NEMA established the Joint Electron Tube Engineering Council (JETEC) to coordinate vacuum tube type numberings . In 1958, with

204-534: A MOSFET (metal–oxide–semiconductor field-effect transistor) using the silicon-on-sapphire process at RCA Laboratories . Semiconductor device manufacturing has since spread from Texas and California in the 1960s to the rest of the world, including Asia , Europe , and the Middle East . Wafer size has grown over time, from 25 mm in 1960, to 50 mm in 1969, 100 mm in 1976, 125 mm in 1981, 150 mm in 1983 and 200 mm in 1992. In

306-410: A keypad , which normally includes digits and dashes, and is operated one-handed, leaving the other hand free. Other benefits: people find numbers easier ; in a warehouse, one can store products in numeric order (for example, in an aisle, numbers can increase from one end to the other). There is a strong tradition in part numbering practice, in use across many corporations, to use suffixes consisting of

408-439: A "dash" followed by a number comprising 1 or 2 digits (occasionally more). These suffixes are called dash numbers , and they are a common way of logically associating a set of detail parts or subassemblies that belong to a common assembly or part family. For example, the part numbers 12345-1, 12345-2, and 12345-3 are three different dash numbers of the same part family. In precise typographical and character encoding terms, it

510-518: A company, significant numbering systems help identify an item from its code rather than from a long description. However, variations can arise when codes are used by other companies, which may be your distributors, and can cause confusion. Non-significant part numbers are easier to assign and manage. They can still have some structure, such as a numeric category followed by a sequential number. Eg: 231-1002 (2=Hardware 3=Screw 1=Phillips, 1002 = sequential number). This enables more efficient data entry, using

612-471: A convention of circling the dash numbers on a drawing, such as in view designators and subpart callouts. Another widespread tradition is using the drawing number as the root (or stem) of the part number; in this tradition, the various dash-number parts usually appear as views on the self-same drawing. For example, drawing number 12345 may show an assembly, P/N 12345-1, which comprises detail parts -2 ("dash two"), -3, -4, -8, and -11. Even drawings for which there

714-427: A design modification suffix is adding "V" or "Z" to the end of the part number to designate the variant of the part that is purchased "less paint", "less plating ", "with the holes not yet drilled", "intentionally oversize by 0.01 mm (0.00039 in)", or any of countless other modifications. The intent is usually that the feature in question (such as holes not yet drilled, or paint not yet sprayed) will be added at

816-424: A few). For example, when referring to a "Hardware, screw, machine, 4-40, 3/4" long, Phillips": The business using such a screw may buy screws from any of those manufacturers, because each supplier manufactures the parts to the same specification. To identify such screws, the user doesn't want to use any of those manufacturer's part numbers, because Therefore, the user devises its own part numbering system. In such

918-516: A free registration. JEDEC has issued widely used standards for device interfaces, such as the JEDEC memory standards for computer memory ( RAM ), including the DDR SDRAM standards. JEDEC also developed a number of popular package drawings for semiconductors such as TO-3 , TO-5 , etc. These are on the web under JEP-95. One hot issue is the development of lead-free packages that do not suffer from

1020-487: A higher assembly level; or that maintenance workers in the field will choose from a kit of undersize and oversize parts (such as bushings) in order to achieve a certain fit (sliding fit, light press fit, etc.). Sometimes the terms "engineering part number" and "manufacturing part number" are used to differentiate the "normal" or "basic" part number (engineering PN) from the modification-suffixed part number (manufacturing PN). Many assemblies with reflection symmetry , such as

1122-417: A layer of silicon dioxide over the silicon wafer, for which they observed surface passivation effects. By 1957 Frosch and Derick, using masking and predeposition, were able to manufacture silicon dioxide transistors; the first planar field effect transistors, in which drain and source were adjacent at the same surface. At Bell Labs, the importance of their discoveries was immediately realized. Memos describing

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1224-506: A particular industry. Its purpose is to simplify reference that item. A part number unambiguously identifies a part design within a single corporation, sometimes across several corporations. For example, when specifying a screw , it is easier to refer to "HSC0424PP" than saying "Hardware, screw, machine, 4-40, 3/4" long , pan head, Phillips". In this example, "HSC0424PP" is the part number. It may be prefixed in database fields as "PN HSC0424PP" or "P/N HSC0424PP". The "Part Number" term

1326-446: A patent may be adopted, but only on the understanding that the patent owner will not enforce such patent rights or, at a minimum, that the patent owner will provide a reasonable and non-discriminatory license to the patented technology. JEDEC's early work began as a part numbering system for devices which became popular in the 1960s. The first semiconductor devices, such as the 1N23 silicon point contact diode, were still designated in

1428-543: A semiconductor device might not need all techniques. Equipment for carrying out these processes is made by a handful of companies . All equipment needs to be tested before a semiconductor fabrication plant is started. These processes are done after integrated circuit design . A semiconductor fab operates 24/7 and many fabs use large amounts of water, primarily for rinsing the chips. Additionally steps such as Wright etch may be carried out. When feature widths were far greater than about 10 micrometres , semiconductor purity

1530-419: A semiconductor fabrication facility are required to wear cleanroom suits to protect the devices from contamination by humans. To increase yield, FOUPs and semiconductor capital equipment may have a mini environment with ISO class 1 level of dust, and FOUPs can have an even cleaner micro environment. FOUPs and SMIF pods isolate the wafers from the air in the cleanroom, increasing yield because they reduce

1632-504: A serial number, when used, identifies a particular (physical) part (one physical instance), as differentiated from the next unit that was stamped, machined, or extruded right after it. This distinction is not always clear, as natural language blurs it by typically referring to both part designs , and particular instantiations of those designs, by the same word, "part(s)". Thus if you buy a muffler of P/N 12345 today, and another muffler of P/N 12345 next Tuesday, you have bought "two copies of

1734-454: A series of parts that collectively make up an assembly or subassembly. This concept is helpful in the database management of engineering and production (such as in product data management applications) when it is useful to think of a certain combination of subparts as "one part" (and thus one database record ) for ordering, production, or billing purposes. It is common in the engineering of parts, subassemblies, and higher assemblies to treat

1836-503: A similar way from the older Mullard–Philips tube designation . This early work was followed by a number of test methods, JESD22, and product standards. For example, the ESD caution symbol, which is the hand with the line drawn through it, was published by JEDEC and is used worldwide. JEDEC also has a dictionary of semiconductor terms. All of JEDEC standards are free on the Web for downloading after

1938-432: A simple die shrink of a currently produced chip design to reduce costs, improve performance, and increase transistor density (number of transistors per unit area) without the expense of a new design. Early semiconductor processes had arbitrary names for generations (viz., HMOS I/II/III/IV and CHMOS III/III-E/IV/V). Later each new generation process became known as a technology node or process node , designated by

2040-411: A small part of the device such as a memory cell to store data. Thus F is used to measure the area taken up by these cells or sections. A specific semiconductor process has specific rules on the minimum size (width or CD/Critical Dimension) and spacing for features on each layer of the chip. Normally a new semiconductor process has smaller minimum sizes and tighter spacing. In some cases, this allows

2142-456: A system, the user may use the part number "HSC0424PP" for that screw. There are also some national and industry-association initiatives which help producers and consumers codify the product based on a unified scheme to establish a common language between industrial and commercial sectors. For example: In general, there are two types of part numbering systems: significant (a.k.a. "intelligent") and non-significant (a.k.a. "non-intelligent"). In

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2244-752: A type number that was assigned by JETEC. In the fall of 1999, JEDEC became a separate trade association under the current name, but maintained an EIA alliance. JEDEC has adopted the principle of open standards , which permit any and all interested companies to freely manufacture in compliance with adopted standards. This serves several vital functions for the advancement of electronic technologies. First and foremost, such standards allow for interoperability between different electrical components. JEDEC standards do not protect members from normal patent obligations. The designated representatives of JEDEC member companies are required to disclose patents and patent applications of which they are aware, assuming that this information

2346-472: A wafer box or a wafer carrying box. In semiconductor device fabrication, the various processing steps fall into four general categories: deposition, removal, patterning, and modification of electrical properties. Modification of electrical properties now also extends to the reduction of a material's dielectric constant in low-κ insulators via exposure to ultraviolet light in UV processing (UVP). Modification

2448-408: A wafer will be processed by a particular machine in a processing step during manufacturing. Process variability is a challenge in semiconductor processing, in which wafers are not processed evenly or the quality or effectiveness of processes carried out on a wafer are not even across the wafer surface. Wafer processing is separated into FEOL and BEOL stages. FEOL processing refers to the formation of

2550-483: Is a common concept in many corporations to add certain suffixes beyond, or in place of, the regular dash numbers, in order to designate a part that is mostly in conformance with the part design (that is, mostly "to print"), but intentionally lacks certain features. The suffixes are usually "intelligent", that is, they use an encoding system , although the encoding systems are usually corporation-specific (and thus cryptic, and of little use, to outsiders). An example of such

2652-405: Is a common practice to give them sequential dash numbers , or -LH and -RH part number suffixes. It is also not uncommon to show only one of them on the drawing, and to define the symmetrical counterpart simply by stating that it is "opposite". Common notations include "left-hand shown, right-hand opposite" or "-1, LH (shown); -2, RH (opposite)". The term phantom part is sometimes used to describe

2754-429: Is a multiple-step photolithographic and physico-chemical process (with steps such as thermal oxidation , thin-film deposition, ion-implantation, etching) during which electronic circuits are gradually created on a wafer , typically made of pure single-crystal semiconducting material. Silicon is almost always used, but various compound semiconductors are used for specialized applications. The fabrication process

2856-438: Is acceptable or not (that is, "whether the part will still work" or "whether it will still fit into the assembly" interchangeably). The sizes of fillets and edge breaks are common examples of such details where production staff must say, "it may easily be trivial, but it could possibly matter, and we're not the ones who can tell which is true in this case". However, a challenge to this paradigm (of perfectly frozen part definition)

2958-411: Is actually a hyphen , not a dash , that is usually used; but the word "dash" is firmly established in the spoken and written usage of the engineering and manufacturing professions; "dash number", not "hyphen number", is the standard term. This comes from the era before computers, when most typographical laypeople did not need to differentiate the characters or glyphs precisely. Some companies follow

3060-428: Is common today for part numbers (as well as serial numbers or other information) to be marked on the part in ways that facilitate machine-readability , such as barcodes or QR codes . Today's advanced state of optical character recognition (OCR) technology also means that machines can often read the human-readable format of Arabic numerals and Latin script . Current revisions of major part marking standards (such as

3162-549: Is currently only one part definition existing will often designate that part with a part number comprising drawing number plus -1 ("dash one"). This is to provide extensibility of the part numbering system, in anticipation of a day when it might be desired to add another part definition to the family, which can then become -2 ("dash two"), followed by -3 ("dash three"), and so on. Some corporations make no attempt to encode part numbers and drawing numbers with common encoding; they are paired arbitrarily. In other numbering schemes there

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3264-788: Is deposited. Once the epitaxial silicon is deposited, the crystal lattice becomes stretched somewhat, resulting in improved electronic mobility. Another method, called silicon on insulator technology involves the insertion of an insulating layer between the raw silicon wafer and the thin layer of subsequent silicon epitaxy. This method results in the creation of transistors with reduced parasitic effects . Semiconductor equipment may have several chambers which process wafers in processes such as deposition and etching. Many pieces of equipment handle wafers between these chambers in an internal nitrogen or vacuum environment to improve process control. Wet benches with tanks containing chemical solutions were historically used for cleaning and etching wafers. At

3366-403: Is frequently achieved by oxidation , which can be carried out to create semiconductor-insulator junctions, such as in the local oxidation of silicon ( LOCOS ) to fabricate metal oxide field effect transistors . Modern chips have up to eleven or more metal levels produced in over 300 or more sequenced processing steps. A recipe in semiconductor manufacturing is a list of conditions under which

3468-403: Is known as the linewidth. Patterning often refers to photolithography which allows a device design or pattern to be defined on the device during fabrication. F is used as a measurement of area for different parts of a semiconductor device, based on the feature size of a semiconductor manufacturing process. Many semiconductor devices are designed in sections called cells, and each cell represents

3570-432: Is no separate drawing number, the drawing simply reuses the part number. Often more than one version of a part design will be specified on one drawing. This allows for easy updating of one drawing that covers a family of parts, and it keeps the specifications for similar parts on one drawing. For example: A common application of tabulation of part families is multiple dimensions within a general design, e.g. bushing : It

3672-405: Is not considered proprietary. JEDEC patent policy requires that standards found to contain patented technology, whose owners do not sign a standard JEDEC patent letter, be withdrawn. Thus the penalty for a failure to disclose patents is retraction of the standard. Typically, standards are not adopted to cover technology that are subject to patent protection. In rare circumstances, standards covered by

3774-407: Is often based on tungsten and has upper and lower layers: the lower layer connects the junctions of the transistors, and an upper layer which is a tungsten plug that connects the transistors to the interconnect. Intel at the 10nm node introduced contact-over-active-gate (COAG) which, instead of placing the contact for connecting the transistor close to the gate of the transistor, places it directly over

3876-480: Is often used loosely to refer to items or components (assemblies or parts), and it's equivalent to "Item Number", and overlaps with other terms like SKU (Stock Keeping Unit). As a part number is an identifier of a part design (independent of its instantiations ), a serial number is a unique identifier of a particular instantiation of that part design. In other words, a part number identifies any particular (physical) part as being made to that one unique design;

3978-446: Is performed in highly specialized semiconductor fabrication plants , also called foundries or "fabs", with the central part being the " clean room ". In more advanced semiconductor devices, such as modern 14 / 10 / 7 nm nodes, fabrication can take up to 15 weeks, with 11–13 weeks being the industry average. Production in advanced fabrication facilities is completely automated, with automated material handling systems taking care of

4080-434: Is that sometimes it is necessary to obtain a part that is "mostly like" part A but that also incorporates some of the features of parts B and C. For example, a new variant of model of next-higher assembly may require this. Although this "blending" of part designs could happen very informally in a non-mass-production environment (such as an engineering lab, home business, or prototyping toolroom), it requires more forethought when

4182-586: The Czochralski process . These ingots are then sliced into wafers about 0.75 mm thick and polished to obtain a very regular and flat surface. During the production process wafers are often grouped into lots, which are represented by a FOUP, SMIF or a wafer cassette, which are wafer carriers. FOUPs and SMIFs can be transported in the fab between machines and equipment with an automated OHT (Overhead Hoist Transport) AMHS (Automated Material Handling System). Besides SMIFs and FOUPs, wafer cassettes can be placed in

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4284-514: The High-κ dielectric , creating dummy gates, manufacturing sources and drains by ion deposition and dopant annealing, depositing an "interlevel dielectric (ILD)" and then polishing, and removing the dummy gates to replace them with a metal whose workfunction depended on whether the transistor was NMOS or PMOS, thus creating the metal gate. A third process, full silicidation (FUSI) was not pursued due to manufacturing problems. Gate-first became dominant at

4386-712: The Radio Manufacturers Association (RMA), and the National Electrical Manufacturers Association (NEMA) established the Joint Electron Tube Engineering Council ( JETEC ) to coordinate vacuum tube type numberings. The expansion of the radio industry caused JETEC to expand its scope to include solid-state devices and develop standards for semiconductor devices . Eventually, the joint JETEC activity of EIA and NEMA

4488-430: The tin whiskers problem that reappeared since the recent ban on lead content . JEDEC is working with iNEMI on a joint interest group on lead-free issues. As of 2023, JEDEC has 365 members in total. Among them are large companies, which include the following. Part number A part number (often abbreviated PN , P/N , part no. , or part # ) is an identifier of a particular part design or material used in

4590-429: The transistors directly in the silicon . The raw wafer is engineered by the growth of an ultrapure, virtually defect-free silicon layer through epitaxy . In the most advanced logic devices , prior to the silicon epitaxy step, tricks are performed to improve the performance of the transistors to be built. One method involves introducing a straining step wherein a silicon variant such as silicon-germanium (SiGe)

4692-437: The 1970s. High-k dielectric such as hafnium oxide (HfO 2 ) replaced silicon oxynitride (SiON), in order to prevent large amounts of leakage current in the transistor while allowing for continued scaling or shrinking of the transistors. However HfO 2 is not compatible with polysilicon gates which requires the use of a metal gate. Two approaches were used in production: gate-first and gate-last. Gate-first consists of depositing

4794-414: The 22nm node, because planar transistors which only have one surface acting as a channel, started to suffer from short channel effects. A startup called SuVolta created a technology called Deeply Depleted Channel (DDC) to compete with FinFET transistors, which uses planar transistors at the 65 nm node which are very lightly doped. By 2018, a number of transistor architectures had been proposed for

4896-601: The 22nm/20nm node. HKMG has been extended from planar transistors for use in FinFET and nanosheet transistors. Hafnium silicon oxynitride can also be used instead of Hafnium oxide. Since the 16nm/14nm node, Atomic layer etching (ALE) is increasingly used for etching as it offers higher precision than other etching methods. In production, plasma ALE is commonly used, which removes materials unidirectionally, creating structures with vertical walls. Thermal ALE can also be used to remove materials isotropically, in all directions at

4998-463: The 350nm and 250nm nodes (0.35 and 0.25 micron nodes), at the same time chemical mechanical polishing began to be employed. At the time, 2 metal layers for interconnect, also called metallization was state-of-the-art. Since the 22nm node, some manufacturers have added a new process called middle-of-line (MOL) which connects the transistors to the rest of the interconnect made in the BEoL process. The MOL

5100-537: The 90nm node, transistor channels made with strain engineering were introduced to improve drive current in PMOS transistors by introducing regions with Silicon-Germanium in the transistor. The same was done in NMOS transistors at the 20nm node. In 2007, HKMG (high-k/metal gate) transistors were introduced by Intel at the 45nm node, which replaced polysilicon gates which in turn replaced metal gate (aluminum gate) technology in

5202-511: The EFEM which helps reduce the amount of humidity that enters the FOUP and improves yield. Companies that manufacture machines used in the industrial semiconductor fabrication process include ASML , Applied Materials , Tokyo Electron and Lam Research . Feature size is determined by the width of the smallest lines that can be patterned in a semiconductor fabrication process, this measurement

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5304-453: The FOUPs into the machine. Additionally many machines also handle wafers in clean nitrogen or vacuum environments to reduce contamination and improve process control. Fabrication plants need large amounts of liquid nitrogen to maintain the atmosphere inside production machinery and FOUPs, which are constantly purged with nitrogen. There can also be an air curtain or a mesh between the FOUP and

5406-497: The Precision 5000. Until the 1980s, physical vapor deposition was the primary technique used for depositing materials onto wafers, until the advent of chemical vapor deposition. Equipment with diffusion pumps was replaced with those using turbomolecular pumps as the latter do not use oil which often contaminated wafers during processing in vacuum. 200 mm diameter wafers were first used in 1990 for making chips. These became

5508-511: The Producer, a cluster tool that had chambers grouped in pairs for processing wafers, which shared common vacuum and supply lines but were otherwise isolated, which was revolutionary at the time as it offered higher productivity than other cluster tools without sacrificing quality, due to the isolated chamber design. The semiconductor industry is a global business today. The leading semiconductor manufacturers typically have facilities all over

5610-460: The U.S. military's MIL-STD-130 ) take pains to codify the most advantageous combinations of machine-readable information (MRI) and human-readable information (HRI). Semiconductor device fabrication#Packaging Semiconductor device fabrication is the process used to manufacture semiconductor devices , typically integrated circuits (ICs) such as computer processors , microcontrollers , and memory chips (such as RAM and Flash memory ). It

5712-530: The adoption of FOUPs, but many products that are not advanced are still produced in 200 mm wafers such as analog ICs, RF chips, power ICs, BCDMOS and MEMS devices. Some processes such as cleaning, ion implantation, etching, annealing and oxidation started to adopt single wafer processing instead of batch wafer processing in order to improve the reproducibility of results. A similar trend existed in MEMS manufacturing. In 1998, Applied Materials introduced

5814-400: The advent of semiconductor technology, the joint JETEC-activity of EIA and NEMA was renamed into Joint Electron Device Engineering Council . NEMA discontinued its involvement in 1979. In the fall of 1999, JEDEC became a separate trade association under the current name, but maintained an EIA alliance, until EIA ceased operations in 2011. The origin of JEDEC can be traced back to 1944, when

5916-400: The air in the cleanroom; semiconductor capital equipment may also have their own FFUs to clean air in the equipment's EFEM which allows the equipment to receive wafers in FOUPs. The FFUs, combined with raised floors with grills, help ensure a laminar air flow, to ensure that particles are immediately brought down to the floor and do not stay suspended in the air due to turbulence. The workers in

6018-544: The average utilization of semiconductor devices increased, durability became an issue and manufacturers started to design their devices to ensure they last for enough time, and this depends on the market the device is designed for. This especially became a problem at the 10 nm node. Silicon on insulator (SOI) technology has been used in AMD 's 130 nm, 90 nm, 65 nm, 45 nm and 32 nm single, dual, quad, six and eight core processors made since 2001. During

6120-402: The basis of CMOS technology today. An improved type of MOSFET technology, CMOS , was developed by Chih-Tang Sah and Frank Wanlass at Fairchild Semiconductor in 1963. CMOS was commercialised by RCA in the late 1960s. RCA commercially used CMOS for its 4000-series integrated circuits in 1968, starting with a 20   μm process before gradually scaling to a 10 μm process over

6222-400: The carrier, processed and returned to the carrier, so acid-resistant carriers were developed to eliminate this time consuming process, so the entire cassette with wafers was dipped into wet etching and wet cleaning tanks. When wafer sizes increased to 100 mm, the entire cassette would often not be dipped as uniformly, and the quality of the results across the wafer became hard to control. By

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6324-476: The company's financial abilities. From 2020 to 2022, there was a global chip shortage . During this shortage caused by the COVID-19 pandemic, many semiconductor manufacturers banned employees from leaving company grounds. Many countries granted subsidies to semiconductor companies for building new fabrication plants or fabs. Many companies were affected by counterfeit chips. Semiconductors have become vital to

6426-530: The concerns are more thoroughly separated (such as when some production is outsourced to vendors). In the latter case, a new part definition, termed a synthetic part (because its definition synthesizes features from various other parts), is created. Ideally it is then formally defined with a new drawing; but often in the imperfect reality of the business world, to save time and expense, an improvised TPD will be prepared for it consisting of several existing drawings and some notes about which features to synthesize. It

6528-448: The definition of a certain part as a very well-defined concept, with every last detail controlled by the engineering drawing or its accompanying technical product documentation (TPD). This is necessary because of the separation of concerns that often exists in production, in which the maker of each part (whether an in-house department or a vendor) does not have all the information needed to decide whether any particular small variation

6630-502: The depth of focus of available lithography, and thus interfering with the ability to pattern. CMP ( chemical-mechanical planarization ) is the primary processing method to achieve such planarization, although dry etch back is still sometimes employed when the number of interconnect levels is no more than three. Copper interconnects use an electrically conductive barrier layer to prevent the copper from diffusing into ("poisoning") its surroundings, often made of tantalum nitride. In 1997, IBM

6732-424: The desired complementary electrical properties. In dynamic random-access memory (DRAM) devices, storage capacitors are also fabricated at this time, typically stacked above the access transistor (the now defunct DRAM manufacturer Qimonda implemented these capacitors with trenches etched deep into the silicon surface). Once the various semiconductor devices have been created , they must be interconnected to form

6834-746: The desired electrical circuits. This occurs in a series of wafer processing steps collectively referred to as BEOL (not to be confused with back end of chip fabrication, which refers to the packaging and testing stages). BEOL processing involves creating metal interconnecting wires that are isolated by dielectric layers. The insulating material has traditionally been a form of SiO 2 or a silicate glass , but recently new low dielectric constant materials, also called low-κ dielectrics, are being used (such as silicon oxycarbide), typically providing dielectric constants around 2.7 (compared to 3.82 for SiO 2 ), although materials with constants as low as 2.2 are being offered to chipmakers. BEoL has been used since 1995 at

6936-411: The entire wafer is scrapped to avoid the costs of further processing. Virtual metrology has been used to predict wafer properties based on statistical methods without performing the physical measurement itself. Once the front-end process has been completed, the semiconductor devices or chips are subjected to a variety of electrical tests to determine if they function properly. The percent of devices on

7038-413: The era of 2 inch wafers, these were handled manually using tweezers and held manually for the time required for a given process. Tweezers were replaced by vacuum wands as they generate fewer particles which can contaminate the wafers. Wafer carriers or cassettes, which can hold several wafers at once, were developed to carry several wafers between process steps, but wafers had to be individually removed from

7140-605: The eventual replacement of FinFET , most of which were based on the concept of GAAFET : horizontal and vertical nanowires, horizontal nanosheet transistors (Samsung MBCFET, Intel Nanoribbon), vertical FET (VFET) and other vertical transistors, complementary FET (CFET), stacked FET, vertical TFETs, FinFETs with III-V semiconductor materials (III-V FinFET), several kinds of horizontal gate-all-around transistors such as nano-ring, hexagonal wire, square wire, and round wire gate-all-around transistors and negative-capacitance FET (NC-FET) which uses drastically different materials. FD-SOI

7242-437: The first automatic reticle and photomask inspection tool. In 1985, KLA developed an automatic inspection tool for silicon wafers, which replaced manual microscope inspection. In 1985, SGS (now STmicroelectronics ) invented BCD, also called BCDMOS , a semiconductor manufacturing process using bipolar , CMOS and DMOS devices. Applied Materials developed the first practical multi chamber, or cluster wafer processing tool,

7344-418: The fuselages and wings of aircraft, the hulls of ships and boats, and the bodies of cars and trucks, require matched pairs of parts that are identical, or nearly identical, except for being mirror images of each other. (For example, the left and right wings of an airplane, or the left and right fenders or doors of a car.) Often these related parts are designated left-hand ( LH ) and right-hand ( RH ) parts. It

7446-438: The gate of the transistor to improve transistor density. Historically, the metal wires have been composed of aluminum . In this approach to wiring (often called subtractive aluminum ), blanket films of aluminum are deposited first, patterned, and then etched, leaving isolated wires. Dielectric material is then deposited over the exposed wires. The various metal layers are interconnected by etching holes (called " vias") in

7548-403: The high-k dielectric and then the gate metal such as Tantalum nitride whose workfunction depends on whether the transistor is NMOS or PMOS, polysilicon deposition, gate line patterning, source and drain ion implantation, dopant anneal, and silicidation of the polysilicon and the source and drain. In DRAM memories this technology was first adopted in 2015. Gate-last consisted of first depositing

7650-412: The insulating material and then depositing tungsten in them with a CVD technique using tungsten hexafluoride ; this approach can still be (and often is) used in the fabrication of many memory chips such as dynamic random-access memory (DRAM), because the number of interconnect levels can be small (no more than four). The aluminum was sometimes alloyed with copper for preventing recrystallization. Gold

7752-423: The interconnect (from silicon dioxides to newer low-κ insulators). This performance enhancement also comes at a reduced cost via damascene processing, which eliminates processing steps. As the number of interconnect levels increases, planarization of the previous layers is required to ensure a flat surface prior to subsequent lithography. Without it, the levels would become increasingly crooked, extending outside

7854-530: The name of its 10 nm process to position it as a 7 nm process. As transistors become smaller, new effects start to influence design decisions such as self-heating of the transistors, and other effects such as electromigration have become more evident since the 16nm node. In 2011, Intel demonstrated Fin field-effect transistors (FinFETs), where the gate surrounds the channel on three sides, allowing for increased energy efficiency and lower gate delay—and thus greater performance—over planar transistors at

7956-591: The next several years. Many early semiconductor device manufacturers developed and built their own equipment such as ion implanters. In 1963, Harold M. Manasevit was the first to document epitaxial growth of silicon on sapphire while working at the Autonetics division of North American Aviation (now Boeing ). In 1964, he published his findings with colleague William Simpson in the Journal of Applied Physics . In 1965, C.W. Mueller and P.H. Robinson fabricated

8058-443: The node with the highest transistor density is TSMC's 5   nanometer N5 node, with a density of 171.3   million transistors per square millimeter. In 2019, Samsung and TSMC announced plans to produce 3 nanometer nodes. GlobalFoundries has decided to stop the development of new nodes beyond 12 nanometers in order to save resources, as it has determined that setting up a new fab to handle sub-12 nm orders would be beyond

8160-474: The number of defects caused by dust particles. Also, fabs have as few people as possible in the cleanroom to make maintaining the cleanroom environment easier, since people, even when wearing cleanroom suits, shed large amounts of particles, especially when walking. A typical wafer is made out of extremely pure silicon that is grown into mono-crystalline cylindrical ingots ( boules ) up to 300 mm (slightly less than 12 inches) in diameter using

8262-447: The old RMA tube designation system, where the "1" stood for "No filament/heater" and the "N" stood for "crystal rectifier". The first RMA digit thus was re-allocated from "heater power" to "p-n junction count" to form the new EIA/JEDEC EIA-370 standard; for example, the 1N4001 rectifier diode and 2N2222 transistor part numbers came from EIA-370 . They are still popular today. In February 1982, JEDEC issued JESD370B , superseding

8364-431: The original EIA-370 and introducing a new letter symbol "C" that denotes the die version , as opposed to "N", now meaning the packaged version . The Japanese JIS semiconductor designation system employs a similar pattern. JEDEC later developed a numbering system for integrated circuits, but this did not gain acceptance in the semiconductor industry. The European Pro Electron semiconductor numbering system originated in

8466-615: The process' minimum feature size in nanometers (or historically micrometers ) of the process's transistor gate length, such as the " 90 nm process ". However, this has not been the case since 1994, and the number of nanometers used to name process nodes (see the International Technology Roadmap for Semiconductors ) has become more of a marketing term that has no standardized relation with functional feature sizes or with transistor density (number of transistors per unit area). Initially transistor gate length

8568-509: The results of their work circulated around Bell Labs before being formally published in 1957. At Shockley Semiconductor , Shockley had circulated the preprint of their article in December 1956 to all his senior staff, including Jean Hoerni , who would later invent the planar process in 1959 while at Fairchild Semiconductor . In 1948, Bardeen patented an insulated-gate transistor (IGFET) with an inversion layer, Bardeen's concept, forms

8670-429: The same part", or "two parts", depending on the sense implied. A business using a part will often use a different part number than the various manufacturers of that part do. This is especially common for catalog hardware, because the same or similar part design (say, a screw with a certain standard thread, of a certain length) might be made by many corporations (as opposed to unique part designs, made by only one or

8772-469: The same time but without the capability to create vertical walls. Plasma ALE was initially adopted for etching contacts in transistors, and since the 7nm node it is also used to create transistor structures by etching them. Front-end surface engineering is followed by growth of the gate dielectric (traditionally silicon dioxide ), patterning of the gate, patterning of the source and drain regions, and subsequent implantation or diffusion of dopants to obtain

8874-455: The standard until the introduction of 300 mm diameter wafers in 2000. Bridge tools were used in the transition from 150 mm wafers to 200 mm wafers and in the transition from 200 mm to 300 mm wafers. The semiconductor industry has adopted larger wafers to cope with the increased demand for chips as larger wafers provide more surface area per wafer. Over time, the industry shifted to 300 mm wafers which brought along

8976-505: The time 150 mm wafers arrived, the cassettes were not dipped and were only used as wafer carriers and holders to store wafers, and robotics became prevalent for handling wafers. With 200 mm wafers manual handling of wafer cassettes becomes risky as they are heavier. In the 1970s, several companies migrated their semiconductor manufacturing technology from bipolar to CMOS technology. Semiconductor manufacturing equipment has been considered costly since 1978. In 1984, KLA developed

9078-611: The transition from 200 mm to 300 mm wafers in 2001, many bridge tools were used which could process both 200 mm and 300 mm wafers. At the time, 18 companies could manufacture chips in the leading edge 130nm process. In 2006, 450 mm wafers were expected to be adopted in 2012, and 675 mm wafers were expected to be used by 2021. Since 2009, "node" has become a commercial name for marketing purposes that indicates new generations of process technologies, without any relation to gate length, metal pitch or gate pitch. For example, GlobalFoundries ' 7 nm process

9180-559: The transport of wafers from machine to machine. A wafer often has several integrated circuits which are called dies as they are pieces diced from a single wafer. Individual dies are separated from a finished wafer in a process called die singulation , also called wafer dicing. The dies can then undergo further assembly and packaging. Within fabrication plants, the wafers are transported inside special sealed plastic boxes called FOUPs . FOUPs in many fabs contain an internal nitrogen atmosphere which helps prevent copper from oxidizing on

9282-504: The two types of transistors separately and then stacked them. This is a list of processing techniques that are employed numerous times throughout the construction of a modern electronic device; this list does not necessarily imply a specific order, nor that all techniques are taken during manufacture as, in practice the order and which techniques are applied, are often specific to process offerings by foundries, or specific to an integrated device manufacturer (IDM) for their own products, and

9384-478: The various processing steps. For example, thin film metrology based on ellipsometry or reflectometry is used to tightly control the thickness of gate oxide, as well as the thickness, refractive index, and extinction coefficient of photoresist and other coatings. Wafer metrology equipment/tools, or wafer inspection tools are used to verify that the wafers haven't been damaged by previous processing steps up until testing; if too many dies on one wafer have failed,

9486-442: The wafers. Copper is used in modern semiconductors for wiring. The insides of the processing equipment and FOUPs is kept cleaner than the surrounding air in the cleanroom. This internal atmosphere is known as a mini-environment and helps improve yield which is the amount of working devices on a wafer. This mini environment is within an EFEM (equipment front end module) which allows a machine to receive FOUPs, and introduces wafers from

9588-422: The world economy and the national security of some countries. The US has asked TSMC to not produce semiconductors for Huawei, a Chinese company. CFET transistors were explored, which stacks NMOS and PMOS transistors on top of each other. Two approaches were evaluated for constructing these transistors: a monolithic approach which built both types of transistors in one process, and a sequential approach which built

9690-738: The world. Samsung Electronics , the world's largest manufacturer of semiconductors, has facilities in South Korea and the US. Intel , the second-largest manufacturer, has facilities in Europe and Asia as well as the US. TSMC , the world's largest pure play foundry , has facilities in Taiwan, China, Singapore, and the US. Qualcomm and Broadcom are among the biggest fabless semiconductor companies, outsourcing their production to companies like TSMC. They also have facilities spread in different countries. As

9792-429: Was also used in interconnects in early chips. More recently, as the number of interconnect levels for logic has substantially increased due to the large number of transistors that are now interconnected in a modern microprocessor , the timing delay in the wiring has become so significant as to prompt a change in wiring material (from aluminum to copper interconnect layer) alongside a change in dielectric material in

9894-513: Was not as big of an issue as it is today in device manufacturing. In the 1960s, workers could work on semiconductor devices in street clothing. As devices become more integrated, cleanrooms must become even cleaner. Today, fabrication plants are pressurized with filtered air to remove even the smallest particles, which could come to rest on the wafers and contribute to defects. The ceilings of semiconductor cleanrooms have fan filter units (FFUs) at regular intervals to constantly replace and filter

9996-431: Was renamed into Joint Electron Device Engineering Council ( JEDEC ) in 1958. NEMA discontinued its involvement in 1979. Earlier in the 20th century, the organization was known as JETEC, the Joint Electron Tube Engineering Council, and was responsible for assigning and coordinating RETMA tube designations to electron tubes (also called valves). The type 6L6 , still to be found in electric-guitar amplifiers, typically has

10098-466: Was seen as a potential low cost alternative to FinFETs. As of 2019, 14 nanometer and 10 nanometer chips are in mass production by Intel, UMC , TSMC, Samsung, Micron , SK Hynix , Toshiba Memory and GlobalFoundries, with 7 nanometer process chips in mass production by TSMC and Samsung, although their 7 nanometer node definition is similar to Intel's 10 nanometer process. The 5 nanometer process began being produced by Samsung in 2018. As of 2019,

10200-475: Was similar to Intel's 10 nm process , thus the conventional notion of a process node has become blurred. Additionally, TSMC and Samsung's 10 nm processes are only slightly denser than Intel's 14 nm in transistor density. They are actually much closer to Intel's 14 nm process than they are to Intel's 10 nm process (e.g. Samsung's 10 nm processes' fin pitch is the exact same as that of Intel's 14 nm process: 42 nm). Intel has changed

10302-666: Was smaller than that suggested by the process node name (e.g. 350 nm node); however this trend reversed in 2009. Feature sizes can have no connection to the nanometers (nm) used in marketing. For example, Intel's former 10 nm process actually has features (the tips of FinFET fins) with a width of 7 nm, so the Intel 10 nm process is similar in transistor density to TSMC 's 7 nm process . As another example, GlobalFoundries' 12 and 14 nm processes have similar feature sizes. In 1955, Carl Frosch and Lincoln Derick, working at Bell Telephone Laboratories , accidentally grew

10404-413: Was the first to adopt copper interconnects. In 2014, Applied Materials proposed the use of cobalt in interconnects at the 22nm node, used for encapsulating copper interconnects in cobalt to prevent electromigration, replacing tantalum nitride since it needs to be thicker than cobalt in this application. The highly serialized nature of wafer processing has increased the demand for metrology in between

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