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Magellan Aerospace

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Magellan Aerospace Corporation is a Canadian manufacturer of aerospace systems and components. Magellan also repairs and overhauls, tests, and provides aftermarket support services for engines, and engine structural components. The company's business units are divided into the product areas of aeroengines, aerostructures , rockets and space, and specialty products. Its corporate offices in Mississauga , Ontario , Magellan operates in facilities throughout Canada, the United States , and the United Kingdom .

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76-875: Magellan is a component supplier for the Airbus A380 , the Boeing 787 Dreamliner , the F-35 Joint Strike Fighter , and Bombardier 's complete line of business and commuter aircraft. Magellan also supplies gas turbine components for airplanes, helicopters, and military vehicles such as the M1 Abrams . Magellan was formed in 1996 from the remains of Fleet Industries , a subsidiary of the US-based Fleet Aerospace located in Fort Erie, Ontario . They produced products and services for

152-542: A joint ceremony at the company's French headquarters, receiving the ICAO code A388. The A380-861 model was added to the type certificate on 14 December 2007. Initial production of the A380 was troubled by delays attributed to the 530 km (330 mi) of wiring in each aircraft. Airbus cited as underlying causes the complexity of the cabin wiring (98,000 wires and 40,000 connectors), its concurrent design and production,

228-415: A new A380 build standard, incorporating a strengthened airframe structure and a 1.5° increase in wing twist . Airbus also offered, as an option, an improved maximum take-off weight, thus providing a better payload/range performance. Maximum take-off weight is increased by 4 t (8,800 lb), to 573 t (1,263,000 lb) and the range is extended by 100 nautical miles (190 km; 120 mi); this

304-405: A plane, Airbus was already pursuing its own large-plane project. Analysts suggested that Boeing would instead pursue stretching its 747 design, and that air travel was already moving away from the hub-and-spoke system that consolidated traffic into large planes, and toward more non-stop routes that could be served by smaller planes. From 1997 to 2000, as the 1997 Asian financial crisis darkened

380-467: A production rate of four A380s per month. In 2005, five A380s were built for testing and demonstration purposes. The first A380, registered F-WWOW, was unveiled in Toulouse 18 January 2005. It first flew on 27 April 2005. This plane, equipped with Rolls-Royce Trent 900 engines, flew from Toulouse–Blagnac Airport with a crew of six headed by chief test pilot Jacques Rosay . Rosay said flying

456-437: A result of the cracks and subsequent grounding of fleets. Airbus has switched to a different type of aluminium alloy so aircraft delivered from 2014 onwards should not have this problem. Around 2014, Airbus changed about 10% of all A380 doors, as some leaked during flight. One occurrence resulted in dropped oxygen masks and an emergency landing. The switch was estimated to cost over €100 million. Airbus stated that safety

532-585: A service entry date. For the passenger version Airbus negotiated a revised delivery schedule and compensation with the 13 customers, all of which retained their orders with some placing subsequent orders, including Emirates, Singapore Airlines, Qantas, Air France, Qatar Airways, and Korean Air. Beginning in 2007, the A380 was considered as a potential replacement for the existing Boeing VC-25 serving as Air Force One presidential transport, but in January 2009 EADS declared that they were not going to bid for

608-513: A test of passenger facilities and comfort. In November 2006, a further series of route-proving flights demonstrated the aircraft's performance for 150 flight hours under typical airline operating conditions. As of 2014 , the A380 test aircraft continue to perform test procedures. Airbus obtained type certificates for the A380-841 and A380-842 model from the EASA and FAA on 12 December 2006 in

684-476: Is a very large wide-body airliner , developed and produced by Airbus . It is the world's largest passenger airliner and the only full-length double-deck jet airliner. Airbus studies started in 1988, and the project was announced in 1990 to challenge the dominance of the Boeing 747 in the long-haul market. The then-designated A3XX project was presented in 1994; Airbus launched the €9.5–billion ($ 10.7–billion) A380 programme on 19 December 2000. The first prototype

760-402: Is achieved by reducing flight loads, partly from optimising the fly-by-wire control laws. British Airways and Emirates were the first two customers to have received this new option in 2013. Emirates asked for an update with new engines for the A380 to be competitive with the Boeing 777X around 2020, and Airbus was studying 11-abreast seating. In 2012, Airbus announced another increase in

836-542: Is collective benefits; for example electricity for everybody (who can pay), road access (for those that have cars), etc. They may also serve as a means to open frontiers. Megaprojects have been criticised for their top-down planning processes and their ill effects on certain communities. Large scale projects often advantage one group of people while disadvantaging another, for instance, the Three Gorges Dam in China,

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912-787: Is often expressed by critics of megaprojects during the planning phase. If the megaproject is delivered in a country with relevant corruption the likelihood and magnitude of having overbudgets increases. One of the most challenging aspects of megaprojects is obtaining sufficient funding. Alan Altshuler and David Luberoff have found that creative and politically adept political leadership is required to secure resources as well as generate public support, mollify critics, and manage conflict through many years of planning, authorization and implementation. Other challenges faced by those planning megaprojects include laws and regulations that empower community groups, contested information and methodologies, high levels of uncertainty, avoiding impacts on neighborhoods and

988-643: The A380-800 and the A380F . The A380-800's original configuration carried 555 passengers in a three-class configuration or 853 passengers (538 on the main deck and 315 on the upper deck) in a single-class economy configuration. Then in May 2007, Airbus began marketing a configuration with 30 fewer passengers (525 total in three classes)—traded for 200 nmi; 230 mi (370 km) more range—to better reflect trends in premium-class accommodation. The design range for

1064-600: The Engine Alliance GP7000 (A380-861) turbofan engines. The Trent 900 is a combination of the 3 m (118 in) fan and scaled IP compressor of the 777-200X/300X Trent 8104 technology demonstrator derived from the Boeing 777's Trent 800 , and the Airbus A340-500/600's Trent 500 core. The GP7200 HP core technology is derived from GE's GE90 and its LP sections are based on

1140-997: The European Cooperation in Science and Technology (COST), megaprojects are characterized both by "extreme complexity (both in technical and human terms) and by a long record of poor delivery". Megaprojects attract significant public attention because of substantial impacts on communities , environment , and budgets , and the high costs involved. Megaprojects can also be defined as "initiatives that are physical, very expensive, and public". Megaprojects include special economic zones , public buildings , power plants , dams , airports , hospitals , seaports , bridges , highways , tunnels , railways , wastewater projects, oil and natural gas extraction projects, aerospace projects, weapons systems , information technology systems, large-scale sporting events and, more recently, mixed use waterfront redevelopments; however,

1216-490: The PW4000 expertise. At its launch in 2000, engine makers assured Airbus it was getting the best level of technology and they would be state-of-the-art for the next decade, but three years later Boeing launched the 787 Dreamliner with game-changing technology and 10% lower fuel burn than the previous generation, to the dismay of John Leahy. Due to its modern engines and aerodynamic improvements, Lufthansa's A380s produce half

1292-657: The Qantas Flight 32 engine failure incident, cracks were discovered in wing fittings. As a result, the European Aviation Safety Agency issued an Airworthiness Directive in January 2012 which affected 20 A380 aircraft that had accumulated over 1,300 flights. A380s with under 1,800 flight hours were to be inspected within 6 weeks or 84 flights; aircraft with over 1,800 flight hours were to be examined within four days or 14 flights. Fittings found to be cracked were replaced. On 8 February 2012,

1368-402: The A380 design was able to achieve a very low cost for passenger seat-distance, but efficiency within the hub-and-spoke paradigm was not able to overcome the efficiency of fewer flights required in the point-to-point system. Specifically, US based carriers had been using a multihub strategy, which only justified the need for a handful of VLAs ( very large aircraft with more than 400 seats) such as

1444-418: The A380 did not achieve commercial viability for Airbus has been attributed to its extremely large capacity being optimised for a hub-and-spoke system, which was projected by Airbus to be thriving when the programme was conceived. However, airlines underwent a fundamental transition to a point-to-point system, which gets customers to their destination in one flight instead of two or three. The massive scale of

1520-520: The A380 had been "like handling a bicycle". On 1 December 2005, the A380 achieved its maximum design speed of Mach 0.96, (its design cruise speed is Mach 0.85) in a shallow dive. In 2006, the A380 flew its first high-altitude test at Addis Ababa Bole International Airport . It conducted its second high-altitude test at the same airport in 2009. On 10 January 2006, it flew to José María Córdova International Airport in Colombia, accomplishing

1596-460: The A380 had grown to €11–14  billion when the first aircraft was completed. In 2000, the projected development cost was €9.5 billion. In 2004, Airbus estimated that €1.5 billion ($ 2 billion) would need to be added, totalling the developmental costs to €10.3 billion ($ 12.7 billion). In 2006, Airbus stopped publishing its reported cost after reaching costs of €10.2 billion and then it provisioned another €4.9 billion, after

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1672-448: The A380 on its intended long-haul missions would free only a few airport slots . After achieving efficiencies to sustain production at a lower level, in 2017, Airbus delivered 15 A380s and was "very close" to production breakeven, expecting to make additional savings as production was being further reduced: it planned to deliver 12 in 2018, eight in 2019 and six per year from 2020 with "digestible" losses. As of February 2018 , Enders

1748-487: The A380 parts are transported by barge to Langon , and by oversize road convoys to the assembly hall in Toulouse . To avoid damage from direct handling, parts are secured in custom jigs carried on self-powered wheeled vehicles. After assembly, the aircraft are flown to the Airbus Hamburg-Finkenwerder plant to be furnished and painted. Airbus sized the production facilities and supply chain for

1824-401: The A380 received European Aviation Safety Agency (EASA) and United States Federal Aviation Administration (FAA) approval to carry up to 853 passengers. The first A380 using GP7200 engines—serial number MSN009 and flew on 25 August 2006. On 4 September 2006, the first full passenger-carrying flight test took place. The aircraft flew from Toulouse with 474 Airbus employees on board, in

1900-478: The A380's maximum take-off weight to 575 t (1,268,000 lb), a 6 t increase from the initial A380 variant and 2 t higher than the increased-weight proposal of 2010. This increased the range by some 150 nautical miles (280 km; 170 mi), taking its capability to around 8,350 nautical miles (15,460 km; 9,610 mi) at current payloads. The higher-weight version was offered for introduction to service early in 2013. During repairs following

1976-452: The A380, and having too few VLAs meant that they could not achieve economy of scale to spread out the enormous fixed cost of the VLA support infrastructure. Consequently, orders for VLAs slowed in the mid 2010s, as widebody twin jets now offer similar range and greater fuel efficiency, giving airlines more flexibility at a lower upfront cost. On 25 September 2020, Airbus completed assembly of

2052-456: The A380−800 model is 8,500 nmi (15,700 km); capable of flying from Hong Kong to New York or from Sydney to Istanbul non-stop. The A380 is designed for 19,000 cycles. The second model, the A380F freighter, would have carried 150 t (330,000 lb) of cargo over a range of 5,600 nmi (10,400 km; 6,400 mi). Freighter development was put on hold as Airbus prioritised

2128-459: The Airbus consortium started a joint feasibility study of a Very Large Commercial Transport (VLCT), aiming to form a partnership to share the limited market. In June 1994, Airbus announced its plan to develop its own very large airliner, designated as A3XX. Airbus considered several designs, including an unusual side-by-side combination of two fuselages from its A340 , the largest Airbus jet at

2204-646: The Canadian military, as well as subassemblies for aviation companies. Through the 1990s, Magellan expanded, buying a number of Canadian aviation companies. These included: Several US companies were also added, including Aeronca Magellan Aerospace Middleton, (formerly part of the US-based portions of Fleet), AMBEL Precision Manufacturing, Ellanef Manufacturing, (Magellan Aerospace New York) Middleton Aerospace (Magellan Aerospace, Haverhill) and Presto Casting Company (Magellan Aerospace, Glendale). They also purchased

2280-718: The United Kingdom. Due to the sections' large size, traditional transportation methods proved unfeasible, so they are brought to the Jean-Luc Lagardère Plant assembly hall in Toulouse , France, by specialised road and water transportation, though some parts are moved by the A300-600ST Beluga transport aircraft. A380 components are provided by suppliers from around the world; the four largest contributors, by value, are Rolls-Royce , Safran , United Technologies and General Electric . For

2356-483: The United States and Germany prevented developments due to environmental and social concerns. More recently, new types of megaprojects have been identified that no longer follow the old models of being singular and monolithic in their purposes, but have become quite flexible and diverse, such as waterfront redevelopment schemes that seem to offer something to everybody. However, just like the old megaprojects,

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2432-460: The aircraft ending in 2021. The A380's estimated $ 25 billion development cost was not recouped by the time Airbus ended production. The full-length double-deck aircraft has a typical seating for 525 passengers, with a maximum certified capacity for 853 passengers. The quadjet is powered by Engine Alliance GP7200 or Rolls-Royce Trent 900 turbofans providing a range of 8,000 nmi (14,800 km; 9,200 mi). As of December 2021 ,

2508-417: The aircraft, replacing it with 40 A330-900s and 30 A350-900s . At the time of the announcement, Airbus had 17 more A380s on its order book to complete before closing the production line – 14 for Emirates and three for All Nippon Airways  – taking the total number of expected deliveries of the aircraft type to 251. Airbus would have needed more than $ 90 million profit from

2584-484: The airline wanted guarantees that production would be maintained for 10 years, until 2028: reducing output to six a year would help to bridge that period and would support second-hand values while other buyers are approached, but the programme would still be unprofitable. If it had failed to win the Emirates order, Airbus claimed that it was ready to phase out its production gradually as it fulfilled remaining orders until

2660-602: The airline's 747-400 fleet. Emirates' Tim Clark claimed that the A380 has better fuel economy at Mach 0.86 than at 0.83, and that its technical dispatch reliability is at 97%, the same as Singapore Airlines. Airbus is committed to reach the industry standard of 98.5%. Emirates was the second airline to receive the A380 and commenced service between Dubai and New York in August 2008. Qantas followed, with flights between Melbourne and Los Angeles in October 2008. By

2736-603: The assets of Mayflower Aerospace in England, becoming Magellan Aerospace UK in 2003. The Fleet Aerospace division was closed in 2003, was sold, and later re-opened as Fleet Canada Inc . Magellan Aerospace is now an integrated, international company and all of its subsidiaries are wholly owned, operating under the Magellan name. Magellan Aerospace also manufactures structures and assemblies for commercial and defence aircraft manufacturers: Airbus A380 The Airbus A380

2812-612: The black (profitable) for 2016 and 2017. "The company will continue to improve the efficiency of its industrial system to achieve breakeven at 20 aircraft in 2017 and targets additional cost reduction initiatives to lower breakeven further." Airbus expected that healthy demand for its other aircraft would allow it to avoid job losses from the cuts. As Airbus expected to build 15 airliners in 2017 and 12 in 2018, Airbus Commercial Aircraft president Fabrice Brégier said that, without orders in 2017, production would be reduced to below one per month while remaining profitable per unit and allowing

2888-421: The checks were extended to cover all 68 A380 aircraft in operation. The problem is considered to be minor and is not expected to affect operations. EADS acknowledged that the cost of repairs would be over $ 130 million, to be borne by Airbus. The company said the problem was traced to stress and material used for the fittings. Additionally, major airlines are seeking compensation from Airbus for revenue lost as

2964-448: The contract, as assembling only three planes in the US would not make financial sense. On 13 May 2008, Airbus announced reduced deliveries for the years 2008 (12) and 2009 (21). After further manufacturing setbacks, Airbus announced its plan to deliver 14 A380s in 2009, down from the previously revised target of 18. A total of 10 A380s were delivered in 2009. In 2010, Airbus delivered 18 of

3040-561: The difficulties in electric cabling and two years delay for an estimated total of €18 billion. In 2014, the aircraft was estimated to have cost $ 25bn (£16bn, €18.9bn) to develop. In 2015, Airbus said development costs were €15 billion (£11.4 billion, $ 16.64 billion), though analysts believe the figure is likely to be at least €5bn ($ 5.55 Bn) more for a €20 Bn ($ 22.19 Bn) total. In 2016, The A380 development costs were estimated at $ 25 billion for 15 years, $ 25–30 billion, or €25 billion ($ 28 billion). To start

3116-580: The dominance that Boeing had enjoyed in this market segment since the early 1970s with its Boeing 747 . McDonnell Douglas unsuccessfully offered its double-deck MD-12 concept for sale. Lockheed was exploring the possibility for a Very Large Subsonic Transport. Roeder was given approval for further evaluations of the UHCA after a formal presentation to the President and CEO in June 1990. The megaproject

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3192-480: The early 2020s. In January 2018, Emirates confirmed the order for 36 A380s, but the deal was thrown back into question in October 2018 over a disagreement regarding engine fuel burn. To extend the programme, Airbus offered China a production role in early 2018. While state-owned Chinese airlines could order A380s, it would not help their low yield, as it lowers frequency; they do not need more volume as widebody aircraft are already used on domestic routes and using

3268-546: The economy, the environment, and society". Megaprojects refer not only to construction projects but also decommissioning projects, which are projects that can reach multi-billion budgets, and have a high level of innovation and complexity, and are affected by a number of techno-socio-economic and organizational challenges. The OFCCP Mega Construction Project (Megaproject) Program involves projects valued at over $ 35 million. Megaprojects are often affected by corruption, leading to higher cost and lower benefit. According to

3344-476: The end of 2008, 890,000 passengers had flown on 2,200 flights. In February 2008, the A380 became the first airliner to fly using synthetic liquid fuel. The fuel is processed from gas to liquid form (GTL fuel). The flight was 3 hours long, taking off from Filton, UK, and landing in Toulouse, France, and was a significant step in evaluating the suitability of sustainable aviation fuels. In 2010, Airbus announced

3420-485: The end of 2009 would be cut to 70–80 aircraft. The announcement caused a 26% drop in the share price of Airbus' parent, EADS, and led to the departure of EADS CEO Paul Dupont , Airbus CEO Gustav Humbert , and A380 programme manager Charles Champion . On 3 October 2006, upon completion of a review of the A380 programme, Airbus CEO Christian Streiff announced a third delay, pushing the first delivery to October 2007, to be followed by 13 deliveries in 2008, 25 in 2009, and

3496-547: The expected 20 A380s, due to Rolls-Royce engine availability problems. Airbus planned to deliver "between 20 and 25" A380s in 2011 before ramping up to three a month in 2012. In fact, Airbus delivered 26 units, thus outdoing its predicted output for the first time. As of July 2012 , production was 3 aircraft per month. Among the production problems are challenging interiors, interiors being installed sequentially rather than concurrently as in smaller planes, and union/government objections to streamlining. Nicknamed Superjumbo ,

3572-425: The final A380 fuselage. Nine aircraft remained to be delivered (eight for Emirates, one for All Nippon Airways) and production operations continued to finish those aircraft. On 17 March 2021, the final Airbus A380 (manufacturing serial number 272) made its maiden flight from Toulouse to Hamburg for cabin outfitting, before being delivered to Emirates on 16 December 2021. The A380 was initially offered in two models:

3648-456: The first A380, MSN003, was delivered to Singapore Airlines on 15 October 2007 and entered service on 25 October 2007 with flight number SQ380 between Singapore and Sydney . Passengers bought seats in a charity online auction paying between $ 560 and $ 100,380. Two months later, Singapore Airlines CEO Chew Choong Seng stated the A380 was performing better than either the airline or Airbus had anticipated, burning 20% less fuel per seat-mile than

3724-456: The first delay in June 2005 and notified airlines that deliveries would be delayed by six months. This reduced the total number of planned deliveries by the end of 2009 from about 120 to 90–100. On 13 June 2006, Airbus announced a second delay, with the delivery schedule slipping an additional six to seven months. Although the first delivery was still planned before the end of 2006, deliveries in 2007 would drop to only 9 aircraft, and deliveries by

3800-555: The full production rate of 45 aircraft per year in 2010. The delay also increased the earnings shortfall projected by Airbus through 2010 to €4.8 billion. As Airbus prioritised the work on the A380-800 over the A380F, freighter orders were cancelled by FedEx and United Parcel Service , or converted to A380-800 by Emirates and ILFC. Airbus suspended work on the freighter version, but said it remained on offer, albeit without

3876-524: The general economy has been a popular policy measure since the economic crisis of the 1930s. Recent examples are the 2008–2009 Chinese economic stimulus program , the 2008 European Union stimulus plan , and the American Recovery and Reinvestment Act of 2009 . Megaprojects often raise capital based on expected returns—though projects often go overbudget and over time, and market conditions like commodity prices can change. Concern at cost overruns

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3952-417: The global A380 fleet had completed more than 800,000 flights over 7.3 million block hours with no fatalities and no hull losses. As of December 2022 , there were 237 aircraft in service with 16 operators worldwide. In mid-1988, Airbus engineers, led by Jean Roeder, began work in secret on the development of an ultra-high-capacity airliner (UHCA), both to complete its own range of products and to break

4028-553: The high degree of customisation for each airline, and failures of configuration management and change control . The German and Spanish Airbus facilities continued to use CATIA version 4, while British and French sites migrated to version 5. This caused overall configuration management problems, at least in part because wire harnesses manufactured using aluminium rather than copper conductors necessitated special design rules including non-standard dimensions and bend radii; these were not easily transferred between versions of

4104-494: The huge cross-section touted the possibility of duty-free shops, restaurant-like dining, gyms, casinos and beauty parlours on board, the realities of airline economics have kept such dreams grounded. On 19 December 2000, the supervisory board of newly restructured Airbus voted to launch a €9.5 billion ($ 10.7 billion) project to build the A3XX, re-designated as A380, with 50 firm orders from six launch customers. The A380 designation

4180-436: The largest hydroelectric project in the world, required the displacement of 1.2 million farmers. In the 1970s, the highway revolts in some Western nations saw urban activists opposing government plans to demolish buildings for freeway route construction, on the basis that such demolitions would unfairly disadvantage the urban working class and benefit commuters. Anti-nuclear protests against proposed nuclear power plants in

4256-492: The market outlook, Airbus refined its design, targeting a 15–20% reduction in operating costs over the existing Boeing 747-400. The A3XX design converged on a double-decker layout that provided more passenger volume than a traditional single-deck design. Airbus did so in line with traditional hub-and-spoke theory, as opposed to the point-to-point theory with the Boeing 777 , after conducting an extensive market analysis with over 200 focus groups . Although early marketing of

4332-428: The most common megaprojects are in the categories of hydroelectric facilities, nuclear power plants, and large public transportation projects. Megaprojects can also include large-scale high-cost initiatives in scientific research and infrastructure, such as the sequencing of the human genome , a significant global advance in genetics and biotechnology . The logic on which many of the typical megaprojects are built

4408-594: The new ones also foreclose "upon a wide variety of social practices, reproducing rather than resolving urban inequality and disenfranchisement". Because of their plethora of land uses "these mega-projects inhibit the growth of oppositional and contestational practices". The collective benefits that are often the underlying logic of a mega-project, are here reduced to an individualized form of public benefit. Proponents of infrastructure-based development advocate for funding large-scale projects to create long-term economic benefits. Investing in megaprojects in order to stimulate

4484-538: The noise of the Boeing 747-200 while carrying 160 more passengers. In 2012, the A380 received an award from the Noise Abatement Society . Megaproject A megaproject is an extremely large-scale construction and investment project . A more general definition is "Megaprojects are temporary endeavours (i.e. projects) characterised by: large investment commitment, vast complexity (especially in organisational terms), and long-lasting impact on

4560-468: The passenger version, and all orders for freighters were cancelled. Other proposed variants included an A380-900 stretch – seating about 656 passengers (or up to 960 passengers in an all-economy configuration) – and an extended-range version with the same passenger capacity as the A380-800. The A380 is offered with the Rolls-Royce Trent 900 (A380-841/-842) or

4636-485: The production rate from eight per year in 2019 to six per year. On 15 May 2018, in its EU appeal ruling , a WTO ruling concluded that the A380 received improper subsidies through $ 9 billion of launch aids, but Airbus acknowledged that the threat posed to Boeing by the A380 is so marginal with 330 orders since its 2000 launch that any U.S. sanctions should be minimal, as previous rulings showed Boeing's exposure could be as little as $ 377 million. In 2018, unit cost

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4712-467: The programme in 2000, the governments of France , Germany and the UK loaned Airbus 3.5 billion euros and refundable advances reached 5.9 billion euros ($ 7.3 billion). In February 2018, after an Emirates order secured production of the unprofitable programme for ten years, Airbus revised its deal with the three loan-giving governments to save $ 1.4 billion (17%) and restructured terms to lower

4788-540: The programme to continue for 20 to 30 years. In its 2017 half-year report, Airbus adjusted 2019 deliveries to eight aircraft. In November 2017, its chief executive Tom Enders was confident Airbus would still produce A380s in 2027 with more sales to come, and further develop it to keep it competitive beyond 2030. Airbus was profitable at a rate of 15 per year and is trying to drive breakeven down further but will take losses at eight per year. An order from Emirates for 36 A380s would have ensured production beyond 2020, but

4864-454: The required 150% level. Airbus announced modifications adding 30 kg (66 lb) to the wing to provide the required strength. On 26 March 2006, the A380 underwent evacuation certification in Hamburg . With 8 of the 16 exits randomly blocked, 853 mixed passengers and 20 crew exited the darkened aircraft in 78 seconds, less than the 90 seconds required for certification. Three days later,

4940-451: The sale of each aircraft to cover the estimated $ 25 billion development cost of the programme. However, the $ 445 million price tag of each aircraft was not sufficient to even cover the production cost. With orders decreasing, the decision was made to cease production. Enders stated on 14 February 2019, "If you have a product that nobody wants anymore, or you can sell only below production cost, you have to stop it." One reason that

5016-474: The software. File conversion tools were initially developed by Airbus to help solve this problem; however, the digital mock-up was still unable to read the full technical design data. Furthermore, organisational culture was also cited as a cause of the production delays. The communication and reporting culture at the time frowned upon delivery of bad news, meaning Airbus was unable to take early actions to mitigate technical and production issues. Airbus announced

5092-639: The surface movement of large A380 structural components, a complex route known as the Itinéraire à Grand Gabarit was developed. This involved the construction of a fleet of roll-on/roll-off (RORO) ships and barges, the construction of port facilities and the development of new and modified roads to accommodate oversized road convoys. The front and rear fuselage sections are shipped on one of three RORO ships from Hamburg in northern Germany to Saint-Nazaire in France. The ship travels via Mostyn , Wales , where

5168-454: The time. The A3XX was pitted against the VLCT study and Boeing's own New Large Aircraft successor to the 747. In July 1995, the joint study with Boeing was abandoned, as Boeing's interest had declined due to analysis that such a product was unlikely to cover the projected $ 15 billion development cost. Despite the fact that only two airlines had expressed public interest in purchasing such

5244-584: The transatlantic testing, and then it went to El Dorado International Airport to test the engine operation in high-altitude airports. It arrived in North America on 6 February 2006, landing in Iqaluit , Nunavut, in Canada for cold-weather testing. On 14 February 2006, during the destructive wing strength certification test on MSN5000 , the test wing of the A380 failed at 145% of the limit load, short of

5320-634: The wings are loaded. The wings are manufactured at Broughton in North Wales, then transported by barge to Mostyn docks for ship transport. In Saint-Nazaire, the ship exchanges the fuselage sections from Hamburg for larger, assembled sections, some of which include the nose. This ship unloads in Bordeaux . It then goes to pick up the belly and tail sections from Construcciones Aeronáuticas SA in Cádiz , Spain, and delivers them to Bordeaux. From there,

5396-461: Was US$ 445.6 million . In February 2019, the German government disclosed that it was conducting talks with Airbus regarding €600 million in outstanding loans. Following the decision to wind down the A380 programme, Europe argues that the subsidies in effect no longer exist and that no sanctions are warranted. Major structural sections of the A380 are built in France, Germany, Spain, and

5472-427: Was a break from previous Airbus families, which had progressed sequentially from A300 to A340. It was chosen because the number 8 resembles the double-deck cross section, and is a lucky number in many East Asian countries where the aircraft was being marketed. The aircraft configuration was finalised in early 2001, and manufacturing of the first A380 wing-box component started on 23 January 2002. The development cost of

5548-459: Was announced at the 1990 Farnborough Airshow , with the stated goal of 15% lower operating costs than the Boeing 747-400. Airbus organised four teams of designers, one from each of its partners ( Aérospatiale , British Aerospace , Deutsche Aerospace AG , CASA ) to propose new technologies for its future aircraft designs. The designs were presented in 1992 and the most competitive designs were used. In January 1993, Boeing and several companies in

5624-553: Was confident the A380 would gain additional orders from existing or new operators, and saw opportunities in Asia and particularly in China where it is "under-represented". In 2019, Lufthansa had retired 6 of its 14 A380s due to their unprofitability. Later that year, Qatar Airways announced a switch from the A380 to the Boeing 777X starting from 2024. In February 2019, Airbus announced it would end A380 production by 2021, after its main customer, Emirates, agreed to drop an order for 39 of

5700-486: Was sufficient, as the air pressure pushed the door into the frame. At the July 2016 Farnborough Airshow , Airbus announced that in a "prudent, proactive step", starting in 2018, it expected to deliver 12 A380 aircraft per year, down from 27 deliveries in 2015. The firm also warned production might slip back into red ink (be unprofitable) on each aircraft produced at that time, though it anticipated production would remain in

5776-660: Was unveiled in Toulouse on 18 January 2005, with its first flight on 27 April 2005. It then obtained its type certificate from the European Aviation Safety Agency (EASA) and the US Federal Aviation Administration (FAA) on 12 December 2006. Due to difficulties with the electrical wiring , the initial production was delayed by two years and the development costs almost doubled. It was first delivered to Singapore Airlines on 15 October 2007 and entered service on 25 October. Production peaked at 30 per year in both 2012 and 2014, with production of

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