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Schalker Eisenhütte Maschinenfabrik

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Schalker Eisenhütte Maschinenfabrik GmbH is a German engineering company, a manufacturer of industrial locomotives and coking furnaces .

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49-538: The company was founded in Schalke , Gelsenkirchen , in 1872 by Friedrich Grillo with backing from the Grevel family, as Vogelsang & Co. In 1886 the company became Gewerkschaft Schalker Eisenhütte. In 1882 the company produced its first machine for pushing coke out of a coke oven, and by 1900 was manufacturing a range of equipment for mechanisation of coke production, including coke wagons and locomotives. In 1937

98-510: A smokeless fuel . HG and UHG anthracite account for a small percentage of the total anthracite market. The major producing countries are Russia, Ukraine, Vietnam, South Africa and the US. The primary sizes used in the United States for domestic heating are Chestnut, Pea, Buckwheat and Rice, with Chestnut and Rice being the most popular. Chestnut and Pea are used in hand fired furnaces while

147-469: A blue dye at the mine before shipping to its Northeastern U.S. markets to distinguish it from its competitors. Culm has different meanings in British and American English . In British English, culm is the imperfect anthracite, located predominantly north Devon and Cornwall , which was used as a pigment . The term is also used to refer to some carboniferous rock strata found in both Britain and in

196-839: A consolidation coal mine trade union ( Zeche Consolidation ). In 1872, Friedrich Grillo founded the Aktiengesellschaft für Chemische Industrie , the Schalker Gruben- und Hüttenverein and the Schalker Eisenhütte in Schalke. A year later, he founded the Glas- und Spiegel-Manufaktur AG , also here. In 1876, the Schalker Gymnasium was founded. On 1 April 1903, the town was merged into Gelsenkirchen. The nationally renowned football club FC Schalke 04

245-400: A form of recycling . The practice known as reclamation is being applied to culm piles antedating laws requiring mine owners to restore lands to their approximate original condition. Chemically, anthracite may be considered as a transition stage between ordinary bituminous coal and graphite , produced by the more or less complete elimination of the volatile constituents of the former, and it

294-412: A minimum carbon content of 95%. They also differ in usage from standard grade anthracite (used mainly for power generation), being employed mainly in metallurgy as a cost-efficient substitute for coke in processes such as sintering and pelletising , as well as pulverised coal injection (PCI) and direct injection into blast furnaces . They can also be used in water purification and domestically as

343-442: Is a stub . You can help Misplaced Pages by expanding it . Gelsenkirchen-Schalke Gelsenkirchen-Schalke is a quarter of Gelsenkirchen . In its current boundaries, it has an area of 2.968 square kilometres and 21,510 inhabitants (as of 31 December 2022). Thanks to the local football club FC Schalke 04 , the district is at least as well known nationally as the city of Gelsenkirchen. However, Schalke 04 has played its matches in

392-500: Is a hard, compact variety of coal that has a submetallic lustre . It has the highest carbon content, the fewest impurities, and the highest energy density of all types of coal and is the highest ranking of coals. The Coal Region of Northeastern Pennsylvania in the United States has the largest known deposits of anthracite coal in the world with an estimated reserve of seven billion short tons . China accounts for

441-551: Is also being mined. Countries producing HG and UHG anthracite include Russia and South Africa. HG and UHG anthracite are used as a coke or coal substitute in various metallurgical coal applications ( sintering , PCI , direct BF charge, pelletizing ). It plays an important role in cost reduction in the steel making process and is also used in production of ferroalloys , silicomanganese, calcium carbide and silicon carbide . South Africa exports lower-quality, higher-ash anthracite to Brazil to be used in steel-making. Anthracite

490-408: Is classified into three grades, depending on its carbon content. Standard grade is used as a domestic fuel and in industrial power-generation. The rarer higher grades of anthracite are purer – i.e., they have a higher carbon content – and are used in steel-making and other segments of the metallurgical industries. Technical characteristics of the various grades of anthracite are as follows: Anthracite

539-436: Is confined to the contorted portion west of Swansea and Llanelli , the central and eastern portions producing steam coal , coking coal and domestic house coals. Anthracite shows some alteration by the development of secondary divisional planes and fissures so that the original stratification lines are not always easily seen. The thermal conductivity is also higher; a lump of anthracite feels perceptibly colder when held in

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588-423: Is difficult to ignite, and burns with a short, blue, and smokeless flame. Anthracite is categorized into several grades. Standard grade is used predominantly in power generation, and high grade (HG) and ultra high grade (UHG), are used predominantly in the metallurgy sector. Anthracite accounts for about 1% of global coal reserves, and is mined in only a few countries around the world. Anthracite derives from

637-558: Is divided by size mainly into applications that need lumps (typically larger than 10 mm) – various industrial processes where it replaces metallurgical coke , and domestic fuel – and those that need fines (less than 10 mm), such as sintering and pelletising. The common American classification by size is as follows: Lump, steamboat, egg and stove coals, the latter in two or three sizes, all three being above 1 + 1 ⁄ 2  in (38 mm) size on round-hole screens. High grade (HG) and ultra high grade (UHG) anthracite are

686-503: Is fed oxygen by vent paths that have not yet been discovered. These can smolder for years. Commonly, exhaust vents in populated areas are soon sensed and are sealed while vents in uninhabited areas remain undiscovered. Occasionally, vents are discovered via fumes sensed by passers-by, often in forested areas. Attempts to extinguish those remaining have at times been futile, and several such combustion areas exist today. The existence of an underground combustion site can sometimes be identified in

735-600: Is found in the Lackawanna Coal Mine in northeastern Pennsylvania , United States in and around Scranton , Pennsylvania. Locally called the Coal Region , the deposit contains 480 square miles (1,200 km ) of coal-bearing rock which originally held 22.8 billion short tons (20.68 billion tonnes) of anthracite. The geographic region is roughly 100 miles (161 km) in length and 30 miles (48 km) in width. Because of historical mining and development of

784-466: Is found most abundantly in areas that have been subjected to considerable stresses and pressures, such as the flanks of great mountain ranges. Anthracite is associated with strongly deformed sedimentary rocks that were subjected to higher pressures and temperatures (but short of metamorphic conditions) just as bituminous coal is generally associated with less deformed or flat-lying sedimentary rocks. The compressed layers of anthracite that are deep mined in

833-440: Is less than 15 percent. The heat content of anthracite ranges from 26 to 33 MJ/kg (22 to 28 million Btu / short ton ) on a moist, mineral-matter-free basis. The heat content of anthracite coal consumed in the United States averages 29 MJ/kg (25 million Btu/ton), on the as-received basis, containing both inherent moisture and mineral matter. Since the 1980s, anthracite refuse or mine waste has been used for coal power generation in

882-555: Is of standard-grade anthracite, which is used in power generation. Increased demand in China has made that country into a net importer of the fuel, mostly from Vietnam, another major producer of anthracite for power generation, although increasing domestic consumption in Vietnam means that exports may be scaled back. Current U.S. anthracite production averages around five million tons per year. Of that, about 1.8 million tons were mined in

931-399: Is processed into different sizes by what is commonly referred to as a breaker . The large coal is raised from the mine and passed through breakers with toothed rolls to reduce the lumps to smaller pieces. The smaller pieces are separated into different sizes by a system of graduated sieves, placed in descending order. Sizing is necessary for different types of stoves and furnaces. Anthracite

980-555: Is sold in the United Kingdom under trade names such as Phurnacite , Ancit and Taybrite. On the opposite end from high-grade anthracite coal, semianthracite coal is defined as a coal which is intermediate between anthracite coal and bituminous coal, and particularly a coal which approaches anthracite in nonvolatile character. Historically, from time to time, underground seams of coal have caught fire, often from careless or unfortunate mining activities. The pocket of ignited coal

1029-696: The Erle district since 1973 (first in the Parkstadion , since 2001 in the Arena AufSchalke ). Today's Schalke district is bordered to the north for 2.1 kilometers by the Duisburg-Ruhrort-Dortmund railway line, to the north-west for just under 1 km by the A 42 motorway , to the west for 400 m by Hans-Böckler-Allee , to the south-west for 1.5 km by another railway line, to the south for 1 km by Florastrasse and to

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1078-526: The Great Western Railway in the UK was able to use its access to anthracite (it dominated the anthracite region) to earn a reputation for efficiency and cleanliness unmatched by other UK companies. Internal combustion motors driven by the so-called "mixed", "poor", "semi-water" or " Dowson gas " produced by the gasification of anthracite with air (and a small proportion of steam) were at one time

1127-741: The Greek anthrakítēs ( ἀνθρακίτης ), literally "coal-like". Other terms which refer to anthracite are black coal , hard coal , stone coal , dark coal , coffee coal , blind coal (in Scotland), Kilkenny coal (in Ireland), crow coal or craw coal , and black diamond . "Blue Coal" is the term for a once-popular and trademarked brand of anthracite, mined by the Glen Alden Coal Company in Pennsylvania , and sprayed with

1176-505: The Mohs scale ), its higher relative density of 1.3–1.4, and luster, which is often semi-metallic with a mildly green reflection. It contains a high percentage of fixed carbon and a low percentage of volatile matter. It is also free from included soft or fibrous notches and does not soil the fingers when rubbed. Anthracitization is the transformation of bituminous coal into anthracite. The moisture content of fresh-mined anthracite generally

1225-612: The Rhenish hill countries, also known as the Culm Measures . In Britain, it may also refer to coal exported from Britain during the 19th century. In American English, "culm" refers to the waste or slack from anthracite mining, mostly dust and small pieces not suitable for use in home furnaces. Anthracite is similar in appearance to the mineraloid jet and is sometimes used as a jet imitation. Anthracite differs from ordinary bituminous coal by its greater hardness (2.75–3 on

1274-540: The Schuylkill River . Anthracite was first experimentally burned as a residential heating fuel in the US on 11 February 1808, by Judge Jesse Fell in Wilkes-Barre, Pennsylvania , on an open grate in a fireplace. Anthracite differs from wood in that it needs a draft from the bottom, and Judge Fell proved with his grate design that it was a viable heating fuel. In spring 1808, John and Abijah Smith shipped

1323-558: The hot blast in 1828, which used waste heat to preheat combustion air, anthracite became a preferred fuel, accounting for 45% of US pig iron production within 15 years. Anthracite iron smelting was later displaced by coke . From the late 19th century until the 1950s, anthracite was the most popular fuel for heating homes and other buildings in the northern US, until it was supplanted by oil-burning systems, and more recently natural gas systems. Many large public buildings, such as schools, were heated with anthracite-burning furnaces through

1372-495: The 17th century. In the 19th century, the farming community quickly became an industrial town. The industrialist Friedrich Grillo played a leading role in this. From 1848 onwards, several exploratory drillings were carried out in the Schalker Mark, which suggested that there were rich deposits of hard coal in the area around Schalke and the neighbouring farming communities. In 1862, the various trades were merged to form

1421-587: The 1980s. During the American Civil War , Confederate blockade runners used anthracite as a smokeless fuel for their boilers to avoid revealing their position to the blockaders. The invention of the Wootten firebox enabled locomotives to directly burn anthracite efficiently, particularly waste culm. In the early 20th century US, the Delaware, Lackawanna and Western Railroad started using only

1470-423: The centuries. The name probably referred to a small settlement and meant something like "area around the skull" or "settlement in a skull-shaped area". The first documented bearer of this name was a nobleman in 1246: Henricus miles de Schadeleke (Heinrich von Schalke). Later there was also the knight Cesarius van Schedelike. The noble family was mentioned in documents from Essen Abbey , but the male line died out in

1519-473: The company began production of electrically powered mining locomotives with equipment from AEG , BBC , and Siemens . During the Second World War the factory was heavily damaged in two bombing raids. Post war the company continued in its main business areas of coke oven equipment and industrial locomotives. The company was acquired by Eickhoff  [ de ] of Bochum in 1968. Towards

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1568-487: The east for 1.1 km by Bismarckstrasse . To the north of Schalke is the district Schalke-Nord, whose name is mainly justified by the fact that the Schalke railway station and the Glückauf-Kampfbahn are located in it. The name of this village had several spellings in the past: Scedelike , Sceleke , Scadelik , Schadelick , Schalicke , Schalecke , Schalcke . This is how the name Schalke came about over

1617-477: The end of the first decade of the 21st century the company developed its first main line locomotive, the SDE 1800, a 4 axle Bo'Bo' diesel electric, off-centre cab design with an installed power of up to 1.8MW, designed for freight and shunting. The prototype was completed in 2011. According to the company's works council and union IG Metall the SDE 1800 project was too large for the company, with development costs for

1666-446: The fine particles used as filter media, and as an ingredient in charcoal briquettes . Anthracite was an authorised fuel in terms of the United Kingdom's Clean Air Act 1993 , meaning that it could be used within a designated Smoke Control Area such as the central London boroughs. China today mines by far the largest share of global anthracite production, accounting for more than three-quarters of global output. Most Chinese production

1715-476: The first commercially mined load of anthracite down the Susquehanna River from Plymouth, Pennsylvania, marking the birth of commercial anthracite mining in the United States. From that first mine, production rose to an all-time high of over 100 million tons in 1917. The difficulty of igniting anthracite inhibited its early use, especially in blast furnaces for smelting iron. With the development of

1764-564: The folded Ridge and Valley Province of the Appalachian Mountains of the Coal Region of East-central Pennsylvania are extensions of the same layers of bituminous coal that are mined on the generally flat lying and undeformed sedimentary rocks further west on the Allegheny Plateau of Kentucky and West Virginia , Eastern Ohio , and Western Pennsylvania . In the same way the anthracite region of South Wales

1813-491: The highest grades of anthracite coal. They are the purest forms of coal, having the highest degree of coalification, the highest carbon count and energy content and the fewest impurities (moisture, ash and volatiles). High grade and ultra high grade anthracite are harder than standard grade anthracite, and have a higher relative density. An example of a chemical formula for high-grade anthracite would be C 240 H 90 O 4 NS, representing 94% carbon. UHG anthracite typically has

1862-664: The lands overlying the coal, it is estimated that 7 billion short tons (6.3 billion tonnes) of minable reserves remain. Other areas of the United States also contain several smaller deposits of anthracite, such as those historically mined in Crested Butte, Colorado . Among current producers, Russia, China, Poland, and Ukraine have the largest estimated recoverable reserves of anthracite. Other countries with substantial reserves include Vietnam and North Korea. The Groundhog Anthracite Deposit in British Columbia , Canada,

1911-406: The locomotive contributing to the company accumulating losses since 2010. In August 2012, with cumulative losses reported of €20m, the company was restructured, with a reduction in workforce; approximately 155 of the workforce of 210 workers were to be transferred to other Eickoff group companies, with approximately 25 jobs losses overall. Sources This German corporation or company article

1960-539: The majority of global production; other producers include Russia , Ukraine , North Korea , South Africa , Vietnam , Australia , Canada , and the United States . Total production in 2020 was 615 million tons. Anthracite is the most metamorphosed type of coal, but still represents low-grade metamorphism, in which the carbon content is between 86% and 97%. The term is applied to those varieties of coal which do not give off tarry or other hydrocarbon vapours when heated below their point of ignition . Anthracite

2009-423: The more expensive anthracite coal in its passenger locomotives, dubbed themselves "The Road of Anthracite", and advertised widely that travelers on their line could make railway journeys without getting their clothing stained with soot. The advertisements featured a white-clad woman named Phoebe Snow and poems containing lines like "My gown stays white / From morn till night / Upon the road of Anthracite". Similarly,

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2058-596: The most economical method of obtaining power, requiring only 1 pound per horsepower-hour (0.6  kg / kWh ), or less. Large quantities of anthracite for power purposes were formerly exported from South Wales to France, Switzerland and parts of Germany. As of April 2013 , widespread commercial anthracite mining in Wales has now ceased, although a few large open cast sites remain, along with some relatively small drift mining operations. Anthracite generally costs two to six times as much as regular coal. In June 2008,

2107-476: The smaller Rice and Buckwheat are used in automatic stoker furnaces. Rice is currently the most sought-after size due to the ease of use and popularity of that type of furnace. In South Wales , a less elaborate classification is adopted, but great care is exercised in hand-picking and cleaning the coal from particles of pyrites in the higher qualities known as best malting coals, which are used for kiln-drying malt. Anthracite dust can be made into briquettes and

2156-403: The state of Pennsylvania. Mining of anthracite coal continues to this day in eastern Pennsylvania, and contributes up to 1% to the gross state product. More than 2,000 people were employed in the mining of anthracite coal in 1995. Most of the mining as of that date involved reclaiming coal from slag heaps (waste piles from past coal mining) at nearby closed mines. Some underground anthracite coal

2205-456: The warm hand than a similar lump of bituminous coal at the same temperature. Anthracite has a history of use in blast furnaces for iron smelting; however, it lacked the pore space of metallurgical coke , which eventually replaced anthracite. In southwest Wales , anthracite has been burned as a domestic fuel since at least medieval times, when it was mined near Saundersfoot . More recently, large-scale mining of anthracite took place across

2254-633: The western part of the South Wales Coalfield until the late 20th century. In the United States, anthracite coal history began in 1790 in Pottsville, Pennsylvania , with the discovery of coal made by the hunter Necho Allen in what is now known as the Coal Region . Legend has it that Allen fell asleep at the base of Broad Mountain and woke to the sight of a large fire because his campfire had ignited an outcrop of anthracite coal. By 1795, an anthracite-fired iron furnace had been built on

2303-445: The wholesale cost of anthracite was US$ 150/ short ton , falling to $ 107/ton in 2021; it makes up 1% of U.S. coal production. The principal use of anthracite today is for a domestic fuel in either hand-fired stoves or automatic stoker furnaces. It delivers high energy per its weight and burns cleanly with little soot, making it ideal for this purpose. Its high value makes it prohibitively expensive for power plant use. Other uses include

2352-464: The winter where fallen snow is seen to be melted by the warmth conducted from below. Proposals for harnessing this heat as geothermal energy have not been successful. A vein of anthracite that caught fire in Centralia, Pennsylvania , in 1962 has been burning ever since, turning the once-thriving borough into a ghost town . Geologically, the largest most concentrated anthracite deposit in the world

2401-571: Was founded in 1904 under the original name Westfalia Schalke. Before the First World War , Schalke was one of the towns characterized by immigration from Masuria , which gave it the nickname "Little Ortelsburg ". Numerous FC Schalke players had Masurian roots. In the 21st century coal mining has ended, but the district of Schalke is still shaped by immigration, with 45% of the population having an immigrant background. Hard coal Anthracite , also known as hard coal and black coal ,

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