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79-757: The Sussex Mine Railroad, chartered on March 9, 1848, was the predecessor of the Sussex Railroad that was to be used for the sole purpose of hauling iron ore from the recently re-opened Andover Mine. The 3 ft ( 914 mm ) narrow gauge railway was drawn by mules from the Andover Mine down to the Morris Canal at Waterloo Village and was then taken on to the Thomas Iron Furnaces in Allentown , Pennsylvania . The Act by

158-656: A rebuilding of the entire existing line, the New Jersey Legislature approved another supplement to the charter on January 26, 1853, that allowed the company to change its name to the Sussex Railroad, reflecting its new purpose beyond just serving the mines and authorized the company to extend the track to any point in Sussex County on the Delaware River . The renamed Sussex Railroad Company gained support by issuing stock and bonds, which raised

237-494: A subsidiary of Gulf+Western until 1981, when a management-led buyout acquired it under the name of Horsehead Industries. The New Jersey Zinc Company remained a subsidiary of Horsehead Industries until 1987, when Horsehead merged it with St. Joe Minerals a Missouri lead and zinc producer to form Zinc Corporation of America. The company suffered from worldwide record low prices for zinc in the early 2000s and filed for Chapter 11 bankruptcy in 2002. Sun Capital Partners purchased

316-528: A 33% to 40% recovery of magnetite by weight, to produce a concentrate grading in excess of 64% iron by weight. The typical magnetite iron ore concentrate has less than 0.1% phosphorus , 3–7% silica , and less than 3% aluminium . As of 2019, magnetite iron ore is mined in Minnesota and Michigan in the United States , eastern Canada , and northern Sweden . Magnetite-bearing banded iron formation

395-696: A benchmark to be followed by the rest of the industry. Singapore Mercantile Exchange (SMX) has launched the world's first global iron ore futures contract, based on the Metal Bulletin Iron Ore Index (MBIOI) which uses daily price data from a broad spectrum of industry participants and independent Chinese steel consultancy and data provider Shanghai Steelhome's widespread contact base of steel producers and iron ore traders across China. The futures contract has seen monthly volumes over 1,500,000 t (1,500,000 long tons; 1,700,000 short tons) after eight months of trading. This move follows

474-544: A blast furnace more efficient. Others are added because they make the iron more fluid, harder, or give it some other desirable quality. The choice of ore, fuel, and flux determines how the slag behaves and the operational characteristics of the iron produced. Ideally, iron ore contains only iron and oxygen. In reality, this is rarely the case. Typically, iron ore contains a host of elements which are often unwanted in modern steel. New Jersey Zinc Company Horsehead Holding Corporation , formerly The New Jersey Zinc Company ,

553-873: A former right-of-way occurred in 1938 when Sussex County bought the former Franklin branch after service was discontinued. After all service ceased on the line, the state preserved the remainder of the line in the form of the Sussex Branch Trail, a division of the Kittatinny Valley State Park system. The trail stretches from Stanhope up to Branchville with only minor interruptions from privately owned sections. All mileposts are from Hoboken Terminal . Iron ore Iron ores are rocks and minerals from which metallic iron can be economically extracted. The ores are usually rich in iron oxides and vary in color from dark grey, bright yellow, or deep purple to rusty red. The iron

632-424: A premium price. Due to the high density of hematite relative to associated silicate gangue, hematite beneficiation usually involves a combination of beneficiation techniques. One method relies on passing the finely-crushed ore over a slurry containing magnetite or other agent such as ferrosilicon which increases its density. When the density of the slurry is properly calibrated, the hematite will sink and

711-635: A private company owned by Greywolf Capital Management, and renamed "American Zinc Recycling". As of August 2018, American Zinc Recycling operates six facilities: a state-of-the-art solvent-extraction and electrowinning plant in Mooresboro, NC ; a zinc powder facility in Palmerton, Pennsylvania ; and four recycling facilities located in Barnwell, South Carolina , Calumet, Illinois , Rockwood, Tennessee , and Palmerton, Pennsylvania . On April 28, 2019,

790-559: A refinery column and the workers suffocated due to smoke inhalation. The 1954 film Salt of the Earth was based on the 1951 strike against New Jersey Zinc Company’s Empire Zinc mine in Bayard, New Mexico . In February 2016, Horsehead Corporation filed for Chapter 11 protection in the U.S. Court of Bankruptcy in Delaware. Subsequent to the bankruptcy filing many shareholders wrote into

869-453: A relatively low-grade ore, they are also inexpensive to collect, as they do not have to be mined. Because of this, companies such as Magnetation have started reclamation projects where they use iron ore tailings as a source of metallic iron. The two main methods of recycling iron from iron ore tailings are magnetizing roasting and direct reduction. Magnetizing roasting uses temperatures between 700 and 900 °C (1,292 and 1,652 °F) for

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948-616: A source of iron ore. Prior to the industrial revolution, most iron was obtained from widely-available goethite or bog ore , for example, during the American Revolution and the Napoleonic Wars . Historically, much of the iron ore utilized by industrialized societies has been mined from predominantly hematite deposits with grades of around 70% Fe. These deposits are commonly referred to as "direct shipping ores" or "natural ores". Increasing iron ore demand, coupled with

1027-494: A subsidiary of that conglomerate . The passage of environmental protection laws in the 1970s turned New Jersey Zinc's legacy of environmental pollution into a liability. In 1981, former officials of Gulf and Western's Natural Resources Division led a buyout of New Jersey Zinc and made it a subsidiary of Horsehead Industries, Inc, a reference to the company's logo adopted in 1852. Saddled with environmental cleanup liabilities, and struggling with cash flow due to record low prices in

1106-606: A switch to index-based quarterly pricing by the world's three largest iron ore miners— Vale , Rio Tinto , and BHP —in early 2010, breaking a 40-year tradition of benchmark annual pricing. Iron is the most abundant element on earth but not in the crust. The extent of the accessible iron ore reserves is not known, though Lester Brown of the Worldwatch Institute suggested in 2006 that iron ore could run out within 64 years (that is, by 2070), based on 2% growth in demand per year. Geoscience Australia calculates that

1185-418: A time of under 1 hour to produce an iron concentrate (Fe 3 O 4 ) to be used for iron smelting. For magnetizing roasting, it is important to have a reducing atmosphere to prevent oxidization and the formation of Fe 2 O 3 because it is harder to separate as it is less magnetic. Direct reduction uses hotter temperatures of over 1,000 °C (1,830 °F) and longer times of 2–5 hours. Direct reduction

1264-655: A typically titanium -bearing magnetite, often with vanadium . These ores form a niche market, with specialty smelters used to recover the iron, titanium, and vanadium. These ores are beneficiated essentially similarly to banded iron formation ores, but usually are more easily upgraded via crushing and screening . The typical titanomagnetite concentrate grades 57% Fe, 12% Ti, and 0.5% V 2 O 5 . For every one ton of iron ore concentrate produced, approximately 2.5–3.0 tons of iron ore tailings will be discharged. Statistics show that there are 130 million tons of iron ore tailings discharged every year. If, for example,

1343-659: A value of $ 2.3 billion. 46% of Canada's iron ore comes from the Iron Ore Company of Canada mine, in Labrador City , Newfoundland , with secondary sources including the Mary River Mine in Nunavut . According to the U.S. Geological Survey's 2021 Report on iron ore, India is estimated to produce 59,000,000 t (58,000,000 long tons; 65,000,000 short tons) of iron ore in 2020, placing it as

1422-511: Is a high-volume, low-margin business, as the value of iron is significantly lower than base metals. It is highly capital intensive, and requires significant investment in infrastructure such as rail in order to transport the ore from the mine to a freight ship. For these reasons, iron ore production is concentrated in the hands of a few major players. World production averages 2,000,000,000 t (2.0 × 10 long tons; 2.2 × 10 short tons) of raw ore annually. The world's largest producer of iron ore

1501-428: Is expected to rise by a CAGR of 2% between 2023 and 2027, and industry analyst Fitch Solutions forecasted in 2021 that Brazil's annual production will reach 592,000,000 t (583,000,000 long tons; 653,000,000 short tons) by 2030. In 2017, Canadian iron ore mines produced 49,000,000 t (48,000,000 long tons; 54,000,000 short tons) of iron ore in concentrate pellets and 13.6 million tons of crude steel. Of

1580-510: Is followed by Japan and Korea, which consume a significant amount of raw iron ore and metallurgical coal . In 2006, China produced 588,000,000 t (579,000,000 long tons; 648,000,000 short tons) of iron ore, with an annual growth of 38%. Over the last 40 years, iron ore prices have been decided in closed-door negotiations between the small handful of miners and steelmakers which dominate both spot and contract markets. Until 2006, prices were determined in annual benchmark negotiations between

1659-603: Is in the iron ranges around Lake Superior . These iron ranges occur in Minnesota and Michigan, which combined accounted for 93% of the usable iron ore produced in the United States in 2014. Seven of the nine operational open pit mines in the United States are located in Minnesota as well as two of the three tailings reclamation operations. The other two active open pit mines were located in Michigan . In 2016, one of

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1738-709: Is mined extensively in Brazil as of 2019, which exports significant quantities to Asia , and there is a nascent and large magnetite iron ore industry in Australia . Direct-shipping iron ore (DSO) deposits (typically composed of hematite ) are currently exploited on all continents except Antarctica , with the largest intensity in South America , Australia, and Asia. Most large hematite iron ore deposits are sourced from altered banded iron formations and (rarely) igneous accumulations. DSO deposits are typically rarer than

1817-463: Is the raw material used to make pig iron , which is one of the main raw materials to make steel —98% of the mined iron ore is used to make steel. In 2011 the Financial Times quoted Christopher LaFemina, mining analyst at Barclays Capital, saying that iron ore is "more integral to the global economy than any other commodity, except perhaps oil ". Metallic iron is virtually unknown on

1896-481: Is the Brazilian mining corporation Vale , followed by Australian companies Rio Tinto Group and BHP . A further Australian supplier, Fortescue Metals Group Ltd, has helped bring Australia's production to first in the world. The seaborne trade in iron ore—that is, iron ore to be shipped to other countries—was 849,000,000 t (836,000,000 long tons; 936,000,000 short tons) in 2004. Australia and Brazil dominate

1975-425: Is used to produce sponge iron (Fe) to be used for steel-making. Direct reduction requires more energy, as the temperatures are higher and the time is longer and it requires more reducing agent than magnetizing roasting. Lower-grade sources of iron ore generally require beneficiation , using techniques like crushing, milling , gravity or heavy media separation , screening, and silica froth flotation to improve

2054-467: Is usually found in the form of magnetite ( Fe 3 O 4 , 72.4% Fe), hematite ( Fe 2 O 3 , 69.9% Fe), goethite ( FeO(OH) , 62.9% Fe), limonite ( FeO(OH)·n(H 2 O) , 55% Fe), or siderite ( FeCO 3 , 48.2% Fe). Ores containing very high quantities of hematite or magnetite, typically greater than about 60% iron, are known as natural ore or direct shipping ore , and can be fed directly into iron-making blast furnaces . Iron ore

2133-905: The Chichester Range , the Hamersley Range and Koolyanobbing , Western Australia . Other types of ore are coming to the fore recently, such as oxidised ferruginous hardcaps, for instance laterite iron ore deposits near Lake Argyle in Western Australia. The total recoverable reserves of iron ore in India are about 9,602,000,000 t (9.450 × 10 long tons; 1.0584 × 10 short tons) of hematite and 3,408,000,000 t (3.354 × 10 long tons; 3.757 × 10 short tons) of magnetite . Chhattisgarh , Madhya Pradesh , Karnataka , Jharkhand , Odisha , Goa , Maharashtra , Andhra Pradesh , Kerala , Rajasthan , and Tamil Nadu are

2212-602: The Earth 's surface except as iron-nickel alloys from meteorites and very rare forms of deep mantle xenoliths . Although iron is the fourth-most abundant element in the Earth's crust , composing about 5%, the vast majority is bound in silicate or, more rarely, carbonate minerals, and smelting pure iron from these minerals would require a prohibitive amount of energy. Therefore, all sources of iron used by human industry exploit comparatively rarer iron oxide minerals, primarily hematite . Prehistoric societies used laterite as

2291-762: The Netcong-Stanhope Cutoff was completed in 1900, prompting the abandonment of the line to Waterloo. As industry began to decrease in the area, the rise of the automobile and trucking took away valuable passenger and freight business from the Sussex Branch. As the area suffered during the Great Depression , so did the railroad. Permission was granted by the Public Utilities Commission to discontinue service to Franklin on February 23, 1932, with total abandonment of

2370-706: The New Jersey Legislature that incorporated the railroad also allowed for the provision of extending the rail into Newton , the county seat . The initial 11 mi (18 km) of the Sussex Mine Railroad from the mine in Andover , which was named after the mine, was started in May 1849 and completed in August 1851. During construction of the railroad, the legislature approved a supplement to

2449-541: The New Jersey Midland Railway . This represented the height of track building on the Sussex Railroad. In the 1870s, depots at Franklin, McAfee, Lafayette were completed and a new depot at Newton was constructed. Some other platforms used for local agricultural industries were also completed at Sparta Junction and Monroe. The 1870s also saw another supplement to the charter allowing the railroad to extend rail to Stanhope for an easier connection with

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2528-576: The New York, Susquehanna & Western Railway on its way to Syracuse and Utica, New York . After abandonment, buildings deteriorated and track was dismantled. The Newton passenger depot was demolished in November 1970. The final stretch of track between Andover and Stanhope/Netcong was removed in July 1977. The roadbed for the Sussex Branch has mostly been preserved, however. The earliest purchase of

2607-564: The Pilbara region of Western Australia is approximately 844,000,000 t (831,000,000 long tons; 930,000,000 short tons) per year and rising. Gavin Mudd ( RMIT University ) and Jonathon Law ( CSIRO ) expect it to be gone within 30–50 years and 56 years, respectively. These 2010 estimates require ongoing review to take into account shifting demand for lower-grade iron ore and improving mining and recovery techniques (allowing deeper mining below

2686-407: The silicate mineral fragments will float and can be removed. Iron is the world's most commonly used metal—steel, of which iron ore is the key ingredient, represents almost 95% of all metal used per year. It is used primarily in structures, ships, automobiles, and machinery. Iron-rich rocks are common worldwide, but ore-grade commercial mining operations are dominated by the countries listed in

2765-420: The 13,600,000 t (13,400,000 long tons; 15,000,000 short tons) of steel 7,000,000 t (6,900,000 long tons; 7,700,000 short tons) was exported, and 43,100,000 t (42,400,000 long tons; 47,500,000 short tons) of iron ore was exported at a value of $ 4.6 billion. Of the iron ore exported, 38.5% of the volume was iron ore pellets with a value of $ 2.3 billion, and 61.5% was iron ore concentrates with

2844-691: The 62–64% Fe range. Granite and ultrapotassic igneous rocks were sometimes used to segregate magnetite crystals and form masses of magnetite suitable for economic concentration. A few iron ore deposits, notably in Chile , are formed from volcanic flows containing significant accumulations of magnetite phenocrysts . Chilean magnetite iron ore deposits within the Atacama Desert have also formed alluvial accumulations of magnetite in streams leading from these volcanic formations. Some magnetite skarn and hydrothermal deposits have been worked in

2923-539: The DL&;W as the Sussex Branch, began its slow, early decline in the late 19th century, owing to the discovery of better ore elsewhere in the country. Many industries and mines began to close in Sussex County, including the blast furnace in Franklin that shut down in 1900. Still, there was some expansion: A new station was added at Cranberry Lake , which became a country getaway and weekend vacation spot for residents, and

3002-505: The Franklin branch being approved by the Interstate Commerce Commission on May 26, 1934. The remaining line was that of the 21-mile (34 km) Branchville to Stanhope line. By 1945, the Sussex Railroad ceased to exist and the company was finally fully merged into the DL&W. The downward trend continued, with the 1950s seeing more industries served by the railroad go out of business. By 1959, mail service via

3081-620: The M&;E tracks, though the track wasn't laid until 1901. Notably, in 1879, steel tracks replaced iron for the first time on the Sussex Railroad. This was to be the height of the Sussex Railroad. A little over a decade after the extensions had all been completed, the South Vernon extension was sold off to the Lehigh & Hudson River Railway (L&HR) on July 6, 1881, and the McAfee station

3160-481: The M&E was trying to slow down progress any way they could, including compensating employees of the Sussex Railroad to delay the necessary cuts south of Newton. To speed work along, the Sussex Railroad Company used employees of the Andover Mine temporarily on the railroad right-of-way. All of this effort paid off as they were successful in meeting the deadline. The new railroad was completed and

3239-436: The Sussex Branch ceased, and the final milk train ran in November 1964. The last passenger train departed from Branchville on July 10, 1966; the last passenger train from Newton on July 13, 1966; and the last passenger train on the entire branch departed Andover on October 2, 1966. By 1969, all track formerly owned by the Sussex Railroad was out of service, with the exception of the former South Vernon extension currently used by

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3318-429: The United States is estimated to have accounted for 2% of the world's iron ore output. In the United States there are twelve iron ore mines, with nine being open pit mines and three being reclamation operations. There were also ten pelletizing plants, nine concentration plants, two direct-reduced iron (DRI) plants, and one iron nugget plant that were operating in 2014. In the United States the majority of iron ore mining

3397-481: The charter on March 18, 1851, that allowed the railroad to extend the line to the Morris & Essex Railroad (M&E), which was extending its line to Hackettstown . The Sussex Mine Railroad struck a deal with the M&E that would work in their favor if they were to have the connection ready for operation by the time the M&E's extension reached Waterloo. In preparation for this extension and what eventually became

3476-585: The company's assets in 2003 for $ 73.6 million and renamed it Horsehead Corporation which currently produces zinc products processed from recycling and steelmaking waste. Horsehead filed for voluntary Chapter 11 bankruptcy protection on Feb 2, 2016. The company had its origins in northwestern New Jersey in 1848 when two companies were created to exploit the iron and zinc deposits at Franklin and Sterling Hill in Sussex County, New Jersey . The Sussex Zinc and Copper Mining and Manufacturing Corporation

3555-411: The concentration of the ore and remove impurities. The results, high-quality fine ore powders, are known as fines. Magnetite is magnetic , and hence easily separated from the gangue minerals and capable of producing a high-grade concentrate with very low levels of impurities. The grain size of the magnetite and its degree of commingling with the silica groundmass determine the grind size to which

3634-533: The country's " economic demonstrated resources " of iron currently amount to 24 gigatonnes , or 24,000,000,000 t (2.4 × 10 long tons; 2.6 × 10 short tons). Another estimate places Australia's reserves of iron ore at 52,000,000,000 t (5.1 × 10 long tons; 5.7 × 10 short tons), or 30% of the world's estimated 170,000,000,000 t (1.7 × 10 long tons; 1.9 × 10 short tons), of which Western Australia accounts for 28,000,000,000 t (2.8 × 10 long tons; 3.1 × 10 short tons). The current production rate from

3713-630: The court alleging foul play by Greywolf and other members of the ad-hoc group of noteholders. On May 2, in the US Bankruptcy Court in Delaware, Judge Sontchi entered an order for the formation of an official committee of equity holders, declaring, "Something Smells fishy to the court". Shareholders in Horsehead included Mohnish Pabrai , Matthew Peterson, Phil Town and Guy Spier Horsehead emerged from bankruptcy in September 2016 as

3792-584: The depletion of high-grade hematite ores in the United States, led after World War II to the development of lower-grade iron ore sources, principally the use of magnetite and taconite . Iron ore mining methods vary by the type of ore being mined. There are four main types of iron ore deposits worked currently, depending on the mineralogy and geology of the ore deposits. These are magnetite, titanomagnetite , massive hematite, and pisolitic ironstone deposits. The origin of iron can be ultimately traced to its formation through nuclear fusion in stars, and most of

3871-622: The early 2000s, Horsehead Industries filed for bankruptcy in 2002. At its peak, the company owned and operated smelters and mines across the United States and Canada. The sites of the smelters at De Pue, Illinois and Palmerton, Pennsylvania , and the Eagle Mine in Eagle County, Colorado are listed as EPA Superfund sites. On July 22, 2010, two Horsehead workers were killed at a plant in Monaca, Pennsylvania . An explosion occurred in

3950-505: The first train entered Newton on November 27, 1854, with traffic between Newton and Waterloo being opened on December 11, 1854. The M&E connected to the Sussex Railroad in January 1855, thus the financial agreement made earlier was upheld. At this point, the only stations on the Sussex Railroad were at Newton, Andover, and Waterloo, but they served many industries and moved products such as produce, dairy, meat, and of course iron ore from

4029-442: The gangue is separated during the beneficiation process and is removed as tailings . Taconite tailings are mostly the mineral quartz , which is chemically inert. This material is stored in large, regulated water settling ponds. The key parameters for magnetite ore being economic are the crystallinity of the magnetite, the grade of the iron within the banded iron formation host rock, and the contaminant elements which exist within

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4108-800: The groundwater table). Brazil is the second-largest producer of iron ore after Australia, accounting for 16% of the world's iron ore production. After a somewhat sluggish production volume 2010-2020, partly due to the Mariana dam disaster in 2015 and the Brumadinho dam disaster in 2019, which halted the production at the two involved mines, production has increased steadily since 2021, when Brazil produced 431,000,000 t (424,000,000 long tons; 475,000,000 short tons). In 2022 it increased to 435,000,000 t (428,000,000 long tons; 480,000,000 short tons) and in 2023 to 440,000,000 t (430,000,000 long tons; 490,000,000 short tons). The Brazilian production

4187-450: The iron and carbon smelting must be kept in an oxygen-deficient (reducing) state to promote the burning of carbon to produce CO and not CO 2 . The inclusion of even small amounts of some elements can have profound effects on the behavioral characteristics of a batch of iron or the operation of a smelter. These effects can be both good and bad, some catastrophically bad. Some chemicals are deliberately added, such as flux, which makes

4266-413: The iron from the oxygen, a stronger elemental bond must be presented to attach to the oxygen. Carbon is used because the strength of a carbon-oxygen bond is greater than that of the iron-oxygen bond at high temperatures. Thus, the iron ore must be powdered and mixed with coke , to be burnt in the smelting process. Carbon monoxide is the primary ingredient of chemically stripping oxygen from iron. Thus,

4345-895: The iron is thought to have originated in dying stars that are large enough to explode as supernovae . The Earth's core is thought to consist mainly of iron, but this is inaccessible from the surface. Some iron meteorites are thought to have originated from asteroids 1,000 km (620 mi) in diameter or larger. Banded iron formations (BIFs) are sedimentary rocks containing more than 15% iron composed predominantly of thinly-bedded iron minerals and silica (as quartz ). Banded iron formations occur exclusively in Precambrian rocks, and are commonly weakly-to-intensely metamorphosed . Banded iron formations may contain iron in carbonates ( siderite or ankerite ) or silicates ( minnesotaite , greenalite , or grunerite ), but in those mined as iron ores, oxides ( magnetite or hematite ) are

4424-647: The line; the entire Branchville line was completed on July 3, 1869. At the same time as work was being done on the Branchville line, pressure was increasing to bring rail to the ever-increasing mining industries of Franklin, including the New Jersey Zinc Company . Work finally began on this nine-mile (14 km)) extension in 1868, after a very heated debate and political power plays that could have routed traffic around Newton entirely. But residents of Newton rejected any plan to leave their town off

4503-423: The magnetite concentrate. The size and strip ratio of most magnetite resources is irrelevant, as a banded iron formation can be hundreds of meters thick, extend hundreds of kilometers along strike , and can easily come to more than three billion or more tonnes of contained ore. The typical grade of iron at which a magnetite-bearing banded iron formation becomes economic is roughly 25% iron, which can generally yield

4582-476: The magnetite-bearing BIF or other rocks which form its main source, or protolith rock, but are considerably cheaper to mine and process as they require less beneficiation due to the higher iron content. However, DSO ores can contain significantly higher concentrations of penalty elements, typically being higher in phosphorus, water content (especially pisolite sedimentary accumulations), and aluminium ( clays within pisolites). Export-grade DSO ores are generally in

4661-399: The main iron ore producers ( BHP Billiton , Rio Tinto , and Vale S.A. ) and Japanese importers. In 2006, Chinese company Baosteel began handling negotiations for the importer side. The Chinese government replaced Baosteel with China Iron and Steel Association as lead negotiator in 2009. Traditionally, the first deal reached between these the major producers and the major importers sets

4740-539: The main line of traffic and insisted that the extension to Franklin be built north of Newton. The Franklin line opened to regular service in mid-September 1869. Additionally, an unconnected four-mile (6.4 km) spur known as the South Vernon extension, which ran from Hamburg to McAfee , was completed in 1871 and allowed access to an iron ore mine at the base of the Pochuck mountain range via trackage rights on

4819-410: The mine tailings contain an average of approximately 11% iron, there would be approximately 1.41 million tons of iron wasted annually. These tailings are also high in other useful metals such as copper , nickel , and cobalt , and they can be used for road-building materials like pavement and filler and building materials such as cement, low-grade glass, and wall materials. While tailings are

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4898-582: The mines. Increased interest in the franklinite and iron and zinc ores from Franklin further northeast of Newton prompted the New Jersey Legislature to adopt another supplement on February 4, 1863, that authorized the railroad to continue its line up to the Franklin Furnace and to other points north if "deemed most for the public good." Expansion came swiftly with ground breaking on a ten-mile (16 km) extension line north of Newton through Lafayette and Augusta to Branchville in 1866, around

4977-680: The nature of the ores at Franklin and Sterling Hill, mining companies in the district were in constant litigation. From 1868 to 1880, the New Jersey Zinc Company fought a legal battle with Moses Taylor 's Franklin Iron Company, a dispute that was finally resolved in 1880 by merging the two companies into the New Jersey Zinc and Iron Company. In 1897, the remaining Franklin District companies were consolidated under

5056-463: The necessary funds to lay the new track. Ground was broken on the 4 ft 10 in ( 1,473 mm ) track gauge line from Newton to Waterloo on May 5, 1853. The company wanted to proceed quickly to meet the deadline for the agreement that, if met, would mean a substantial source of revenue. Because of this fast pace, steeper grades and tighter curves were adopted than might have been preferred otherwise. Work progressed quickly, even though

5135-509: The past as high-grade iron ore deposits requiring little beneficiation . There are several granite-associated deposits of this nature in Malaysia and Indonesia . Other sources of magnetite iron ore include metamorphic accumulations of massive magnetite ore such as at Savage River , Tasmania , formed by shearing of ophiolite ultramafics . Another, minor, source of iron ores are magmatic accumulations in layered intrusions which contain

5214-480: The principal Indian producers of iron ore. World consumption of iron ore grows 10% per year on average with the main consumers being China, Japan, Korea, the United States, and the European Union. China is currently the largest consumer of iron ore, which translates to be the world's largest steel producing country. It is also the largest importer, buying 52% of the seaborne trade in iron ore in 2004. China

5293-481: The principal iron mineral. Banded iron formations are known as taconite within North America. The mining involves moving tremendous amounts of ore and waste. The waste comes in two forms: non-ore bedrock in the mine ( overburden or interburden locally known as mullock), and unwanted minerals, which are an intrinsic part of the ore rock itself ( gangue ). The mullock is mined and piled in waste dumps , and

5372-429: The quartz is left behind when the resultant powder is passed under a magnetic separator. Generally, most magnetite banded iron formation deposits must be ground to between 32 and 45 μm (0.0013 and 0.0018 in) in order to produce a low-silica magnetite concentrate. Magnetite concentrate grades are generally in excess of 70% iron by weight and usually are low in phosphorus, aluminium, titanium, and silica and demand

5451-407: The rock must be comminuted to enable efficient magnetic separation to provide a high-purity magnetite concentrate. This determines the energy inputs required to run a milling operation. Mining of banded iron formations involves coarse crushing and screening, followed by rough crushing and fine grinding to comminute the ore to the point where the crystallized magnetite and quartz are fine enough that

5530-548: The same time that the track gauge was adjusted to 4 ft  8 + 1 ⁄ 2  in ( 1,435 mm ) standard gauge . to align with the M&E tracks. This branch would allow for an outlet for Sussex County's northern agricultural products and staged the potential future expansion of the line through Culver's Gap to the Delaware River. The first train to run on the Branchville extension went as far as Lafayette on January 1, 1869, as work continued further up

5609-446: The seaborne trade, with 72% of the market. BHP, Rio and Vale control 66% of this market between them. In Australia , iron ore is won from three main sources: pisolite " channel iron deposit " ore derived by mechanical erosion of primary banded-iron formations and accumulated in alluvial channels such as at Pannawonica, Western Australia ; and the dominant metasomatically altered banded iron formation -related ores such as at Newman ,

5688-464: The seventh largest global center of iron ore production, behind Australia, Brazil, China, India, Russia, and South Africa. Producers of iron ore in Ukraine include Ferrexpo , Metinvest , and ArcelorMittal Kryvyi Rih . In 2014, mines in the United States produced 57,500,000 t (56,600,000 long tons; 63,400,000 short tons) of iron ore with an estimated value of $ 5.1 billion. Iron mining in

5767-451: The seventh-largest global center of iron ore production, behind Australia, Brazil, China, Russia, South Africa, and Ukraine. India's iron ore production in 2023 was 285,000,000 metric tonnes and was the fourth largest producer in the world. According to the U.S. Geological Survey's 2021 Report on iron ore, Ukraine is estimated to have produced 62,000,000 t (61,000,000 long tons; 68,000,000 short tons) of iron ore in 2020, placing it as

5846-401: The table aside. The major constraint to economics for iron ore deposits is not necessarily the grade or size of the deposits, because it is not particularly hard to geologically prove enough tonnage of the rocks exist. The main constraint is the position of the iron ore relative to market, the cost of rail infrastructure to get it to market, and the energy cost required to do so. Mining iron ore

5925-602: The two mines shut down. There have also been iron ore mines in Utah and Alabama ; however, the last iron ore mine in Utah shut down in 2014 and the last iron ore mine in Alabama shut down in 1975. Iron ores consist of oxygen and iron atoms bonded together into molecules. To convert it to metallic iron, it must be smelted or sent through a direct reduction process to remove the oxygen. Oxygen-iron bonds are strong, and to remove

6004-415: The umbrella of the New Jersey Zinc Company, led by Stephen S. Palmer and August Heckscher as general manager. The Palmer family controlled the company for 46 years until the death of Stephen's son Edgar in 1943, when the estate of Edgar Palmer was forced to sell its controlling interest in order to pay inheritance taxes. In 1966, the company agreed to merge with Gulf and Western Industries and become

6083-488: Was an American producer of zinc and related materials based in Pittsburgh . The operations of the historic company are currently conducted as American Zinc Recycling. The New Jersey Zinc Company was for many years the largest producer of zinc and zinc products in the United States. The company thrived in the period from 1897 to 1966, at which time it merged with Gulf and Western Industries . It continued to operate as

6162-402: Was closed in May 1881. L&HR was also trying to buy a controlling interest in the Sussex Railroad Company, but the DL&W, which had already leased the M&E line that connected to the Sussex Railroad, bought the controlling interest on July 27, 1881. The Sussex Railroad was the last independently operated New Jersey railroad to be acquired by DL&W. The Sussex Railroad, operating under

6241-616: Was incorporated in 1848 for the purpose of mining zinc, and the New Jersey Exploration and Mining Company was incorporated in 1849 for the purpose of mining iron. The founding partners were the same for both companies, and in 1852 the companies merged to form the New Jersey Zinc Corporation. The company adopted the horsehead, one of the state symbols of New Jersey, as its logo. Because of ambiguous deeds, overlapping claims, and misunderstanding over

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