Poltrona Frau is a furniture-maker founded in 1912 by Sardinian -born Renzo Frau in Turin, Italy , headquartered since the early 1960s in Tolentino and specializing in leather seating for interior and automotive applications. The company name combines poltrona , the Italian word for 'armchair', and Frau , the last name of its founder.
40-529: Noted for their exhaustive quality standards, the company uses a 21-step leather tanning process (vs. industry standard ranging from 12–15 steps) where the full-grain leather is dyed through, so a surface scratch won’t reveal a lining underneath. 95% of the company's products are made by hand. In 2014, United States–based Haworth Group purchased a controlling interest in Poltrona Frau. Noted for their catalogue of iconic furniture designs, including
80-420: A drying and softening operation, and may include splitting, shaving, dyeing , whitening or other methods. For some leathers, tanners apply a surface coating, called "finishing". Finishing operations can include oiling, brushing, buffing, coating, polishing, embossing, glazing , or tumbling , among others. Leather can be oiled to improve its water resistance. This currying process after tanning supplements
120-432: A flexible form that does not become putrid when rewetted. Many tanning methods and materials exist. The typical process sees tanners load the hides into a drum and immerse them in a tank that contains the tanning "liquor". The hides soak while the drum slowly rotates about its axis, and the tanning liquor slowly penetrates through the full thickness of the hide. Once the process achieves even penetration, workers slowly raise
160-486: A football stadium. In addition to designing seating for yachts, airplanes and helicopters, Poltrona Frau has designed leather interiors for automobiles since 1986, when Lancia asked the company to design and manufacture interiors for their new version 8.32 Thema model. Poltrona Frau has since made interiors from automotive companies ranging from Alfa Romeo , Audi , Bugatti , Lancia , Ferrari and Maserati to Mini , Fiat , Infiniti , Jaguar and Chrysler . In 2002
200-642: A properly managed facility. A review of the total pollution load decrease achievable according to the United Nations Industrial Development Organization posts precise data on the abatement achievable through industrially proven low-waste advanced methods, while noting, "even though the chrome pollution load can be decreased by 94% on introducing advanced technologies, the minimum residual load 0.15 kg/t raw hide can still cause difficulties when using landfills and composting sludge from wastewater treatment on account of
240-596: A technical glossary of the company: nine hand tools, methods and materials—including the curved needle, nails, horsehair, quilting and the hammer—the tools and materials required to fold, stitch, attach and work leather. Leather#types Leather is a strong, flexible and durable material obtained from the tanning , or chemical treatment, of animal skins and hides to prevent decay. The most common leathers come from cattle , sheep , goats, equine animals, buffalo, pigs and hogs, and aquatic animals such as seals and alligators. Leather can be used to make
280-430: A variety of items, including clothing, footwear, handbags, furniture, tools and sports equipment, and lasts for decades. Leather making has been practiced for more than 7,000 years and the leading producers of leather today are China and India. Critics of tanneries claim that they engage in unsustainable practices that pose health hazards to the people and the environment near them. The leather manufacturing process
320-628: A wet cloth or soaking the leather in water. Various treatments are available such as conditioners . Saddle soap is used for cleaning, conditioning, and softening leather. Leather shoes are widely conditioned with shoe polish . Due to its high resistance to abrasion and wind, leather found a use in rugged occupations. The enduring image of a cowboy in leather chaps gave way to the leather-jacketed and leather-helmeted aviator . When motorcycles were invented, some riders took to wearing heavy leather jackets to protect from road rash and wind blast; some also wear chaps or full leather pants to protect
360-416: Is a process that stabilizes the proteins , particularly collagen , of the raw hide to increase the thermal, chemical and microbiological stability of the hides and skins, making it suitable for a wide variety of end applications. The principal difference between raw and tanned hides is that raw hides dry out to form a hard, inflexible material that, when rewetted, will putrefy , while tanned material dries to
400-479: Is a process used for parchment or leather processing, in which hides are soaked in an alkali solution . It is performed using a drum and paddle or a pit. Its objectives are: Liming operations of cattle hides usually last 18 hours and are generally associated with the alkaline phase of beamhouse operations . The interfibrillary proteins are denatured by the presence of alkali (particularly sodium sulfide), rendered soluble, facilitating their removal from
440-534: Is also used for falconry jesses, soccer footwear, (e.g. Adidas Copa Mundial ) and boxing speed bags. Although originally raised for their feathers in the 19th century, ostriches are now more popular for both meat and leather. Ostrich leather has a characteristic "goose bump" look because of the large follicles where the feathers grew. Different processes produce different finishes for many applications, including upholstery, footwear, automotive products, accessories, and clothing. In Thailand , stingray leather
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#1732797377702480-411: Is called bating. Lipases are used in the degreasing operation to hydrolyze fat particles embedded in the skin. Amylases are used to soften skin, to bring out the grain, and to impart strength and flexibility to the skin. These enzymes are rarely used. The natural fibers of leather break down with the passage of time. Acidic leathers are particularly vulnerable to red rot , which causes powdering of
520-405: Is divided into three fundamental subprocesses: preparatory stages, tanning, and crusting. A further subprocess, finishing, can be added into the leather process sequence, but not all leathers receive finishing. The preparatory stages are when the hide is prepared for tanning. Preparatory stages may include soaking, hair removal, liming , deliming , bating , bleaching , and pickling . Tanning
560-452: Is one of the most exploited reptile species in the world in the leather trade. However, it is not endangered and while monitored, trade is legal in most South American countries. Kangaroo leather is used to make items that must be strong and flexible. It is the material most commonly used in bullwhips . Some motorcyclists favor kangaroo leather for motorcycle leathers because of its light weight and abrasion resistance. Kangaroo leather
600-428: Is performed during the unhairing operation. In traditional processing, liming and unhairing were indivisible and took place at the same time. During modern liming methods, and in particular the processing of sheepskins , the hair is removed first and then limed in a liming drum. In hair-save technology, the hides are unhaired first and then limed for a further 12–18 hours. The presence of calcium hydroxide results in
640-545: Is used in wallets and belts. Stingray leather is tough and durable. The leather is often dyed black and covered with tiny round bumps in the natural pattern of the back ridge of an animal. These bumps are then usually dyed white to highlight the decoration. Stingray rawhide is also used as grips on Chinese swords, Scottish basket hilted swords, and Japanese katanas . Stingray leather is also used for high abrasion areas in motorcycle racing leathers (especially in gloves, where its high abrasion resistance helps prevent wear through in
680-411: The alkaline swelling of skin. The result is an influx of water into the hide/skin, and a marked increase in fibre diameter and fibre shortening. The thickness of the skin increases, but the surface area of the pelt decreases. The weight increase, owing to the uptake of water, results in a doubling of the hide/skin weight. However, this weight also needs to take into consideration that proteins (especially
720-619: The 1930 Vanity Fair armchair and the Dezza armchair designed by Gio Ponti in 1963, Poltrona Frau seating was used for the Walt Disney Concert Hall in Los Angeles CA. In 2006, the company marketed a knock down version of its Viking chair at their SoHo , New York store, packing the pieces in a single easy-to-carry white gift box with an orange ribbon, requiring only the use of an included allen wrench to assemble
760-589: The 1970s and 80s) are well known for wearing leather clothing. Extreme metal bands (especially black metal bands) and Goth rock groups have extensive black leather clothing. Leather has become less common in the punk community over the last three decades, as there is opposition to the use of leather from punks who support animal rights . Many cars and trucks come with optional or standard leather or "leather faced" seating. In countries with significant populations of individuals observing religions which place restrictions on material choices, vendors typically clarify
800-416: The company's emblematic furniture pieces, many from the collection of board chairman Franco Moschini, and organizes the company's history and production with examples of furniture, drawings, images and manufacturing materials in a 1400 square meter building under the theme “l’intelligenza delle mani," which translates "intelligence of the hands," or roughly "manual know-how". A primary video gallery highlights
840-744: The company's leathersmiths created red leather seating and pillions for a special edition of the California model of noted Italian motorcycle manufacturer Moto Guzzi , in celebration of the company's 80th anniversary. To mark its centennial in 2012, the company opened the Poltrona Frau Museum, designed by Italian architect Michele De Lucchi, formerly of the Memphis Group , at the company's headquarters and production facility in Tolentino. The museum features approximately sixty of
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#1732797377702880-679: The event of an accident). For a given thickness, fish leather is typically much stronger due to its criss-crossed fibers. Leather produces some environmental impact, most notably due to: Estimates of the carbon footprint of bovine leather range from 65 to 150 kg of CO 2 equivalent per square meter of production. One ton of hide or skin generally produces 20 to 80 m of waste water, including chromium levels of 100–400 mg/L, sulfide levels of 200–800 mg/L, high levels of fat and other solid wastes, and notable pathogen contamination. Producers often add pesticides to protect hides during transport. With solid wastes representing up to 70% of
920-452: The following grades: The term "genuine leather" does not describe a specific grade. The term often indicates split leather that has been extensively processed, and some sources describe it as synonymous with bicast leather, or made from multiple splits glued together and coated. In some countries, when it is the description on a product label the term means nothing more than "contains leather"; depending on jurisdiction, regulations limit
960-440: The leather. Chemical damage can also occur from exposure to environmental factors, including ultraviolet light, ozone, acid from sulfurous and nitrous pollutants in the air, or through a chemical action following any treatment with tallow or oil compounds. Both oxidation and chemical damage occur faster at higher temperatures. There are few methods to maintain and clean leather goods properly such as using damp cloth and avoid using
1000-599: The leather. Removal is done by the mechanical action of liming or reliming, but more prominently when the pelt is deswelled (during deliming). Failure to remove these proteins results in a hard, tinny leather (due to fibre glueing upon drying) that is brittle and inflexible. Keratin that is present in the hair, scales and in the epidermis of the skin is hydrolyzed in the presence of alkali (at pH values greater than 11.5). The disulfide bridges found in keratin protein are cleaved but can be reformed. Long periods of liming will result in hair removal. The main removal of keratin
1040-399: The liquor's pH in a process called basification, which fixes the tanning material to the leather. The more tanning material fixed, the higher the leather's hydrothermal stability and shrinkage temperature resistance. Crusting is a process that thins and lubricates leather. It often includes a coloring operation. Chemicals added during crusting must be fixed in place. Crusting culminates with
1080-480: The lower body. Leather's flexibility allows it to be formed and shaped into balls and protective gear. Subsequently, many sports use equipment made with leather, such as baseball gloves and the ball used in cricket and gridiron football . Leather fetishism is the name popularly used to describe a fetishistic attraction to people wearing leather, or in certain cases, to the garments themselves. Many rock groups (particularly heavy metal and punk groups in
1120-400: The natural oils remaining in the leather itself, which can be washed out through repeated exposure to water. Frequent oiling of leather, with mink oil , neatsfoot oil , or a similar material keeps it supple and improves its lifespan dramatically. Tanning processes largely differ in which chemicals are used in the tanning liquor. Some common types include: In general, leather is produced in
1160-638: The piece. Beginning in 2011, the company marketed a $ 13,000 sofa designed by French architect and designer Jean-Marie Massaud —called the John-John sofa, in tribute to John F. Kennedy, Jr. —followed in 2012 by the John-John bed. In 2013, the company designed and manufactured 600 seats for the Arena Corinthians in São Paulo, Brazil , the first time the company produced seats for
1200-538: The regulations currently in force in some countries." In Kanpur , the self-proclaimed "Leather City of World"—with 10,000 tanneries as of 2011 and a city of three million on the banks of the Ganges —pollution levels were so high, that despite an industry crisis, the pollution control board decided to shut down 49 high-polluting tanneries out of 404 in July 2009. In 2003 for instance, the main tanneries' effluent disposal unit
1240-468: The shell. It is prized for its mirror-like finish and anti-creasing properties. Lamb and deerskin are used for soft leather in more expensive apparel. Deerskin is widely used in work gloves and indoor shoes. Reptilian skins, such as alligator , crocodile, and snake , are noted for their distinct patterns that reflect the scales of their species. This has led to hunting and farming of these species in part for their skins. The Argentine black and white tegu
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1280-542: The source of leather in their products. Such labeling helps facilitate religious observance, so, for example, a Muslim will not accidentally purchase pigskin or a Hindu can avoid cattleskin. Such taboos increase the demand for religiously neutral leathers such as ostrich and deer . Judaism forbids the comfort of wearing leather shoes on Yom Kippur , Tisha B'Av , and during mourning. Also, see Leather in Judaism , Teffilin and Torah Scroll . Jainism prohibits
1320-400: The surface and a change in consistency. Damage from red rot is aggravated by high temperatures and relative humidities. Although it is chemically irreversible, treatments can add handling strength and prevent disintegration of red rotted leather. Exposure to long periods of low relative humidities (below 40%) can cause leather to become desiccated, irreversibly changing the fibrous structure of
1360-440: The term's use in product labelling. Today, most leather is made of cattle (cow) hides, which constitute about 65% of all leather produced. Other animals that are used include sheep (about 13%), goats (about 11%), and pigs (about 10%). Obtaining accurate figures from around the world is difficult, especially for areas where the skin may be eaten. There are significant regional differences in leather production: i.e. goat leather
1400-668: The use of leather, since it is obtained by killing animals. Many forms of artificial leather have been developed, usually involving polyurethane or vinyl coatings applied to a cloth backing. Many names and brands for such artificial leathers exist, including "pleather", a portmanteau of "plastic leather", and the brand name Naugahyde . Another alternative is cultured leather which is lab-grown using cell-culture methods, mushroom-based materials and gelatin-based textile made by upcycling meat industry waste. Leather made of fungi or mushroom-based materials are completely biodegradable. Liming (leather processing) Liming
1440-462: The weekend of 8 April 2017 in the neighborhood. The higher cost associated with the treatment of effluents than to untreated effluent discharging leads to illegal dumping to save on costs. For instance, in Croatia in 2001, proper pollution abatement cost US$ 70–100 per ton of raw hides processed against $ 43/t for irresponsible behavior. In November 2009, one of Uganda's main leather making companies
1480-728: The wet weight of the original hides, the tanning process represents a considerable strain on water treatment installations. Leather biodegrades slowly—taking 25 to 40 years to decompose . However, vinyl and petrochemical-derived materials take 500 or more years to decompose. Tanning is especially polluting in countries where environmental regulations are lax, such as in India, the world's third-largest producer and exporter of leather. To give an example of an efficient pollution prevention system, chromium loads per produced tonne are generally abated from 8 kg to 1.5 kg. VOC emissions are typically reduced from 30 kg/t to 2 kg/t in
1520-544: Was caught directly dumping waste water into a wetland adjacent to Lake Victoria . Enzymes like proteases , lipases , and amylases have an important role in the soaking, dehairing, degreasing, and bating operations of leather manufacturing. Proteases are the most commonly used enzymes in leather production. The enzyme must not damage or dissolve collagen or keratin , but should hydrolyze casein , elastin , albumin , globulin -like proteins, and nonstructural proteins that are not essential for leather making. This process
1560-592: Was dumping 22 tonnes of chromium-laden solid waste per day in the open. In the Hazaribagh neighborhood of Dhaka in Bangladesh , chemicals from tanneries end up in Dhaka's main river. Besides the environmental damage, the health of both local factory workers and the end consumer is also negatively affected. After approximately 15 years of ignoring high court rulings, the government shut down more than 100 tanneries
1600-557: Was historically called "Turkey" or "Morocco" due to its association with the Middle East, while pig skin had historically been used the most in Germany. Other animals mentioned below only constitute a fraction of a percent of total leather production. Horse hides are used to make particularly durable leathers. Shell cordovan is a horse leather made not from the outer skin but from an under layer, found only in equine species, called
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