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Photoresist

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A photoresist (also known simply as a resist ) is a light-sensitive material used in several processes, such as photolithography and photoengraving , to form a patterned coating on a surface. This process is crucial in the electronics industry .

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111-407: The process begins by coating a substrate with a light-sensitive organic material. A patterned mask is then applied to the surface to block light, so that only unmasked regions of the material will be exposed to light. A solvent, called a developer, is then applied to the surface. In the case of a positive photoresist, the photo-sensitive material is degraded by light and the developer will dissolve away

222-484: A geographic coordinate system as defined in the specification of the ISO 19111 standard. Since there are many different reference ellipsoids , the precise latitude of a feature on the surface is not unique: this is stressed in the ISO standard which states that "without the full specification of the coordinate reference system, coordinates (that is latitude and longitude) are ambiguous at best and meaningless at worst". This

333-471: A solvated electron , or a freed electron that may react with other constituents of the solution. It typically travels a distance on the order of many nanometers before being contained; such a large travel distance is consistent with the release of electrons through thick oxide in UV EPROM in response to ultraviolet light. This parasitic exposure would degrade the resolution of the photoresist; for 193 nm

444-560: A 300-by-300-pixel sphere, so illustrations usually exaggerate the flattening. The graticule on the ellipsoid is constructed in exactly the same way as on the sphere. The normal at a point on the surface of an ellipsoid does not pass through the centre, except for points on the equator or at the poles, but the definition of latitude remains unchanged as the angle between the normal and the equatorial plane. The terminology for latitude must be made more precise by distinguishing: Geographic latitude must be used with care, as some authors use it as

555-444: A boron-doped glass wafer is bonded to a semiconductor wafer, usually silicon; thermocompression bonding, wherein an intermediary thin-film material layer is used to facilitate wafer bonding; and eutectic bonding, wherein a thin-film layer of gold is used to bond two silicon wafers. Each of these methods have specific uses depending on the circumstances. Most wafer bonding processes rely on three basic criteria for successfully bonding:

666-443: A concern. The dissociation energy for a C-C bond is 3.6 eV. Secondary electrons generated by primary ionizing radiation have energies sufficient to dissociate this bond, causing scission. In addition, the low-energy electrons have a longer photoresist interaction time due to their lower speed; essentially the electron has to be at rest with respect to the molecule in order to react most strongly via dissociative electron attachment, where

777-405: A cooling liquid or a dry laser process called stealth dicing . Bulk micromachining is the oldest paradigm of silicon-based MEMS. The whole thickness of a silicon wafer is used for building the micro-mechanical structures. Silicon is machined using various etching processes . Bulk micromachining has been essential in enabling high performance pressure sensors and accelerometers that changed

888-458: A hole with curved sidewalls as with isotropic etching. Hydrofluoric acid is commonly used as an aqueous etchant for silicon dioxide ( SiO 2 , also known as BOX for SOI), usually in 49% concentrated form, 5:1, 10:1 or 20:1 BOE ( buffered oxide etchant ) or BHF (Buffered HF). They were first used in medieval times for glass etching. It was used in IC fabrication for patterning the gate oxide until

999-448: A mask for the underlying substrate. Photolithography is typically used with metal or other thin film deposition, wet and dry etching. Sometimes, photolithography is used to create structure without any kind of post etching. One example is SU8 based lens where SU8 based square blocks are generated. Then the photoresist is melted to form a semi-sphere which acts as a lens. Electron beam lithography (often abbreviated as e-beam lithography)

1110-674: A millimetre (i.e., 0.02 to 1.0 mm), although components arranged in arrays (e.g., digital micromirror devices ) can be more than 1000 mm . They usually consist of a central unit that processes data (an integrated circuit chip such as microprocessor ) and several components that interact with the surroundings (such as microsensors ). Because of the large surface area to volume ratio of MEMS, forces produced by ambient electromagnetism (e.g., electrostatic charges and magnetic moments ), and fluid dynamics (e.g., surface tension and viscosity ) are more important design considerations than with larger scale mechanical devices. MEMS technology

1221-553: A number of MOSFET microsensors were developed for measuring physical, chemical, biological and environmental parameters. The term "MEMS" was introduced in 1986. S.C. Jacobsen (PI) and J.E. Wood (Co-PI) introduced the term "MEMS" by way of a proposal to DARPA (15 July 1986), titled "Micro Electro-Mechanical Systems (MEMS)", granted to the University of Utah. The term "MEMS" was presented by way of an invited talk by S.C. Jacobsen, titled "Micro Electro-Mechanical Systems (MEMS)", at

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1332-468: A printing press. The general process is applying photoresist, exposing image to ultraviolet rays, and then etching to remove the copper-clad substrate. This includes specialty photonics materials, MicroElectro-Mechanical Systems ( MEMS ), glass printed circuit boards, and other micropatterning tasks. Photoresist tends not to be etched by solutions with a pH greater than 3. This application, mainly applied to silicon wafers and silicon integrated circuits

1443-435: A process in which a material is removed from a target, and deposited on a surface. Techniques to do this include the process of sputtering , in which an ion beam liberates atoms from a target, allowing them to move through the intervening space and deposit on the desired substrate, and evaporation , in which a material is evaporated from a target using either heat (thermal evaporation) or an electron beam (e-beam evaporation) in

1554-715: A research report from SEMI and Yole Development and is forecasted to reach $ 72 billion by 2011. Companies with strong MEMS programs come in many sizes. Larger firms specialize in manufacturing high volume inexpensive components or packaged solutions for end markets such as automobiles, biomedical, and electronics. Smaller firms provide value in innovative solutions and absorb the expense of custom fabrication with high sales margins. Both large and small companies typically invest in R&;D to explore new MEMS technology. The market for materials and equipment used to manufacture MEMS devices topped $ 1 billion worldwide in 2006. Materials demand

1665-422: A silicon substrate, and etch rates are 3–6 times higher than wet etching. After preparing a large number of MEMS devices on a silicon wafer , individual dies have to be separated, which is called die preparation in semiconductor technology. For some applications, the separation is preceded by wafer backgrinding in order to reduce the wafer thickness. Wafer dicing may then be performed either by sawing using

1776-495: A survey but, with the advent of GPS , it has become natural to use reference ellipsoids (such as WGS84 ) with centre at the centre of mass of the Earth and minor axis aligned to the rotation axis of the Earth. These geocentric ellipsoids are usually within 100 m (330 ft) of the geoid. Since latitude is defined with respect to an ellipsoid, the position of a given point is different on each ellipsoid: one cannot exactly specify

1887-555: A synonym for geodetic latitude whilst others use it as an alternative to the astronomical latitude . "Latitude" (unqualified) should normally refer to the geodetic latitude. The importance of specifying the reference datum may be illustrated by a simple example. On the reference ellipsoid for WGS84, the centre of the Eiffel Tower has a geodetic latitude of 48° 51′ 29″ N, or 48.8583° N and longitude of 2° 17′ 40″ E or 2.2944°E. The same coordinates on

1998-414: A vacuum system. Chemical deposition techniques include chemical vapor deposition (CVD), in which a stream of source gas reacts on the substrate to grow the material desired. This can be further divided into categories depending on the details of the technique, for example LPCVD (low-pressure chemical vapor deposition) and PECVD ( plasma-enhanced chemical vapor deposition ). Oxide films can also be grown by

2109-625: Is "plasmaless", is purely chemical and spontaneous and is often operated in pulsed mode. Models of the etching action are available, and university laboratories and various commercial tools offer solutions using this approach. Modern VLSI processes avoid wet etching, and use plasma etching instead. Plasma etchers can operate in several modes by adjusting the parameters of the plasma. Ordinary plasma etching operates between 0.1 and 5 Torr. (This unit of pressure, commonly used in vacuum engineering, equals approximately 133.3 pascals.) The plasma produces energetic free radicals, neutrally charged, that react at

2220-469: Is a dry vapor phase isotropic etch for silicon originally applied for MEMS in 1995 at University of California, Los Angeles. Primarily used for releasing metal and dielectric structures by undercutting silicon, XeF 2 has the advantage of a stiction -free release unlike wet etchants. Its etch selectivity to silicon is very high, allowing it to work with photoresist, SiO 2 , silicon nitride, and various metals for masking. Its reaction to silicon

2331-419: Is a material that experiences a change in its physical properties when exposed to a radiation source. If a photosensitive material is selectively exposed to radiation (e.g. by masking some of the radiation) the pattern of the radiation on the material is transferred to the material exposed, as the properties of the exposed and unexposed regions differs. This exposed region can then be removed or treated providing

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2442-402: Is a process used in the electronic industry to selectively remove parts of a thin film. It uses X-rays to transfer a geometric pattern from a mask to a light-sensitive chemical photoresist, or simply "resist", on the substrate. A series of chemical treatments then engraves the produced pattern into the material underneath the photoresist. Diamond patterning is a method of forming diamond MEMS. It

2553-460: Is a special subclass of RIE that is growing in popularity. In this process, etch depths of hundreds of micrometers are achieved with almost vertical sidewalls. The primary technology is based on the so-called "Bosch process", named after the German company Robert Bosch, which filed the original patent, where two different gas compositions alternate in the reactor. Currently, there are two variations of

2664-402: Is a type of photoresist in which the portion of the photoresist that is exposed to light becomes insoluble in the photoresist developer. The unexposed portion of the photoresist is dissolved by the photoresist developer. Modulation transfer function MTF (modulation transfer function is the ratio of image intensity modulation and object intensity modulation and it is a parameter that indicates

2775-421: Is achieved by the lithographic application of diamond films to a substrate such as silicon. The patterns can be formed by selective deposition through a silicon dioxide mask, or by deposition followed by micromachining or focused ion beam milling . There are two basic categories of etching processes: wet etching and dry etching . In the former, the material is dissolved when immersed in a chemical solution. In

2886-411: Is also used in the current literature. The parametric latitude is related to the geodetic latitude by: The alternative name arises from the parameterization of the equation of the ellipse describing a meridian section. In terms of Cartesian coordinates p , the distance from the minor axis, and z , the distance above the equatorial plane, the equation of the ellipse is: The Cartesian coordinates of

2997-485: Is associated with the outgassing and contamination from the photoresist. Photoresists can also be exposed by electron beams, producing the same results as exposure by light. The main difference is that while photons are absorbed, depositing all their energy at once, electrons deposit their energy gradually, and scatter within the photoresist during this process. As with high-energy wavelengths, many transitions are excited by electron beams, and heating and outgassing are still

3108-410: Is based on epoxy-based oligomer. The common product name is SU-8 photoresist , and it was originally invented by IBM , but is now sold by Microchem and Gersteltec . One unique property of SU-8 is that it is very difficult to strip. As such, it is often used in applications where a permanent resist pattern (one that is not strippable, and can even be used in harsh temperature and pressure environments)

3219-424: Is capable of generating holes in thin films without any development process. Structural depth can be defined either by ion range or by material thickness. Aspect ratios up to several 10 can be reached. The technique can shape and texture materials at a defined inclination angle. Random pattern, single-ion track structures and an aimed pattern consisting of individual single tracks can be generated. X-ray lithography

3330-484: Is determined by the shape of the ellipse which is rotated about its minor (shorter) axis. Two parameters are required. One is invariably the equatorial radius, which is the semi-major axis , a . The other parameter is usually (1) the polar radius or semi-minor axis , b ; or (2) the (first) flattening , f ; or (3) the eccentricity , e . These parameters are not independent: they are related by Many other parameters (see ellipse , ellipsoid ) appear in

3441-453: Is determined with the meridian altitude method. More precise measurement of latitude requires an understanding of the gravitational field of the Earth, either to set up theodolites or to determine GPS satellite orbits. The study of the figure of the Earth together with its gravitational field is the science of geodesy . The graticule is formed by the lines of constant latitude and constant longitude, which are constructed with reference to

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3552-461: Is developed using a moving plate or sensing element, which changes the capacitance. Ohmic switches are controlled by electrostatically controlled cantilevers. Ohmic MEMS switches can fail from metal fatigue of the MEMS actuator (cantilever) and contact wear, since cantilevers can deform over time. The fabrication of MEMS evolved from the process technology in semiconductor device fabrication , i.e.

3663-771: Is distinguished from molecular nanotechnology or molecular electronics in that the latter two must also consider surface chemistry . The potential of very small machines was appreciated before the technology existed that could make them (see, for example, Richard Feynman 's famous 1959 lecture There's Plenty of Room at the Bottom ). MEMS became practical once they could be fabricated using modified semiconductor device fabrication technologies, normally used to make electronics . These include molding and plating, wet etching ( KOH , TMAH ) and dry etching ( RIE and DRIE), electrical discharge machining (EDM), and other technologies capable of manufacturing small devices. They merge at

3774-427: Is driven by substrates, making up over 70 percent of the market, packaging coatings and increasing use of chemical mechanical planarization (CMP). While MEMS manufacturing continues to be dominated by used semiconductor equipment, there is a migration to 200mm lines and select new tools, including etch and bonding for certain MEMS applications. latitude In geography , latitude is a coordinate that specifies

3885-476: Is highly anisotropic. On the other hand, it tends to display poor selectivity. Reactive-ion etching (RIE) operates under conditions intermediate between sputter and plasma etching (between 10 and 10  Torr). Deep reactive-ion etching (DRIE) modifies the RIE technique to produce deep, narrow features. In reactive-ion etching (RIE), the substrate is placed inside a reactor, and several gases are introduced. A plasma

3996-432: Is important not only to increase photoresist sensitivity and throughput, but also to limit line edge roughness due to shot noise statistics. However, the acid diffusion length is itself a potential resolution limiter. In addition, too much diffusion reduces chemical contrast, leading again to more roughness. The following reactions are an example of commercial chemically amplified photoresists in use today: The e represents

4107-405: Is inorganic and metal-free. Therefore, exposed HSQ provides a low dielectric constant (low-k) Si-rich oxide. A comparative study against other photoresists was reported in 2015 (Dow Corning HSQ). Microcontact printing was described by Whitesides Group in 1993. Generally, in this techniques, an elastomeric stamp is used to generate two-dimensional patterns, through printing the “ink” molecules onto

4218-458: Is needed for a device. Mechanism of epoxy-based polymer is shown in 1.2.3 SU-8. SU-8 is prone to swelling at smaller feature sizes, which has led to the development of small-molecule alternatives that are capable of obtaining higher resolutions than SU-8. In 2016, OSTE Polymers were shown to possess a unique photolithography mechanism, based on diffusion-induced monomer depletion, which enables high photostructuring accuracy. The OSTE polymer material

4329-466: Is of great importance in accurate applications, such as a Global Positioning System (GPS), but in common usage, where high accuracy is not required, the reference ellipsoid is not usually stated. In English texts, the latitude angle, defined below, is usually denoted by the Greek lower-case letter phi ( ϕ or φ ). It is measured in degrees , minutes and seconds or decimal degrees , north or south of

4440-533: Is resistant to the wet etchants. This has been used in MEWS pressure sensor manufacturing for example. Etching progresses at the same speed in all directions. Long and narrow holes in a mask will produce v-shaped grooves in the silicon. The surface of these grooves can be atomically smooth if the etch is carried out correctly, with dimensions and angles being extremely accurate. Some single crystal materials, such as silicon, will have different etching rates depending on

4551-428: Is struck in the gas mixture using an RF power source, which breaks the gas molecules into ions. The ions accelerate towards, and react with, the surface of the material being etched, forming another gaseous material. This is known as the chemical part of reactive ion etching. There is also a physical part, which is similar to the sputtering deposition process. If the ions have high enough energy, they can knock atoms out of

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4662-451: Is the angle between the equatorial plane and the normal to the surface at that point: the normal to the surface of the sphere is along the radial vector. The latitude, as defined in this way for the sphere, is often termed the spherical latitude, to avoid ambiguity with the geodetic latitude and the auxiliary latitudes defined in subsequent sections of this article. Besides the equator, four other parallels are of significance: The plane of

4773-421: Is the meridional radius of curvature . The quarter meridian distance from the equator to the pole is For WGS84 this distance is 10 001 .965 729  km . The evaluation of the meridian distance integral is central to many studies in geodesy and map projection. It can be evaluated by expanding the integral by the binomial series and integrating term by term: see Meridian arc for details. The length of

4884-418: Is the most developed of the technologies and the most specialized in the field. Microelectromechanical systems MEMS ( micro-electromechanical systems ) is the technology of microscopic devices incorporating both electronic and moving parts. MEMS are made up of components between 1 and 100 micrometres in size (i.e., 0.001 to 0.1 mm), and MEMS devices generally range in size from 20 micrometres to

4995-463: Is the most efficient way to achieve higher resolution. Photoresists are most commonly used at wavelengths in the ultraviolet spectrum or shorter (<400 nm). For example, diazonaphthoquinone (DNQ) absorbs strongly from approximately 300 nm to 450 nm. The absorption bands can be assigned to n-π* (S0–S1) and π-π* (S1–S2) transitions in the DNQ molecule. In the deep ultraviolet (DUV) spectrum,

5106-428: Is the practice of scanning a beam of electrons in a patterned fashion across a surface covered with a film (called the resist ), ("exposing" the resist) and of selectively removing either exposed or non-exposed regions of the resist ("developing"). The purpose, as with photolithography , is to create very small structures in the resist that can subsequently be transferred to the substrate material, often by etching. It

5217-405: Is throughput, i.e., the very long time it takes to expose an entire silicon wafer or glass substrate. A long exposure time leaves the user vulnerable to beam drift or instability which may occur during the exposure. Also, the turn-around time for reworking or re-design is lengthened unnecessarily if the pattern is not being changed the second time. It is known that focused- ion beam lithography has

5328-416: Is used to oxidize ("ash") photoresist and facilitate its removal. Ion milling, or sputter etching , uses lower pressures, often as low as 10  Torr (10 mPa). It bombards the wafer with energetic ions of noble gases, often Ar+, which knock atoms from the substrate by transferring momentum. Because the etching is performed by ions, which approach the wafer approximately from one direction, this process

5439-421: Is used to protect the MEMS structures. Integrated circuits are typically not combined with HAR silicon micromachining. Some common commercial applications of MEMS include: The global market for micro-electromechanical systems, which includes products such as automobile airbag systems, display systems and inkjet cartridges totaled $ 40 billion in 2006 according to Global MEMS/Microsystems Markets and Opportunities,

5550-522: The Philosophiæ Naturalis Principia Mathematica , in which he proved that a rotating self-gravitating fluid body in equilibrium takes the form of an oblate ellipsoid. (This article uses the term ellipsoid in preference to the older term spheroid .) Newton's result was confirmed by geodetic measurements in the 18th century. (See Meridian arc .) An oblate ellipsoid is the three-dimensional surface generated by

5661-457: The north – south position of a point on the surface of the Earth or another celestial body. Latitude is given as an angle that ranges from −90° at the south pole to 90° at the north pole, with 0° at the Equator . Lines of constant latitude , or parallels , run east–west as circles parallel to the equator. Latitude and longitude are used together as a coordinate pair to specify a location on

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5772-580: The zenith ). On map projections there is no universal rule as to how meridians and parallels should appear. The examples below show the named parallels (as red lines) on the commonly used Mercator projection and the Transverse Mercator projection . On the former the parallels are horizontal and the meridians are vertical, whereas on the latter there is no exact relationship of parallels and meridians with horizontal and vertical: both are complicated curves. \ In 1687 Isaac Newton published

5883-497: The DRIE. The first variation consists of three distinct steps (the original Bosch process) while the second variation only consists of two steps. In the first variation, the etch cycle is as follows: In the 2nd variation, steps (i) and (iii) are combined. Both variations operate similarly. The C 4 F 8 creates a polymer on the surface of the substrate, and the second gas composition ( SF 6 and O 2 ) etches

5994-450: The Earth's orbit about the Sun is called the ecliptic , and the plane perpendicular to the rotation axis of the Earth is the equatorial plane. The angle between the ecliptic and the equatorial plane is called variously the axial tilt, the obliquity, or the inclination of the ecliptic, and it is conventionally denoted by i . The latitude of the tropical circles is equal to i and the latitude of

6105-673: The IEEE Micro Robots and Teleoperators Workshop, Hyannis, MA Nov. 9–11, 1987. The term "MEMS" was published by way of a submitted paper by J.E. Wood, S.C. Jacobsen, and K.W. Grace, titled "SCOFSS: A Small Cantilevered Optical Fiber Servo System", in the IEEE Proceedings Micro Robots and Teleoperators Workshop, Hyannis, MA Nov. 9–11, 1987. CMOS transistors have been manufactured on top of MEMS structures. There are two basic types of MEMS switch technology: capacitive and ohmic . A capacitive MEMS switch

6216-691: The Sun is overhead at some point of the Tropic of Capricorn . The south polar latitudes below the Antarctic Circle are in daylight, whilst the north polar latitudes above the Arctic Circle are in night. The situation is reversed at the June solstice, when the Sun is overhead at the Tropic of Cancer. Only at latitudes in between the two tropics is it possible for the Sun to be directly overhead (at

6327-571: The WGS84 spheroid is The variation of this distance with latitude (on WGS84 ) is shown in the table along with the length of a degree of longitude (east–west distance): A calculator for any latitude is provided by the U.S. Government's National Geospatial-Intelligence Agency (NGA). The following graph illustrates the variation of both a degree of latitude and a degree of longitude with latitude. There are six auxiliary latitudes that have applications to special problems in geodesy, geophysics and

6438-425: The angle subtended at the centre by the meridian arc from the equator to the point concerned. If the meridian distance is denoted by m ( ϕ ) then where R denotes the mean radius of the Earth. R is equal to 6,371 km or 3,959 miles. No higher accuracy is appropriate for R since higher-precision results necessitate an ellipsoid model. With this value for R the meridian length of 1 degree of latitude on

6549-537: The basic techniques are deposition of material layers, patterning by photolithography and etching to produce the required shapes. One of the basic building blocks in MEMS processing is the ability to deposit thin films of material with a thickness anywhere from one micrometre to about 100 micrometres. The NEMS process is the same, although the measurement of film deposition ranges from a few nanometres to one micrometre. There are two types of deposition processes, as follows. Physical vapor deposition ("PVD") consists of

6660-405: The capability of an optical system. The following table is based on generalizations which are generally accepted in the microelectromechanical systems (MEMS) fabrication industry. Based on the chemical structure of photoresists, they can be classified into three types: photopolymeric, photodecomposing, and photocrosslinking photoresist. In lithography, decreasing the wavelength of light source

6771-438: The capability of writing extremely fine lines (less than 50 nm line and space has been achieved) without proximity effect. However, because the writing field in ion-beam lithography is quite small, large area patterns must be created by stitching together the small fields. Ion track technology is a deep cutting tool with a resolution limit around 8 nm applicable to radiation resistant minerals, glasses and polymers. It

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6882-584: The centre of the Earth and perpendicular to the rotation axis intersects the surface at a great circle called the Equator . Planes parallel to the equatorial plane intersect the surface in circles of constant latitude; these are the parallels. The Equator has a latitude of 0°, the North Pole has a latitude of 90° North (written 90° N or +90°), and the South Pole has a latitude of 90° South (written 90° S or −90°). The latitude of an arbitrary point

6993-416: The crystalline silicon at approximately equal rates. Anisotropic wet etchants preferably etch along certain crystal planes at faster rates than other planes, thereby allowing more complicated 3-D microstructures to be implemented. Wet anisotropic etchants are often used in conjunction with boron etch stops wherein the surface of the silicon is heavily doped with boron resulting in a silicon material layer that

7104-469: The crystallographic orientation of the substrate. This is known as anisotropic etching and one of the most common examples is the etching of silicon in KOH (potassium hydroxide), where Si <111> planes etch approximately 100 times slower than other planes ( crystallographic orientations ). Therefore, etching a rectangular hole in a (100)-Si wafer results in a pyramid shaped etch pit with 54.7° walls, instead of

7215-408: The datum ED50 define a point on the ground which is 140 metres (460 feet) distant from the tower. A web search may produce several different values for the latitude of the tower; the reference ellipsoid is rarely specified. The length of a degree of latitude depends on the figure of the Earth assumed. On the sphere the normal passes through the centre and the latitude ( ϕ ) is therefore equal to

7326-675: The electron comes to rest at the molecule, depositing all its kinetic energy. The resulting scission breaks the original polymer into segments of lower molecular weight, which are more readily dissolved in a solvent, or else releases other chemical species (acids) which catalyze further scission reactions (see the discussion on chemically amplified resists below). It is not common to select photoresists for electron-beam exposure. Electron beam lithography usually relies on resists dedicated specifically to electron-beam exposure. Physical, chemical, and optical properties of photoresists influence their selection for different processes. The primary properties of

7437-402: The ellipsoid to that point Q on the surrounding sphere (of radius a ) which is the projection parallel to the Earth's axis of a point P on the ellipsoid at latitude ϕ . It was introduced by Legendre and Bessel who solved problems for geodesics on the ellipsoid by transforming them to an equivalent problem for spherical geodesics by using this smaller latitude. Bessel's notation, u ( ϕ ) ,

7548-503: The end of exposure energy. The slope of this graph is the contrast ratio. Intensity (I) is related to energy by E = I*t. A positive photoresist is a type of photoresist in which a portion is exposed to light and becomes soluble to the photoresist developer. The unexposed portion of the photoresist remains insoluble in the photoresist developer. Some examples of positive photoresists are: PMMA (polymethylmethacrylate) single-component Two-component DQN resists: A negative photoresist

7659-517: The equator. For navigational purposes positions are given in degrees and decimal minutes. For instance, The Needles lighthouse is at 50°39.734′ N 001°35.500′ W. This article relates to coordinate systems for the Earth: it may be adapted to cover the Moon, planets and other celestial objects ( planetographic latitude ). For a brief history, see History of latitude . In celestial navigation , latitude

7770-438: The following sections. Lines of constant latitude and longitude together constitute a graticule on the reference surface. The latitude of a point on the actual surface is that of the corresponding point on the reference surface, the correspondence being along the normal to the reference surface, which passes through the point on the physical surface. Latitude and longitude together with some specification of height constitute

7881-399: The geocentric latitude ( θ ) and the geodetic latitude ( ϕ ) is: For points not on the surface of the ellipsoid, the relationship involves additionally the ellipsoidal height h : where N is the prime vertical radius of curvature. The geodetic and geocentric latitudes are equal at the equator and at the poles but at other latitudes they differ by a few minutes of arc. Taking the value of

7992-442: The industrial production of sensors, ink-jet nozzles, and other devices. But in many cases the distinction between these two has diminished. A new etching technology, deep reactive-ion etching , has made it possible to combine good performance typical of bulk micromachining with comb structures and in-plane operation typical of surface micromachining . While it is common in surface micromachining to have structural layer thickness in

8103-531: The industrialization of surface micromachining and has realized the co-integration of MEMS and integrated circuits. Wafer bonding involves joining two or more substrates (usually having the same diameter) to one another to form a composite structure. There are several types of wafer bonding processes that are used in microsystems fabrication including: direct or fusion wafer bonding, wherein two or more wafers are bonded together that are usually made of silicon or some other semiconductor material; anodic bonding wherein

8214-451: The latitude and longitude of a geographical feature without specifying the ellipsoid used. Many maps maintained by national agencies are based on older ellipsoids, so one must know how the latitude and longitude values are transformed from one ellipsoid to another. GPS handsets include software to carry out datum transformations which link WGS84 to the local reference ellipsoid with its associated grid. The shape of an ellipsoid of revolution

8325-562: The latter, the material is sputtered or dissolved using reactive ions or a vapor phase etchant. Wet chemical etching consists of the selective removal of material by dipping a substrate into a solution that dissolves it. The chemical nature of this etching process provides good selectivity, which means the etching rate of the target material is considerably higher than the mask material if selected carefully. Wet etching can be performed using either isotropic wet etchants or anisotropic wet etchants. Isotropic wet etchant etch in all directions of

8436-473: The material to be etched without a chemical reaction. It is a very complex task to develop dry etch processes that balance chemical and physical etching, since there are many parameters to adjust. By changing the balance it is possible to influence the anisotropy of the etching, since the chemical part is isotropic and the physical part highly anisotropic the combination can form sidewalls that have shapes from rounded to vertical. Deep reactive ion etching (DRIE)

8547-538: The meridian arc between two given latitudes is given by replacing the limits of the integral by the latitudes concerned. The length of a small meridian arc is given by When the latitude difference is 1 degree, corresponding to ⁠ π / 180 ⁠ radians, the arc distance is about The distance in metres (correct to 0.01 metre) between latitudes ϕ {\displaystyle \phi }  − 0.5 degrees and ϕ {\displaystyle \phi }  + 0.5 degrees on

8658-476: The nanoscale into nanoelectromechanical systems (NEMS) and nanotechnology . An early example of a MEMS device is the resonant-gate transistor, an adaptation of the MOSFET , developed by Robert A. Wickstrom for Harvey C. Nathanson in 1965. Another early example is the resonistor, an electromechanical monolithic resonator patented by Raymond J. Wilfinger between 1966 and 1971. During the 1970s to early 1980s,

8769-481: The novolac resin, but upon exposure to light, the dissolution rate increases even beyond that of pure novolac. The mechanism by which unexposed DNQ inhibits novolac dissolution is not well understood, but is believed to be related to hydrogen bonding (or more exactly diazocoupling in the unexposed region). DNQ-novolac resists are developed by dissolution in a basic solution (usually 0.26N tetramethylammonium hydroxide (TMAH) in water). One very common negative photoresist

8880-413: The optical resolution is the limiting factor anyway, but for electron beam lithography or EUVL it is the electron range that determines the resolution rather than the optics. One very common positive photoresist used with the I, G and H-lines from a mercury-vapor lamp is based on a mixture of diazonaphthoquinone (DNQ) and novolac resin (a phenol formaldehyde resin). DNQ inhibits the dissolution of

8991-408: The photoresist are resolution capability, process dose and focus latitude s required for curing, and resistance to reactive ion etching. Other key properties are sensitivity, compatibility with tetramethylammonium hydroxide (TMAH), adhesion, environmental stability, and shelf life. Photoresists used in production for DUV and shorter wavelengths require the use of chemical amplification to increase

9102-400: The photoresist is applied, to avoid reflections from occurring under the photoresist and to improve the photoresist's performance at smaller semiconductor nodes. Conventional photoresists typically consist of 3 components: resin (a binder that provides physical properties such as adhesion, chemical resistance, etc), sensitizer (which has a photoactive compound), and solvent (which keeps

9213-526: The photoresist. From about 5 eV to about 20 eV, photoionization of outer " valence band " electrons is the main absorption mechanism. Above 20 eV, inner electron ionization and Auger transitions become more important. Photon absorption begins to decrease as the X-ray region is approached, as fewer Auger transitions between deep atomic levels are allowed for the higher photon energy. The absorbed energy can drive further reactions and ultimately dissipates as heat. This

9324-468: The physical surface is modeled by the geoid , a surface which approximates the mean sea level over the oceans and its continuation under the land masses. The second step is to approximate the geoid by a mathematically simpler reference surface. The simplest choice for the reference surface is a sphere , but the geoid is more accurately modeled by an ellipsoid of revolution . The definitions of latitude and longitude on such reference surfaces are detailed in

9435-463: The polar circles is its complement (90° - i ). The axis of rotation varies slowly over time and the values given here are those for the current epoch . The time variation is discussed more fully in the article on axial tilt . The figure shows the geometry of a cross-section of the plane perpendicular to the ecliptic and through the centres of the Earth and the Sun at the December solstice when

9546-767: The process step was replaced by RIE. Hydrofluoric acid is considered one of the more dangerous acids in the cleanroom . Electrochemical etching (ECE) for dopant-selective removal of silicon is a common method to automate and to selectively control etching. An active p–n diode junction is required, and either type of dopant can be the etch-resistant ("etch-stop") material. Boron is the most common etch-stop dopant. In combination with wet anisotropic etching as described above, ECE has been used successfully for controlling silicon diaphragm thickness in commercial piezoresistive silicon pressure sensors. Selectively doped regions can be created either by implantation, diffusion, or epitaxial deposition of silicon. Xenon difluoride ( XeF 2 )

9657-457: The range of 2 μm, in HAR silicon micromachining the thickness can be from 10 to 100 μm. The materials commonly used in HAR silicon micromachining are thick polycrystalline silicon, known as epi-poly, and bonded silicon-on-insulator (SOI) wafers although processes for bulk silicon wafer also have been created (SCREAM). Bonding a second wafer by glass frit bonding, anodic bonding or alloy bonding

9768-509: The reference ellipsoid to the plane or in calculations of geodesics on the ellipsoid. Their numerical values are not of interest. For example, no one would need to calculate the authalic latitude of the Eiffel Tower. The expressions below give the auxiliary latitudes in terms of the geodetic latitude, the semi-major axis, a , and the eccentricity, e . (For inverses see below .) The forms given are, apart from notational variants, those in

9879-445: The regions that were exposed to light, leaving behind a coating where the mask was placed. In the case of a negative photoresist, the photosensitive material is strengthened (either polymerized or cross-linked) by light, and the developer will dissolve away only the regions that were not exposed to light, leaving behind a coating in areas where the mask was not placed. A BARC coating (Bottom Anti-Reflectant Coating) may be applied before

9990-432: The resist liquid). Positive: light will weaken the resist, and create a hole Negative: light will toughen the resist and create an etch resistant mask. To explain this in graphical form you may have a graph on Log exposure energy versus fraction of resist thickness remaining. The positive resist will be completely removed at the final exposure energy and the negative resist will be completely hardened and insoluble by

10101-473: The rotation axis of the Earth. The primary reference points are the poles where the axis of rotation of the Earth intersects the reference surface. Planes which contain the rotation axis intersect the surface at the meridians ; and the angle between any one meridian plane and that through Greenwich (the Prime Meridian ) defines the longitude: meridians are lines of constant longitude. The plane through

10212-417: The rotation of an ellipse about its shorter axis (minor axis). "Oblate ellipsoid of revolution" is abbreviated to 'ellipsoid' in the remainder of this article. (Ellipsoids which do not have an axis of symmetry are termed triaxial .) Many different reference ellipsoids have been used in the history of geodesy . In pre-satellite days they were devised to give a good fit to the geoid over the limited area of

10323-565: The same silicon wafer. The original surface micromachining concept was based on thin polycrystalline silicon layers patterned as movable mechanical structures and released by sacrificial etching of the underlying oxide layer. Interdigital comb electrodes were used to produce in-plane forces and to detect in-plane movement capacitively. This MEMS paradigm has enabled the manufacturing of low cost accelerometers for e.g. automotive air-bag systems and other applications where low performance and/or high g-ranges are sufficient. Analog Devices has pioneered

10434-519: The semi-major axis and the inverse flattening, ⁠ 1 / f ⁠ . For example, the defining values for the WGS84 ellipsoid, used by all GPS devices, are from which are derived The difference between the semi-major and semi-minor axes is about 21 km (13 miles) and as fraction of the semi-major axis it equals the flattening; on a computer monitor the ellipsoid could be sized as 300 by 299 pixels. This would barely be distinguishable from

10545-537: The sensitivity to the exposure energy. This is done in order to combat the larger absorption at shorter wavelengths. Chemical amplification is also often used in electron-beam exposures to increase the sensitivity to the exposure dose. In the process, acids released by the exposure radiation diffuse during the post-exposure bake step. These acids render surrounding polymer soluble in developer. A single acid molecule can catalyze many such ' deprotection ' reactions; hence, fewer photons or electrons are needed. Acid diffusion

10656-401: The sensor industry in the 1980s and 1990s. Surface micromachining uses layers deposited on the surface of a substrate as the structural materials, rather than using the substrate itself. Surface micromachining was created in the late 1980s to render micromachining of silicon more compatible with planar integrated circuit technology, with the goal of combining MEMS and integrated circuits on

10767-420: The sphere is 111.2 km (69.1 statute miles) (60.0 nautical miles). The length of one minute of latitude is 1.853 km (1.151 statute miles) (1.00 nautical miles), while the length of 1 second of latitude is 30.8 m or 101 feet (see nautical mile ). In Meridian arc and standard texts it is shown that the distance along a meridian from latitude ϕ to the equator is given by ( ϕ in radians) where M ( ϕ )

10878-403: The squared eccentricity as 0.0067 (it depends on the choice of ellipsoid) the maximum difference of ϕ − θ {\displaystyle \phi {-}\theta } may be shown to be about 11.5 minutes of arc at a geodetic latitude of approximately 45° 6′. The parametric latitude or reduced latitude , β , is defined by the radius drawn from the centre of

10989-458: The standard reference for map projections, namely "Map projections: a working manual" by J. P. Snyder. Derivations of these expressions may be found in Adams and online publications by Osborne and Rapp. The geocentric latitude is the angle between the equatorial plane and the radius from the centre to a point of interest. When the point is on the surface of the ellipsoid, the relation between

11100-472: The study of geodesy, geophysics and map projections but they can all be expressed in terms of one or two members of the set a , b , f and e . Both f and e are small and often appear in series expansions in calculations; they are of the order ⁠ 1 / 298 ⁠ and 0.0818 respectively. Values for a number of ellipsoids are given in Figure of the Earth . Reference ellipsoids are usually defined by

11211-417: The substrate. The polymer is immediately sputtered away by the physical part of the etching, but only on the horizontal surfaces and not the sidewalls. Since the polymer only dissolves very slowly in the chemical part of the etching, it builds up on the sidewalls and protects them from etching. As a result, etching aspect ratios of 50 to 1 can be achieved. The process can easily be used to etch completely through

11322-484: The surface of a solid substrate. Step 1 for microcontact printing. A scheme for the creation of a polydimethylsiloxane (PDMS) master stamp. Step 2 for microcontact printing A scheme of the inking and contact process of microprinting lithography. The manufacture of printed circuit boards is one of the most important uses of photoresist. Photolithography allows the complex wiring of an electronic system to be rapidly, economically, and accurately reproduced as if run off

11433-411: The surface of the Earth. On its own, the term "latitude" normally refers to the geodetic latitude as defined below. Briefly, the geodetic latitude of a point is the angle formed between the vector perpendicular (or normal ) to the ellipsoidal surface from the point, and the plane of the equator . Two levels of abstraction are employed in the definitions of latitude and longitude. In the first step

11544-428: The surface of the wafer. Since neutral particles attack the wafer from all angles, this process is isotropic. Plasma etching can be isotropic, i.e., exhibiting a lateral undercut rate on a patterned surface approximately the same as its downward etch rate, or can be anisotropic, i.e., exhibiting a smaller lateral undercut rate than its downward etch rate. Such anisotropy is maximized in deep reactive ion etching. The use of

11655-408: The technique of thermal oxidation , in which the (typically silicon) wafer is exposed to oxygen and/or steam, to grow a thin surface layer of silicon dioxide . Patterning is the transfer of a pattern into a material. Lithography in a MEMS context is typically the transfer of a pattern into a photosensitive material by selective exposure to a radiation source such as light. A photosensitive material

11766-405: The term anisotropy for plasma etching should not be conflated with the use of the same term when referring to orientation-dependent etching. The source gas for the plasma usually contains small molecules rich in chlorine or fluorine. For instance, carbon tetrachloride ( CCl 4 ) etches silicon and aluminium, and trifluoromethane etches silicon dioxide and silicon nitride. A plasma containing oxygen

11877-407: The theory of map projections: The definitions given in this section all relate to locations on the reference ellipsoid but the first two auxiliary latitudes, like the geodetic latitude, can be extended to define a three-dimensional geographic coordinate system as discussed below . The remaining latitudes are not used in this way; they are used only as intermediate constructs in map projections of

11988-464: The wafers to be bonded are sufficiently flat; the wafer surfaces are sufficiently smooth; and the wafer surfaces are sufficiently clean. The most stringent criteria for wafer bonding is usually the direct fusion wafer bonding since even one or more small particulates can render the bonding unsuccessful. In comparison, wafer bonding methods that use intermediary layers are often far more forgiving. Both bulk and surface silicon micromachining are used in

12099-485: The π-π* electronic transition in benzene or carbon double-bond chromophores appears at around 200 nm. Due to the appearance of more possible absorption transitions involving larger energy differences, the absorption tends to increase with shorter wavelength, or larger photon energy . Photons with energies exceeding the ionization potential of the photoresist (can be as low as 5 eV in condensed solutions) can also release electrons which are capable of additional exposure of

12210-520: Was developed for manufacturing integrated circuits , and is also used for creating nanotechnology architectures. The primary advantage of electron beam lithography is that it is one of the ways to beat the diffraction limit of light and make features in the nanometer range. This form of maskless lithography has found wide usage in photomask -making used in photolithography , low-volume production of semiconductor components, and research & development. The key limitation of electron beam lithography

12321-626: Was originally invented at the KTH Royal Institute of Technology , but is now sold by Mercene Labs . Whereas the material has properties similar to those of SU8, OSTE has the specific advantage that it contains reactive surface molecules, which make this material attractive for microfluidic or biomedical applications. HSQ is a common negative resist for e-beam , but also useful for photolithography. Originally invented by Dow Corning (1970), and now produced ( 2017 ) by Applied Quantum Materials Inc. ( AQM ). Unlike other negative resists, HSQ

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