Prefabrication is the practice of assembling components of a structure in a factory or other manufacturing site, and transporting complete assemblies or sub-assemblies to the construction site where the structure is to be located. Some researchers refer it to “various materials joined together to form a component of the final installation procedure“.
86-408: The most commonly cited definition is by Goodier and Gibb in 2007, which described the process of manufacturing and preassembly of a certain number of building components, modules, and elements before their shipment and installation on construction sites. The term prefabrication also applies to the manufacturing of things other than structures at a fixed site. It is frequently used when fabrication of
172-449: A brick roughly 42 cm long, 20 cm wide, and 10 cm thick), smoothing the surfaces with a wire-strung bow, removing them from the frames, printing the fronts and backs with stamps that indicated where the bricks came from and who made them, loading the kilns with fuel (likelier wood than coal), stacking the bricks in the kiln, removing them to cool while the kilns were still hot, and bundling them into pallets for transportation. It
258-972: A dry, small aggregate concrete which is formed in steel moulds by vibration and compaction in either an "egglayer" or static machine. The finished blocks are cured, rather than fired, using low-pressure steam. Concrete bricks and blocks are manufactured in a wide range of shapes, sizes and face treatments – a number of which simulate the appearance of clay bricks. Concrete bricks are available in many colours and as an engineering brick made with sulfate-resisting Portland cement or equivalent. When made with adequate amount of cement they are suitable for harsh environments such as wet conditions and retaining walls. They are made to standards BS 6073, EN 771-3 or ASTM C55. Concrete bricks contract or shrink so they need movement joints every 5 to 6 metres, but are similar to other bricks of similar density in thermal and sound resistance and fire resistance. Compressed earth blocks are made mostly from slightly moistened local soils compressed with
344-443: A history older than fired bricks, and have an additional ingredient of a mechanical binder such as straw. Bricks are laid in courses and numerous patterns known as bonds , collectively known as brickwork , and may be laid in various kinds of mortar to hold the bricks together to make a durable structure. The earliest bricks were dried mudbricks , meaning that they were formed from clay-bearing earth or mud and dried (usually in
430-457: A kiln which makes them durable. Modern, fired, clay bricks are formed in one of three processes – soft mud, dry press, or extruded. Depending on the country, either the extruded or soft mud method is the most common, since they are the most economical. Clay and shale are the raw ingredients in the recipe for a fired brick. They are the product of thousands of years of decomposition and erosion of rocks, such as pegmatite and granite , leading to
516-424: A material that has properties of being highly chemically stable and inert. Within the clays and shales are the materials of aluminosilicate (pure clay ), free silica ( quartz ), and decomposed rock. One proposed optimal mix is: Three main methods are used for shaping the raw materials into bricks to be fired: In many modern brickworks , bricks are usually fired in a continuously fired tunnel kiln , in which
602-471: A mechanical hydraulic press or manual lever press. A small amount of a cement binder may be added, resulting in a stabilised compressed earth block . There are thousands of types of bricks that are named for their use, size, forming method, origin, quality, texture, and/or materials. Categorized by manufacture method: Vila Real de Santo Ant%C3%B3nio Vila Real de Santo António ( pronounced [ˈvilɐ ʁiˈal d(ɨ) ˈsɐ̃t(u) ɐ̃ˈtɔnju] )
688-483: A relatively low embodied energy and carbon footprint . The ingredients are first harvested and added together, with clay content ranging from 30% to 70%. The mixture is broken up with hoes or adzes , and stirred with water to form a homogenous blend. Next, the tempers and binding agents are added in a ratio, roughly one part straw to five parts earth to reduce weight and reinforce the brick by helping reduce shrinkage. However, additional clay could be added to reduce
774-414: A section of a machine or any movable structure is shifted from the main manufacturing site to another location, and the section is supplied assembled and ready to fit. It is not generally used to refer to electrical or electronic components of a machine, or mechanical parts such as pumps, gearboxes and compressors which are usually supplied as separate items, but to sections of the body of the machine which in
860-444: A specific part of the project or to the whole of it. The efficiency and speed in the execution times of these works offer that, for example, in the case of the educational sector, it is possible to execute the projects without the cessation of the operations of the educational facilities during the development of the same. Prefabrication saves engineering time on the construction site in civil engineering projects. This can be vital to
946-527: Is a city, civil parish, and municipality in the Algarve , Portugal. The population in 2011 was 19,156, in an area of 61.25 km . It is one of the few municipalities in Portugal without territorial continuity: its territory comprises two parts, with the municipal seat located in the eastern part. Vila Real de Santo António was founded after the 1755 Lisbon earthquake , and largely expanded in 1774 using
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#17327907258701032-441: Is a similar term referring to a rectangular building unit composed of clay or concrete, but is usually larger than a brick. Lightweight bricks (also called lightweight blocks) are made from expanded clay aggregate . Fired bricks are one of the longest-lasting and strongest building materials , sometimes referred to as artificial stone, and have been used since c. 4000 BC . Air-dried bricks, also known as mudbricks , have
1118-935: Is common in Sweden as well as Russia and other post-Soviet countries, especially in houses built or renovated in the 1970s. A version known as fly ash bricks , manufactured using fly ash , lime, and gypsum (known as the FaL-G process) are common in South Asia. Calcium-silicate bricks are also manufactured in Canada and the United States, and meet the criteria set forth in ASTM C73 – 10 Standard Specification for Calcium Silicate Brick (Sand-Lime Brick). Bricks formed from concrete are usually termed as blocks or concrete masonry unit , and are typically pale grey. They are made from
1204-495: Is dug, 6–9 metres (20–30 ft) wide, 2–2.5 metres (6 ft 7 in – 8 ft 2 in) deep, and 100–150 metres (330–490 ft) in circumference. A tall exhaust chimney is constructed in the centre. Half or more of the trench is filled with "green" (unfired) bricks which are stacked in an open lattice pattern to allow airflow. The lattice is capped with a roofing layer of finished brick. In operation, new green bricks, along with roofing bricks, are stacked at one end of
1290-451: Is manufactured differently for various purposes. Unfired bricks, also known as mudbrick , are made from a mixture of silt , clay , sand and other earth materials like gravel and stone, combined with tempers and binding agents such as chopped straw, grasses, tree bark , or dung. Since these bricks are made up of natural materials and only require heat from the Sun to bake, mudbricks have
1376-436: Is often also referred to as off-site construction. These can be described as component (or sub-assembly) systems, panelised systems, volumetric systems, and modular systems. Below these categories different branches, or technologies are being developed. There are a vast number of different systems on the market which fall into these categories and with recent advances in digital design such as building information modeling (BIM),
1462-434: Is the use of prefabricated concrete and prefabricated steel sections in structures where a particular part or form is repeated many times. It can be difficult to construct the formwork required to mould concrete components on site, and delivering wet concrete to the site before it starts to set requires precise time management. Pouring concrete sections in a factory brings the advantages of being able to re-use moulds and
1548-399: Is used in various industries and construction sectors such as healthcare, retail, hospitality, education, and public administration, due to its many advantages and benefits over traditional on-site construction, such as reduced installation time and cost savings. Being used in single-story buildings as well as in multi-story projects and constructions. Providing the possibility of applying it to
1634-592: The Baixa district, was rebuilt by using prefabrication on an unprecedented scale. Under the guidance of Sebastião José de Carvalho e Melo, popularly known as the Marquis de Pombal , the most powerful royal minister of D. Jose I , a new Pombaline style of architecture and urban planning arose, which introduced early anti-seismic design features and innovative prefabricated construction methods, according to which large multistory buildings were entirely manufactured outside
1720-544: The Brick Renaissance as the stylistic changes associated with the Italian Renaissance spread to northern Europe, leading to the adoption of Renaissance elements into brick building. Identifiable attributes included a low-pitched hipped or flat roof, symmetrical facade, round arch entrances and windows, columns and pilasters, and more. A clear distinction between the two styles only developed at
1806-584: The Building Research Establishment in Watford , UK, the use of improved masonry for the construction of tall structures up to 18 storeys high was made viable. However, the use of brick has largely remained restricted to small to medium-sized buildings, as steel and concrete remain superior materials for high-rise construction. Four basic types of brick are un-fired, fired, chemically set bricks, and compressed earth blocks. Each type
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#17327907258701892-629: The Ria Formosa system of lagoons is located in this civil parish. The establishment, in 1975, of the Castro Marim and Vila Real de Santo António Marsh Natural Reserve provided a refuge for several species of migratory and marine birds, namely mallards , flamingos , Kentish plovers , little terns , pied avocets , dunlins , stilts , white storks , and spoonbills , while at the same time protecting breeding grounds for local fish and crustaceans . Chameleons , oysters , and jellyfish (of
1978-475: The woodlots . The advantage of the BTK design is a much greater energy efficiency compared with clamp or scove kilns . Sheet metal or boards are used to route the airflow through the brick lattice so that fresh air flows first through the recently burned bricks, heating the air, then through the active burning zone. The air continues through the green brick zone (pre-heating and drying the bricks), and finally out
2064-516: The Ayamonte area. Vila Real de Santo António station is the eastern terminus of the railway from Faro and Lagos. The Portuguese Railways operate a direct train service (using Diesel multiple units ) to Lagos with connections to mainline electric trains at Faro. The municipality's close proximity to the main A22 roadway enables easy access west, to other parts of the country, or into Spain . Despite
2150-736: The Herculaneum gate of Pompeii and the baths of Caracalla . During the Early Middle Ages the use of bricks in construction became popular in Northern Europe , after being introduced there from Northwestern Italy. An independent style of brick architecture, known as brick Gothic (similar to Gothic architecture ) flourished in places that lacked indigenous sources of rocks. Examples of this architectural style can be found in modern-day Denmark, Germany, Poland, and Kaliningrad (former East Prussia ). This style evolved into
2236-476: The Spanish border, to prevent any incursions; to better control duties charged on cross-border activity; to be better defend the region from a full-scale attack; or to provoke Spain with a modern settlement that was easily seen from Ayamonte; or to simply rebuild the nearby town fishing village of Santo António de Arenilha and resettle its population. Santo António de Arenilha was destroyed by the same tsunami that
2322-534: The ancient Indus Valley cities of Mohenjo-daro , Harappa , and Mehrgarh . Ceramic, or fired brick was used as early as 3000 BC in early Indus Valley cities like Kalibangan . In the middle of the third millennium BC, there was a rise in monumental baked brick architecture in Indus cities. Examples included the Great Bath at Mohenjo-daro , the fire altars of Kaalibangan , and the granary of Harappa . There
2408-456: The assembly of aircraft and spacecraft , with components such as wings and fuselage sections often being manufactured in different countries or states from the final assembly site. However, this is sometimes for political rather than commercial reasons, such as for Airbus . Off-site fabrication is a process that incorporates prefabrication and pre-assembly. The process involves the design and manufacture of units or modules, usually remote from
2494-405: The brick pile. Historically, a stack of unfired bricks covered for protection from the weather was called a "hack". Cooled finished bricks are removed from the other end for transport to their destinations. In the middle, the brick workers create a firing zone by dropping fuel (coal, wood, oil, debris, etc.) through access holes in the roof above the trench. The constant source of fuel maybe grown on
2580-465: The bricks are fired as they move slowly through the kiln on conveyors , rails, or kiln cars, which achieves a more consistent brick product. The bricks often have lime , ash, and organic matter added, which accelerates the burning process. The other major kiln type is the Bull's Trench Kiln (BTK), based on a design developed by British engineer W. Bull in the late 19th century. An oval or circular trench
2666-444: The buildings more visible in the heavy fog and to help prevent traffic accidents. The transition from the traditional method of production known as hand-moulding to a mechanised form of mass-production slowly took place during the first half of the nineteenth century. The first brick-making machine was patented by Richard A. Ver Valen of Haverstraw, New York, in 1852. The Bradley & Craven Ltd 'Stiff-Plastic Brickmaking Machine'
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2752-464: The chimney, where the rising gases create suction that pulls air through the system. The reuse of heated air yields savings in fuel cost. As with the rail process, the BTK process is continuous. A half-dozen labourers working around the clock can fire approximately 15,000–25,000 bricks a day. Unlike the rail process, in the BTK process the bricks do not move. Instead, the locations at which the bricks are loaded, fired, and unloaded gradually rotate through
2838-414: The city, transported in pieces and then assembled on site. The process, which lasted into the nineteenth century, lodged the city's residents in safe new structures unheard-of before the quake. Also in Portugal, the town of Vila Real de Santo António in the Algarve , founded on 30 December 1773, was quickly erected through the use of prefabricated materials en masse. The first of the prefabricated stones
2924-429: The coast. In the 17th century, the vila ( town ) of Santo António was an important frontier outpost, controlling commerce and developing the lucrative fishing grounds by establishing a fish processing industry. Vila Real de Santo António was a relatively recent community; the region was sparsely populated prior to its foundation and Cacela was the municipal seat of the existing municipality. For centuries, Castro Marim
3010-456: The colour of bricks to blend-in areas of brickwork with the surrounding masonry. An impervious and ornamental surface may be laid on brick either by salt glazing , in which salt is added during the burning process, or by the use of a slip , which is a glaze material into which the bricks are dipped. Subsequent reheating in the kiln fuses the slip into a glazed surface integral with the brick base. Chemically set bricks are not fired but may have
3096-530: The coming years, with the prefabricated modular construction market expected to grow at a CAGR (compound annual growth rate) of 8% between 2022 and 2030. It is expected to reach USD 271 billion by 2030. "Prefabricated Building Construction Systems Adopted in Hong Kong" (PDF) . Retrieved 20 August 2013 . Brick A brick is a type of construction material used to build walls, pavements and other elements in masonry construction. Properly,
3182-402: The concrete can be mixed on the spot without having to be transported to and pumped wet on a congested construction site. Prefabricating steel sections reduces on-site cutting and welding costs as well as the associated hazards. Prefabrication techniques are used in the construction of apartment blocks, and housing developments with repeated housing units. Prefabrication is an essential part of
3268-779: The construction materials for architectural wonders such as the Hanging Gardens of Babylon , where glazed fired bricks were put into practice. The earliest fired bricks appeared in Neolithic China around 4400 BC at Chengtoushan , a walled settlement of the Daxi culture . These bricks were made of red clay, fired on all sides to above 600 °C, and used as flooring for houses. By the Qujialing period (3300 BC), fired bricks were being used to pave roads and as building foundations at Chengtoushan. According to Lukas Nickel,
3354-610: The construction of canal , roads , and railways . Production of bricks increased massively with the onset of the Industrial Revolution and the rise in factory building in England. For reasons of speed and economy, bricks were increasingly preferred as building material to stone, even in areas where the stone was readily available. It was at this time in London that bright red brick was chosen for construction to make
3440-736: The construction of the tomb of China's first Emperor, Qin Shi Huangdi . The floors of the three pits of the terracotta army were paved with an estimated 230,000 bricks, with the majority measuring 28x14x7 cm, following a 4:2:1 ratio. The use of fired bricks in Chinese city walls first appeared in the Eastern Han dynasty (25 AD-220 AD). Up until the Middle Ages, buildings in Central Asia were typically built with unbaked bricks. It
3526-509: The cost of transporting prefabricated sections and lifting them into position as they will usually be larger, more fragile and more difficult to handle than the materials and components of which they are made. Prefabrication has been used since ancient times. For example, it is claimed that the world's oldest known engineered roadway , the Sweet Track constructed in England around 3800 BC , employed prefabricated timber sections brought to
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3612-518: The curing process accelerated by the application of heat and pressure in an autoclave. Calcium-silicate bricks are also called sandlime or flintlime bricks, depending on their ingredients. Rather than being made with clay they are made with lime binding the silicate material. The raw materials for calcium-silicate bricks include lime mixed in a proportion of about 1 to 10 with sand, quartz , crushed flint , or crushed siliceous rock together with mineral colourants . The materials are mixed and left until
3698-446: The economy of the region. However, the fish industry went into decline in the 1960s and tourism quickly took over as the economic engine of the municipality, attracting both national and international tourists, especially during the warm season. The tertiary sector, particularly administration/government services and support industries are concentrated in the parish of Vila Real. It is common for inhabitants to commute to Spain for work in
3784-503: The end of the 19th century, the Hudson River region of New York State would become the world's largest brick manufacturing region, with 130 brickyards lining the shores of the Hudson River from Mechanicsville to Haverstraw and employing 8,000 people. At its peak, about 1 billion bricks were produced a year, with many being sent to New York City for use in its construction industry. The demand for high office building construction at
3870-450: The final point of manufacture are assembled elsewhere instead, before being delivered for final assembly. The theory behind the method is that time and cost is saved if similar construction tasks can be grouped, and assembly line techniques can be employed in prefabrication at a location where skilled labour is available, while congestion at the assembly site, which wastes time, can be reduced. The method finds application particularly where
3956-483: The first bricks with dimension 400x150x100 mm. Between 5000 and 4500 BC, Mesopotamia had discovered fired brick. The standard brick sizes in Mesopotamia followed a general rule: the width of the dried or burned brick would be twice its thickness, and its length would be double its width. The South Asian inhabitants of Mehrgarh also constructed air-dried mudbrick structures between 7000 and 3300 BC and later
4042-414: The genus Rhopilema ) are among the species that can be found in the region and its coastal waters, while carob trees , gum rockrose , brooms and almond trees mingle within the forests and brush within the interior. Vila Real de Santo António has a Mediterranean climate ( Köppen : Csa ) with short, mild winters and hot, dry summers. November and December are the rainiest months, although on average,
4128-499: The growth of the fishing industry, which included the processing of species of tuna and sardine . In 1886, it became the first city in the Algarve to have gas lighting installed. As the fishing industry went into decline (around the 1960s), tourism quickly took over as the main economic livelihood for many of its residents. The extensive stretches of sandy beaches attracted both national and international tourists, especially during
4214-489: The house on site from these materials. In prefabricated construction , only the foundations are constructed in this way, while sections of walls , floors and roof are prefabricated (assembled) in a factory (possibly with window and door frames included), transported to the site, lifted into place by a crane and bolted together. Prefabrication is used in the manufacture of ships , aircraft and all kinds of vehicles and machines where sections previously assembled at
4300-428: The improved quality. However, tradition often favors building by hand in many countries, and the image of prefab as a "cheap" method only slows its adoption. However, current practice already allows the modifying the floor plan according to the customer's requirements and selecting the surfacing material, e.g. a personalized brick facade can be masoned even if the load-supporting elements are timber. Today, prefabrication
4386-750: The industrialization of construction. The quality of prefabricated housing units had increased to the point that they may not be distinguishable from traditionally built units to those that live in them. The technique is also used in office blocks, warehouses and factory buildings. Prefabricated steel and glass sections are widely used for the exterior of large buildings. Detached houses, cottages, log cabin, saunas, etc. are also sold with prefabricated elements. Prefabrication of modular wall elements allows building of complex thermal insulation , window frame components, etc. on an assembly line , which tends to improve quality over on-site construction of each individual wall or frame. Wood construction in particular benefits from
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#17327907258704472-427: The lightness of the panels reduced the cost of foundations and assembly on site. Coloured concrete grey and with flat roofs, prefab houses were uninsulated and cold and life in a prefab acquired a certain stigma, but some London prefabs were occupied for much longer than the projected 10 years. The Crystal Palace , erected in London in 1851, was a highly visible example of iron and glass prefabricated construction; it
4558-454: The lime is completely hydrated; the mixture is then pressed into moulds and cured in an autoclave for three to fourteen hours to speed the chemical hardening. The finished bricks are very accurate and uniform, although the sharp arrises need careful handling to avoid damage to brick and bricklayer. The bricks can be made in a variety of colours; white, black, buff, and grey-blues are common, and pastel shades can be achieved. This type of brick
4644-505: The municipality has around 300 sunny days a year. It has, in general, the hottest summer temperatures and coolest winters of the Algarvian coast. Vila Real de Santo António is one of the most densely populated municipalities of the Algarve, with a population density above the national average. Administratively, the municipality is divided into 3 civil parishes ( freguesias ): Tuna and sardine fisheries continue to be important to
4730-614: The municipality has several kilometers of continuous sandy beaches. The topography of the municipality is diverse. Marshes are common, especially north of the city where a section of the salty wetlands became the Castro Marim and Vila Real de Santo António Marsh Natural Reserve (established in 1975, this was continental Portugal's first nature reserve). Woodlands cover the planar civil parishes of Vila Real de Santo António and Monte Gordo, while in Vila Nova de Cacela, barren lands and schist hills are more predominant. The easternmost part of
4816-401: The need for straw, which would prevent the likelihood of insects deteriorating the organic material of the bricks, subsequently weakening the structure. These ingredients are thoroughly mixed together by hand or by treading and are then left to ferment for about a day. The mix is then kneaded with water and molded into rectangular prisms of a desired size. Bricks are lined up and left to dry in
4902-545: The opening of the Guadiana International Bridge in 1991, the small car ferry across the river still operates. Several artists were born and/or worked in Vila Real de Santo António, providing a rich heritage in literature and visual arts. The native poet António Aleixo was particularly prominent. Xylographer Manuel Cabanas stood out in the city's artistic panorama and was a fierce opponent of
4988-420: The past were fabricated with the whole machine. Prefabricated parts of the body of the machine may be called 'sub-assemblies' to distinguish them from the other components. An example from house-building illustrates the process of prefabrication. The conventional method of building a house is to transport bricks , timber , cement , sand , steel and construction aggregate , etc. to the site, and to construct
5074-578: The river). Nevertheless, international movement of people and goods is still intense and quite visible in the city. The history of settlement in the region pre-dates the Pombalinan community of the 18th century. The coastline area of Vila Real was inhabited by Megalithic tribes who constructed beehive tombs in the area around Nora, near Cacela. The Romans, and much later the Arabs, made the settlement of Cacela an important village during their occupation of
5160-518: The same architectural and construction techniques employed in the reconstruction of Lisbon after the disaster. The city is situated next to the Guadiana river . Before the construction of the Guadiana International Bridge (in its neighboring upstream municipality of Castro Marim ), it used to be the easiest access to Portugal from Andalusia (via ferry from the Spanish city of Ayamonte across
5246-438: The seat of the municipality, stripping the once important town of Cacela from this status. Cacela had, in the intervening years, gone into a steady decline as a result of the 1755 earthquake and attacks from English pirates and privateers. As the first canned fish undertaking in the country, the Vila Real de Santo António plant of Conservas Ramirez is the cradle of the sector in Portugal. Vila Real de Santo António thrived on
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#17327907258705332-521: The site rather than assembled on-site. Sinhalese kings of ancient Sri Lanka have used prefabricated buildings technology to erect giant structures, which dates back as far as 2000 years, where some sections were prepared separately and then fitted together, specially in the Kingdom of Anuradhapura and Polonnaruwa . After the great Lisbon earthquake of 1755 , the Portuguese capital, especially
5418-404: The structure is composed of repeating units or forms, or where multiple copies of the same basic structure are being constructed. Prefabrication avoids the need to transport so many skilled workers to the construction site, and other restricting conditions such as a lack of power, lack of water, exposure to harsh weather or a hazardous environment are avoided. Against these advantages must be weighed
5504-754: The success of projects such as bridges and avalanche galleries , where weather conditions may only allow brief periods of construction. Prefabricated bridge elements and systems offer bridge designers and contractors significant advantages in terms of construction time, safety, environmental impact, constructibility, and cost. Prefabrication can also help minimize the impact on traffic from bridge building. Additionally, small, commonly used structures such as concrete pylons are in most cases prefabricated. Radio towers for mobile phone and other services often consist of multiple prefabricated sections. Modern lattice towers and guyed masts are also commonly assembled of prefabricated elements. Prefabrication has become widely used in
5590-476: The sun for three days on both sides. After the six days, the bricks continue drying until required for use. Typically, longer drying times are preferred, but the average is eight to nine days spanning from initial stages to its application in structures. Unfired bricks could be made in the spring months and left to dry over the summer for use in the autumn. Mudbricks are commonly employed in arid environments to allow for adequate air drying. Fired bricks are baked in
5676-494: The sun) until they were strong enough for use. The oldest discovered bricks, originally made from shaped mud and dating before 7500 BC, were found at Tell Aswad , in the upper Tigris region and in southeast Anatolia close to Diyarbakir . Mudbrick construction was used at Çatalhöyük , from c. 7,400 BC. Mudbrick structures, dating to c. 7,200 BC have been located in Jericho , Jordan Valley. These structures were made up of
5762-471: The task of integrating these different systems into a construction project is becoming increasingly a "digital" management proposition. The prefabricated construction market is booming. It is growing at an accelerated pace both in more established markets such as North America and Europe and in emerging economies such as the Asia-Pacific region (mainly China and India). Considerable growth is expected in
5848-437: The temperature inside the kiln stayed at a level that caused the clay to shimmer with the colour of molten gold or silver. He also had to know when to quench the kiln with water so as to produce the surface glaze. To anonymous labourers fell the less skilled stages of brick production: mixing clay and water, driving oxen over the mixture to trample it into a thick paste, scooping the paste into standardised wooden frames (to produce
5934-414: The term brick denotes a unit primarily composed of clay , but is now also used informally to denote units made of other materials or other chemically cured construction blocks. Bricks can be joined using mortar , adhesives or by interlocking. Bricks are usually produced at brickworks in numerous classes, types, materials, and sizes which vary with region, and are produced in bulk quantities. Block
6020-518: The territory, constructing fortifications to protect them from invading bands. In 1240, Paio Peres Correia , master of the military Order of Santiago established Cacela as his point of departure for the reconquest of the Algarve, during the Reconquista . Small settlements were eventually established near the Cacela, including many medieval fishing villages, such as Santo António de Arenilha along
6106-560: The third century BC, when baked bricks of regular shape began to be employed for vaulting underground tombs. Hollow brick tomb chambers rose in popularity as builders were forced to adapt due to a lack of readily available wood or stone. The oldest extant brick building above ground is possibly Songyue Pagoda , dated to 523 AD. By the end of the third century BC in China, both hollow and small bricks were available for use in building walls and ceilings. Fired bricks were first mass-produced during
6192-624: The town, and then transported to their final destination to be assembled, which permitted a fast and methodical construction of the town. Along the river, the customhouses ( Portuguese : Alfândega ), was one of the first buildings to be completed during the Pombaline reconstruction, to house the offices of the Sociedades das Pescarias (fishing associations/societies), and dividing the settlement in two. The new "Royal Town" of Santo António ( Portuguese : Vila Real de Santo António ) soon became
6278-500: The transition to Baroque architecture . In Lübeck , for example, Brick Renaissance is clearly recognisable in buildings equipped with terracotta reliefs by the artist Statius von Düren, who was also active at Schwerin ( Schwerin Castle ) and Wismar (Fürstenhof). Long-distance bulk transport of bricks and other construction equipment remained prohibitively expensive until the development of modern transportation infrastructure, with
6364-625: The trench. The colour of fired clay bricks is influenced by the chemical and mineral content of the raw materials, the firing temperature, and the atmosphere in the kiln. For example, pink bricks are the result of a high iron content, white or yellow bricks have a higher lime content. Most bricks burn to various red hues; as the temperature is increased the colour moves through dark red, purple, and then to brown or grey at around 1,300 °C (2,370 °F). The names of bricks may reflect their origin and colour, such as London stock brick and Cambridgeshire White. Brick tinting may be performed to change
6450-642: The turn of the 20th century led to a much greater use of cast and wrought iron , and later, steel and concrete . The use of brick for skyscraper construction severely limited the size of the building – the Monadnock Building , built in 1896 in Chicago, required exceptionally thick walls to maintain the structural integrity of its 17 storeys. Following pioneering work in the 1950s at the Swiss Federal Institute of Technology and
6536-429: The use of ceramic pieces for protecting and decorating floors and walls dates back at various cultural sites to 3000-2000 BC and perhaps even before, but these elements should be rather qualified as tiles . For the longest time builders relied on wood, mud and rammed earth, while fired brick and mudbrick played no structural role in architecture. Proper brick construction, for erecting walls and vaults , finally emerges in
6622-631: The warm season. Monte Gordo is particularly visitor-oriented, counting with many hotels, bars and a casino . The municipality is bordered to the north by the municipality of Castro Marim and to the west by the municipality of Tavira . It fronts the Atlantic Ocean to the south, and the Guadiana River to the east, along with its frontier border with the Andalusian municipality of Ayamonte ( Spain ). Due to its Atlantic frontage,
6708-450: The work site, and the installation at the site to form the permanent works at the site. In its fullest sense, off-site fabrication requires a project strategy that will change the orientation of the project process from construction to manufacture to installation. Examples of off-site fabrication are wall panels for homes, wooden truss bridge spans, airport control stations . There are four main categories of off-site fabrication, which
6794-518: Was a uniformity to the brick sizes throughout the Indus Valley region, conforming to the 1:2:4, thickness, width, and length ratio. As the Indus civilization began its decline at the start of the second millennium BC, Harappans migrated east, spreading their knowledge of brickmaking technology. This led to the rise of cities like Pataliputra , Kausambi , and Ujjain , where there was an enormous demand for kiln-made bricks. By 604 BC, bricks were
6880-494: Was followed on a smaller scale by Oxford Rewley Road railway station . During World War II , prefabricated Cargo ships , designed to quickly replace ships sunk by Nazi U-boats became increasingly common. The most ubiquitous of these ships was the American Liberty ship , which reached production of over 2,000 units, averaging 3 per day. The most widely used form of prefabrication in building and civil engineering
6966-750: Was hot, filthy work. Early civilisations around the Mediterranean , including the Ancient Greeks and Romans , adopted the use of fired bricks. By the early first century CE, standardised fired bricks were being heavily produced in Rome. The Roman legions operated mobile kilns , and built large brick structures throughout the Roman Empire , stamping the bricks with the seal of the legion. The Romans used brick for walls, arches, forts, aqueducts, etc. Notable mentions of Roman brick structures are
7052-602: Was laid in March 1774. By 13 May 1776, the centre of the town had been finished and was officially opened. In 19th century Australia a large number of prefabricated houses were imported from the United Kingdom. The method was widely used in the construction of prefabricated housing in the 20th century, such as in the United Kingdom as temporary housing for thousands of urban families "bombed out" during World War II . Assembling sections in factories saved time on-site and
7138-517: Was only starting in the ninth century CE when buildings were entirely constructed using fired bricks. The carpenter's manual Yingzao Fashi , published in 1103 at the time of the Song dynasty described the brick making process and glazing techniques then in use. Using the 17th-century encyclopaedic text Tiangong Kaiwu , historian Timothy Brook outlined the brick production process of Ming dynasty China: ...the kilnmaster had to make sure that
7224-686: Was patented in 1853. Bradley & Craven went on to be a dominant manufacturer of brickmaking machinery. Henry Clayton, employed at the Atlas Works in Middlesex , England, in 1855, patented a brick-making machine that was capable of producing up to 25,000 bricks daily with minimal supervision. His mechanical apparatus soon achieved widespread attention after it was adopted for use by the South Eastern Railway Company for brick-making at their factory near Folkestone . At
7310-422: Was the only large town guarding the border with Spain , and the settlements in the region were small and undefended. On 30 December 1773, during the reign of Joseph I , a royal decree ordered the creation of a new town at the tip of the Algarve. The impetus for this decision is unclear, but there was several justifications for enhancing the settlement of the region, which included: increasing the human presence near
7396-446: Was triggered by the devastating 1755 Lisbon earthquake . Regardless, the settlement was erected at great speed for the time (in only two years) and completed in 1776 using the latest technologies. The Marquis of Pombal was responsible for its planning, designing the town in a Pombaline orthogonal grid, which he also used during the reconstruction of Lisbon. In a pioneering technique, entire buildings were prefabricated in areas outside
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