160-408: In an internal combustion engine , a turbocharger (also known as a turbo or a turbosupercharger ) is a forced induction device that is powered by the flow of exhaust gases. It uses this energy to compress the intake air, forcing more air into the engine in order to produce more power for a given displacement . The current categorisation is that a turbocharger is powered by the kinetic energy of
320-433: A carburetor or fuel injection as port injection or direct injection . Most SI engines have a single spark plug per cylinder but some have 2 . A head gasket prevents the gas from leaking between the cylinder head and the engine block. The opening and closing of the valves is controlled by one or several camshafts and springs—or in some engines—a desmodromic mechanism that uses no springs. The camshaft may press directly
480-403: A compressor in the turbocharger pressurises the intake air before it enters the inlet manifold . In the case of a turbocharger, the compressor is powered by the kinetic energy of the engine's exhaust gases, which is extracted by the turbocharger's turbine . The main components of the turbocharger are: The turbine section (also called the "hot side" or "exhaust side" of the turbo) is where
640-409: A deflector head . Pistons are open at the bottom and hollow except for an integral reinforcement structure (the piston web). When an engine is working, the gas pressure in the combustion chamber exerts a force on the piston crown which is transferred through its web to a gudgeon pin . Each piston has rings fitted around its circumference that mostly prevent the gases from leaking into the crankcase or
800-428: A gas engine . Also in 1794, Robert Street patented an internal combustion engine, which was also the first to use liquid fuel , and built an engine around that time. In 1798, John Stevens built the first American internal combustion engine. In 1807, French engineers Nicéphore Niépce (who went on to invent photography ) and Claude Niépce ran a prototype internal combustion engine, using controlled dust explosions,
960-470: A locomotive operated by electricity.) In boating, an internal combustion engine that is installed in the hull is referred to as an engine, but the engines that sit on the transom are referred to as motors. Reciprocating piston engines are by far the most common power source for land and water vehicles , including automobiles , motorcycles , ships and to a lesser extent, locomotives (some are electrical but most use diesel engines ). Rotary engines of
1120-552: A Corvette-based concept with a hardtop fastback-styled roof, part of the Motorama traveling exhibition. When applied to the production models, the "air" part referenced the engine's cooling system. A prominent aspect of the Corvair's legacy derives from controversy surrounding its handling, articulated aggressively by Ralph Nader 's Unsafe at Any Speed and tempered by a 1972 Texas A&M University safety commission report for
1280-594: A battery and charging system; nevertheless, this system is secondary and is added by manufacturers as a luxury for the ease of starting, turning fuel on and off (which can also be done via a switch or mechanical apparatus), and for running auxiliary electrical components and accessories. Most new engines rely on electrical and electronic engine control units (ECU) that also adjust the combustion process to increase efficiency and reduce emissions. Surfaces in contact and relative motion to other surfaces require lubrication to reduce wear, noise and increase efficiency by reducing
1440-404: A carefully timed high-voltage to the proper cylinder. This spark, via the spark plug, ignites the air-fuel mixture in the engine's cylinders. While gasoline internal combustion engines are much easier to start in cold weather than diesel engines, they can still have cold weather starting problems under extreme conditions. For years, the solution was to park the car in heated areas. In some parts of
1600-510: A cast-iron case and a redesign of the differential pinion shaft to interface with a longer transmission output shaft and a concentric pilot for the revised transmission case. These are among many of the improvements undertaken by Chevrolet by the end of the 1960 model year. The Corvair was Motor Trend magazine's Car of the Year for 1960. In 1961, Chevrolet introduced the Monza upscale trim to
1760-499: A common power source for lawnmowers , string trimmers , chain saws , leafblowers , pressure washers , snowmobiles , jet skis , outboard motors , mopeds , and motorcycles . There are several possible ways to classify internal combustion engines. By number of strokes: By type of ignition: By mechanical/thermodynamic cycle (these cycles are infrequently used but are commonly found in hybrid vehicles , along with other vehicles manufactured for fuel efficiency ): The base of
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#17327732619771920-532: A common shaft. The first prototype was finished in 1915 with the aim of overcoming the power loss experienced by aircraft engines due to the decreased density of air at high altitudes. However, the prototype was not reliable and did not reach production. Another early patent for turbochargers was applied for in 1916 by French steam turbine inventor Auguste Rateau , for their intended use on the Renault engines used by French fighter planes. Separately, testing in 1917 by
2080-515: A complete absence of Corvair advertising after 1967 reflected the company's priorities, including promotion of three redesigned models for 1968 – the Corvette, Chevelle , and Chevy II Nova . The Corvair was referred to as "the phantom" by Car Life magazine in their 1968 Monza road test, and by 1969 Chevrolet's Corvair four-page brochure was "by request only". During its final year of production, 6,000 cars were produced. Chevrolet had proposed
2240-491: A condition known as diesel engine runaway . Internal combustion engine An internal combustion engine ( ICE or IC engine ) is a heat engine in which the combustion of a fuel occurs with an oxidizer (usually air) in a combustion chamber that is an integral part of the working fluid flow circuit. In an internal combustion engine, the expansion of the high- temperature and high- pressure gases produced by combustion applies direct force to some component of
2400-420: A design by Scottish engineer Dugald Clerk . Then in 1885, Gottlieb Daimler patented the technique of using a gear-driven pump to force air into an internal combustion engine. The 1905 patent by Alfred Büchi , a Swiss engineer working at Sulzer is often considered the birth of the turbocharger. This patent was for a compound radial engine with an exhaust-driven axial flow turbine and compressor mounted on
2560-493: A front anti-roll bar as standard. Brakes were improved with finned rear drums. The remaining pickup, the Rampside, was discontinued at the end of the model year. Despite a vastly improved 1964 model, Corvair sales declined by close to 73,000 units that year. This was attributed to a number of factors, including the basic styling being 5 years old, the lack of a pillarless hardtop (which virtually all competing compact models had),
2720-423: A front-end collision (actually a mid-1965 running change). A plastic air dam was installed below the front valence panel to conceal the front suspension and underbody, and lessen crosswind sensitivity. In front, The "lock door" emblem (covering the lockset for the trunk lock) was changed from red to blue and featured a shorter bar. At the rear, new larger taillight lenses were used featuring a thin chrome ring around
2880-450: A full synchromesh, four-speed transmission (RPO 651) was postponed until the 1961 model year. This was due to casting problems with the aluminum three-speed transmission case which resulted in technical service bulletins to dealers advising of the potential for differential failure due to external leaks at the front of the transmission's counter gear shaft. The revision of the four-speed transmission designated for 1961 introduction incorporated
3040-452: A hand crank. Larger engines typically power their starting motors and ignition systems using the electrical energy stored in a lead–acid battery . The battery's charged state is maintained by an automotive alternator or (previously) a generator which uses engine power to create electrical energy storage. The battery supplies electrical power for starting when the engine has a starting motor system, and supplies electrical power when
3200-536: A heavy-duty suspension consisting of a front anti-roll bar, rear-axle limit straps, revised spring rates, and recalibrated shock absorbers. These provided a major handling improvement by reducing the potentially violent camber change of the rear wheels when making sharp turns at high speeds. The Turbocharged Spyder equipment group featured a multi-gauge instrument cluster which included a tachometer , cylinder head temperature, and intake manifold pressure gauges, Spyder fender script, and Turbo logo deck emblems, in addition to
3360-458: A lower boost threshold, and greater efficiency at higher engine speeds. The benefit of variable-geometry turbochargers is that the optimum aspect ratio at low engine speeds is very different from that at high engine speeds. An electrically-assisted turbocharger combines a traditional exhaust-powered turbine with an electric motor, in order to reduce turbo lag. This differs from an electric supercharger , which solely uses an electric motor to power
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#17327732619773520-471: A pit in the middle of the bed. The more popular Rampside had a unique, large, fold-down ramp on the side of the bed for ease of loading wheeled items. In 1962, Chevrolet introduced the Corvairs with few changes at the beginning of the year. The bottom line 500 series station wagon was dropped and the 700 became the base station wagon. The "Lakewood" name was dropped. The ever-popular Monza line then took on
3680-408: A problem would occur as the compression ratio increased as the fuel was igniting due to the rise in temperature that resulted. Charles Kettering developed a lead additive which allowed higher compression ratios, which was progressively abandoned for automotive use from the 1970s onward, partly due to lead poisoning concerns. The fuel mixture is ignited at different progressions of the piston in
3840-731: A reciprocating internal combustion engine is the engine block , which is typically made of cast iron (due to its good wear resistance and low cost) or aluminum . In the latter case, the cylinder liners are made of cast iron or steel, or a coating such as nikasil or alusil . The engine block contains the cylinders . In engines with more than one cylinder they are usually arranged either in 1 row ( straight engine ) or 2 rows ( boxer engine or V engine ); 3 or 4 rows are occasionally used ( W engine ) in contemporary engines, and other engine configurations are possible and have been used. Single-cylinder engines (or thumpers ) are common for motorcycles and other small engines found in light machinery. On
4000-509: A ring of holes or circular grooves allows air to bleed around the compressor blades. Ported shroud designs can have greater resistance to compressor surge and can improve the efficiency of the compressor wheel. The center hub rotating assembly (CHRA) houses the shaft that connects the turbine to the compressor. A lighter shaft can help reduce turbo lag. The CHRA also contains a bearing to allow this shaft to rotate at high speeds with minimal friction. Some CHRAs are water-cooled and have pipes for
4160-422: A separate ICE as an auxiliary power unit . Wankel engines are fitted to many unmanned aerial vehicles . ICEs drive large electric generators that power electrical grids. They are found in the form of combustion turbines with a typical electrical output in the range of some 100 MW. Combined cycle power plants use the high temperature exhaust to boil and superheat water steam to run a steam turbine . Thus,
4320-481: A separate blower avoids many of the shortcomings of crankcase scavenging, at the expense of increased complexity which means a higher cost and an increase in maintenance requirement. An engine of this type uses ports or valves for intake and valves for exhaust, except opposed piston engines , which may also use ports for exhaust. The blower is usually of the Roots-type but other types have been used too. This design
4480-416: A separate crankcase ventilation system. The cylinder head is attached to the engine block by numerous bolts or studs . It has several functions. The cylinder head seals the cylinders on the side opposite to the pistons; it contains short ducts (the ports ) for intake and exhaust and the associated intake valves that open to let the cylinder be filled with fresh air and exhaust valves that open to allow
4640-521: A sweeping second hand, a manifold vacuum/pressure gauge and fuel gauge. A much better heater system, larger brakes borrowed from the Chevelle, a stronger differential ring gear, an alternator (replacing the generator), and significant chassis refinements were made. A new fully articulated rear suspension virtually eliminated the danger of the previous generation's swing axles and was based on the contemporary Corvette Sting Ray (Corvair used coil springs while
4800-619: A third generation (1970 onward) Corvair, essentially a re-skin of the 1965–69 model resembling the 1973 GM A Body intermediates, particularly the 1973 Pontiac Grand Am , retaining Corvair proportions. Having passed the point of full-scale clay models, Chevrolet stopped developing the model in early 1968. Unlike the Turbo Hydramatic 400, the Turbo Hydramatic 350 transmission, introduced in the 1968 Camaro and later adopted by most Chevrolet models had been configured for use in
4960-476: A traditional front-engine/rear-drive axle borrowed from the Chevy II . The 1966 lineup remained essentially unchanged from 1965. One change of note was a new four-speed synchromesh transmission using the standard Saginaw gear set with 3.11:1 first gear ratio used by other GM 6-cylinder vehicles. The steering column was changed to a two-piece design with a universal joint, lessening the danger of intrusion during
Turbocharger - Misplaced Pages Continue
5120-633: A turbocharger was in June 1924 when the first heavy duty turbocharger, model VT402, was delivered from the Baden works of Brown, Boveri & Cie , under the supervision of Alfred Büchi, to SLM, Swiss Locomotive and Machine Works in Winterthur. This was followed very closely in 1925, when Alfred Büchi successfully installed turbochargers on ten-cylinder diesel engines, increasing the power output from 1,300 to 1,860 kilowatts (1,750 to 2,500 hp). This engine
5280-583: A vinyl-edged day/night mirror were all made standard equipment. Bucket seats in Monza models were now of the same "Astro" style as those on the new-for-1967 Camaro, featuring a new-thin-shell design. Chevrolet introduced a 50,000 mi (80,000 km) engine warranty on all Chevrolet models including the Corvair. Chevrolet was still actively marketing the Corvair in 1967, including color print ads and an "I Love My Corvair" bumper sticker campaign by dealers, but production and sales continued to fall off drastically. Only 27,253 copies were built. The chrome rings around
5440-417: A wagon model to round out the top of the line. In spring of 1962, Chevrolet committed itself to the sporty image they had created for the Corvair by introducing a convertible version, then offering a high-performance 150 hp (112 kW) turbocharged "Spyder" option for Monza coupes and convertibles, making the Corvair the second production automobile supplied with a turbocharger as a factory option, with
5600-405: Is a fly-back system, using interruption of electrical primary system current through some type of synchronized interrupter. The interrupter can be either contact points or a power transistor. The problem with this type of ignition is that as RPM increases the availability of electrical energy decreases. This is especially a problem, since the amount of energy needed to ignite a more dense fuel mixture
5760-421: Is also why diesel and HCCI engines are more susceptible to cold-starting issues, although they run just as well in cold weather once started. Light duty diesel engines with indirect injection in automobiles and light trucks employ glowplugs (or other pre-heating: see Cummins ISB#6BT ) that pre-heat the combustion chamber just before starting to reduce no-start conditions in cold weather. Most diesels also have
5920-503: Is commonplace in CI engines, and has been occasionally used in SI engines. CI engines that use a blower typically use uniflow scavenging . In this design the cylinder wall contains several intake ports placed uniformly spaced along the circumference just above the position that the piston crown reaches when at BDC. An exhaust valve or several like that of 4-stroke engines is used. The final part of
6080-738: Is delivered to a working fluid not consisting of, mixed with, or contaminated by combustion products. Working fluids for external combustion engines include air, hot water, pressurized water or even boiler -heated liquid sodium . While there are many stationary applications, most ICEs are used in mobile applications and are the primary power supply for vehicles such as cars , aircraft and boats . ICEs are typically powered by hydrocarbon -based fuels like natural gas , gasoline , diesel fuel , or ethanol . Renewable fuels like biodiesel are used in compression ignition (CI) engines and bioethanol or ETBE (ethyl tert-butyl ether) produced from bioethanol in spark ignition (SI) engines. As early as 1900
6240-542: Is driven downward with power, it first uncovers the exhaust port where the burned fuel is expelled under high pressure and then the intake port where the process has been completed and will keep repeating. Later engines used a type of porting devised by the Deutz company to improve performance. It was called the Schnurle Reverse Flow system. DKW licensed this design for all their motorcycles. Their DKW RT 125
6400-415: Is held in place relative to the engine block by main bearings , which allow it to rotate. Bulkheads in the crankcase form a half of every main bearing; the other half is a detachable cap. In some cases a single main bearing deck is used rather than several smaller caps. A connecting rod is connected to offset sections of the crankshaft (the crankpins ) in one end and to the piston in the other end through
6560-406: Is higher. The result was often a high RPM misfire. Capacitor discharge ignition was developed. It produces a rising voltage that is sent to the spark plug. CD system voltages can reach 60,000 volts. CD ignitions use step-up transformers . The step-up transformer uses energy stored in a capacitance to generate electric spark . With either system, a mechanical or electrical control system provides
Turbocharger - Misplaced Pages Continue
6720-469: Is increasing. The companies which manufacture the most turbochargers in Europe and the U.S. are Garrett Motion (formerly Honeywell), BorgWarner and Mitsubishi Turbocharger . Turbocharger failures and resultant high exhaust temperatures are among the causes of car fires. Failure of the seals will cause oil to leak into the cylinders causing blue-gray smoke. In diesel engines, this can cause an overspeed,
6880-445: Is not possible to dedicate a stroke exclusively for each of them. Starting at TDC the cycle consists of: While a 4-stroke engine uses the piston as a positive displacement pump to accomplish scavenging taking 2 of the 4 strokes, a 2-stroke engine uses the last part of the power stroke and the first part of the compression stroke for combined intake and exhaust. The work required to displace the charge and exhaust gases comes from either
7040-514: Is the Wärtsilä-Sulzer RTA96-C turbocharged 2-stroke diesel, used in large container ships. It is the most efficient and powerful reciprocating internal combustion engine in the world with a thermal efficiency over 50%. For comparison, the most efficient small four-stroke engines are around 43% thermally-efficient (SAE 900648); size is an advantage for efficiency due to the increase in the ratio of volume to surface area. See
7200-453: Is too large, the turbo will fail to create boost at low speeds; if the aspect ratio is too small, the turbo will choke the engine at high speeds, leading to high exhaust manifold pressures, high pumping losses, and ultimately lower power output. By altering the geometry of the turbine housing as the engine accelerates, the turbo's aspect ratio can be maintained at its optimum. Because of this, variable-geometry turbochargers often have reduced lag,
7360-441: Is unable to produce significant boost. At low rpm, the exhaust gas flow rate is unable to spin the turbine sufficiently. The boost threshold causes delays in the power delivery at low rpm (since the unboosted engine must accelerate the vehicle to increase the rpm above the boost threshold), while turbo lag causes delay in the power delivery at higher rpm. Some engines use multiple turbochargers, usually to reduce turbo lag, increase
7520-501: The Camaro , not the Corvair. According to GM historian Dave Newell, Chevrolet had planned on ending Corvair production after the 1966 model year. Development and engineering changes were halted in 1966 on the year-old, redesigned second-generation cars with mainly federally mandated emissions and safety changes made thereafter. An increasing lack of interest from the company, especially from Chevrolet's general manager John DeLorean , and
7680-698: The Consolidated B-24 Liberator , Lockheed P-38 Lightning , Republic P-47 Thunderbolt and experimental variants of the Focke-Wulf Fw 190 . The first practical application for trucks was realized by Swiss truck manufacturing company Saurer in the 1930s. BXD and BZD engines were manufactured with optional turbocharging from 1931 onwards. The Swiss industry played a pioneering role with turbocharging engines as witnessed by Sulzer, Saurer and Brown, Boveri & Cie . Automobile manufacturers began research into turbocharged engines during
7840-624: The National Advisory Committee for Aeronautics (NACA) and Sanford Alexander Moss showed that a turbocharger could enable an engine to avoid any power loss (compared with the power produced at sea level) at an altitude of up to 4,250 m (13,944 ft) above sea level. The testing was conducted at Pikes Peak in the United States using the Liberty L-12 aircraft engine. The first commercial application of
8000-627: The National Highway Traffic Safety Administration (NHTSA) which found that the 1960–1963 Corvair possessed no greater potential for loss of control in extreme situations than contemporary compacts. To better counter popular inexpensive subcompact competitors, notably the Beetle and Japanese imports such as the Datsun 510 , GM replaced the Corvair with the more conventional Chevrolet Vega in 1970. Today
8160-544: The Oldsmobile F-85 Turbo Jetfire having been released earlier in 1962. Corvair station wagons were discontinued at that point in favor the new Corvair Convertible and Chevy II (built at the same assembly plant). The slow-selling Loadside pickup was discontinued at the end of the model year. The rest of the Corvair 95 line of Forward Control vehicles continued. Optional equipment on all passenger cars (except wagons) included metallic brake linings and
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#17327732619778320-618: The Pyréolophore , which was granted a patent by Napoleon Bonaparte . This engine powered a boat on the Saône river in France. In the same year, Swiss engineer François Isaac de Rivaz invented a hydrogen-based internal combustion engine and powered the engine by electric spark. In 1808, De Rivaz fitted his invention to a primitive working vehicle – "the world's first internal combustion powered automobile". In 1823, Samuel Brown patented
8480-478: The Volkswagen Beetle , it was offered in 4-door sedan, 2-door coupe, convertible, 4-door station wagon, passenger van, commercial van, and pickup truck body styles in its first generation (1960–1964), and as a 2-door coupe, convertible or 4-door hardtop in its second (1965–1969). Total production was approximately 1.8 million vehicles from 1960 until 1969. The name "Corvair" was first applied in 1954 to
8640-531: The Volkswagen Type 2 . The Greenbrier Sportswagon used the same body as the "Corvan 95" panel van with the side windows option, but was marketed as a station wagon and was available with trim and paint options similar to the passenger cars. The "Corvan 95" model was also built in pickup versions; the Loadside was a fairly typical pickup of the era, except for the rear engine, forward controls, and
8800-608: The Wankel rotary engine . A second class of internal combustion engines use continuous combustion: gas turbines , jet engines and most rocket engines , each of which are internal combustion engines on the same principle as previously described. ( Firearms are also a form of internal combustion engine, though of a type so specialized that they are commonly treated as a separate category, along with weaponry such as mortars and anti-aircraft cannons.) In contrast, in external combustion engines , such as steam or Stirling engines , energy
8960-411: The crankshaft ) whereas a turbocharger is powered by the kinetic energy of the engine's exhaust gas . A turbocharger does not place a direct mechanical load on the engine, although turbochargers place exhaust back pressure on engines, increasing pumping losses. Supercharged engines are common in applications where throttle response is a key concern, and supercharged engines are less likely to heat soak
9120-473: The external links for an in-cylinder combustion video in a 2-stroke, optically accessible motorcycle engine. Dugald Clerk developed the first two-cycle engine in 1879. It used a separate cylinder which functioned as a pump in order to transfer the fuel mixture to the cylinder. In 1899 John Day simplified Clerk's design into the type of 2 cycle engine that is very widely used today. Day cycle engines are crankcase scavenged and port timed. The crankcase and
9280-410: The rear-engine/rear-wheel-drive layout , which at the time had recently been popularized by the exploding success of the Volkswagen Beetle . The Corvair's engine was an overhead-valve aluminum , air-cooled 80 hp (60 kW; 81 PS) 140 cu in (2.3 L) flat-six , later enlarged, first to 145 cubic inches (2.4 L) and then to 164 cubic inches (2.7 L). Power peaked with
9440-427: The two-stroke oil in the air-fuel-oil mixture which is then burned along with the fuel. The valve train may be contained in a compartment flooded with lubricant so that no oil pump is required. Chevrolet Corvair#First generation (1960–1964) The Chevrolet Corvair is a rear-engined , air-cooled compact car manufactured and marketed by Chevrolet over two generations between 1960 and 1969. A response to
9600-498: The "Big Three" continued to introduce ever-larger cars during the 1950s, the new American Motors Corporation (AMC) focused its business strategy on smaller-sized and fuel-efficient automobiles, years before a real need for them existed. AMC, a far smaller company than the "Big Three", positioned itself as an underdog ; its compact Rambler models helped push AMC to third place in domestic automobile sales. American Motors also reincarnated its predecessor company's smallest Nash model as
9760-490: The "Quadri-Flex" independent suspension and "Unipack Power Team" of engine, transmission, and rear axle combined into a single unit . Similar to designs of European cars such as Porsche, Volkswagen, Mercedes-Benz, and others, "Quadri-Flex" used coil springs at all four wheels with independent rear suspension arms incorporated at the rear. Specially designed 6.5 by 13-inch four-ply tires mounted on 5.5 by 13 inch wheels were standard equipment. Available options included RPO 360,
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#17327732619779920-504: The "Sprint" conversions. The 1963 model year had the optional availability of a long 3.08 gear for improved fuel economy, but the Corvair otherwise remained largely carryover with minor trim and engineering changes. Self-adjusting brakes were new for 1963. Of all the Corvairs sold in 1963, fully 80% were Monzas. The convertible model accounted for over 20% of all the Monzas sold. Significant engineering changes were introduced for 1964, while
10080-457: The "new" 1958 Rambler American for a second model run, an almost unheard-of phenomenon in automobile history. In 1959, Studebaker followed AMC's formula by restyling its mainstream economy-model sedan, calling it the Lark and billing it as a compact. The Lark success helped give Studebaker a respite for several years before the company ceased automobile production in 1966. During 1959 and 1960,
10240-506: The 1950s, however the problems of "turbo lag" and the bulky size of the turbocharger were not able to be solved at the time. The first turbocharged cars were the short-lived Chevrolet Corvair Monza and the Oldsmobile Jetfire , both introduced in 1962. Greater adoption of turbocharging in passenger cars began in the 1980s, as a way to increase the performance of smaller displacement engines. Like other forced induction devices,
10400-525: The 1960 Corvair on its cover for the Corvair introduction in 1959, and Motor Trend named the Corvair as the 1960 "Car of the Year". Said Time : "its fresh engineering is hailed as the forerunner of a new age of innovation in Detroit." Time reported in 1960: Chevrolet sold 26,000 Corvairs its first two days on the market, taking over 35% of Chevy's two-day total of 75,000. Chevrolet had intended to sell one Corvair for every five Chevrolets. By March 1960,
10560-448: The 1965 Corvair in their October 1964 issue: And it is here too, that we have to go on record and say that the Corvair is in our opinion—the most important new car of the entire crop of '65 models, and the most beautiful car to appear in this country since before World War II. ...When the pictures of the '65 Corvair arrived in our offices, the man who opened the envelope actually let out a great shout of delight and amazement on first seeing
10720-516: The 1965–66 turbocharged 180 hp (134 kW; 182 PS) Corsa engine option. The first generation model's swing axle rear suspension, which offered a comfortable ride. The design was replaced in 1965 model year with a fully independent trailing arm rear suspension similar to that of the Corvette Sting Ray . The 1960 Corvair Body Styles 569 and 769 four-door sedans were conceived as economy cars offering few amenities to keep
10880-655: The Big Three automakers planned to introduce their own "compact" cars. Ford and Chrysler's designs were scaled-down versions of the conventional American car, using industry default inline six-cylinder engines, and with bodies about 20% smaller than their standard cars. An exception to this strategy was the Chevrolet Corvair. Chevrolet designed a car that deviated from traditional American norms of design, powered by an air-cooled, horizontally opposed six-cylinder engine with many major components in aluminum. The engine
11040-480: The Corvair comprised 13% of Chevrolet's sales. Shortly after its introduction, the Corvair faced competition from the Ford Falcon and Mercury Comet and was plagued by problems, although according to a 1960 Time report, "many were the minor bugs that often afflict a completely new car." Problems included an engine cooling fan belt that tended to pop off its 2-axis pulleys (unless the fan ran constantly,
11200-533: The Corvair has a devoted following among owners and collectors as average prices for Corvairs have steadily increased. In 1952, Ed Cole was promoted to chief engineer of the Chevrolet Motor Division of General Motors . Four years later, in July 1956, he was named general manager of Chevrolet (GM's largest automotive division) and became a GM vice president. At Chevrolet, Cole pushed for many of
11360-474: The Corvair sales in 1961. A station wagon , marketed as the Lakewood , joined the lineup in 1961 with its engine located under the cargo floor and offering 68 ft³ (1.9 m³) of cargo room; 58 ft³ in the main passenger compartment, and another 10 ft³ in the front trunk. The Corvair engine received its first size increase to 145 cu in (2.4 L) via a slight increase in bore size and
11520-482: The Corvair was introduced in February 1960. The RPO 649, marketed as "Super Turbo Air", included a hotter camshaft , revised dual-spring cylinder heads, and a lower restriction 2-inch muffler to deliver 95 hp (71 kW) at 4,800 rpm and 125 lb⋅ft (169 N⋅m) of torque at 2,800 rpm. In its first year, it was available on any Corvair model with a manual transmission. The advertised February introduction of
11680-471: The Corvair's deficiencies – and the new Mustang offering V8s up to 271 hp (202 kW; 275 PS) compared to the Corvair's 180 hp (134 kW; 182 PS) top powertrain. Rumors of the upcoming "Panther" – the code name for the forthcoming Camaro, slated as a direct competitor for the Mustang ;– further undercut sales. A decision was made to discontinue further development of
11840-509: The Corvair, a derivative model could evolve within GM's standard lines of manufacturing technology. The 1965 publication of Unsafe at Any Speed sullied the reputation of the Corvair line, although the issues had nothing to do with the current model. Under competition from the Mustang and the publicity hit of Unsafe, Corvair sales plummeted by over half in 1966. GM saw the advantages of developing
12000-493: The Corvair. Production for the model year was down to 103,743. In 1967, the Corvair line was trimmed to the 500 and Monza Hardtop Coupes and Hardtop Sedans, and the Monza Convertible. This model year was the first with a collapsible steering column. A dual circuit master cylinder with warning light, nylon reinforced brake hoses, stronger steel (instead of aluminum) door hinges, "mushroomed" instrument panel knobs, and
12160-493: The Powerglide two-speed automatic transmission ($ 146), RPO 118, a gasoline heater ($ 74), RPO 119, an AM tube radio ($ 54), and by February 1960, the rear folding seat (formerly $ 32) was made standard. Chevrolet produced 47,683 of the 569 model and 139,208 769 model deluxe sedans in 1960. In January 1960 two-door coupe models were introduced designated as the 527 and 727 body styles. Despite their late January introduction of
12320-467: The Sting Ray uses a transverse leaf). Additionally, an AM/FM stereo radio, in-dash All Weather Air Conditioning, telescopically adjustable steering column, and a Special Purpose Chassis Equipment ("Z17") handling package, consisting of a special performance suspension and quick ratio steering box, were new options for 1965. The Monza and Corvair 500 Sport Sedans were the only compact cars ever available in
12480-641: The U.S. as pillarless four-door hardtops. The station wagon , panel van, and pickup body styles had all been dropped and 1965 was the last year for the Greenbrier window van, which was retained mainly for fleet orders, with 1,528 being built. In all, 235,528 Corvairs were built in 1965, an increase of 30,000 units over 1964. Chevrolet replaced the Corvair-based vans with the Chevrolet Sportvan/GMC Handi-Van , which used
12640-619: The Wankel design are used in some automobiles, aircraft and motorcycles. These are collectively known as internal-combustion-engine vehicles (ICEV). Where high power-to-weight ratios are required, internal combustion engines appear in the form of combustion turbines , or sometimes Wankel engines. Powered aircraft typically use an ICE which may be a reciprocating engine. Airplanes can instead use jet engines and helicopters can instead employ turboshafts ; both of which are types of turbines. In addition to providing propulsion, aircraft may employ
12800-546: The addition of some more power, all these factors had us driving around like idiots—zooming around the handling loop dragging with each other, standing on the brakes—until we had to reluctantly turn the car over to some other impatient journalist. […] The '65 Corvair is an outstanding car. It doesn't go fast enough, but we love it. The standard 95 hp (71 kW; 96 PS) and optional 110 hp (82 kW; 112 PS) engines were carried forward from 1964. The previous 150 hp (112 kW; 152 PS) Spyder engine
12960-496: The air-cooled engine would overheat and seize), carburetor icing and poor fuel mileage "which sometimes runs well under 20 m.p.g." The 1960 model gasoline heater was cited as a problem, which itself could consume up to a quart of gas an hour – with Chevrolet engineers quickly modifying the Corvair's carburetors to improve economy. The 1960 Corvair and designers William L. "Bill" Mitchell and styling staff received an Industrial Designers Institute (IDI of NY) award. The Corvair
13120-489: The associated process. While an engine is in operation, the crankshaft rotates continuously at a nearly constant speed . In a 4-stroke ICE, each piston experiences 2 strokes per crankshaft revolution in the following order. Starting the description at TDC, these are: The defining characteristic of this kind of engine is that each piston completes a cycle every crankshaft revolution. The 4 processes of intake, compression, power and exhaust take place in only 2 strokes so that it
13280-404: The benefits of both small turbines and large turbines. Large diesel engines often use a single-stage axial inflow turbine instead of a radial turbine. A twin-scroll turbocharger uses two separate exhaust gas inlets, to make use of the pulses in the flow of the exhaust gasses from each cylinder. In a standard (single-scroll) turbocharger, the exhaust gas from all cylinders is combined and enters
13440-412: The car, and in thirty seconds the whole staff was charging around, each wanting to be the first to show somebody else, each wanting the vicarious kick of hearing that characteristic war-whoop from the first-time viewer. […] Our ardor had cooled a little by the time we got to drive the cars—then we went nuts all over again. The new rear suspension, the new softer spring rates in front, the bigger brakes,
13600-404: The center of the light. Air conditioned cars received a new condenser that was mounted in front of the engine, eliminating the previous unit mounted atop the engine, requiring its removal for most engine service. The Corvair script nameplate was moved from atop the trunk lid to a position next to the driver's side headlight bezel. Sales began a decline as a result of Ralph Nader's book highlighting
13760-447: The center of the taillights were made thicker. In 1968, the four-door hardtop was discontinued, leaving three models – the 500 and Monza Hardtop Coupes and the Monza Convertible. Air conditioning was dropped as an option, due to concerns about thermal loading added by the now-standard Air Injection Reactor ("smog pump") which probably hurt sales as factory air became more popular generally in automobiles. The GM multiplex stereo system
13920-619: The combustion gases to escape. The valves are often poppet valves but they can also be rotary valves or sleeve valves . However, 2-stroke crankcase scavenged engines connect the gas ports directly to the cylinder wall without poppet valves; the piston controls their opening and occlusion instead. The cylinder head also holds the spark plug in the case of spark ignition engines and the injector for engines that use direct injection. All CI (compression ignition) engines use fuel injection, usually direct injection but some engines instead use indirect injection . SI (spark ignition) engines can use
14080-455: The compressed air and combustion products and slide continuously within it while the engine is in operation. In smaller engines, the pistons are made of aluminum; while in larger applications, they are typically made of cast iron. In performance applications, pistons can also be titanium or forged steel for greater strength. The top surface of the piston is called its crown and is typically flat or concave. Some two-stroke engines use pistons with
14240-432: The compressed charge, four-cycle engine. In 1879, Karl Benz patented a reliable two-stroke gasoline engine. Later, in 1886, Benz began the first commercial production of motor vehicles with an internal combustion engine, in which a three-wheeled, four-cycle engine and chassis formed a single unit. In 1892, Rudolf Diesel developed the first compressed charge, compression ignition engine. In 1926, Robert Goddard launched
14400-419: The compressor wheel. Large turbines typically require higher exhaust gas flow rates, therefore increasing turbo lag and increasing the boost threshold. Small turbines can produce boost quickly and at lower flow rates, since it has lower rotational inertia, but can be a limiting factor in the peak power produced by the engine. Various technologies, as described in the following sections, are often aimed at combining
14560-419: The compressor. The compressor draws in outside air through the engine's intake system, pressurises it, then feeds it into the combustion chambers (via the inlet manifold ). The compressor section of the turbocharger consists of an impeller, a diffuser, and a volute housing. The operating characteristics of a compressor are described by the compressor map . Some turbochargers use a "ported shroud", whereby
14720-410: The corresponding ports. The intake manifold connects to the air filter directly, or to a carburetor when one is present, which is then connected to the air filter . It distributes the air incoming from these devices to the individual cylinders. The exhaust manifold is the first component in the exhaust system . It collects the exhaust gases from the cylinders and drives it to the following component in
14880-423: The coupe one of the most popular Corvairs. The success of the Monza model showed Chevrolet management that the compact Corvair was viewed as more of a specialty car than a competitor in the economy segment to the conventionally designed Ford Falcon or Chrysler's Valiant. Chevrolet began a design program that resulted in the 1962 Chevy II , a conventional layout compact. The option of a more powerful engine for
15040-499: The coupe, these cars sold well; about 14,628 base model 527 coupes, 36,562 model 727 deluxe coupes. Following the success of the upmarket "Mr. and Mrs. Monza" styling concept cars at the 1960 Chicago Auto Show , management approved the neatly appointed bucket-seat DeLuxe trim of the 900 series Monza as a two-door club coupe only. The new Monza began arriving at Chevrolet dealers in April 1960 with sales of 11,926 Monza club coupes, making
15200-400: The crankcase or a separate blower. For scavenging, expulsion of burned gas and entry of fresh mix, two main approaches are described: Loop scavenging, and Uniflow scavenging. SAE news published in the 2010s that 'Loop Scavenging' is better under any circumstance than Uniflow Scavenging. Some SI engines are crankcase scavenged and do not use poppet valves. Instead, the crankcase and the part of
15360-401: The crankcase pressure is slightly below intake pressure, to let it be filled with a new charge; this happens when the piston is moving upwards. When the piston is moving downwards the pressure in the crankcase increases and the reed valve closes promptly, then the charge in the crankcase is compressed. When the piston is moving downwards, it also uncovers the exhaust port and the transfer port and
15520-413: The crankcase to the port in the cylinder to provide for intake and another from the exhaust port to the exhaust pipe. The height of the port in relationship to the length of the cylinder is called the "port timing". On the first upstroke of the engine there would be no fuel inducted into the cylinder as the crankcase was empty. On the downstroke, the piston now compresses the fuel mix, which has lubricated
15680-431: The cylinder below the piston is used as a pump. The intake port is connected to the crankcase through a reed valve or a rotary disk valve driven by the engine. For each cylinder, a transfer port connects in one end to the crankcase and in the other end to the cylinder wall. The exhaust port is connected directly to the cylinder wall. The transfer and exhaust port are opened and closed by the piston. The reed valve opens when
15840-411: The cylinder block has fins protruding away from it to cool the engine by directly transferring heat to the air. The cylinder walls are usually finished by honing to obtain a cross hatch , which is able to retain more oil. A too rough surface would quickly harm the engine by excessive wear on the piston. The pistons are short cylindrical parts which seal one end of the cylinder from the high pressure of
16000-407: The cylinder. Because there is no obstruction in the cylinder of the fuel to move directly out of the exhaust port prior to the piston rising far enough to close the port, early engines used a high domed piston to slow down the flow of fuel. Later the fuel was "resonated" back into the cylinder using an expansion chamber design. When the piston rose close to TDC, a spark ignited the fuel. As the piston
16160-414: The cylinder. At low rpm, the spark is timed to occur close to the piston achieving top dead center. In order to produce more power, as rpm rises the spark is advanced sooner during piston movement. The spark occurs while the fuel is still being compressed progressively more as rpm rises. The necessary high voltage, typically 10,000 volts, is supplied by an induction coil or transformer. The induction coil
16320-404: The cylinders and heads to the passenger compartment. The gasoline heater remained available as an option through 1963. Factory air conditioning was offered as a mid-1961 option introduction. The condenser lay flat atop the horizontal engine fan. A large, green-painted reverse rotation version of the standard GM Frigidaire air-conditioning compressor was used, and an evaporator housing was added under
16480-524: The dash with integrated outlets surrounding the radio housing. Air conditioning was not available on wagons, Greenbrier/Corvair 95, or the turbocharged models introduced later, due to space constraints. Chevrolet also introduced the Corvair 95 line of light-duty trucks and vans, using the Corvair Powerpack with forward-control, or " cab over ", with the driver sitting over the front wheels, as in
16640-434: The displacement increase of the engine. In 1964, an improvement in the car's swing axle rear suspension occurred with the addition of a transverse leaf spring along with softer rear coil springs designed to diminish rear roll stiffness and foster more neutral handling. Spring rates could now be softer at both ends of the car compared to previous models. The heavy-duty suspension was no longer optional, although all models now had
16800-413: The early engines which used Hot Tube ignition. When Bosch developed the magneto it became the primary system for producing electricity to energize a spark plug. Many small engines still use magneto ignition. Small engines are started by hand cranking using a recoil starter or hand crank. Prior to Charles F. Kettering of Delco's development of the automotive starter all gasoline engined automobiles used
16960-412: The effective aspect ratio of the turbocharger as operating conditions change. This is done with the use of adjustable vanes located inside the turbine housing between the inlet and turbine, which affect flow of gases towards the turbine. Some variable-geometry turbochargers use a rotary electric actuator to open and close the vanes, while others use a pneumatic actuator . If the turbine's aspect ratio
17120-453: The efficiency is higher because more energy is extracted from the fuel than what could be extracted by the combustion engine alone. Combined cycle power plants achieve efficiencies in the range of 50–60%. In a smaller scale, stationary engines like gas engines or diesel generators are used for backup or for providing electrical power to areas not connected to an electric grid . Small engines (usually 2‐stroke gasoline/petrol engines) are
17280-543: The engine is off. The battery also supplies electrical power during rare run conditions where the alternator cannot maintain more than 13.8 volts (for a common 12 V automotive electrical system). As alternator voltage falls below 13.8 volts, the lead-acid storage battery increasingly picks up electrical load. During virtually all running conditions, including normal idle conditions, the alternator supplies primary electrical power. Some systems disable alternator field (rotor) power during wide-open throttle conditions. Disabling
17440-400: The engine rpm is within the turbocharger's operating range – that occurs between pressing the throttle and the turbocharger spooling up to provide boost pressure. This delay is due to the increasing exhaust gas flow (after the throttle is suddenly opened) taking time to spin up the turbine to speeds where boost is produced. The effect of turbo lag is reduced throttle response , in
17600-557: The engine's coolant to flow through. One reason for water cooling is to protect the turbocharger's lubricating oil from overheating. The simplest type of turbocharger is the free floating turbocharger. This system would be able to achieve maximum boost at maximum engine revs and full throttle, however additional components are needed to produce an engine that is driveable in a range of load and rpm conditions. Additional components that are commonly used in conjunction with turbochargers are: Turbo lag refers to delay – when
17760-415: The engine. The force is typically applied to pistons ( piston engine ), turbine blades ( gas turbine ), a rotor (Wankel engine) , or a nozzle ( jet engine ). This force moves the component over a distance. This process transforms chemical energy into kinetic energy which is used to propel, move or power whatever the engine is attached to. The first commercially successful internal combustion engine
17920-479: The exhaust gases, minimizes parasitic back losses and improves responsiveness at low engine speeds. Another common feature of twin-scroll turbochargers is that the two nozzles are different sizes: the smaller nozzle is installed at a steeper angle and is used for low-rpm response, while the larger nozzle is less angled and optimised for times when high outputs are required. Variable-geometry turbochargers (also known as variable-nozzle turbochargers ) are used to alter
18080-477: The exhaust gases, whereas a supercharger is mechanically powered (usually by a belt from the engine's crankshaft). However, up until the mid-20th century, a turbocharger was called a "turbosupercharger" and was considered a type of supercharger. Prior to the invention of the turbocharger, forced induction was only possible using mechanically-powered superchargers . Use of superchargers began in 1878, when several supercharged two-stroke gas engines were built using
18240-435: The field reduces alternator pulley mechanical loading to nearly zero, maximizing crankshaft power. In this case, the battery supplies all primary electrical power. Gasoline engines take in a mixture of air and gasoline and compress it by the movement of the piston from bottom dead center to top dead center when the fuel is at maximum compression. The reduction in the size of the swept area of the cylinder and taking into account
18400-671: The first internal combustion engine to be applied industrially. In 1854, in the UK, the Italian inventors Eugenio Barsanti and Felice Matteucci obtained the certification: "Obtaining Motive Power by the Explosion of Gases". In 1857 the Great Seal Patent Office conceded them patent No.1655 for the invention of an "Improved Apparatus for Obtaining Motive Power from Gases". Barsanti and Matteucci obtained other patents for
18560-595: The first liquid-fueled rocket. In 1939, the Heinkel He 178 became the world's first jet aircraft . At one time, the word engine (via Old French , from Latin ingenium , "ability") meant any piece of machinery —a sense that persists in expressions such as siege engine . A "motor" (from Latin motor , "mover") is any machine that produces mechanical power . Traditionally, electric motors are not referred to as "engines"; however, combustion engines are often referred to as "motors". (An electric engine refers to
18720-604: The following conditions: The main advantage of 2-stroke engines of this type is mechanical simplicity and a higher power-to-weight ratio than their 4-stroke counterparts. Despite having twice as many power strokes per cycle, less than twice the power of a comparable 4-stroke engine is attainable in practice. In the US, 2-stroke engines were banned for road vehicles due to the pollution. Off-road only motorcycles are still often 2-stroke but are rarely road legal. However, many thousands of 2-stroke lawn maintenance engines are in use. Using
18880-402: The form of a delay in the power delivery. Superchargers do not suffer from turbo lag because the compressor mechanism is driven directly by the engine. Methods to reduce turbo lag include: A similar phenomenon that is often mistaken for turbo lag is the boost threshold . This is where the engine speed (rpm) is currently below the operating range of the turbocharger system, therefore the engine
19040-535: The four-door sedans and the club coupe body styles. With its newly introduced four-speed floor-mounted transmission, DeLuxe vinyl bucket seats, and upscale trim, the Monza Club Coupe gained in sales, as nearly 110,000 were produced along with 33,745 Monza four-door sedans. The four-speed Monza caught the attention of the younger market and was sometimes referred to as "the poor man's Porsche" in various car magazines. The Monza series contributed to about half of
19200-402: The gas flow through the turbine section, and the turbine itself can spin at speeds of up to 250,000 rpm. Some turbocharger designs are available with multiple turbine housing options, allowing a housing to be selected to best suit the engine's characteristics and the performance requirements. A turbocharger's performance is closely tied to its size, and the relative sizes of the turbine wheel and
19360-517: The gudgeon pin and thus transfers the force and translates the reciprocating motion of the pistons to the circular motion of the crankshaft. The end of the connecting rod attached to the gudgeon pin is called its small end, and the other end, where it is connected to the crankshaft, the big end. The big end has a detachable half to allow assembly around the crankshaft. It is kept together to the connecting rod by removable bolts. The cylinder head has an intake manifold and an exhaust manifold attached to
19520-505: The high temperature and pressure created by the engine in its compression process. The compression level that occurs is usually twice or more than a gasoline engine. Diesel engines take in air only, and shortly before peak compression, spray a small quantity of diesel fuel into the cylinder via a fuel injector that allows the fuel to instantly ignite. HCCI type engines take in both air and fuel, but continue to rely on an unaided auto-combustion process, due to higher pressures and temperature. This
19680-419: The high-performance engine. The Monza Coupe was the most popular model with 151,738 produced out of 292,531 total Corvair passenger car production for 1962. John Fitch , chose the Corvair as the basis for "Sprint" models. These included various performance improvements along with appearance modifications. Individual components were available to customers and several Chevrolet dealers became authorized to install
19840-416: The higher pressure of the charge in the crankcase makes it enter the cylinder through the transfer port, blowing the exhaust gases. Lubrication is accomplished by adding two-stroke oil to the fuel in small ratios. Petroil refers to the mix of gasoline with the aforesaid oil. This kind of 2-stroke engine has a lower efficiency than comparable 4-strokes engines and releases more polluting exhaust gases for
20000-451: The highest thermal efficiencies among internal combustion engines of any kind. Some diesel–electric locomotive engines operate on the 2-stroke cycle. The most powerful of them have a brake power of around 4.5 MW or 6,000 HP . The EMD SD90MAC class of locomotives are an example of such. The comparable class GE AC6000CW , whose prime mover has almost the same brake power, uses a 4-stroke engine. An example of this type of engine
20160-451: The intake air. A combination of an exhaust-driven turbocharger and an engine-driven supercharger can mitigate the weaknesses of both. This technique is called twincharging . Turbochargers have been used in the following applications: In 2017, 27% of vehicles sold in the US were turbocharged. In Europe 67% of all vehicles were turbocharged in 2014. Historically, more than 90% of turbochargers were diesel, however, adoption in petrol engines
20320-419: The intake manifold is an air sleeve that feeds the intake ports. The intake ports are placed at a horizontal angle to the cylinder wall (I.e: they are in plane of the piston crown) to give a swirl to the incoming charge to improve combustion. The largest reciprocating IC are low speed CI engines of this type; they are used for marine propulsion (see marine diesel engine ) or electric power generation and achieve
20480-429: The inventor of the diesel engine, Rudolf Diesel , was using peanut oil to run his engines. Renewable fuels are commonly blended with fossil fuels. Hydrogen , which is rarely used, can be obtained from either fossil fuels or renewable energy. Various scientists and engineers contributed to the development of internal combustion engines. In 1791, John Barber developed the gas turbine . In 1794 Thomas Mead patented
20640-530: The lack of a V8 engine, and the introduction of the Ford Mustang on 17 April, which broke all records for sales of a new car (and cut into Corvair sales). The Corvair second generation arrived for model year 1965, noted for its lack of a "B" pillar and a new fully independent suspension replacing the original swing axle rear suspension. The Corvair used coil springs at each wheel. Car and Driver magazine's David E. Davis Jr. showed enthusiasm for
20800-532: The major engineering and design advancements introduced in the Chevrolet car and truck lines between 1955 and 1962. He was completely involved in the development and production of the air-cooled rear-engine Corvair, a ground-breaking car in its day. As chief engineer, Cole was also heavily involved in the development of the Corvette sports car. He is also known as the "father" of the small-block Chevy V8 , one of
20960-406: The market for the smaller vehicles that had been available in the past. A successful modern " compact car " market segment was established in the U.S. by the 1950 Nash Rambler . Growing sales of imports from Europe, such as Volkswagen, Renault, Fiat and others, showed that demand existed in the U.S. market for small cars, often as a second car or an alternative for budget-minded consumers. While
21120-406: The model lineup and styling remained relatively unchanged. The engine displacement was increased from 145 to 164 cu in (2.4 to 2.7 L) by an increase in stroke. The base engine power increased from 80 to 95 hp (60 to 71 kW), and the high-performance engine increased from 102 to 110 hp (76 to 82 kW). The Spyder engine rating remained at 150 hp (112 kW) despite
21280-649: The most celebrated engines in American automotive history. The first time Chevrolet manufactured an air-cooled engine was briefly in 1923 with the Chevrolet Series M Copper-Cooled , which due to engineering challenges, was deemed a failure. By the late 1950s, the physical size of the entry-level models offered by the Big Three American domestic auto manufacturers (General Motors, Ford, and Chrysler) had grown considerably; effectively abandoning
21440-407: The oil into the combustion chamber. A ventilation system drives the small amount of gas that escapes past the pistons during normal operation (the blow-by gases) out of the crankcase so that it does not accumulate contaminating the oil and creating corrosion. In two-stroke gasoline engines the crankcase is part of the air–fuel path and due to the continuous flow of it, two-stroke engines do not need
21600-402: The outer side of the cylinder, passages that contain cooling fluid are cast into the engine block whereas, in some heavy duty engines, the passages are the types of removable cylinder sleeves which can be replaceable. Water-cooled engines contain passages in the engine block where cooling fluid circulates (the water jacket ). Some small engines are air-cooled, and instead of having a water jacket
21760-460: The part of the cylinder below the exhaust port is used as a pump. The operation of the Day cycle engine begins when the crankshaft is turned so that the piston moves from BDC upward (toward the head) creating a vacuum in the crankcase/cylinder area. The carburetor then feeds the fuel mixture into the crankcase through a reed valve or a rotary disk valve (driven by the engine). There are cast in ducts from
21920-427: The path. The exhaust system of an ICE may also include a catalytic converter and muffler . The final section in the path of the exhaust gases is the tailpipe . The top dead center (TDC) of a piston is the position where it is nearest to the valves; bottom dead center (BDC) is the opposite position where it is furthest from them. A stroke is the movement of a piston from TDC to BDC or vice versa, together with
22080-412: The piston in the cylinder and the bearings due to the fuel mix having oil added to it. As the piston moves downward it first uncovers the exhaust, but on the first stroke there is no burnt fuel to exhaust. As the piston moves downward further, it uncovers the intake port which has a duct that runs to the crankcase. Since the fuel mix in the crankcase is under pressure, the mix moves through the duct and into
22240-409: The power wasting in overcoming friction , or to make the mechanism work at all. Also, the lubricant used can reduce excess heat and provide additional cooling to components. At the very least, an engine requires lubrication in the following parts: In 2-stroke crankcase scavenged engines, the interior of the crankcase, and therefore the crankshaft, connecting rod and bottom of the pistons are sprayed by
22400-500: The price competitive, with the 500 Series selling for $ 2,038 ($ 20,990 in 2023 dollars ). Powered by the Chevrolet Turbo-Air 6 engine with 80 hp (60 kW) and mated to a three-speed manual or optional extra-cost two-speed Powerglide automatic transmission (RPO 360), the Corvair was designed to have comparable acceleration to the six-cylinder full-sized Chevrolet Biscayne . The Corvair's unique design included
22560-399: The range of rpm where boost is produced, or simplify the layout of the intake/exhaust system. The most common arrangement is twin turbochargers, however triple-turbo or quad-turbo arrangements have been occasionally used in production cars. The key difference between a turbocharger and a supercharger is that a supercharger is mechanically driven by the engine (often through a belt connected to
22720-436: The rotational force is produced, in order to power the compressor (via a rotating shaft through the center of a turbo). After the exhaust has spun the turbine it continues into the exhaust piping and out of the vehicle. The turbine uses a series of blades to convert kinetic energy from the flow of exhaust gases to mechanical energy of a rotating shaft (which is used to power the compressor section). The turbine housings direct
22880-452: The same invention in France, Belgium and Piedmont between 1857 and 1859. In 1860, Belgian engineer Jean Joseph Etienne Lenoir produced a gas-fired internal combustion engine. In 1864, Nicolaus Otto patented the first atmospheric gas engine. In 1872, American George Brayton invented the first commercial liquid-fueled internal combustion engine. In 1876, Nicolaus Otto began working with Gottlieb Daimler and Wilhelm Maybach , patented
23040-400: The stem of the valve or may act upon a rocker arm , again, either directly or through a pushrod . The crankcase is sealed at the bottom with a sump that collects the falling oil during normal operation to be cycled again. The cavity created between the cylinder block and the sump houses a crankshaft that converts the reciprocating motion of the pistons to rotational motion. The crankshaft
23200-500: The turbocharger via a single intake, which causes the gas pulses from each cylinder to interfere with each other. For a twin-scroll turbocharger, the cylinders are split into two groups in order to maximize the pulses. The exhaust manifold keeps the gases from these two groups of cylinders separated, then they travel through two separate spiral chambers ("scrolls") before entering the turbine housing via two separate nozzles. The scavenging effect of these gas pulses recovers more energy from
23360-423: The volume of the combustion chamber is described by a ratio. Early engines had compression ratios of 6 to 1. As compression ratios were increased, the efficiency of the engine increased as well. With early induction and ignition systems the compression ratios had to be kept low. With advances in fuel technology and combustion management, high-performance engines can run reliably at 12:1 ratio. With low octane fuel,
23520-549: The world, the oil was actually drained and heated overnight and returned to the engine for cold starts. In the early 1950s, the gasoline Gasifier unit was developed, where, on cold weather starts, raw gasoline was diverted to the unit where part of the fuel was burned causing the other part to become a hot vapor sent directly to the intake valve manifold. This unit was quite popular until electric engine block heaters became standard on gasoline engines sold in cold climates. For ignition, diesel, PPC and HCCI engines rely solely on
23680-478: Was also discontinued when new units changed wiring adapters; the Corvair's 9-pin connector would no longer fit the new units. Additional safety features, including side marker lights, and shoulder belts for closed models, were fitted per the federal government's requirements. The steering wheel for 500s was the same as the base Nova's, while Monzas got the same wheel as the Camaro. An Impala-style "Deluxe" steering wheel
23840-456: Was created by Étienne Lenoir around 1860, and the first modern internal combustion engine, known as the Otto engine , was created in 1876 by Nicolaus Otto . The term internal combustion engine usually refers to an engine in which combustion is intermittent , such as the more familiar two-stroke and four-stroke piston engines, along with variants, such as the six-stroke piston engine and
24000-510: Was high and a decision was made in November 1968 to move Corvair assembly to a special off-line area in the plant, dubbed the "Corvair Room", making Corvairs produced between that time and 14 May 1969 essentially hand-built by a dedicated Corvair team. Assembled bodies arrived from Fisher Body and awaited final assembly in the off-line area. While the 1965 Corvair was received as a well-engineered high-performance driver's car, that accomplishment
24160-553: Was highly praised and very warmly received upon its introduction and well thereafter. While the Corvair was being developed, a Pontiac version, named Polaris, was proposed. A number of full-size mockups were built by the General Motors Styling Studios, but the project went no farther than styling markup before Pontiac division chief John Z. DeLorean turned it down, being suspicious of its air-cooled rear engine and drivetrain. Time featured Ed Cole and
24320-446: Was mounted in the rear of the car, driving the rear wheels through a compact transaxle . The suspension was independent on all four wheels. Bodywork used monocoque rather than body-on-frame construction. The tires were a wider, low-profile design mounted on wider wheels. The clean, boxy styling was unconventional for Detroit, with no tail-fins or chrome grille (as the car had no radiator). Its engineering earned numerous patents, and it
24480-405: Was one of the first motor vehicles to achieve over 100 mpg as a result. Internal combustion engines require ignition of the mixture, either by spark ignition (SI) or compression ignition (CI) . Before the invention of reliable electrical methods, hot tube and flame methods were used. Experimental engines with laser ignition have been built. The spark-ignition engine was a refinement of
24640-507: Was optional on 500 and Monza models with manual or Powerglide transmissions. All engines got some of the heavy-duty internal parts from the Turbocharged engine for better durability. New refinements appeared on the 1965 redesign. The Corsa came standard with an instrument panel featuring a 140 mph (230 km/h) speedometer with resettable trip odometer, a 6,000 rpm tachometer, cylinder head temperature gauge, analog clock with
24800-519: Was optional. All advertising was stopped and sales were down to 15,400. The final 1969 model-year Corvairs were assembled with the Nova in Willow Run, Michigan, the same facility Corvairs had been built from the beginning. A total of 6,000 Corvairs were produced of which only 521 were Monza Convertibles. The Corvair was the only GM car in 1969 that did not get a locking steering column. Demand for Novas
24960-420: Was overshadowed by the phenomenal market success of the Ford Mustang . GM saw advantages to the route adopted by Ford with the Mustang, a four-seat semi-coupe body on a standard compact (Falcon) chassis with a small-block V8 motor and four-on-the-floor offered as power options. The Corvair was not cheap to produce; developing and marketing a Mustang-style model based on the Nova platform had cost advantages. Unlike
25120-443: Was rated at 98 hp (73 kW). The base engine was still rated at 80 hp (60 kW) when paired with the manual transmissions but this increased to 84 hp (63 kW) when mated to the optional automatic transmission in Monza models. To increase luggage capacity in the front trunk, the spare tire was relocated to the engine compartment (in cars without air conditioning) and new "direct air" heater directed warmed air from
25280-512: Was replaced by the normally aspirated 140 hp (104 kW; 142 PS) for the new Corsa. The engine was unusual in offering four single-throat carburetors , to which were added larger valves and a dual exhaust system. A 180 hp (134 kW; 182 PS) turbocharged engine was optional on the Corsa, which offered either standard three-speed or optional (US$ 92) four-speed manual transmissions. The 140 hp (104 kW; 142 PS) engine
25440-803: Was sold in two generations, the first from 1960 to 1964, the second from 1965 to 1969. It sold more than 200,000 units in each of its first six model years, and 1,835,170 in all. Chevrolet positioned the under $ 2,000 car as an economy compact , and highlighted its rear-engine design , which offered a low silhouette, flat passenger compartment floor, and spacious interior. There was excellent traction , no need for power-assisted steering or brakes, good ride quality , and balanced braking . The design also attracted customers of other makes, primarily imports. The Corvair stood out, being larger, more powerful, and offering more features than comparable imports, and engineering unique from other American offerings. It used GM's Z-body , with design and engineering that advanced
25600-693: Was used by the German Ministry of Transport for two large passenger ships called the Preussen and Hansestadt Danzig . The design was licensed to several manufacturers and turbochargers began to be used in marine, railcar and large stationary applications. Turbochargers were used on several aircraft engines during World War II, beginning with the Boeing B-17 Flying Fortress in 1938, which used turbochargers produced by General Electric. Other early turbocharged airplanes included
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