The Volvo FL is a series of trucks manufactured by Volvo Trucks . It was introduced in 1985 and has remained in production ever since, in a variety of different models of different weight ratings. It has been used in a variety of different roles aside from a truck, including as a fire engine .
40-441: "FL" stands for "Forward Control" and "Low-level Cab". The FL6 and the larger FL7 and FL10 appeared in the summer of 1985. In 1986 the smaller FL4 also appeared, with a 4-litre TD41 turbodiesel engine. The model originated after Volvo had lost much of its global market share in the medium weight segment by the 1970s, prompting the development of an entirely new model to replace the previous Volvo F series . Beginning in 1995 some of
80-410: A turbocharger . As with other engine types, turbocharging a diesel engine can significantly increase its efficiency and power output, especially when used in combination with an intercooler . Turbocharging of diesel engines began in the 1920s with large marine and stationary engines. Trucks became available with turbo-diesel engines in the mid-1950s, followed by passenger cars in the late 1970s. Since
120-524: A Belgian patents Lawyer and Pioneer of automotive engineering, represented 'Gasmotorenfabrik Otto & Langen' (Deutz AG) and acquired the license to build Deutz engines in France , which he duly contracted to Perin, Panhard & Cie (later Panhard et Levassor ) in Paris . Around 1886/1887, he similarly acquired licenses to build Daimler engines. His untimely death in 1887, left his widow Louise to develop
160-504: A cabin 2.3 m (7.5 ft) wide, to allow for city use. The FL7 and FL10's cabins are 2.5 m (8.2 ft) wide. The heavier FL7 and FL10 was available in a variety of configurations, ranging from 4x2 to 8x6. In 1997 the Volvo FLC arrived, a lighter model rated for 7.5 tonnes (16,500 lb) rather than the 10 t (22,000 lb) of the regular FL. The FLC has Volvo's D4A 3989 cc turbodiesel with 135 PS (99 kW),
200-686: A five-speed manual, and an air sprung rear axle. For North America, a version called the FE6 was introduced in 1986. There was also a heavier duty seven-litre version called the FE7 - this combines the narrow FL6 cabin with the engine of the FL7. Aside from Volvo's own engines, Caterpillar's 6.6 litre 3116 engine was also offered at a lower price. In 1990 the FE6/FE7 was gradually replaced by the FE42 . This sturdy model used
240-413: A hydraulic torque converter to give superior starting traction and offer a high level of performance and excellent ergonomics. The 2006 Volvo FL is powered by Deutz 's newly developed D7E 6-cylinder turbocharged intercooled diesel engine with a displacement of 7.2 litres. The 2006 Volvo FL transmission is offered as a Manual made by ZF from its Eco Mid series or Automatic by Allison . The Volvo FL
280-453: A lower compression ratio. Indirect injected engines used to have compression ratios of 18.5 or higher. Following the introduction of common rail engines in the late 1990s, compression ratios decreased to the range of 16.5 to 18.5. Some diesel engines built since 2016 to comply with the Euro 6 exhaust emissions regulations have a compression ratio of 14.0. Turbocharging can greatly increase
320-436: A more acceptable spread of torque over their speed range or, if being built for commercial use, can be designed to improve torque output at a given speed depending on the exact use. Naturally aspirated Diesels, almost without exception, have a lower power output than a petrol engine of the same capacity whilst the same time requiring stronger (and thus heavier) internal components such as the pistons and crankshaft to withstand
360-456: A tandem oil cooler/radiator configuration; these also do not require antifreeze or coolant agents. Deutz also sells a line of economic liquid-cooled engines. In 2007, the "Deutz Power Systems" division was sold to 3i , and Deutz AG now concentrates on producing and selling compact engines under the Deutz brand only. They focus on manufacturing engines only for the customer, without competing for
400-421: Is available with two overdrive manual gearboxes, one with six gears and the other with nine. The gearboxes are servo-assisted and light in operation, with a short gear lever. The lever is vibration-free and has a short throw and a very well-defined shift pattern. The automatic transmission with its six speeds is operated smoothly and conveniently with push-buttons on the instrument panel. The automatic transmission
440-547: Is easy on the truck since the engine always operates within its optimum rev. range. This also results in fuel savings. Thanks to a hydraulic torque converter, the transmission provides considerable pulling power when starting off. The latest version of the Volvo FL was launched in May 2013. It's available with either a 6-cylinder D8 engine or a compact 4-cylinder D5 engine. The engines meet the new Euro 6 environment requirements. This
SECTION 10
#1732790086845480-465: Is offered as a manual or as an automatic. The manual gearbox made by ZF Friedrichshafen AG for the Volvo FL has full synchromesh, 9-speed and a wide range of gear ratios. The manual gearbox also features an easy-changing gear selector that requires little pressure to operate. The Automatic gearboxes made by Allison for the Volvo FL are available in several variants adapted to different engine models in 5-speed versions. Volvo FL gearboxes are fitted with
520-723: Is similar in concept and appearance to the second generation of the Volvo FL. A major difference is the VM being only fitted with MWM-International/Maxxforce inline-6 engines, and with the option for either manual or automated-manual transmissions as standard equipment. Other variations besides the 4X2 and 6X4 include the 8X4 rigid and a 4X2 tractorhead. Cabin options are limited to daycab and sleeper, even though crew-cab third-party conversions are available in Brazil. Turbodiesel The term turbo-diesel , also written as turbodiesel and turbo diesel , refers to any diesel engine equipped with
560-595: The Gebrüder Sulzer engine manufacturing company. The turbocharger was originally intended to be used on diesel engines, since Büchi's patent of 1905 noted the efficiency improvements that a turbocharger could bring to diesel engines. However, the first production turbocharged engines to be manufactured did not occur until 1925, 10-cylinder turbo-diesel marine engines used by the German passenger ships Preussen and Hansestadt Danzig . The turbocharger increased
600-620: The OM617 five-cylinder engine. A year later, the Peugeot 604 D Turbo became the first turbo-diesel car to be sold in Europe. Turbo-diesel cars began to be widely built and sold in Europe during the late 1980s and early 1990s, a trend that has continued to the present day. Since the 1990s, the compression ratio of turbo-diesel engines has been dropping, due to better specific power and better exhaust-emission behaviour of turbocharged engines with
640-478: The United States and Canada was established. Deutz-powered air-cooled engine are well-suited for many applications since they cannot freeze or boil over during normal operation. Deutz also manufactures oil-cooled engines. These can provide the same power as other engine designs, but in a smaller package, since they do not require the additional space to house a radiator. Deutz also makes engines with
680-418: The 1990s, the compression ratio of turbo-diesel engines has been dropping. Diesel engines are typically well suited to turbocharging due to two factors: As per turbocharged petrol engines, an intercooler can be used to cool the intake air and therefore increase its density. The turbocharger was invented in the early 20th century by Alfred Büchi , a Swiss engineer and the head of diesel engine research at
720-620: The American range was 1998. For customers needing a compact truck with high maximum loads, the FS7 was presented in 1987. Very similar in execution to the US market FE7, it combined the FL6 cabin and chassis with the bigger 7-litre TD73 engine from the FL7. The FS7 was mainly intended for inner-city distribution roles and was manufactured until 1996, when the more powerful and even lighter FL6 Supercharged made
760-646: The Deutz range were manufactured in Mannheim at a production facility that once belonged to Süddeutsche Bremsen-AG as MWM-Diesel. Deutz also has production facilities in other countries, including Spain, and a joint venture production facility in China. After Deutz took over, the plant specialized in marine engines. This facility now produces engines for marine and power generation, which can run on either fuel oils or fuel gases (including landfill gas ). In 1995 Deutz sold its agricultural machinery division – Deutz-Fahr – to
800-459: The FL6 models were equipped with the D6A250 engine, which utilized a turbocharger as well as a supercharger. This allowed for an unusually high power-to-weight ratio and plentiful low-end torque. Volvo's larger D7A engine, as fitted to the FL7, could have been easily made to produce the same power but was considerably heavier as it was the same size as the larger ten-litre D10. The FL4 and FL6 have
840-541: The FS7 redundant. In 2000 the FL series received a facelift, which included a new front clip. The doors and cab structure remained mostly the same. The Volvo FL6 is powered by a Volvo D6B 180-250 hp, six-cylinder turbocharged and intercooled diesel engine . The control system had a major update, with Volvo's TEA electronics architecture to bring it to line with the rest of its bigger cousins. Inline fuel injection pump
SECTION 20
#1732790086845880-723: The Italian company SAME , forming SAME Deutz-Fahr . In February 2022, CEO Frank Hiller was dismissed and replaced by the supervisory board. Sebastian Schulte replaced him as the interim CEO & CFO. The Chairman of the Supervisory Board, Bernd Bohr, resigned. His successor was Dietmar Voggenreiter. Deutz engines are available in the power range of 5 to 500 kW, with air, oil or water cooling and with life expectancy of 20,000 to 30,000 running hours TBO (Time Between Overhauling) on rebuilt and brand-new units. Parts and services are available worldwide. A network of distributors in
920-585: The Swedish-built FL/FE cab placed atop the chassis of the 1988 medium bonneted Volvo WG range. The name stood for "Forward control", "Economy", 4x2 configuration. Later the 6x4 FE64 was added to the lineup. In the mid-nineties sales of the FE42/64 series began shrinking as American truck buyers gradually changed back to conventional models. A tractor version was called the FE42T. The last model year for
960-417: The advanced turbocharger design, comprising a five-stage axial compressor combined with a nine-stage radial compressor and an intercooler. Use of turbo-diesel engines in road-going vehicles began with trucks in the early 1950s. The prototype MAN MK26 truck was unveiled in 1951, followed by the production model MAN 750TL1 turbo-diesel in 1954. The Volvo Titan Turbo truck was also introduced in 1954. By
1000-426: The business relationships and complete the partnership negotiations. Famous people who have worked for Deutz include Eugen Langen, Nicolaus Otto, Gottlieb Daimler (from 1872 until 1880), Wilhelm Maybach (from 1872 until 1880), Prosper L'Orange (from 1904 until October 1908), Ettore Bugatti (in 1907), and Robert Bosch . During World War II , the company was ordered to produce artillery and operated under
1040-475: The company has made a full circle back to MWM. In 2012, SAME Deutz-Fahr sold 22 million shares, the majority of its holding in Deutz AG, to Volvo, making of it the largest shareholder at just over 25%. SAME Deutz-Fahr retained 8.4% equity in the company. In 2017, Deutz acquired Torqeedo GmbH, specialist for integrated electric and hybrid drives for boats. Volvo sold all of its ownership stakes in Deutz in
1080-404: The entire piece of finished machinery. On October 1 2008, the former Deutz Power Systems division received a new, old, name MWM (Motoren Werke Mannheim AG) . Karl Benz established the company in 1871. After splitting the engine business from Benz AG, it became Motoren-Werke Mannheim AG. Klöckner-Humboldt-Deutz AG took over in 1985, later becoming Deutz AG. After spinning off Deutz Power Systems,
1120-597: The greater stresses of the Diesel engine's much higher compression ratio . These factors give naturally aspirated Diesels a poor power-to-weight ratio. Turbocharger units weigh very little but can offer significant power, torque, and efficiency improvements. Fitting a turbocharger can bring a Diesel engine's power-to-weight ratio up to the same level as an equivalent petrol unit, making turbodiesels desirable for automotive use, where manufacturers aim for comparable power outputs and handling qualities across their range, regardless of
1160-635: The late 1960s, demand for increasingly powerful truck engines led to turbo-diesels being produced by Cummins , Detroit Diesel , Scania AB , and Caterpillar Inc . In 1952, the Cummins Diesel Special became the first turbocharged car to compete at the Indianapolis 500 motor race and qualified on pole position. The car was powered by a 6.6 L (403 cu in) inline-six engine producing 283 kW (380 hp). Research into smaller turbo-diesel engines for passenger cars
1200-498: The name Klöckner Humboldt Deutz AG (KHD). In 1942, KHD was declared a war model company by the National Socialist German Workers' Front for its "services to the defense economy". In this context, the company relied heavily on the use of forced laborers. In the 1942/1943 financial year, 2127 people, mainly from Western Europe, were forced to work at KHD. In some cases, up to 40 percent of the workers in
1240-630: The opposite side of the Rhine . In the early years, Otto and Langen were interested only in producing stationary engines , not automobiles. The technical director, Gottlieb Daimler , was eager to produce automobiles. In the middle of the 1870s, it was suggested that he transfer to the company's St. Petersburg factory to reduce his influence. He resigned, taking Wilhelm Maybach with him. Deutz also produced agricultural machines such as Combine harvesters and Tractors , as well as Commercial Vehicles such as Trucks and Buses . In 1884, Edouard Sarazin ,
Volvo FL - Misplaced Pages Continue
1280-608: The plants were forced laborers. The factory was almost destroyed by an air raid on the night of the 3rd and 4th of July 1943 (→ Bombing of Cologne in WW II ). From 1892 to 1970, Deutz built locomotives in the power range from 4 HP to 2000 HP; until 1927, with gasoline engines, and from 1927, increasingly with diesel engine drive. Commercial vehicles powered by Deutz engines were popular from 1960 to 1980. Fire engines built by Magirus in Ulm , Southern Germany , used an M-shaped logo, with
1320-449: The power output from 1,750 PS (1,287 kW) to 2,500 PS (1,839 kW). In 1925, Büchi invented sequential turbocharging, which according to Helmut Pucher (2012) marks the beginning of modern turbocharging technology. By the late 1920s, several manufacturers were producing large turbo-diesels for marine and stationary use, such as Sulzer Bros., MAN, Daimler-Benz, and Paxman. Subsequent improvements in technology made feasible
1360-569: The power output of a diesel engine, bringing the peak power-to-weight ratio closer to that of an equivalent petrol engine. Improvements in power, fuel economy, and noise, vibration, and harshness in both small- and large-capacity turbodiesels over the last decade have spurred their widespread adoption in certain markets, notably in Europe where they (as of 2014) make up over 50% of new car registrations. Turbodiesels are generally considered more flexible for automotive uses than naturally aspirated Diesel engines. Turbodiesels can be designed to have
1400-643: The steeple of the world's tallest church, the Ulm Minster , in its center. After the Magirus-Deutz merger, the company continued to use this logo even though the twin towers of the Cologne Cathedral can be seen from the company headquarters. Deutz's head office is in the Porz district of Cologne and, as of 2004, was manufacturing liquid and air-cooled diesel engines . The larger engines in
1440-500: The type of power unit chosen. Deutz AG Deutz AG is a German internal combustion engine manufacturer, based in Porz, Cologne , Germany . The company was founded by Nicolaus Otto , the inventor of the four-stroke internal combustion engine, and his partner Eugen Langen on 31 March 1864, as N. A. Otto & Cie , later renamed to Gasmotoren-Fabrik Deutz after moving operations in 1869, from Cologne to Deutz , located on
1480-451: The use of turbochargers on smaller engines that ran at higher engine speeds, so turbo-diesel locomotive engines began appearing in the late 1940s. In 1951, MAN built the K6V 30/45 m.H.A., 1 MW prototype engine, which had, for its time, an exceptionally low fuel consumption of just 135.8 g/PSh (184.6 g/kWh), equivalent to an efficiency of 45.7 per cent. This was possible because of
1520-529: Was a rather thorough facelift, with a new grille and much black plastic cladding up front. The corners are also new, as is the front bumper. The interior is also improved, with particular concern for entry and exit. As a part of the Euro 6 renewal of the FL, a 12-tonne version was also launched. It is a lighter and lower truck compared to the 2006 Volvo FL. It uses a four-cylinder D4 with 240 horsepower. A similar model made by Volvo's Brazilian branch, named Volvo VM,
1560-505: Was replaced with the EDC rotary distributor pump from Bosch with the identical horsepower ; despite the loss of supercharger from the previous D6A engine . The cruise control , automatic exhaust brake and accelerator now became the so-called fly by wire as standard. Full integration with the rest of the vehicle system such as Electronic Suspension Control and ABS made it much more efficient and user friendly. The Volvo FL transmission
1600-539: Was undertaken by several companies through the 1960s and 1970s. Rover built a prototype 2.5 L four-cylinder turbo-diesel in 1963, and Mercedes-Benz used a five-cylinder intercooled turbo-diesel engine in the 1976 Mercedes-Benz C111-IID experimental vehicle. The first turbo-diesel production car was the Mercedes-Benz 300SD (W116) saloon, which was sold in the United States from mid-1978 and powered by
#844155