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Z series space suits

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The Z series is a series of prototype extra-vehicular activity (EVA) space suits being developed in the Advanced Extravehicular Mobility Unit (AEMU) project under NASA's Advanced Exploration Systems (AES) program. The suits are being designed to be used for both micro-gravity and planetary EVAs.

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40-410: Along with a NASA designed life support system, the new higher pressure Z suits allow for bypassing pre-breathe and allows for quick donning of the suit and exit of the space craft. The Z-1 is the first suit to be successfully integrated into a suitport dock mechanism eliminating the need for an air lock, and reducing the consumable demands on long term missions. A later variant is planned to be tested on

80-533: A NASA Ames hazardous materials vehicle, where the use of the suitport eliminates the need to decontaminate the hazmat suit before doffing. A suitport prototype built by Brand Griffin has been used in a simulated lunar gravity test on board NASA Johnson 's C-135 aircraft. Suitports may find use as part of future NASA projects aimed at achieving a return to the Moon and crewed exploration of Mars . NASA's conceptual Space Exploration Vehicle has two suitports on

120-412: A caisson or sealed tunnel . The airlock may need to be large enough to accommodate a whole working shift at the same time. Locking in is usually a quick procedure, taking only a few minutes, while the decompression required for locking out may take hours. Underwater applications include: In saturation diving , airlocks are crucial safety elements; they serve as pressurized gateways to safely manage

160-508: A decontamination procedure and flushing are used instead of pressure change procedures. The first airlock patent was granted in 1830 to Thomas Cochrane , who came up with the idea to help facilitate underground tunnel construction. It was put into use in 1879 during an attempt to dig a tunnel under the Hudson river . The Apollo program involved developments in airlock technology, as airlocks are critical to allow humans to enter and exit

200-582: A pressure suit moves between environments of greatly different pressures, an airlock changes the pressure slowly to help with internal air cavity equalization and to prevent decompression sickness . This is critical in underwater diving , and a diver or compressed air worker may have to wait in an airlock for a number of hours in accordance with a decompression schedule . A similar arrangement may be used for access to airtight clean spaces, contaminated spaces, or unbreathable atmospheres, which may not necessarily involve any differences in pressure; in these cases,

240-533: A technology readiness level of 7 but was delayed until spring 2015. Final delivery and testing in a human-rated vacuum chamber and the Neutral Buoyancy Lab is expected in 2018-2019. This is leading up to a human-rated thermal/vacuum chamber test of the suit with its PLSS in 2020. The Next Generation Life Support (NGLS) project is developing components that are planned to be part of the portable life support system (PLSS). Two of those components are

280-484: A full vacuum environment. The suit is expected to have a mass of 143 pounds (65 kg). The Z-2 will be designed to interface with NASA's advanced portable life support system, currently under development at the Johnson Space Center. The suit will also be designed to interface with both classical air locks and suit ports . The Z-2 prototype suit was expected to be delivered to NASA by November 2014 with

320-415: A higher internal pressure to decrease prebreathe time, and then slowly decrease the pressure afterward in order to maximize mobility and minimize crew fatigue. The RCA swing bed removes carbon dioxide (CO 2 ) and controls humidity. The RCA CO 2 removal capability is regenerated during EVA by exposure to vacuum, making it superior to previous systems. To remove CO 2 , the current EMU has to use either

360-573: A hyperbaric escape chamber or lifeboat without significant pressure changes. In any hyperbaric treatment chamber capable of accommodating more than one person, and where it may be necessary to get a person or equipment into or out of the chamber while it is pressurized, an airlock is used. There will usually be a large airlock at the chamber entry capable of holding one or more persons, and a smaller medical lock for locking in medical supplies and food, and locking out waste. Airlocks are used in outer space, especially during human spaceflight , to maintain

400-695: A lithium hydroxide (LiOH) canister or a Metal Oxide (Metox) canister. The LiOH canister can only be used once. The Metox canister can be reused post-EVA but to do so takes fourteen hours and requires auxiliary equipment, crew time and significant electricity. RCA is expected to weigh less than current comparable systems. Suitport A suitport or suitlock is an alternative technology to an airlock , designed for use in hazardous environments including in human spaceflight , especially planetary surface exploration. Suitports present advantages over traditional airlocks in terms of mass, volume, and ability to mitigate contamination by—and of—the local environment. In

440-492: A medical lock for secure passage of medical necessities or emergency evacuations. Complex "split-level" systems, which house divers at different pressure levels for varied work depths, may necessitate additional airlocks. Decompression post-dive is a gradual process, often taking a full week. During this time, the airlocks allow divers to shift to a decompression chamber where pressure is progressively reduced back to surface levels. In emergencies, airlocks can facilitate transfer to

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480-404: A suitport system, a rear-entry space suit is attached and sealed against the outside of a spacecraft , space habitat , or pressurized rover , facing outward. To begin an extra-vehicular activity (EVA), an astronaut in shirt-sleeves first enters the suit feet-first from inside the pressurized environment, and closes and seals the space suit backpack and the vehicle's hatch (which seals to

520-490: A suitport was first filed in 1980 in the Soviet Union, by Isaak Abramov of Zvezda and Yuri Nazarov of CKBM. A US patent for a suitport was first filed in 1987 by Marc M. Cohen of NASA's Ames Research Center . Further patents were filed in 1996 by Philip Culbertson Jr., and in 2003 by Joerg Boettcher, Stephen Ransom, and Frank Steinsiek. As of 1995, suitports have found a practical, terrestrial application as part of

560-476: Is 154 pounds (70 kg), and with the SIP and portable life support system (PLSS) mock-up it is 162 pounds (73 kg). The Z-1 prototype was designed and built by ILC Dover for NASA . The Z-1 was named one of Time magazine 's Best inventions of the year for 2012. Because of its unique neon green colored stripes on the arms and legs, the suit has entered popular culture as the " Buzz Lightyear Suit" for sharing

600-463: Is a room or compartment which permits passage between environments of differing atmospheric pressure or composition, while minimizing the changing of pressure or composition between the differing environments. An airlock consists of a chamber with two airtight doors or openings, usually arranged in series, which do not open simultaneously. Airlocks can be small-scale mechanisms, such as those used in fermenting , or larger mechanisms, which often take

640-492: The International Space Station in 2017. The Z-1 suit consists of a soft upper torso, soft lower torso, glove assembly, boot assembly and hemispherical dome helmet. Z-1 is called a "soft" suit because when unpressurized its primary structures are pliable fabrics, although it does have several hard mobility elements. The suit has a mass of 126 pounds (57 kg), with the suitport interface plate (SIP) it

680-533: The $ 4.4 million contract to design, manufacture and test the Z-2 prototype space suit. In April 2013, it was announced that ILC Dover had won; the contract is expected to last for an 18-month period. The Z-2 will use a non-autoclave hard composite upper torso; it is believed this will improve its long-term durability. The design of the shoulder and hip has been improved based on Z-1 testing. The Z-2 will use higher fidelity boots along with materials that are compatible with

720-478: The 1980s, airlock technology has been used to explore newly detected chambers in the Egyptian pyramids , to prevent the contents from beginning to decompose due to air contamination. Civil engineering projects that use air pressure to keep water and mud out of the workplace use an airlock to transfer personnel, equipment, and materials between the external normabaric environment and the pressurized workplace in

760-554: The ISS in December 2020. It is "bell-shaped" and is designed to transfer payloads out from the ISS interior and into space. As of July 2023 it is the largest airlock of its kind on the station, capable of fitting "payloads as large as a refrigerator." Airlocks are used in air-to-air environments for a variety of reasons, most of which center around either preventing airborne contaminants from entering or exiting an area, or maintaining

800-573: The Variable Oxygen Regulator (VOR) and the Rapid Cycle Amine (RCA) swing bed. The VOR is expected to allow the suit pressure to be adjusted to 84 settings between 0 and 8.4 psid. The current Extravehicular Mobility Unit (EMU) only has two pressure settings. This new capability will enable in-suit decompression sickness treatment and flexibility for interfacing with different vehicles. It also allows EVAs to start at

840-487: The air pressure of the interior chamber. One common use of airlock technology can be found in some cleanrooms , where harmful or otherwise undesired particulates can be excluded by maintaining the room at a higher pressure than the surroundings, alongside other measures. Conversely, particulates are prevented from escaping hazardous environments, such as nuclear reactors , laboratories of biochemistry , and medical centers, by keeping negative room pressure - maintaining

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880-406: The airlock – which normally either results in significant air loss, or requires heavy and complex pumping machinery – as the only volume that needs to be pressurized is that between the vehicle hatch and the life-support backpack, and even that only as needed for repair, decontamination, or refitting of the suit. Disadvantages of suitports include the additional mass of the interface on the rear of

920-591: The back of the craft. Testing has been taking place in combination with the Z-1 prototype spacesuit inside NASA's human-rated thermal vacuum chamber B at the Johnson Space Center . Early uncrewed tests of the suitport were conducted in June 2012. The first crewed tests of the suitport occurred on 16 and 18 July 2012; during these tests the spacesuit was kept at a pressure of 14.7 psi (1 atm), with

960-413: The backpack for dust containment). The astronaut then unseals and separates the suit from the vehicle, and is ready to perform an EVA. To re-enter the vehicle, the astronaut backs up to the suitport and seals the suit to the vehicle, before opening the hatch and backpack and transferring back into the vehicle. If the vehicle and suit do not operate at the same pressure , it will be necessary to equalize

1000-408: The backpack of the suit is sealed between the outside of the backpack and the vehicle-side hatch. Any dust on the suit that is not on the backpack remains sealed outside the vehicle. Likewise, the suitport prevents contamination of the external environment by microbes carried by the astronaut. Finally, suitports significantly reduce ingress and egress time, and virtually remove the need for pumpdown of

1040-728: The cabin without a space suit . When the International Space Station (ISS) first began to house humans in November 2000, it did not include an airlock, and all extravehicular activity had to be facilitated by the airlock on the Space Shuttle until the Quest Joint Airlock module was installed in July 2001. The first ever commercial space airlock was the Nanoracks Bishop Airlock , installed on

1080-435: The chamber pressure at approximately 6.5 psi (0.44 atm), equivalent to an altitude of 21,000 feet (6,400 m). Future tests were planned for September and August 2012, where NASA planned to keep the spacesuit at a pressure of 8 psi (0.5 atm), and the vacuum chamber at roughly 0 psi (0 atm). Suitports may eventually be tested on the International Space Station . Airlock An airlock

1120-547: The color worn by the character in the Pixar movie Toy Story . NASA has been running a series of tests on the Z-1. According to a NASA report there have been two parts of the testing 1) characterize the suit performance to down selection of components for the planned Z -2 Space Suit and 2) "develop interfaces with the suitport and exploration vehicles through pressurized suit evaluations." Both ILC Dover and David Clark competed for

1160-433: The external or ambient pressure environment, sealing it, equalizing the pressure, and passing through the inner door is known as locking in . Conversely, locking out involves equalizing pressure, unsealing the outer door, then exiting the lock compartment to enter the ambient environment. Locking on and off refer to transfer under pressure where the two chambers are physically connected or disconnected prior to equalizing

1200-450: The form of an antechamber . An airlock may also be used underwater to allow passage between the air environment in a pressure vessel , such as a submarine , and the water environment outside. In such cases the airlock can contain air or water . This is called a floodable airlock or underwater airlock , and is used to prevent water from entering a submersible vessel or underwater habitat . The procedure of entering an airlock from

1240-560: The internal habitable environment on spacecraft and space stations when persons are exiting or entering the spacecraft. Without an airlock (or similar technology, such as a suitport ) the air inside would be rapidly lost upon opening the door due to the expansive properties of the gases that comprise breathable air , as described by Boyle's law . An airlock room is needed to decompress astronauts after they suit up in specialized space suits in preparation for extravehicular activity , and then to recompress them upon return. Airlocks such as

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1280-501: The most cost-efficient way to allow people to enter and exit these structures. Airlocks are utilized to maintain electron microscope interiors at near-vacuum so that air does not affect the electron path. Fermentation locks , such as those used in alcohol brewing, are a type of airlock which allow gases to escape the fermentation vessel while keeping air out. Parachute airlocks are necessary because airfoil collapse due to depressurization can result in dangerous loss of altitude. Since

1320-401: The pressure and locking in or out. Before opening either door, the air pressure of the airlock chamber is equalized with that of the environment beyond the next door. A gradual pressure transition minimizes air temperature fluctuations, which helps reduce fogging and condensation , decreases stresses on air seals, and allows safe verification of critical equipment. When a person who is not in

1360-607: The problem of dust migration. During the Apollo program , it was discovered that the lunar soil is electrically charged , and adheres readily to any surface with which it comes into contact, a problem magnified by the sharp, barb-like shapes of the dust particles. Lunar dust may be harmful in several ways: During the Apollo missions, the astronauts donned their space suits inside the Apollo Lunar Module cabin, which

1400-405: The room at a lower pressure than the surroundings, so that air (and any particulates that it carries) cannot escape easily. A lesser-known application of an airlock is in architecture: inflatable buildings and air-supported structures such as pressurized domes require the internal air pressure to be maintained within a specific range so that the structure doesn't collapse. Airlocks are generally

1440-545: The space suit which may be more than 4.5 kilograms (9.9 lb), and increased mechanical complexity, potentially reducing the overall reliability of the EVA system. According to NASA's Exploration Systems Mission Directorate , disadvantages of suitports also include: The first EVA rear entry space suit was developed at NPP Zvezda in 1962. The suitport concept was suggested for use in the Soviet crewed Moon program. A patent for

1480-463: The spacecraft while on the Moon without losing too much air due to its scant atmosphere . During the 1969 Apollo 11 mission, there was no room that was primarily designed to be an airlock; instead, they used the cabin as an airlock. It had to be evacuated and depressurized before the door was opened, and then once the door was closed it had to be re-pressurized again before anyone could safely reenter

1520-417: The transfer of divers and support personnel between the saturation system (living quarters) and the diving bell , which shuttles divers to their underwater worksite. Airlocks in saturation diving are equipped with safety features such as pressure gauges , manual overrides , and interlocks . Saturation systems typically feature a variety of airlocks, including a stores lock for the transfer of supplies and

1560-440: The two pressures before the hatch can be opened. Suitports carry three major advantages over traditional airlocks. First, the mass and volume required for a suitport is significantly less than that required for an airlock. Launch mass is at a premium in modern chemical rocket -powered launch vehicles , at an estimated cost of US$ 60,000 per kilogram delivered to the lunar surface. Secondly, suitports can eliminate or minimize

1600-429: Was then depressurized to allow them to exit the vehicle. Upon the end of EVA, the astronauts would re-enter the cabin in their suits, bringing with them a great deal of dust which had adhered to the suits. Several astronauts reported a " gunpowder " smell and respiratory or eye irritation upon opening their helmets and being exposed to the dust. When the suit is attached to the vehicle, any dust which may have adhered to

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