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61-489: The CAC CA-15 , was an Australian propeller -driven fighter aircraft designed by the Commonwealth Aircraft Corporation (CAC) during World War II . Due to protracted development, the project was not completed until after the war, and was cancelled after flight testing, when the advent of jet aircraft was imminent. During 1943, following its success in rapidly designing and mass-producing

122-464: A bent aluminium sheet for blades, thus creating an airfoil shape. They were heavily undercambered , and this plus the absence of lengthwise twist made them less efficient than the Wright propellers. Even so, this was perhaps the first use of aluminium in the construction of an airscrew. Originally, a rotating airfoil behind the aircraft, which pushes it, was called a propeller, while one which pulled from

183-431: A calibrated level flight speed of 448 mph (721 km/h) at 26,400 ft (8,046 m). Test flights came to an abrupt ending when Flt Lt J. A. L. Archer suffered a hydraulic failure (later found to be a leaking ground test gauge) on approach to Point Cook on 10 December 1946, which left him no choice but to orbit and burn off fuel. The main gear was only halfway down and unable to be retracted or lowered any further but

244-473: A childhood fascination with the Chinese flying top, developed a model of feathers, similar to that of Launoy and Bienvenu, but powered by rubber bands. By the end of the century, he had progressed to using sheets of tin for rotor blades and springs for power. His writings on his experiments and models would become influential on future aviation pioneers. William Bland sent designs for his "Atmotic Airship" to

305-461: A craft that weighed 3.5 long tons (3.6 t), with a 110 ft (34 m) wingspan that was powered by two 360 hp (270 kW) steam engines driving two propellers. In 1894, his machine was tested with overhead rails to prevent it from rising. The test showed that it had enough lift to take off. One of Pénaud's toys, given as a gift by their father , inspired the Wright brothers to pursue

366-573: A dive of 4,000 ft (1,200 m), on 25 May 1948. By this time, however, it was clear that jet aircraft had far greater potential and no further examples of the CA-15 were built. The prototype was scrapped in 1950, and the engines were returned to Rolls-Royce. Data from Commonwealth CA-15: The 'Kangaroo' Fighter General characteristics Performance Armament Aircraft of comparable role, configuration, and era Related lists Propeller (aircraft) The propeller attaches to

427-416: A fixed-pitch prop once airborne. The spring-loaded "two-speed" VP prop is set to fine for takeoff, and then triggered to coarse once in cruise, the propeller remaining coarse for the remainder of the flight. After World War I , automatic propellers were developed to maintain an optimum angle of attack. This was done by balancing the centripetal twisting moment on the blades and a set of counterweights against

488-467: A large number of blades. A fan therefore produces a lot of thrust for a given diameter but the closeness of the blades means that each strongly affects the flow around the others. If the flow is supersonic, this interference can be beneficial if the flow can be compressed through a series of shock waves rather than one. By placing the fan within a shaped duct , specific flow patterns can be created depending on flight speed and engine performance. As air enters

549-528: A low- drag wing and as such are poor in operation when at other than their optimum angle of attack . Therefore, most propellers use a variable pitch mechanism to alter the blades' pitch angle as engine speed and aircraft velocity are changed. A further consideration is the number and the shape of the blades used. Increasing the aspect ratio of the blades reduces drag but the amount of thrust produced depends on blade area, so using high-aspect blades can result in an excessive propeller diameter. A further balance

610-540: A propeller and reduction unit can alter the resonant frequencies of the crankshaft, allowing torsional vibration to increase rapidly to high levels at certain rotational speeds. Measures taken by the designer to mitigate torsional resonances in the original design of the engine can be rendered ineffective if the resonant frequency is altered by the use of a reduction unit. Clutches and/or flexible couplings are sometimes used to prevent torsional resonance from reaching damaging levels. The Continental Tiara series engines used

671-415: A propeller efficiency of about 73.5% at cruise for a Cessna 172 . This is derived from his "Bootstrap approach" for analyzing the performance of light general aviation aircraft using fixed pitch or constant speed propellers. The efficiency of the propeller is influenced by the angle of attack (α). This is defined as α = Φ - θ, where θ is the helix angle (the angle between the resultant relative velocity and

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732-453: A propeller suffers when transonic flow first appears on the tips of the blades. As the relative air speed at any section of a propeller is a vector sum of the aircraft speed and the tangential speed due to rotation, the flow over the blade tip will reach transonic speed well before the aircraft does. When the airflow over the tip of the blade reaches its critical speed , drag and torque resistance increase rapidly and shock waves form creating

793-452: A prototype were leased from Rolls-Royce. It was intended that any production engines would have a three-stage supercharger . Development was further slowed by the end of the war, with the prototype flying for the first time on 4 March 1946, and was flown by CAC test pilot Jim Schofield, who also flew the first Australian built P-51. The prototype was assigned RAAF serial number A62-1001. According to aviation historian Darren Crick, it achieved

854-421: A reduction unit is common in the construction of experimental homebuilt aircraft when automotive engines may be used. These engines, in addition to their lower cost, typically have less displacement than purpose-built light aircraft engines and develop peak power at high revolutions per minute (rpm), typically above 4,000 rpm. Traditional aircraft engines, where the propeller is most commonly fastened directly to

915-454: A sharp increase in noise. Aircraft with conventional propellers, therefore, do not usually fly faster than Mach 0.6. There have been propeller aircraft which attained up to the Mach 0.8 range, but the low propeller efficiency at this speed makes such applications rare. The tip of a propeller blade travels faster than the hub. Therefore, it is necessary for the blade to be twisted so as to decrease

976-414: A single gearset to drive both the propeller and the camshaft , this allowed the propeller to run at half the engine speed. The use of propeller reduction gearing was very common during the height of piston engine use in aviation (the 1930s through the 1940s), with essentially all of the most powerful piston engines ever built for use in aircraft being designed to make use of reduction gearing. The use of

1037-417: A spring and the aerodynamic forces on the blade. Automatic props had the advantage of being simple, lightweight, and requiring no external control, but a particular propeller's performance was difficult to match with that of the aircraft's power plant. The most common variable pitch propeller is the constant-speed propeller . This is controlled by a hydraulic constant speed unit (CSU). It automatically adjusts

1098-520: A wound-up spring device and demonstrated it to the Russian Academy of Sciences . It was powered by a spring, and was suggested as a method to lift meteorological instruments. In 1783, Christian de Launoy , and his mechanic , Bienvenu, used a coaxial version of the Chinese top in a model consisting of contrarotating turkey flight feathers as rotor blades, and in 1784, demonstrated it to

1159-455: Is a gearbox or a belt and pulley device used to reduce the output revolutions per minute (rpm) from the higher input rpm of the powerplant. This allows the use of small displacement internal combustion engines to turn aircraft propellers within an efficient speed range. The Wright brothers recognised the need for propeller reduction gearing in 1903, but it was not generally used on aircraft engines until larger engines were designed in

1220-455: Is hydraulic, with engine oil serving as the hydraulic fluid. However, electrically controlled propellers were developed during World War II and saw extensive use on military aircraft, and have recently seen a revival in use on home-built aircraft. Another design is the V-Prop , which is self-powering and self-governing. On most variable-pitch propellers, the blades can be rotated parallel to

1281-479: Is suitable for airliners, but the noise generated is tremendous (see the Antonov An-70 and Tupolev Tu-95 for examples of such a design). Forces acting on the blades of an aircraft propeller include the following. Some of these forces can be arranged to counteract each other, reducing the overall mechanical stresses imposed. The purpose of varying pitch angle is to maintain an optimal angle of attack for

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1342-409: Is that using a smaller number of blades reduces interference effects between the blades, but to have sufficient blade area to transmit the available power within a set diameter means a compromise is needed. Increasing the number of blades also decreases the amount of work each blade is required to perform, limiting the local Mach number – a significant performance limit on propellers. The performance of

1403-489: Is used to help slow the aircraft after landing and is particularly advantageous when landing on a wet runway as wheel braking suffers reduced effectiveness. In some cases reverse pitch allows the aircraft to taxi in reverse – this is particularly useful for getting floatplanes out of confined docks. Counter-rotating propellers are sometimes used on twin-engine and multi-engine aircraft with wing-mounted engines. These propellers turn in opposite directions from their counterpart on

1464-671: The Boomerang fighter for the Royal Australian Air Force (RAAF), CAC began design work on a fully-fledged interceptor and escort fighter . Because the Boomerang had become more and more obsolete against Japanese fighters like the Mitsubishi A6M Zero , Sir Lawrence Wackett (as head of CAC) proposed designing a new high-performance fighter from scratch. Fred David , who had designed the Boomerang,

1525-545: The French Academy of Sciences . A dirigible airship was described by Jean Baptiste Marie Meusnier presented in 1783. The drawings depict a 260-foot-long (79 m) streamlined envelope with internal ballonets that could be used for regulating lift. The airship was designed to be driven by three propellers. In 1784 Jean-Pierre Blanchard fitted a hand-powered propeller to a balloon, the first recorded means of propulsion carried aloft. Sir George Cayley , influenced by

1586-465: The Tupolev Tu-95 propel it at a speed exceeding the maximum once considered possible for a propeller-driven aircraft using an exceptionally coarse pitch. Early pitch control settings were pilot operated, either with a small number of preset positions or continuously variable. The simplest mechanism is the ground-adjustable propeller , which may be adjusted on the ground, but is effectively

1647-488: The Tupolev Tu-95 , which can reach 575 mph (925 km/h). The earliest references for vertical flight came from China. Since around 400 BC, Chinese children have played with bamboo flying toys . This bamboo-copter is spun by rolling a stick attached to a rotor between one's hands. The spinning creates lift, and the toy flies when released. The 4th-century AD Daoist book Baopuzi by Ge Hong (抱朴子 "Master who Embraces Simplicity") reportedly describes some of

1708-421: The 1920s. Large engines with high crankshaft speeds and power outputs demanded propeller reduction, pilots noted the increase in performance of similar aircraft fitted with reduction gearing. Types of propeller speed reduction units include: The Rolls-Royce Falcon engine of 1915 featured epicyclic propeller reduction gearing which contained a clutch designed to limit the maximum torque , thus protecting

1769-709: The CA-15 bore a superficial resemblance to the North American P-51 Mustang , the CAC design was not based directly on the American aircraft and had quite different performance objectives. For much of its development, the CA-15 was designed around radial engines , rather than the inline engines used in fighters like the Mustang. In fact, development of the CA-15 was slowed by a recommendation from Wackett, that CAC build Mustangs under licence, rather than bear

1830-535: The Great Exhibition held in London in 1851, where a model was displayed. This was an elongated balloon with a steam engine driving twin propellers suspended underneath. Alphonse Pénaud developed coaxial rotor model helicopter toys in 1870, also powered by rubber bands. In 1872 Dupuy de Lome launched a large navigable balloon, which was driven by a large propeller turned by eight men. Hiram Maxim built

1891-399: The air in the propeller slipstream. Contra-rotation also increases the ability of a propeller to absorb power from a given engine, without increasing propeller diameter. However the added cost, complexity, weight and noise of the system rarely make it worthwhile and it is only used on high-performance types where ultimate performance is more important than efficiency. A fan is a propeller with

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1952-428: The aircraft maintain speed and altitude with the operative engines. Feathering also prevents windmilling , the turning of engine components by the propeller rotation forced by the slipstream; windmilling can damage the engine, start a fire, or cause structural damage to the aircraft. Most feathering systems for reciprocating engines sense a drop in oil pressure and move the blades toward the feather position, and require

2013-405: The airflow to stop rotation of the propeller and reduce drag when the engine fails or is deliberately shut down. This is called feathering , a term borrowed from rowing . On single-engined aircraft, whether a powered glider or turbine-powered aircraft, the effect is to increase the gliding distance. On a multi-engine aircraft, feathering the propeller on an inoperative engine reduces drag, and helps

2074-410: The angle of attack of the blade gradually and therefore produce uniform lift from the hub to the tip. The greatest angle of incidence, or the highest pitch, is at the hub while the smallest angle of incidence or smallest pitch is at the tip. A propeller blade designed with the same angle of incidence throughout its entire length would be inefficient because as airspeed increases in flight, the portion near

2135-407: The blade pitch in order to maintain a constant engine speed for any given power control setting. Constant-speed propellers allow the pilot to set a rotational speed according to the need for maximum engine power or maximum efficiency, and a propeller governor acts as a closed-loop controller to vary propeller pitch angle as required to maintain the selected engine speed. In most aircraft this system

2196-440: The blade rotation direction) and Φ is the blade pitch angle. Very small pitch and helix angles give a good performance against resistance but provide little thrust, while larger angles have the opposite effect. The best helix angle is when the blade is acting as a wing producing much more lift than drag. However, 'lift-and-drag' is only one way to express the aerodynamic force on the blades. To explain aircraft and engine performance

2257-403: The blade tips approach the speed of sound. The maximum relative velocity is kept as low as possible by careful control of pitch to allow the blades to have large helix angles. A large number of blades are used to reduce work per blade and so circulation strength. Contra-rotating propellers are used. The propellers designed are more efficient than turbo-fans and their cruising speed (Mach 0.7–0.85)

2318-526: The cost of developing a unique design. Nevertheless, it was believed that the CA-15 promised capabilities that would enable it to replace the P-51. At first, the CAC designers planned to use the 2,300 hp (1,715 kW) radial Pratt & Whitney R-2800 , with a turbocharger . However, that engine became unavailable, causing further delays in development, and it was decided to fit an in-line Rolls-Royce Griffon Mk 61 (2,035 hp/1,517 kW). Engines for

2379-467: The dream of flight. The twisted airfoil (aerofoil) shape of an aircraft propeller was pioneered by the Wright brothers. While some earlier engineers had attempted to model air propellers on marine propellers , the Wright Brothers realized that a propeller is essentially the same as a wing , and were able to use data from their earlier wind tunnel experiments on wings, introducing a twist along

2440-463: The duct needs to be shaped in a different manner than one for higher speed flight. More air is taken in and the fan therefore operates at an efficiency equivalent to a larger un-ducted propeller. Noise is also reduced by the ducting and should a blade become detached the duct would help contain the damage. However the duct adds weight, cost, complexity and (to a certain degree) drag. Propeller speed reduction unit A propeller speed reduction unit

2501-575: The duct, its speed is reduced while its pressure and temperature increase. If the aircraft is at a high subsonic speed this creates two advantages: the air enters the fan at a lower Mach speed; and the higher temperature increases the local speed of sound. While there is a loss in efficiency as the fan is drawing on a smaller area of the free stream and so using less air, this is balanced by the ducted fan retaining efficiency at higher speeds where conventional propeller efficiency would be poor. A ducted fan or propeller also has certain benefits at lower speeds but

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2562-417: The engine crankshaft, develop peak power near the peak safe and efficient speed for the propeller—2,500 to 3,000 rpm. This speed is considered the typical maximum rpm for a single-engine aircraft propeller due to the need to keep the propeller tip speed below the speed of sound. Factory-certified aircraft engines have also used reduction units integral to their design. The Cessna 175 used a geared unit which

2623-431: The feathering process or the feathering process may be automatic. Accidental feathering is dangerous and can result in an aerodynamic stall ; as seen for example with Yeti Airlines Flight 691 which crashed during approach due to accidental feathering. The propellers on some aircraft can operate with a negative blade pitch angle, and thus reverse the thrust from the propeller. This is known as Beta Pitch. Reverse thrust

2684-463: The front was a tractor . Later the term 'pusher' became adopted for the rear-mounted device in contrast to the tractor configuration and both became referred to as 'propellers' or 'airscrews'. The understanding of low speed propeller aerodynamics was fairly complete by the 1920s, but later requirements to handle more power in a smaller diameter have made the problem more complex. Propeller research for National Advisory Committee for Aeronautics (NACA)

2745-574: The fuselage – clockwise on the left engine and counterclockwise on the right – however, there are exceptions (especially during World War II ) such as the P-38 Lightning which turned "outwards" (counterclockwise on the left engine and clockwise on the right) away from the fuselage from the WW II years, and the Airbus A400 whose inboard and outboard engines turn in opposite directions even on

2806-414: The hub would have a negative AOA while the blade tip would be stalled. There have been efforts to develop propellers and propfans for aircraft at high subsonic speeds. The 'fix' is similar to that of transonic wing design. Thin blade sections are used and the blades are swept back in a scimitar shape ( scimitar propeller ) in a manner similar to wing sweepback, so as to delay the onset of shockwaves as

2867-519: The ideas inherent to rotary wing aircraft. Designs similar to the Chinese helicopter toy appeared in Renaissance paintings and other works. It was not until the early 1480s, when Leonardo da Vinci created a design for a machine that could be described as an "aerial screw" , that any recorded advancement was made towards vertical flight. His notes suggested that he built small flying models, but there were no indications for any provision to stop

2928-400: The length of the blades. This was necessary to maintain a more uniform angle of attack of the blade along its length. Their original propeller blades had an efficiency of about 82%, compared to 90% for a modern (2010) small general aviation propeller, the 3-blade McCauley used on a Beechcraft Bonanza aircraft. Roper quotes 90% for a propeller for a human-powered aircraft. Mahogany was

2989-432: The other wing to balance out the torque and p-factor effects. They are sometimes referred to as "handed" propellers since there are left hand and right hand versions of each prop. Generally, the propellers on both engines of most conventional twin-engined aircraft spin clockwise (as viewed from the rear of the aircraft). To eliminate the critical engine problem, counter-rotating propellers usually turn "inwards" towards

3050-417: The pilot to pull the propeller control back to disengage the high-pitch stop pins before the engine reaches idle RPM . Turboprop control systems usually use a negative torque sensor in the reduction gearbox, which moves the blades toward feather when the engine is no longer providing power to the propeller. Depending on design, the pilot may have to push a button to override the high-pitch stops and complete

3111-484: The power source's driveshaft either directly or through reduction gearing . Propellers can be made from wood, metal or composite materials . Propellers are most suitable for use at subsonic airspeeds generally below about 480 mph (770 km/h), although supersonic speeds were achieved in the McDonnell XF-88B experimental propeller-equipped aircraft. Supersonic tip-speeds are used in some aircraft like

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3172-561: The propeller blades, giving maximum efficiency throughout the flight regime. This reduces fuel usage. Only by maximising propeller efficiency at high speeds can the highest possible speed be achieved. Effective angle of attack decreases as airspeed increases, so a coarser pitch is required at high airspeeds. The requirement for pitch variation is shown by the propeller performance during the Schneider Trophy competition in 1931. The Fairey Aviation Company fixed-pitch propeller used

3233-428: The reduction gears. The later Merlin engine from the same company used opposite rotation reduction gears to provide counter-rotating propellers for twin-engined aircraft, a much cheaper method than designing and building the engines to run in opposite directions. The challenge with coupling gearboxes to internal combustion engines is primarily the torsional resonance that can develop at certain speeds. The load of

3294-424: The rotor from making the craft rotate. As scientific knowledge increased and became more accepted, man continued to pursue the idea of vertical flight. Many of these later models and machines would more closely resemble the ancient bamboo flying top with spinning wings, rather than Leonardo's screw. In July 1754, Russian Mikhail Lomonosov had developed a small coaxial modeled after the Chinese top but powered by

3355-411: The same force is expressed slightly differently in terms of thrust and torque since the required output of the propeller is thrust. Thrust and torque are the basis of the definition for the efficiency of the propeller as shown below. The advance ratio of a propeller is similar to the angle of attack of a wing. A propeller's efficiency is determined by Propellers are similar in aerofoil section to

3416-410: The same wing. A contra-rotating propeller or contra-prop places two counter-rotating propellers on concentric drive shafts so that one sits immediately 'downstream' of the other propeller. This provides the benefits of counter-rotating propellers for a single powerplant. The forward propeller provides the majority of the thrust, while the rear propeller also recovers energy lost in the swirling motion of

3477-414: The tail wheel was down and locked. On landing, the tail wheel struck the airstrip first causing the aircraft to porpoise and finally, the airscoop dug in. The aircraft settled back on the fuselage and skidded to a stop, heavily damaged. After repairs at CAC, the aircraft was returned to ARDU in 1948. Archer reportedly achieved a speed of 502.2 mph (803 km/h) over Melbourne , after levelling out of

3538-445: The wood preferred for propellers through World War I , but wartime shortages encouraged use of walnut , oak , cherry and ash . Alberto Santos Dumont was another early pioneer, having designed propellers before the Wright Brothers for his airships . He applied the knowledge he gained from experiences with airships to make a propeller with a steel shaft and aluminium blades for his 14 bis biplane in 1906. Some of his designs used

3599-616: Was directed by William F. Durand from 1916. Parameters measured included propeller efficiency, thrust developed, and power absorbed. While a propeller may be tested in a wind tunnel , its performance in free-flight might differ. At the Langley Memorial Aeronautical Laboratory , E. P. Leslie used Vought VE-7s with Wright E-4 engines for data on free-flight, while Durand used reduced size, with similar shape, for wind tunnel data. Their results were published in 1926 as NACA report #220. Lowry quotes

3660-447: Was partially stalled on take-off and up to 160 mph (260 km/h) on its way up to a top speed of 407.5 mph (655.8 km/h). The very wide speed range was achieved because some of the usual requirements for aircraft performance did not apply. There was no compromise on top-speed efficiency, the take-off distance was not restricted to available runway length and there was no climb requirement. The variable pitch blades used on

3721-473: Was to lead an in-house design team at CAC. In June 1943, the design concept proposal was approved by the government and RAAF, which issued specification 2/43 , enabling work to commence. The design was inspired by contemporary fighters – especially the German Focke-Wulf Fw 190 , details of which were available to the designers through Allied intelligence reports on captured aircraft. Although

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