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Baler

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A baler or hay baler is a piece of farm machinery used to compress a cut and raked crop (such as hay , cotton , flax straw , salt marsh hay, or silage ) into compact bales that are easy to handle, transport, and store. Often, bales are configured to dry and preserve some intrinsic (e.g. the nutritional) value of the plants bundled. Different types of balers are commonly used, each producing a different type of bale – rectangular or cylindrical, of various sizes, bound with twine , strapping , netting , or wire .

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90-433: Industrial balers are also used in material recycling facilities , primarily for baling metal, plastic, or paper for transport. Before the 19th century, hay was cut by hand and most typically stored in haystacks using hay forks to rake and gather the scythed grasses into optimally sized heaps – neither too large, promoting conditions favorable for spontaneous combustion , nor too small, which would mean much of

180-439: A bale grab on a tractor, a special front loader consisting of many hydraulically powered downward-pointing curved spikes. The square eight will then be stacked, either on a trailer for transport or in a roughly cubic field stack eight or ten layers high. This cube may then be transported by a large machine attached to the three-point hitch behind a tractor, which clamps the sides of the cube and lifts it bodily. Prior to 1937,

270-625: A ring feeder . In 1978, Hesston introduced the first "large square baler", capable of compacting hay into more easily transported large square bales that could be stacked and tarped in the field (to protect them from rain) or loaded on trucks or containers for trucking or export. Depending upon the baler, these bales can weigh from 1,000 to 2,200 pounds (450 to 1,000 kg) for a 3 ft × 3 ft × 9 ft (0.91 m × 0.91 m × 2.74 m) or 3 ft × 4 ft × 9 ft (0.91 m × 1.22 m × 2.74 m) bale (versus 900 pounds [410 kg] for

360-405: A 3-or-4-foot [0.91 or 1.22 m] round bale). As the pickup revolves just above the ground surface, the tines pick up and feed the hay into the flake forming chamber, where a "flake" of hay is formed before being pushed up into the path of the plunger, which then compresses it with great force (200 to 750 kilonewtons or 45,000 to 169,000 pounds-force, depending on model) against the existing bale in

450-478: A blower. The stream of cardboard and paper is overseen by more human workers, who ensure no plastic, metal, or glass is present. Newer MRFs or retrofitted ones may use industrial robots instead of humans for pre-sorting and for quality control. However, complete removal of human labor from the sortation process is unlikely for the foreseeable future, as one needs to replicate the dexterity of the human hand and nervous system for removing every type of contaminant within

540-436: A bundle and ejected onto the ground. These bundles are then handled with spears, grabs, or pallet forks. They are of ideal dimensions for filling van trailers. Bale Accumulators: Typically these are attached directly to the baler and arrange the small square bales into groups to be retrieved with a "bale grabber" or "bale grab" mounted on a loader . There are a number of different methods employed by these machines to arrange

630-485: A cash-and-stock deal valued at about $ 11.46 billion. The new company is called Eaton Corporation plc and is incorporated in Ireland. Then-Chairman and CEO of Eaton Alexander Cutler headed the new corporation. Cooper shareholders received $ 39.15 in cash and 0.77479 of a share in the newly created company for each Cooper share held. This is worth $ 72 per share based on Eaton's closing share price of $ 42.40 on 18 May 2012, and

720-518: A combination of manual and mechanical sorting. The sorted recyclable materials may undergo further processing required to meet technical specifications established by end-markets while the balance of the mixed waste stream is sent to a disposal facility such as a landfill . Today, MWPFs are attracting renewed interest as a way to address low participation rates for source-separated recycling collection systems and prepare fuel products and/or feedstocks for conversion technologies. MWPFs can give communities

810-589: A delay to be effective on a sortation line). In other words, one would need to search an encyclopedia of said robotic hand motions for every configuration of waste for every pick, and this may be computationally insurmountable, even with quantum computing, as every conditional would need to be checked every iteration. Metal is separated from plastics and glass first with electromagnets , which removes ferrous metals. Non-ferrous metals like aluminum are then removed with eddy current separators . The glass and plastic streams are separated by further disk screens. The glass

900-449: A large round bale. The cellist, 62, died instantly when the 600-kilogram (1,300 lb) bale fell from a tractor on nearby farmland before rolling onto the road and crushing his van. A large round bale can be directly used for feeding animals by placing it in a feeding area, tipping it over, removing the bale wrap, and placing a protective ring (a ring feeder ) around the outside so that animals will not walk on hay that has been peeled off

990-665: A manufacturer of mission critical power distribution based in Santa Ana, California. In late 2007, it acquired the MGE Office Protection Systems division of Schneider Electric , as a result of Schneider's acquisition of APC . A Taiwanese manufacturer, Phoenixtec, was also acquired giving the company the highest share in the Chinese single-phase UPS market. On 21 May 2012, Eaton announced that they had agreed to purchase Ireland -based Cooper Industries in

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1080-498: A manufacturing plant in Canada. In 1958 Eaton Corporation acquired Fuller Manufacturing. The company name changed once again in 1965 to Eaton Yale & Towne Inc. after the acquisition of Yale & Towne Manufacturing Co. in 1963. Stockholders approved the change to the company's current name in 1971. In 1978, Eaton Corporation acquired Samuel Moore & Company, Kenway Systems, and Cutler-Hammer. Eaton's businesses are divided into

1170-405: A material stream. The technical limitations of this involve advanced concepts in mechatronics and computer science, where a robot hand would need to be designed, and a highly flexible algorithm that creates another precise movement algorithm within the time constraints of the system (say, the highly approximate estimate of 30,000 lines of code to do this on a modern processor would trigger too long of

1260-566: A means of reducing their U.S. corporate tax burden, in Ireland as part of the Cooper merger involved establishing a registered head office in Dublin, Ireland but operational headquarters remain in Beachwood. In 1995, Eaton Corp had to pay $ 1.25M in restitution to a former employee who had been subject to racial harassment. Incidents included food being thrown on his desk, food being thrown through

1350-407: A mechanism on the baler, commonly either a "thrower" (parallel high-speed drive belts which throw the bale into the wagon) or a "kicker" (mechanical arm which throws the bale into the wagon). In the case of a thrower or kicker, the wagon has high walls on the left, right, and back sides and a short wall on the front side to contain the randomly piled bales. This process continues as long as the material

1440-417: A mixed paper stream including corrugated cardboard boxes, newspapers, magazines, office paper and junk mail. Material is sorted to specifications, then baled, shredded, crushed, compacted, or otherwise prepared for shipment to market. A mixed-waste processing system, sometimes referred to as a dirty MRF, accepts a mixed solid waste stream and then proceeds to separate out designated recyclable materials through

1530-629: A primary administrative center in Beachwood, Ohio . Eaton has more than 85,000 employees and sells products to customers in more than 175 countries. In 1911, Joseph O. Eaton , brother-in-law Henning O. Taube and Viggo V. Torbensen, incorporated the Torbensen Gear and Axle Co. in Bloomfield, New Jersey . With financial backing from Torbensen's mother, the company was set to manufacture Torbensen's patented internal-gear truck axle. In 1914,

1620-502: A research topic for a master thesis. Over the next year, Buchele and Haverdink developed a new design for a large round baler, completed and tested in 1966, and thereafter dubbed the Buchele–Haverdink large round baler. The large round bales were about 1.5 meters (4.9 feet) in diameter, 2 meters (6.6 feet) long, and they weighed about 270 kilograms (600 pounds) after they dried – about 80 kg/m5 lb/ft. The design

1710-543: A round baler after the design of the A-C Roto-Baler, and the Vermeer Company began selling its model 605 – the first modern round baler. The Vermeer design used belts to compact hay into a cylindrical shape as is seen today. In the early 1980s, collaboration between Walterscheid and Vermeer produced the first effective uses of CV joints in balers, and later in other farm machinery. Due to

1800-424: A special pincer attachment on the front loader of a tractor, which does not damage the film seal. They can also be moved using a standard bale spike, but this punctures the airtight seal, and the hole in the film must be repaired after each move. Plastic-wrapped bales must be unwrapped before being fed to livestock to prevent accidental ingestion of the plastic. Like round hay bales, silage bales are usually fed using

1890-475: A supervisor who abused him psychologically. The supervisor made frequent use of "nigger", made reference to slavery and lynching, and claimed his job was to get rid of Black workers. The employee informed management of his hostile work environment, but management responded by disciplining the plaintiff himself. Back when Eaton Corp was struggling with bankruptcy, various employees on long-term benefits suddenly found themselves terminated. Eaton had failed to insure

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1980-402: A ton or more, large round bales require special transport and moving equipment. The most important tool for large round bale handling is the bale spear or spike, which is usually mounted on the back of a tractor or the front of a skid-steer . It is inserted into the approximate center of the round bale, then lifted and the bale is hauled away. Once at the destination, the bale is set down, and

2070-520: Is 29% above Cooper's closing stock price. Eaton Corporation plc completed its acquisition of Cooper Industries on 30 Nov 2012. The $ 13 billion acquisition of Cooper (US$ 5.4B Sales revenue (2011)), became the largest in Eaton's (US$ 16B Sales Revenue (2011)) 101-year history. On 17 Mar 2021, Eaton completed the acquisition of Tripp Lite for $ 1.65 billion. President and COO of Electrical Sector, Eaton Uday Yadav said "The acquisition of Tripp Lite will enhance

2160-401: Is a hydraulically driven implement attached to the end of a tractor's bucket loader. When the hydraulic cylinder is extended, the fork clamps downward toward the bucket, much like a closing hand. To move a large round bale, the tractor approaches the bale from the side and places the bucket underneath the bale. The fork is then clamped down across the top of the bale, and the bucket is lifted with

2250-432: Is a specialized waste sorting and recycling system that receives, separates and prepares recyclable materials for marketing to end-user manufacturers. Generally, the main recyclable materials include ferrous metal, non-ferrous metal, plastics, paper, glass. Organic food waste is used to assist anaerobic digestion or composting. Inorganic inert waste is used to make building materials. Non-recyclable high calorific value waste

2340-677: Is also a significant factor in farmers deciding to continue putting up square bales, as they make feeding and bedding in confined areas (stables, barns, etc.) much more manageable and thus command a higher market value per ton. The automatic baler for small square bales took on most of its present form in 1938, with the first baler sold as Arthur S. Young's Automaton Baler. It was manufactured in small numbers until New Holland Ag acquired it. In Europe, as early as 1939, both Claas of Germany and Rousseau SA of France had automatic twine-tying pick-up balers. Most of these produced low-density bales, however. The first successful pick-up balers were made by

2430-459: Is approximately US$ 5 per bale. An alternative form of wrapping uses the same type of bale placed on a bale wrapper , consisting of pair of rollers on a turntable mounted on the three-point linkage of a tractor. It is then spun about two axes while being wrapped in several layers of cling-wrap plastic film. This covers the ends and sides of the bale in one operation, thus sealing it separately from other bales. The bales are then moved or stacked using

2520-420: Is being powered by the tractor through its power take-off (PTO), instead of by a built-in internal combustion engine. In present-day production, small square balers can be ordered with twine knotters or wire tie knotters. Materials recovery facility A materials recovery facility , materials reclamation facility , materials recycling facility or multi re-use facility ( MRF , pronounced "murf")

2610-452: Is crushed into cullet for ease of transportation. The plastics are then separated by polymer type, often using infrared technology ( optical sorting ). Infrared light reflects differently off different polymer types; once identified, a jet of air shoots the plastic into the appropriate bin. MRFs might only collect and recycle a few polymers of plastic, sending the rest to landfills or incinerators. The separated materials are baled and sent to

2700-410: Is expensive for these facilities, but a study estimated that costs could be cut significantly by investments in improved glass processing. In Texas, Austin and Houston have facilities which have invested glass recycling, built and operated by Balcones Recycling and FCC Environment , respectively. Robots have spread across the industry, helping with sorting. Waste enters a MRF when it is dumped onto

2790-464: Is in the bale chamber and there is twine to tie the bales. This form of bale is not used much in large-scale commercial agriculture because the efficiency and speed of large bales are higher. However, it has some popularity in small-scale, low-mechanization agriculture and horse-keeping. Besides using simpler machinery and being easy to handle, these small bales can also be used for insulation and building materials in straw-bale construction . Convenience

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2880-557: Is less common today. It is primarily used on small acreages where large equipment is impractical and hay production for small operations, particularly horse owners who may not have access to the specialized feeding machinery used for larger bales. Each bale is about 14 by 18 by 34–40 inches (36 cm × 46 cm × 86 cm–102 cm). The bales are usually wrapped with two, sometimes three, or more strands of knotted twine. The bales are light enough for one person to handle, about 45 to 60 pounds (20 to 27 kg), depending upon

2970-446: Is particularly the case with large round bales; their size makes them difficult to flip, so it may not be feasible to flip many of them onto the flat surface for transport and then re-position them on the round surface at the destination. One option that works with both large and small round bales is to equip the flat-bed trailer with guard rails at either end, which prevent bales from rolling either forward or backward. Another solution

3060-516: Is the saddle wagon , which has closely spaced rounded saddles or support posts in which round bales sit. The tall sides of each saddle prevent the bales from rolling around while on the wagon, as the bale settles down in between posts. On 3 September 2010, on the A381 in Halwell near Totnes , Devon , England, an early member of British rock group ELO Mike Edwards was killed when his van was crushed by

3150-475: Is used to making RDF ( Refuse Derived Fuel ) and SRF ( Solid Recovered Fuel .) In the United States, there are over 300 materials recovery facilities. The total market size is estimated at $ 6.6B as of 2019. As of 2016, the top 75 were headed by Sims Municipal Recycling out of Brooklyn, New York. Waste Management operated 95 MRF facilities total, with 26 in the top 75. ReCommunity operated 6 in

3240-873: Is wrapped around it to hold its shape. The back of the baler swings open, and the bale is discharged. The bales are complete at this stage, but they may also be wrapped in plastic sheeting by a bale wrapper , either to keep hay dry when stored outside or convert damp grass into silage . Variable-chamber large round balers typically produce bales from 48 to 72 inches (120 to 180 cm) in diameter and up to 60 inches (150 cm) in width. The bales can weigh anywhere from 1,100 to 2,200 pounds (500 to 1,000 kg), depending upon size, material, and moisture content . Common modern small round balers (also called "mini round balers") produce bales 20 to 22 inches (51 to 56 cm) in diameter and 20.5 to 28 inches (52 to 71 cm) in width, generally weighing from 40 to 55 pounds (18 to 25 kg). Originally conceived by Ummo Luebben circa 1910,

3330-577: The Ann Arbor Company in 1929. Ann Arbor was acquired by the Oliver Farm Equipment Company in 1943. Despite their head start on the rest of the field, no Ann Arbor balers carried automatic knotters or twisters and Oliver did not produce its own automatic tying baler until 1949. In the 1940s most farmers would bale hay in the field with a small tractor with 20 or less horsepower, and the tied bales would be dropped onto

3420-669: The Powerware brand and included the PowerXpert metering system. A Powerware brand Static Transfer Switch was added to the portfolio through a brand-label relationship with Cyberex. To complete the power distribution portfolio Eaton released a line of rack power distribution products under its Powerware brand called ePDU. It acquired Aphel Technologies Ltd., a manufacturer of power distribution product for data centers based in Coventry , UK. Shortly after, it added Pulizzi Engineering Inc.,

3510-575: The United States. In the summer of 1969, the Australian Econ Fodder Roller baler came out, a design that made a 135 kg (298 lb) ground-rolled bale. In September of that same year, The Hawkbilt Company of Vinton, Iowa, contacted Dr. Buchele about his design, then fabricated a large ground-rolling round baler which baled hay that had been laid out in a windrow , and began manufacturing large round balers in 1970. In 1972, Gary Vermeer of Pella, Iowa, designed and fabricated

3600-1152: The aerospace industry, Eaton manufactures and markets a line of systems and components for hydraulic, fuel, motion control, pneumatic systems and engines. The Mobility Group comprises the company's Vehicle and eMobility segments, including the Roadranger division providing: The truck segment is involved in the design, manufacture and marketing of powertrain systems and other components for commercial vehicle markets. Key products include manual and automated transmissions, clutches, drive-line components, and hybrid power. Eaton's automotive segment produces products such as superchargers, engine valves, valve train components, cylinder heads, locking and limited-slip differentials, heavy-duty drive-line components, fuel, emissions, and safety controls, transmission and engine controls, spoilers, exterior moldings, plastic components, and fluid connectors. The eMobility sector combines elements of Eaton's electrical and vehicle businesses to deliver electric vehicles to passenger car, commercial vehicle and off-highway OEMs. In one of Eaton's largest acquisitions,

3690-599: The back of a flatbed trailer. The rectangular shape also saves space and allows a complete solid slab of hay to be stacked for transport and storage. Most balers allow adjustment of length and it is common to produce bales of twice the width, allowing stacks with brick-like alternating groups overlapping the row below at right angles, creating a strong structure. They are well-suited for large-scale livestock feedlot or dairy operations, where many tons of feed are rationed every hour. Most often, they are baled small enough that one person can carry or toss them where needed. Due to

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3780-417: The bale before reapplying the tension to the sheeting. These bales are placed in a long continuous row, with each wrapped bale pressed firmly against all the other bales in the row before being set down onto the ground. The plastic wrap on the ends of each bale sticks together to seal out air and moisture, protecting the silage from the elements. The end-bales are hand-sealed with strips of cling plastic across

3870-405: The bale chamber, which runs the length of one side of the baler (usually the left-hand side when viewed from the rear) in offset balers. Balers like Hesston models use an in-line system where the hay goes straight through from the pickup to the flake chamber to the plunger and bale-forming chamber. A combination plunger and knife move back and forth in the front of this chamber, with the knife closing

3960-402: The bale has moved entirely onto the pan, the pan suddenly pops up, pushed by a large hydraulic cylinder , and tosses the bale up into the wagon like a catapult . The pan-thrower method puts much less stress on the bales than the belt-thrower. The friction belts of the belt-thrower stress the twine and knots as they grip the bale and occasionally cause bales to break apart in the thrower or when

4050-414: The bale in tow. Grab hooks installed on the bucket of a tractor are another tool used to handle round bales, and can be done by a farmer with welding skills by welding two hooks and a heavy chain to the outside top of a tractor front loader bucket. The rounded surface of round bales poses a challenge for long-haul, flat-bed transport, as they could roll off of the flat surface if not properly supported. This

4140-404: The bale wagon. The bale wagon was modified from a flatbed into a three-sided skeleton frame open at the front to act as a catcher's net for the thrown bales. As tractor horsepower increased, the thrower-baler's next innovation was the hydraulic tossing baler. This employs a flat pan behind the bale knotter. As bales advance out the back of the baler, they are pushed onto the pan one at a time. When

4230-425: The bale, the tension is actively adjusted with a knob on the end of the roll, which squeezes the ends of the roll in the shuttle. In the example wrapping video, the operator is attempting to use high tension to get a flat, smooth seal on the right end. However, the tension increases too much and the plastic tears off. The operator recovers by quickly loosening the tension and allows the plastic to feed out halfway around

4320-449: The baler in a bale sledge dragged behind the baler. This has four channels, controlled by automatic mechanical balances, catches, and springs, which sort each bale into its place in a square eight . When the sledge is full, a catch is tripped automatically, and a door at the rear opens to leave the eight lying neatly together on the ground. These may be picked up individually and loaded by hand, or they may be picked up all eight together by

4410-415: The baler with the strings facing sideways. The stacker will drive up to each bale, pick it up, and set it on a three-bale-wide table (the strings are now facing upwards). Once three bales are on the table, the table lifts up and back, causing the three bales to face strings to the side again; this happens three more times until there are 16 bales on the main table. This table will lift like the smaller one, and

4500-596: The bales into groups. One method is to allow up to three bales to be pushed in line onto a tray that is then emptied sideways by a hydraulically driven push bar onto a platform. After four or five such pushes, a group is made of 8, 10 12, or 15 bales and the platform is emptied onto the ground. Another, more efficient method that doesn't use hydraulics, is to use a system of levers and gates to guide bales into channels. These can have four, five, or six channels and accommodate two or three bales per channel. This method can make groups of 4, 8, 10, 12, 15 or 18 bales. In this method,

4590-507: The bales land in the wagon. There are several ways to handle small bales automatically and eliminate hand labor almost completely. Bale stackers, bale bundlers, bale accumulators, and bale sledges are the different categories of these machines. Bale Stackers: Bales may be picked up from the field and stacked using a self-powered machine called a bale stacker , bale wagon or harobed . There are several designs and sizes made by New Holland. One type picks up square bales, which are dropped by

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4680-403: The bales will be up against a vertical table. The machine will hold 160 bales (ten tiers); usually, there will be cross-tiers near the center to keep the stack from swaying or collapsing if any weight is applied to the top of the stack. The full load will be transported to a barn; the whole rear of the stacker will tilt upwards until it is vertical. There will be two pushers that will extend through

4770-458: The breadth of our edge computing and distributed IT product portfolio and expand our single-phase UPS business." The acquisition will further Eaton's access to the consumer market in which Tripp Lite has a strong position. Eaton's hydraulics business, manufacturing systems and components for the agriculture, construction, mining, forestry, utility, material handling, machine tools, molding, power generation, primary metals, and oil and gas markets,

4860-412: The chamber. Once the desired length is achieved, the knotter arm is mechanically tripped to begin the knotting cycle in which several knotters (4–6 is common) tie the 4–6 strings that maintain the bale's shape. In the prairies of Canada, the large rectangular balers are also called "prairie raptors". Square bales are easier to transport than round bales, since there is little risk of the bale rolling off

4950-694: The company moved to Cleveland, Ohio , to be closer to its core business, the automotive industry. The Torbensen Axle Company incorporated in Ohio in 1916, succeeding the New Jersey corporation. A year later, Republic Motor Truck Company , Torbensen's largest customer bought out the company. But Eaton and Torbensen were not content and bowed out of Republic to form the Eaton Axle Company in 1919. A year later, in 1920, Eaton Axle Company merged with Standard Parts. Standard Parts went in receivership later

5040-870: The company purchased the Westinghouse Distribution and Controls Business Unit in 1994. The acquisition included all of the Westinghouse electrical distribution and control product business and also included stipulations that the Westinghouse name cannot be used by anyone else on these types of products for years. Today, Eaton Electrical manufactures electrical distribution and control products branded "Eaton" or "Cutler-Hammer", which can replace Westinghouse products in commercial and industrial applications. Eaton spun off its semiconductor manufacturing equipment business as Axcelis Technologies in 2000. In 2003, Eaton's Electrical Distribution and Control business (formerly known as Cutler-Hammer) acquired

5130-410: The crop and pressure applied (can be 100 lbs for a 16"x18" 2-string bale and even more for a 3-string bale). Many balers have adjustable bale chamber pressure and bale length, so shorter, less-dense bales can be produced for easy handling. To form the bale, the material to be baled (which is often hay or straw) in the windrow is lifted by tines in the baler's reel . This material is then packed into

5220-410: The door into the bale chamber as it moves backward. The plunger and knife are attached to a heavy asymmetrical flywheel to provide extra force as they pack the bales. A measuring device – , typically a spiked wheel that is turned by the emerging bales – measures the amount of material that is being compressed and, at the appropriate length, it triggers the knotters that wrap

5310-522: The electrical division of Delta plc. This acquisition brought Delta's brands Holec, MEM, Tabula, Bill and Elek under the Eaton nameplate with the previous Westinghouse divisions and gave the company manufacturing facilities to meet IEC standards, one of the steps to become a global company and developing a worldwide standard. Soon after this acquisition, Eaton entered a joint venture with Caterpillar Inc. and purchased 51% of I & S operations, now known as Intelligent Switchgear Organization, LLC. This

5400-415: The exterior of the bale. This roll of plastic is mounted in a sliding shuttle on a steel arm and can move parallel to the bale axis, so the operator does not need to hold up the heavy roll of plastic. The plastic layer extends over the ends of the bale to form a ring of plastic approximately 12 inches (30 cm) wide on the ends, with hay exposed in the center. To stretch the cling-wrap plastic tightly over

5490-496: The first round baler did not see production until 1947 when Allis-Chalmers introduced the Roto-Baler. Marketed for the water-shedding and light weight properties of its hay bales, AC had sold nearly 70,000 units by the end of production in 1960. The next major innovation began in 1965 when a graduate student at Iowa State University, Virgil Haverdink, sought out Wesley F. Buchele, a professor of Agricultural Engineering, seeking

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5580-545: The following sectors: The electrical sector's products include circuit breakers, switchgear, busway, UPS systems, power distribution units, panel boards, load centers, motor controls, meters, sensors, relays, PLCs, HMIs, and inverters. The main markets for the Electrical Americas and Electrical Rest of World segments are industrial, institutional, government, utility, commercial, residential, information technology and original equipment manufacturer customers. For

5670-406: The greater moisture content makes them heavier and harder to handle. These bales begin to ferment almost immediately, and the metal bale spear stabbed into the core becomes very warm to the touch from the fermentation process. Silage or haylage bales may be wrapped by placing them on a rotating bale spear mounted on the rear of a tractor. As the bale spins, a layer of plastic cling film is applied to

5760-408: The ground as the baler moved through the field. Another team of workers with horses and a flatbed wagon would come by and use a sharp metal hook to grab the bale and throw it up onto the wagon while an assistant stacked the bales, for transport to the barn. A later time-saving innovation was to tow the flatbed wagon directly behind the baler. The bale would be pushed up a ramp to a waiting attendant on

5850-434: The hay press was the common name of the stationary baling implement, powered with a tractor or stationary engine using a belt on a belt pulley , with the hay being brought to the baler and fed in by hand. Later, balers were made mobile, with a 'pickup' to gather up the hay and feed it into the chamber. These often used air-cooled gasoline engines mounted on the baler for power. The biggest change to this type of baler since 1940

5940-588: The heavy torque required for such equipment, double Cardan joints are primarily used. Former Walterscheid engineer Martin Brown is credited with "inventing" this use for universal joints. By 1975, fifteen American and Canadian companies were manufacturing large round balers. Due to the ability for round bales to roll away on a slope, they require specific treatment for safe transport and handling. Small round bales can typically be moved by hand or with lower-powered equipment. Due to their size and their weight, which can be

6030-400: The huge rectangular shape, large spear forks, or squeeze grips, are mounted to heavy lifting machinery, such as large forklifts, tractors equipped with front-end loaders , telehandlers , hay squeezes or wheel loaders to lift these bales. The original type of baler produces small square bales. These bales are rectangular-shaped "square" bales. This was once the most prevalent form of baler but

6120-502: The last bale of the group triggers a rear gate open, and the bales are deposited on the ground. These groups can be bound with twine for stack stability or not and be stacked on wagons or trailers for transport to storage. These groups are ideal for storage in buildings accessible to equipment. This is also the ideal way to automate bales and also allow them to cure properly. Bale Sledge: In Britain (if small square bales are still to be used), they are usually collected as they fall out of

6210-455: The machine and hold the bottom of the stack from being pulled out from the stacker while it is driven out of the barn. Bale Bundlers: Bales may be picked up from the field or collected directly from the small square baler. Each bale is ingested into a compression chamber and indexed until either two or three are ready for compression. After 7 compression cycles are completed, making a cube of 14 or 21 bales they are tied with twine or banded into

6300-411: The opening. The airtight seal between each bale permits the row of round bales to ferment as if they were in a silo bag , but they are easier to handle than a silo bag, as they are more robust and compact. The plastic usage is relatively high, and there is no way to reuse the silage-contaminated plastic sheeting, although it can be recycled or used as a fuel source via incineration . The wrapping cost

6390-409: The opportunity to recycle at much higher rates than has been demonstrated by curbside or other waste collection systems. Advances in technology make today’s MWPF different and, in many respects better, than older versions. Around 2004, new mechanical biological treatment technologies were beginning to utilise wet MRFs . These combine a dirty MRF with water, which acts to densify, separate and clean

6480-518: The outer perimeter of the bale. The round baler's rotational forming and compaction process also enables both large and small round bales to be fed out by unrolling the bale, leaving a continuous flat strip in the field or behind a feeding barrier. Silage , a fermented animal feed, was introduced in the late 1800s, and can also be stored in a silage or haylage bale, which is a high-moisture bale wrapped in plastic film. These are baled much wetter than hay bales, and are usually smaller than hay bales because

6570-577: The output streams. It also hydrocrushes and dissolves biodegradable organics in solution to make them suitable for anaerobic digestion . In the United States, modern MRFs began in the 1970s. Peter Karter established Resource Recovery Systems, Inc. in Branford, Connecticut, the "first materials recovery facility (MRF)" in the US. Eaton Corporation Eaton Corporation plc is an American-Irish-domiciled multinational power management company, with

6660-427: The pile is susceptible to rotting. These haystacks lifted most of the plant fibers up off the ground, letting air in and water drain out, so the grasses could dry and cure, to retain nutrition for livestock feed at a later time. In the 1860s, mechanical cutting devices were developed; from these came modern devices including mechanical mowers and balers. In 1872, a reaper that used a knotter device to bundle and bind hay

6750-427: The plan that the employees had nonetheless paid for. This led to numerous suits against Eaton. In 2012, the acquisition of Cooper Industries made it possible for Eaton Corp to become an Irish company, which would sharply lower its corporate tax rate . The move was later denounced by both President Obama and President Donald Trump . In 2004, Eaton Corp sued Triumph Group for trade secrets theft, but when it

6840-399: The recycling equipment, are also removed. From there, materials are transported via another conveyer belt to the disk screen, which separates wide and flat materials like flattened cardboard boxes from items like cans, jars, paper, and bottles. Flattened boxes ride across the disk screen to the other side, while all other materials fall below, where paper is separated from the waste stream with

6930-407: The roof of his car, use of the word " nigger ", and the presence of neo-Nazi flyers at Eaton Corp. The employee developed psychological problems and slipped into homelessness shortly after being fired. In 2020, an employee sued Eaton Corp for retaliation and facilitating a climate of racial harassment. After a profane outburst from a fellow worker, the plaintiff was assigned to work and train under

7020-562: The same year and was later liquidated. In 1923, Eaton bought the Torbensen Axle Co. back from Republic and changed the name to the Eaton Axle and Spring Company. Eaton officers believed the quickest way to grow the business was through acquisitions and began buying companies in the automotive industry. By 1932, the diversified company changed its name to Eaton Manufacturing Company. In 1937, Eaton became international by opening

7110-544: The shipping dock of the facility. A clean MRF accepts recyclable materials that have already been separated at the source from municipal solid waste generated by either residential or commercial sources. There are a variety of clean MRFs. The most common are single stream where all recyclable material is mixed, or dual stream MRFs, where source-separated recyclables are delivered in a mixed container stream (typically glass, ferrous metal , aluminum and other non-ferrous metals, PET [No.1] and HDPE [No.2] plastics) and

7200-441: The spear pulled out. Careful placement of the spear in the center is needed or the bale can spin around and touch the ground while in transport, causing a loss of control. When used for wrapped bales that are to be stored further, the spear makes a hole in the wrapping that must be sealed with plastic tape to maintain a hermetic seal. Alternatively, a grapple fork may be used to lift and transport large round bales. The grapple fork

7290-512: The tipping floor by the collection trucks. The materials are then scooped up and placed onto conveyor belts, which transports it to the pre-sorting area. Here, human workers remove some items that are not recyclable, which will either be sent to a landfill or an incinerator. Between 5 and 45% of "dirty" MRF material is recovered. Potential hazards are also removed, such as lithium batteries, propane tanks, and aerosol cans, which can create fires. Materials like plastic bags and hoses, which can entangle

7380-549: The top 75. Republic Services operated 6 in the top 75. Waste Connections operated 4 in the top 75. In 2018, a survey in the Northeast United States found that the processing cost per ton was $ 82, versus a value of around $ 45 per ton. Composition of the ton included 28% mixed paper and 24% old corrugated containers (OCC). Prices for OCC declined into 2019. Three paper mill companies have announced initiatives to use more recycled fiber. Glass recycling

7470-411: The twine around the bale and tie it off. As the next bale is formed, the tied one is driven out of the rear of the baling chamber, where it can either drop to the ground or be sent to a wagon or accumulator towed behind the baler. When a wagon is used, the bale may be lifted by hand from the chamber by a worker on the wagon who stacks the bales on the wagon, or the bale may be propelled into the wagon by

7560-411: The wagon. The attendant would hook the bale off the ramp and stack it on the wagon while waiting for the next bale to be produced. Eventually, as balers evolved, the bale thrower was developed, eliminating needing someone to stand on the wagon and pick up the finished bales. The first thrower mechanism used two fast-moving friction belts to grab finished bales and throw them at an angle up in the air onto

7650-443: Was a portable machine designed for use with threshing machines. The most common type of baler in industrialized countries today is the round baler. It produces cylinder-shaped "round" or "rolled" bales. The design has a "thatched roof" effect that withstands weather. Grass is rolled up inside the baler using rubberized belts, fixed rollers, or a combination of the two. When the bale reaches a predetermined size, either netting or twine

7740-590: Was acquired by Danfoss in August 2021 for $ 3.3 billion. From 1920s-1964 Eaton was based on East 140th Street in Cleveland, Ohio. In 1964, the company moved its headquarters into the new Erieview Tower where it remained until 1983. In that year, Eaton Corporation moved into a 28-story Cleveland office tower which was renamed for it. Eaton relocated to its new 580,000 square foot facility, named Eaton Center, in Beachwood, Ohio in early 2013. They reincorporated, as

7830-412: Was discovered that the company’s lawyers were paying former Hinds County District Attorney Ed Peters to improperly influence then-Hinds County Circuit Judge Bobby DeLaughter, the defendants countersued. In 2014, Eaton Corp paid $ 135M to Triumph Group and $ 13M to six former employees to settle the long-running legal dispute. Judge Bobby DeLaughter was sentenced to 18 months in prison. Recognitions include

7920-500: Was followed in 2004 by the acquisition of Powerware . The Powerware brand is known for the design and production of medium to large Uninterruptible Power System (UPS) devices. After several years of co-branding UPS products "Eaton|Powerware" the company is switching to the single brand Eaton for all UPS products including; BladeUPS , 9355, 9390, 9395, and 9E. In 2006, Eaton entered the data center power distribution market. Initial products were internally developed PDU's and RPP's under

8010-738: Was invented by Charles Withington; this was commercialized in 1874 by Cyrus McCormick . In 1936, Innes invented an automatic baler that tied bales with twine using Appleby-type knotters from a John Deere grain binder; in 1938, Edwin Nolt filed a patent for an improved version that was more reliable. The first round baler was probably invented in the late 19th century and one was shown in Paris by Pilter (as illustrated by Michael Williams in Steam Power in Agriculture: Blandford, 1977). This

8100-440: Was promoted as a "Whale of a Bale" and Iowa State University now explains the innovative design as follows: Farmers were saved from the backbreaking chore of slinging hay bales in the 1960s, when Iowa State agricultural engineering professor Wesley Buchele and a group of student researchers invented a baler that produced large, round bales that could be moved by tractor. The baler has become the predominant forage-handling machine in

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