84-524: Garrett AiResearch was a manufacturer of turboprop engines and turbochargers , and a pioneer in numerous aerospace technologies. It was previously known as Aircraft Tool and Supply Company , Garrett Supply Company , AiResearch Manufacturing Company , or simply AiResearch . In 1964, Garrett AiResearch merged with Signal Oil & Gas , to form a company renamed in 1968 to Signal Companies. In 1985, it merged with Allied Corporation , forming AlliedSignal . In 1999 AlliedSignal acquired Honeywell and adopted
168-400: A Pratt & Whitney Canada PT6 , and an under-speed governor on a Honeywell TPE331 . The turboprop is also distinguished from other kinds of turbine engine in that the fuel control unit is connected to the governor to help dictate power. To make the engine more compact, reverse airflow can be used. On a reverse-flow turboprop engine, the compressor intake is at the aft of the engine, and
252-424: A propelling nozzle . Air enters the intake and is compressed by the compressor. Fuel is then added to the compressed air in the combustor, where the fuel-air mixture then combusts . The hot combustion gases expand through the turbine stages, generating power at the point of exhaust. Some of the power generated by the turbine is used to drive the compressor and electric generator . The gases are then exhausted from
336-596: A $ 120 million backlog, enough to keep 5,500 workers on three shifts busy for at least the next three years". By the end of the 1940s, Garrett Corporation was listed on the New York Stock Exchange . "In the late 1940s and early 1950s, Garrett was heavily committed to the design of small gas turbine engines from 20 - 90 horse power (15 - 67 kW). The engineers had developed a good background in the metallurgy of housings , high speed seals , radial inflow turbines , and centrifugal compressors ". By 1949,
420-520: A bombing raid. In 1941, the engine was abandoned due to war, and the factory converted to conventional engine production. The first mention of turboprop engines in the general public press was in the February 1944 issue of the British aviation publication Flight , which included a detailed cutaway drawing of what a possible future turboprop engine could look like. The drawing was very close to what
504-513: A burial site located in the western industrial zone of Varna , approximately 4 km from the city centre, internationally considered one of the key archaeological sites in world prehistory. The oldest gold treasure in the world, dating from 4,600 BC to 4,200 BC, was discovered at the site. The gold piece dating from 4,500 BC, found in 2019 in Durankulak , near Varna is another important example. Other signs of early metals are found from
588-504: A complete centralized air data system ". In the 1950s and 1960s Garrett diversified and expanded. Garrett AiResearch designed and produced a wide range of military and industrial products for aerospace and general industry. It focused on fluid controls and hydraulics , avionics , turbochargers , aircraft engines , and environmental control systems for aircraft and spacecraft. "By 1960 Garrett gas turbines, cabin pressurization systems, air conditioners, and flight control systems were aboard
672-410: A ductile to brittle transition and lose their toughness, becoming more brittle and prone to cracking. Metals under continual cyclic loading can suffer from metal fatigue . Metals under constant stress at elevated temperatures can creep . Cold-working processes, in which the product's shape is altered by rolling, fabrication or other processes, while the product is cold, can increase the strength of
756-442: A governor, and overspeed governor, and a fuel-topping governor. The governor works in much the same way a reciprocating engine propeller governor works, though a turboprop governor may incorporate beta control valve or beta lift rod for beta operation and is typically located in the 12 o'clock position. There are also other governors that are included in addition depending on the model, such as an overspeed and fuel topping governor on
840-413: A liquid bath. Metallurgists study the microscopic and macroscopic structure of metals using metallography , a technique invented by Henry Clifton Sorby . In metallography, an alloy of interest is ground flat and polished to a mirror finish. The sample can then be etched to reveal the microstructure and macrostructure of the metal. The sample is then examined in an optical or electron microscope , and
924-401: A major concern. Cast irons, including ductile iron , are also part of the iron-carbon system. Iron-Manganese-Chromium alloys (Hadfield-type steels) are also used in non-magnetic applications such as directional drilling. Other engineering metals include aluminium , chromium , copper , magnesium , nickel , titanium , zinc , and silicon . These metals are most often used as alloys with
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#17327803253301008-410: A mode typically consisting of zero to negative thrust, is used for all ground operations aside from takeoff. The Beta mode is further broken down into 2 additional modes, Beta for taxi and Beta plus power. Beta for taxi as the name implies is used for taxi operations and consists of all pitch ranges from the lowest alpha range pitch, all the way down to zero pitch, producing very little to zero-thrust and
1092-581: A small amount of air by a large degree, a low disc loading (thrust per unit disc area) increases the aircraft's energy efficiency , and this reduces the fuel use. Propellers work well until the flight speed of the aircraft is high enough that the airflow past the blade tips reaches the speed of sound. Beyond that speed, the proportion of the power that drives the propeller that is converted to propeller thrust falls dramatically. For this reason turboprop engines are not commonly used on aircraft that fly faster than 0.6–0.7 Mach , with some exceptions such as
1176-627: A smelted copper axe dating from 5,500 BC, belonging to the Vinča culture . The Balkans and adjacent Carpathian region were the location of major Chalcolithic cultures including Vinča , Varna , Karanovo , Gumelnița and Hamangia , which are often grouped together under the name of ' Old Europe '. With the Carpatho-Balkan region described as the 'earliest metallurgical province in Eurasia', its scale and technical quality of metal production in
1260-579: A superior metal could be made, an alloy called bronze . This represented a major technological shift known as the Bronze Age . The extraction of iron from its ore into a workable metal is much more difficult than for copper or tin. The process appears to have been invented by the Hittites in about 1200 BC, beginning the Iron Age . The secret of extracting and working iron was a key factor in
1344-591: A test-bed not intended for production. It first flew on 20 September 1945. From their experience with the Trent, Rolls-Royce developed the Rolls-Royce Clyde , the first turboprop engine to receive a type certificate for military and civil use, and the Dart , which became one of the most reliable turboprop engines ever built. Dart production continued for more than fifty years. The Dart-powered Vickers Viscount
1428-401: Is a chemical surface-treatment technique. It involves bonding a thin layer of another metal such as gold , silver , chromium or zinc to the surface of the product. This is done by selecting the coating material electrolyte solution, which is the material that is going to coat the workpiece (gold, silver, zinc). There needs to be two electrodes of different materials: one the same material as
1512-443: Is an industrial coating process that consists of a heat source (flame or other) and a coating material that can be in a powder or wire form, which is melted then sprayed on the surface of the material being treated at a high velocity. The spray treating process is known by many different names such as HVOF (High Velocity Oxygen Fuel), plasma spray, flame spray, arc spray and metalizing. Electroless deposition (ED) or electroless plating
1596-708: Is collected and processed to extract valuable metals. Ore bodies often contain more than one valuable metal. Tailings of a previous process may be used as a feed in another process to extract a secondary product from the original ore. Additionally, a concentrate may contain more than one valuable metal. That concentrate would then be processed to separate the valuable metals into individual constituents. Much effort has been placed on understanding iron –carbon alloy system, which includes steels and cast irons . Plain carbon steels (those that contain essentially only carbon as an alloying element) are used in low-cost, high-strength applications, where neither weight nor corrosion are
1680-489: Is coupled to the turbine through a reduction gear that converts the high RPM /low torque output to low RPM/high torque. This can be of two primary designs, free-turbine and fixed. A free-turbine turboshaft found on the Pratt & Whitney Canada PT6 , where the gas generator is not connected to the propeller. This allows for propeller strike or similar damage to occur without damaging the gas generator and allowing for only
1764-455: Is defined as the autocatalytic process through which metals and metal alloys are deposited onto nonconductive surfaces. These nonconductive surfaces include plastics, ceramics, and glass etc., which can then become decorative, anti-corrosive, and conductive depending on their final functions. Electroless deposition is a chemical processes that create metal coatings on various materials by autocatalytic chemical reduction of metal cations in
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#17327803253301848-414: Is distinct from the craft of metalworking . Metalworking relies on metallurgy in a similar manner to how medicine relies on medical science for technical advancement. A specialist practitioner of metallurgy is known as a metallurgist. The science of metallurgy is further subdivided into two broad categories: chemical metallurgy and physical metallurgy . Chemical metallurgy is chiefly concerned with
1932-654: Is found in the Balkans and Carpathian Mountains , as evidenced by findings of objects made by metal casting and smelting dated to around 6000-5000 BC. Certain metals, such as tin, lead, and copper can be recovered from their ores by simply heating the rocks in a fire or blast furnace in a process known as smelting. The first evidence of copper smelting, dating from the 6th millennium BC, has been found at archaeological sites in Majdanpek , Jarmovac and Pločnik , in present-day Serbia . The site of Pločnik has produced
2016-407: Is that it can also be used to generate reverse thrust to reduce stopping distance on the runway. Additionally, in the event of an engine failure, the propeller can be feathered , thus minimizing the drag of the non-functioning propeller. While the power turbine may be integral with the gas generator section, many turboprops today feature a free power turbine on a separate coaxial shaft. This enables
2100-545: Is the more common one in the United Kingdom . The / ˈ m ɛ t əl ɜːr dʒ i / pronunciation is the more common one in the United States US and is the first-listed variant in various American dictionaries, including Merriam-Webster Collegiate and American Heritage . The earliest metal employed by humans appears to be gold , which can be found " native ". Small amounts of natural gold, dating to
2184-421: Is typically accessed by moving the power lever to a beta for taxi range. Beta plus power is a reverse range and produces negative thrust, often used for landing on short runways where the aircraft would need to rapidly slow down, as well as backing operations and is accessed by moving the power lever below the beta for taxi range. Due to the pilot not being able to see out of the rear of the aircraft for backing and
2268-580: The Convair 880 , Lockheed Super Constellation , Vickers Viscount , Sud Aviation Caravelle , Douglas DC-8 , and Boeing 707 . The company had also developed the first inflatable airliner evacuation slides ". In the 1950s and 1960s Garrett pioneered the development of foil bearings , which were first installed as original equipment on the McDonnell-Douglas DC-10 in 1969 and then became standard equipment on all U.S. military aircraft. In
2352-536: The Lockheed P-80 Shooting Star . During World War II, Garrett AiResearch sold $ 112 million in military equipment and had as many as 5,000 employees. Having to scale back its workforce to just 600 employees at the end of the war stimulated Garrett to look for new revenue sources. "He found them in the small turbines which patient Engineer Walter Ramsaur had been perfecting since 1943. A way had to be found to cool cockpits so jet pilots could endure
2436-634: The P-3 Orion , and the C-130 Hercules military transport aircraft. The first turbine-powered, shaft-driven helicopter was the Kaman K-225 , a development of Charles Kaman 's K-125 synchropter , which used a Boeing T50 turboshaft engine to power it on 11 December 1951. December 1963 saw the first delivery of Pratt & Whitney Canada's PT6 turboprop engine for the then Beechcraft 87, soon to become Beechcraft King Air . 1964 saw
2520-841: The Piper Meridian , Socata TBM , Pilatus PC-12 , Piaggio P.180 Avanti , Beechcraft King Air and Super King Air . In April 2017, there were 14,311 business turboprops in the worldwide fleet. Between 2012 and 2016, the ATSB observed 417 events with turboprop aircraft, 83 per year, over 1.4 million flight hours: 2.2 per 10,000 hours. Three were "high risk" involving engine malfunction and unplanned landing in single‑engine Cessna 208 Caravans , four "medium risk" and 96% "low risk". Two occurrences resulted in minor injuries due to engine malfunction and terrain collision in agricultural aircraft and five accidents involved aerial work: four in agriculture and one in an air ambulance . Jane's All
2604-614: The Tupolev Tu-114 can reach 470 kn (870 km/h; 540 mph). Large military aircraft , like the Tupolev Tu-95 , and civil aircraft , such as the Lockheed L-188 Electra , were also turboprop powered. The Airbus A400M is powered by four Europrop TP400 engines, which are the second most powerful turboprop engines ever produced, after the 11 MW (15,000 hp) Kuznetsov NK-12 . In 2017,
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2688-403: The Tupolev Tu-95 . However, propfan engines, which are very similar to turboprop engines, can cruise at flight speeds approaching 0.75 Mach. To maintain propeller efficiency across a wide range of airspeeds, turboprops use constant-speed (variable-pitch) propellers. The blades of a constant-speed propeller increase their pitch as aircraft speed increases. Another benefit of this type of propeller
2772-567: The 1960s, AiResearch Environmental Control Systems provided the life supporting atmosphere for American astronauts in the projects Mercury , Gemini , Apollo , and Skylab . On the industrial side, the first T-15 turbocharger was delivered to the Caterpillar Company in 1955. It was followed by an order for 5,000 production units, to be installed in the Caterpillar D9 tractor. "On September 27, 1954, Cliff Garrett made
2856-527: The 6th–5th millennia BC totally overshadowed that of any other contemporary production centre. The earliest documented use of lead (possibly native or smelted) in the Near East dates from the 6th millennium BC, is from the late Neolithic settlements of Yarim Tepe and Arpachiyah in Iraq . The artifacts suggest that lead smelting may have predated copper smelting. Metallurgy of lead has also been found in
2940-664: The Balkans during the same period. Copper smelting is documented at sites in Anatolia and at the site of Tal-i Iblis in southeastern Iran from c. 5000 BC. Copper smelting is first documented in the Delta region of northern Egypt in c. 4000 BC, associated with the Maadi culture . This represents the earliest evidence for smelting in Africa. The Varna Necropolis , Bulgaria , is
3024-580: The Caterpillar project, Garrett turbochargers saw wider use on earth-moving equipment, in tractors, stationary powerplants, railroad locomotives and ships. The Garrett T11 automotive turbocharger came into being in 1960 and promptly became popular with diesel truck operators. By 1962, Garrett was powering the world’s first turbocharged production car, the Oldsmobile Jetfire Rocket . This was followed by several other firsts, including
3108-833: The Garrett Corporation. Already operating his Garrett Supply and Airsupply businesses, in 1939 Cliff Garrett established a small research laboratory to conduct "air research" on the development of pressurized flight for passenger aircraft. "[AiResearch's] first 'lab' was a small store building on Melrose Avenue in Los Angeles". In 1939, Garrett incorporated the "Garrett Corporation" and the three operating companies became divisions: Airsupply Division, Garrett Supply Division, and AiResearch Manufacturing Division. Needing additional space, they built their own manufacturing facility in Glendale, California , and thereby established
3192-754: The Garrett Turbine Engine Company from 1979, and became the Garrett Engine Division of AlliedSignal in 1985. In 1994, AlliedSignal acquired the Lycoming Turbine Engine Division of Textron , merging it with Garrett Engine to become the AlliedSignal Engines Division of AlliedSignal Aerospace Company. Another part of Garrett AiResearch,The Garrett Aviation Division ("Garrett Aviation"), which mainly services aircraft,
3276-525: The Honeywell name. John Clifford "Cliff" Garrett founded a company in Los Angeles in 1936 which came to be known as Garrett AiResearch or simply AiResearch . The company was first named Aircraft Tool and Supply Company. In early 1937, it was renamed as Garrett Supply Company. In 1939, it became AiResearch and shortly thereafter AiResearch Manufacturing Company, which then became a division within
3360-591: The Sepulveda Blvd. property was increasingly constrained by the demand for development of commercial space near the fast-growing Los Angeles International Airport (LAX). At that time, 2,000 people worked at the facility "and Garrett was ranked one of the top three aircraft accessory manufacturers in the world". In 1959 ground was broken for construction of an additional facility at 190th Street and Crenshaw Boulevard in Torrance, California . Part of that facility
3444-503: The Signal Oil and Gas Company in 1964. In 1968, the combined company adopted The Signal Companies as its corporate name. In 1985, Signal merged with Allied Corp. , becoming Allied-Signal . The company acquired Honeywell Aerospace in 1999. Although AlliedSignal was much larger than Honeywell, it was decided to adopt the Honeywell name because of its greater public recognition. Part of the original Garrett AiResearch became known as
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3528-533: The Soviet Union had the technology to create the airframe for a jet-powered strategic bomber comparable to Boeing's B-52 Stratofortress , they instead produced the Tupolev Tu-95 Bear, powered with four Kuznetsov NK-12 turboprops, mated to eight contra-rotating propellers (two per nacelle) with supersonic tip speeds to achieve maximum cruise speeds in excess of 575 mph, faster than many of
3612-549: The World's Aircraft . 2005–2006. Metallurgy Metallurgy is a domain of materials science and engineering that studies the physical and chemical behavior of metallic elements , their inter-metallic compounds , and their mixtures, which are known as alloys . Metallurgy encompasses both the science and the technology of metals, including the production of metals and the engineering of metal components used in products for both consumers and manufacturers. Metallurgy
3696-420: The additional expansion in the turbine system, the residual energy in the exhaust jet is low. Consequently, the exhaust jet produces about 10% of the total thrust. A higher proportion of the thrust comes from the propeller at low speeds and less at higher speeds. Turboprops have bypass ratios of 50–100, although the propulsion airflow is less clearly defined for propellers than for fans. The propeller
3780-632: The air war in America's and Great Britain's favor over Europe and the Pacific, were outfitted with Garrett intercoolers , as was the B-25 . The company developed and produced the cabin pressure system for the B-29 bomber , the first production bomber pressurized for high altitude flying. By the end of World War II, AiResearch engineers had developed air expansion cooling turbines for America's first jet aircraft,
3864-414: The amount of debris reverse stirs up, manufacturers will often limit the speeds beta plus power may be used and restrict its use on unimproved runways. Feathering of these propellers is performed by the propeller control lever. The constant-speed propeller is distinguished from the reciprocating engine constant-speed propeller by the control system. The turboprop system consists of 3 propeller governors ,
3948-597: The coast, and AiResearch set up the AiResearch Phoenix Division in Phoenix, Arizona . For this purpose, AiResearch Manufacturing Company of Arizona was established as a wholly owned subsidiary. The company's first major product was an oil cooler for military aircraft. Garrett designed and produced oil coolers for the Douglas DB-7 . Boeing 's B-17 bombers , credited with substantially tipping
4032-416: The coating material and one that is receiving the coating material. Two electrodes are electrically charged and the coating material is stuck to the work piece. It is used to reduce corrosion as well as to improve the product's aesthetic appearance. It is also used to make inexpensive metals look like the more expensive ones (gold, silver). Shot peening is a cold working process used to finish metal parts. In
4116-413: The decision to separate the turbocharger group from the gas turbine department due to commercial diesel turbocharger opportunities. That was the beginning of the new AiResearch Industrial Division for turbocharger design and manufacturing". This new division was established in Phoenix, Arizona . AiResearch Industrial Division ("AID") would later be renamed Garrett Automotive. Following the first phase of
4200-407: The exhaust is situated forward, reducing the distance between the turbine and the propeller. Unlike the small-diameter fans used in turbofan engines, the propeller has a large diameter that lets it accelerate a large volume of air. This permits a lower airstream velocity for a given amount of thrust. Since it is more efficient at low speeds to accelerate a large amount of air by a small degree than
4284-499: The first jet aircraft and comparable to jet cruising speeds for most missions. The Bear would serve as their most successful long-range combat and surveillance aircraft and symbol of Soviet power projection through to the end of the 20th century. The USA used turboprop engines with contra-rotating propellers, such as the Allison T40 , on some experimental aircraft during the 1950s. The T40-powered Convair R3Y Tradewind flying-boat
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#17327803253304368-564: The first deliveries of the Garrett AiResearch TPE331 , (now owned by Honeywell Aerospace ) on the Mitsubishi MU-2 , making it the fastest turboprop aircraft for that year. In contrast to turbofans , turboprops are most efficient at flight speeds below 725 km/h (450 mph; 390 knots) because the jet velocity of the propeller (and exhaust) is relatively low. Modern turboprop airliners operate at nearly
4452-466: The first turbocharged car to win the Indianapolis 500 (1968), the first turbo for a non-sports car application (1977- Saab 99 ), the first mass production turbo for diesel engines (1978- Mercedes 300SD ), and the first turbo to win the 24 Hours of Le Mans (1978- Renault )". In the 1970s Garrett's expanding industrial and other non-military applications had changed the basic sources of income. "At
4536-465: The future Rolls-Royce Trent would look like. The first British turboprop engine was the Rolls-Royce RB.50 Trent , a converted Derwent II fitted with reduction gear and a Rotol 7 ft 11 in (2.41 m) five-bladed propeller. Two Trents were fitted to Gloster Meteor EE227 — the sole "Trent-Meteor" — which thus became the world's first turboprop-powered aircraft to fly, albeit as
4620-457: The heat generated by air friction at supersonic speeds. Ramsaur's turbine provided the answer. By putting an engine's heat to work turning the turbine, it cooled the air by expanding it, then injected the air into the cockpit. As rearmament got under way, Garrett began turning out a total of 700 accessory products. With the Navy order for [an on-board engine] self-starter, [by 1951] Garrett Corp. [had]
4704-619: The highly developed and complex processes of mining metal ores, metal extraction, and metallurgy of the time. Agricola has been described as the "father of metallurgy". Extractive metallurgy is the practice of removing valuable metals from an ore and refining the extracted raw metals into a purer form. In order to convert a metal oxide or sulphide to a purer metal, the ore must be reduced physically, chemically , or electrolytically . Extractive metallurgists are interested in three primary streams: feed, concentrate (metal oxide/sulphide) and tailings (waste). After mining, large pieces of
4788-402: The image contrast provides details on the composition, mechanical properties, and processing history. Crystallography , often using diffraction of x-rays or electrons , is another valuable tool available to the modern metallurgist. Crystallography allows identification of unknown materials and reveals the crystal structure of the sample. Quantitative crystallography can be used to calculate
4872-508: The joining of metals (including welding , brazing , and soldering ). Emerging areas for metallurgists include nanotechnology , superconductors , composites , biomedical materials , electronic materials (semiconductors) and surface engineering . Metallurgy derives from the Ancient Greek μεταλλουργός , metallourgós , "worker in metal", from μέταλλον , métallon , "mine, metal" + ἔργον , érgon , "work" The word
4956-560: The late Paleolithic period, 40,000 BC, have been found in Spanish caves. Silver , copper , tin and meteoric iron can also be found in native form, allowing a limited amount of metalworking in early cultures. Early cold metallurgy, using native copper not melted from mineral has been documented at sites in Anatolia and at the site of Tell Maghzaliyah in Iraq , dating from the 7th/6th millennia BC. The earliest archaeological support of smelting (hot metallurgy) in Eurasia
5040-671: The most widespread turboprop airliners in service were the ATR 42 / 72 (950 aircraft), Bombardier Q400 (506), De Havilland Canada Dash 8 -100/200/300 (374), Beechcraft 1900 (328), de Havilland Canada DHC-6 Twin Otter (270), Saab 340 (225). Less widespread and older airliners include the BAe Jetstream 31 , Embraer EMB 120 Brasilia , Fairchild Swearingen Metroliner , Dornier 328 , Saab 2000 , Xian MA60 , MA600 and MA700 , Fokker 27 and 50 . Turboprop business aircraft include
5124-481: The name AiResearch Manufacturing Company. By 1941, AiResearch needed new space, and on April 28, 1941, moved from Glendale to what until then had been a beanfield on Sepulveda Boulevard , at the corner of Century Boulevard near Mines Field, which later became Los Angeles Airport . In 1942, the Army Air Force concluded that vital cabin pressurization manufacturing facilities should be relocated inland from
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#17327803253305208-553: The noted exception of silicon, which is not a metal. Other forms include: In production engineering , metallurgy is concerned with the production of metallic components for use in consumer or engineering products. This involves production of alloys, shaping, heat treatment and surface treatment of product. The task of the metallurgist is to achieve balance between material properties, such as cost, weight , strength , toughness , hardness , corrosion , fatigue resistance and performance in temperature extremes. To achieve this goal,
5292-512: The operating environment must be carefully considered. Determining the hardness of the metal using the Rockwell, Vickers, and Brinell hardness scales is a commonly used practice that helps better understand the metal's elasticity and plasticity for different applications and production processes. In a saltwater environment, most ferrous metals and some non-ferrous alloys corrode quickly. Metals exposed to cold or cryogenic conditions may undergo
5376-482: The ore feed are broken through crushing or grinding in order to obtain particles small enough, where each particle is either mostly valuable or mostly waste. Concentrating the particles of value in a form supporting separation enables the desired metal to be removed from waste products. Mining may not be necessary, if the ore body and physical environment are conducive to leaching . Leaching dissolves minerals in an ore body and results in an enriched solution. The solution
5460-402: The piece being treated. The compression stress in the surface of the material strengthens the part and makes it more resistant to fatigue failure, stress failures, corrosion failure, and cracking. Thermal spraying techniques are another popular finishing option, and often have better high temperature properties than electroplated coatings. Thermal spraying, also known as a spray welding process,
5544-493: The power section (turbine and gearbox) to be removed and replaced in such an event, and also allows for less stress on the start during engine ground starts. Whereas a fixed shaft has the gearbox and gas generator connected, such as on the Honeywell TPE331 . The propeller itself is normally a constant-speed (variable pitch) propeller type similar to that used with larger aircraft reciprocating engines , except that
5628-445: The process of shot peening, small round shot is blasted against the surface of the part to be finished. This process is used to prolong the product life of the part, prevent stress corrosion failures, and also prevent fatigue. The shot leaves small dimples on the surface like a peen hammer does, which cause compression stress under the dimple. As the shot media strikes the material over and over, it forms many overlapping dimples throughout
5712-666: The product by a process called work hardening . Work hardening creates microscopic defects in the metal, which resist further changes of shape. Metals can be heat-treated to alter the properties of strength, ductility, toughness, hardness and resistance to corrosion. Common heat treatment processes include annealing, precipitation strengthening , quenching, and tempering: Often, mechanical and thermal treatments are combined in what are known as thermo-mechanical treatments for better properties and more efficient processing of materials. These processes are common to high-alloy special steels, superalloys and titanium alloys. Electroplating
5796-1008: The production of metals. Metal production begins with the processing of ores to extract the metal, and includes the mixture of metals to make alloys . Metal alloys are often a blend of at least two different metallic elements. However, non-metallic elements are often added to alloys in order to achieve properties suitable for an application. The study of metal production is subdivided into ferrous metallurgy (also known as black metallurgy ) and non-ferrous metallurgy , also known as colored metallurgy. Ferrous metallurgy involves processes and alloys based on iron , while non-ferrous metallurgy involves processes and alloys based on other metals. The production of ferrous metals accounts for 95% of world metal production. Modern metallurgists work in both emerging and traditional areas as part of an interdisciplinary team alongside material scientists and other engineers. Some traditional areas include mineral processing, metal production, heat treatment, failure analysis , and
5880-534: The propeller to rotate freely, independent of compressor speed. Alan Arnold Griffith had published a paper on compressor design in 1926. Subsequent work at the Royal Aircraft Establishment investigated axial compressor-based designs that would drive a propeller. From 1929, Frank Whittle began work on centrifugal compressor-based designs that would use all the gas power produced by the engine for jet thrust. The world's first turboprop
5964-403: The propeller-control requirements are very different. Due to the turbine engine's slow response to power inputs, particularly at low speeds, the propeller has a greater range of selected travel in order to make rapid thrust changes, notably for taxi, reverse, and other ground operations. The propeller has 2 modes, Alpha and Beta. Alpha is the mode for all flight operations including takeoff. Beta,
6048-641: The reduction and oxidation of metals, and the chemical performance of metals. Subjects of study in chemical metallurgy include mineral processing , the extraction of metals , thermodynamics , electrochemistry , and chemical degradation ( corrosion ). In contrast, physical metallurgy focuses on the mechanical properties of metals, the physical properties of metals, and the physical performance of metals. Topics studied in physical metallurgy include crystallography , material characterization , mechanical metallurgy, phase transformations , and failure mechanisms . Historically, metallurgy has predominately focused on
6132-592: The same speed as small regional jet airliners but burn two-thirds of the fuel per passenger. Compared to piston engines, their greater power-to-weight ratio (which allows for shorter takeoffs) and reliability can offset their higher initial cost, maintenance and fuel consumption. As jet fuel can be easier to obtain than avgas in remote areas, turboprop-powered aircraft like the Cessna Caravan and Quest Kodiak are used as bush airplanes . Turboprop engines are generally used on small subsonic aircraft, but
6216-523: The start of the decade sales to the military accounted for 70 percent of the company's business. At the end of the ten years, largely because of turbochargers and general aviation products, the situation was reversed. Commercial sales made up 70 percent; military had dropped to 30 percent". By the end of the 1970s "sales had reached $ 1.3 billion ; backlog was $ 1.9 billion". To avoid a hostile takeover of Garrett's assets by Curtiss-Wright following Cliff Garrett's death in 1963, Garrett Corporation merged with
6300-787: The success of the Philistines . Historical developments in ferrous metallurgy can be found in a wide variety of past cultures and civilizations. This includes the ancient and medieval kingdoms and empires of the Middle East and Near East , ancient Iran , ancient Egypt , ancient Nubia , and Anatolia in present-day Turkey , Ancient Nok , Carthage , the Celts , Greeks and Romans of ancient Europe , medieval Europe, ancient and medieval China , ancient and medieval India , ancient and medieval Japan , amongst others. A 16th century book by Georg Agricola , De re metallica , describes
6384-568: The third millennium BC in Palmela , Portugal, Los Millares , Spain, and Stonehenge , United Kingdom. The precise beginnings, however, have not be clearly ascertained and new discoveries are both continuous and ongoing. In approximately 1900 BC, ancient iron smelting sites existed in Tamil Nadu . In the Near East , about 3,500 BC, it was discovered that by combining copper and tin,
6468-415: The turbine. In contrast to a turbojet or turbofan , the engine's exhaust gases do not provide enough power to create significant thrust, since almost all of the engine's power is used to drive the propeller. Exhaust thrust in a turboprop is sacrificed in favor of shaft power, which is obtained by extracting additional power (beyond that necessary to drive the compressor) from turbine expansion. Owing to
6552-573: Was designed by the Hungarian mechanical engineer György Jendrassik . Jendrassik published a turboprop idea in 1928, and on 12 March 1929 he patented his invention. In 1938, he built a small-scale (100 Hp; 74.6 kW) experimental gas turbine. The larger Jendrassik Cs-1 , with a predicted output of 1,000 bhp, was produced and tested at the Ganz Works in Budapest between 1937 and 1941. It
6636-525: Was occupied in 1960. "By 1962, 1000 employees were working at the Torrance location and by 1972, 3000 employees were based there". After a gradual series of moves, the Sepulveda facility was closed in 1990. During the 1950s AiResearch initiated activities in the field of aircraft electronics, "first with an angle of attack computer 1968-1970, to eliminate gunfire error and then with its first delivery of
6720-467: Was of axial-flow design with 15 compressor and 7 turbine stages, annular combustion chamber. First run in 1940, combustion problems limited its output to 400 bhp. Two Jendrassik Cs-1s were the engines for the world's first turboprop aircraft – the Varga RMI-1 X/H . This was a Hungarian fighter-bomber of WWII which had one model completed, but before its first flight it was destroyed in
6804-714: Was operated by the U.S. Navy for a short time. The first American turboprop engine was the General Electric XT31 , first used in the experimental Consolidated Vultee XP-81 . The XP-81 first flew in December 1945, the first aircraft to use a combination of turboprop and turbojet power. The technology of Allison's earlier T38 design evolved into the Allison T56 , used to power the Lockheed Electra airliner, its military maritime patrol derivative
6888-434: Was originally an alchemist 's term for the extraction of metals from minerals, the ending -urgy signifying a process, especially manufacturing: it was discussed in this sense in the 1797 Encyclopædia Britannica . In the late 19th century, metallurgy's definition was extended to the more general scientific study of metals, alloys, and related processes. In English , the / m ɛ ˈ t æ l ər dʒ i / pronunciation
6972-433: Was sold to General Electric in 1997. It was renamed Landmark Aviation after a 2004 merger. In 2007, it became StandardAero after a merger, and was owned by Dubai Aerospace Enterprise . In 2015, it was purchased by BBA Aviation . Turboprop A turboprop is a turbine engine that drives an aircraft propeller . A turboprop consists of an intake , reduction gearbox , compressor , combustor , turbine , and
7056-603: Was the first turboprop aircraft of any kind to go into production and sold in large numbers. It was also the first four-engined turboprop. Its first flight was on 16 July 1948. The world's first single engined turboprop aircraft was the Armstrong Siddeley Mamba -powered Boulton Paul Balliol , which first flew on 24 March 1948. The Soviet Union built on German World War II turboprop preliminary design work by Junkers Motorenwerke, while BMW, Heinkel-Hirth and Daimler-Benz also worked on projected designs. While
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