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GM Family 1 engine

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A straight-four engine (also referred to as an inline-four engine ) is a four-cylinder piston engine where cylinders are arranged in a line along a common crankshaft.

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78-538: The GM Family I is a straight-four piston engine that was developed by Opel , a former subsidiary of General Motors and now a subsidiary of PSA Group , to replace the Vauxhall OHV, Opel OHV and the smaller capacity Opel CIH engines for use on small to mid-range cars from Opel / Vauxhall . The engine first appeared in the Opel Kadett D in 1979, and shortly afterwards in its Vauxhall badged sister –

156-454: A cast iron engine block . GM do Brasil versions were also capable of running on ethanol. These engines share their basic design with the larger Family II engine – for this reason some consider the Family I and Family II to be the same series and instead use the terms 'small block' and 'large block' to distinguish between the two. Over the years there has been overlap between the two types as

234-405: A hot-bulb engine used a 'jerk pump' to dispense fuel oil at high pressure to an injector. Another development in early diesel engines was the pre-combustion chamber, which was invented in 1919 by Prosper l'Orange to avoid the drawbacks of air-blast injection systems. The pre-combustion chamber made it feasible to produce engines in size suitable for automobiles and MAN Truck & Bus presented

312-400: A secondary imbalance . This is caused by the acceleration/deceleration of the pistons during the top half of the crankshaft rotation being greater than that of the pistons in the bottom half of the crankshaft rotation (because the connecting rods are not infinitely long). As a result, two pistons are always accelerating faster in one direction, while the other two are accelerating more slowly in

390-632: A spark plug . The Cummins Model H diesel truck engine was introduced in America in 1933. In 1936, the Mercedes-Benz OM 138 diesel engine (using a precombustion chamber) became one of the first fuel-injected engines used in a mass-production passenger car. During World War II , several petrol engines for aircraft used direct-injection systems, such as the European Junkers Jumo 210 , Daimler-Benz DB 601 , BMW 801 , and

468-468: A toothed belt driven valvetrain, a cast-iron engine block and an aluminum cylinder head . Most models feature Euro III -compliancy, and the 1.4 L (1399 cc) and 1.6 L (1598cc) versions employ variable intake geometry. With the release of Chevrolet Cruze , the factory has been converted to produce the Ecotec Family 1 Gen III block. Applications: The E-TEC II 16V is an updated version of

546-500: A 600 cc (36.6 cu in) inline-four engine made by Honda based on the CBR600RR with a maximum power output of 110 kW (150 hp). Starting in 2019 , the engines were replaced by a Triumph 765 cc (46.7 cu in) triple engine . Inline-four engines are also used in light duty commercial vehicles such as Karsan Jest and Mercedes-Benz Sprinter . Multi-point fuel injection Fuel injection

624-536: A 77.6 mm (3.06 in) bore and a 73.4 mm (2.89 in) stroke. The 1,598 cc (97.5 cu in) version has a 79.0 mm (3.11 in) bore and an 81.5 mm (3.21 in) stroke. 1988–1991 Passport Optima Opel Astra F MK2 Astra The 1,796 cc (109.6 cu in) version has an 80.5 mm (3.17 in) bore and an 88.2 mm (3.47 in) stroke. Daewoo Tacuma Daewoo Leganza Applications: The SPE / 4 or ( Smart Performance Economy 4 cylinders ) engines are an evolution of

702-454: A carburettor. Many of the carburettor's supporting components—such as the air filter, intake manifold, and fuel line routing—could be used with few or no changes. This postponed the redesign and tooling costs of these components. Single-point injection was used extensively on American-made passenger cars and light trucks during 1980–1995, and in some European cars in the early and mid-1990s. In the US,

780-581: A central injector instead of multiple injectors. Single-point injection (also called 'throttle-body injection') uses one injector in a throttle body mounted similarly to a carburettor on an intake manifold . As in a carburetted induction system, the fuel is mixed with the air before entering the intake manifold. Single-point injection was a relatively low-cost way for automakers to reduce exhaust emissions to comply with tightening regulations while providing better "driveability" (easy starting, smooth running, no engine stuttering) than could be obtained with

858-852: A displacement of 1.3–2.5 L (79–153 cu in), but larger engines have been used in the past, for example the 1927–1931 Bentley 4½ Litre . Diesel engines have been produced in larger displacements, such as a 3.2 L turbocharged Mitsubishi engine (used the Pajero/Shogun/Montero SUV) and a 3.0 L Toyota engine. European and Asian trucks with a gross vehicle weight rating between 7.5 and 18 tonnes typically use inline four-cylinder diesel engines with displacements around 5 litres. Larger displacements are found in locomotive, marine and stationary engines. Displacement can also be very small, as found in kei cars sold in Japan. Several of these engines had four cylinders at

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936-600: A displacement of 1.5–2.5 L (92–153 cu in). The smallest automotive straight-four engine was used in the 1963–1967 Honda T360 kei truck and has a displacement of 356 cc (21.7 cu in), while the largest mass-produced straight-four car engine is the 1999–2019 Mitsubishi 4M41 diesel engine which was used in the Mitsubishi Pajero and has a displacement of 3.2 L (195 cu in). Significant straight-four car engines include: Many early racing cars used straight-four engines, however

1014-572: A fuel injection system are described in the following sections. In some systems, a single component performs multiple functions. Fuel injection is operated by spraying pressurised fuel into the engine. Therefore a device to pressurise the fuel is needed, such as a fuel pump. The system must determine the appropriate amount of fuel to be supplied and control the fuel flow to supply this amount. Several early mechanical injection systems used relatively sophisticated helix-controlled injection pump(s) that both metered fuel and created injection pressure. Since

1092-728: A fuel injection system in 1941 and by 1956 it was used in the Jaguar racing cars. At the 1957 24 Hours of Le Mans , the 1st to 4th placed cars were Jaguar D-Type entries using a Lucas fuel injection system. Also in 1957, General Motors introduced the Rochester Ramjet option, consisting of a fuel injection system for the V8 engine in the Chevrolet Corvette. During the 1960s, fuel injection systems were also produced by Hilborn , SPICA and Kugelfischer . Up until this time,

1170-412: A narrower bore version of the existing 1.3-litre version, displacing 1,195 cc (72.9 cu in), replaced the original design. This was also available with single-point fuel injection and with catalytic converters. The 1,297 cc (79.1 cu in) version has a 75.0 mm (2.95 in) bore and a 73.4 mm (2.89 in) stroke. The 1,389 cc (84.8 cu in) version has

1248-570: A new cylinder head design. This was the first engine in this family, featuring a Lotus -developed 16-valve cylinder head and a cast-iron cylinder block which was essentially the same as in Opel's 8-valve engines. C16XE was available only in Corsa GSi , model years 1993 and 1994. C16XE was not yet badged Ecotec, and for later model Corsas and Opel Tigras it was replaced with X16XE Ecotec engine. The main difference between C16XE and X16XE Ecotec

1326-580: A passenger car was released the following year, in the Mercedes-Benz 300SL sports car. However the engine suffered lubrication problems due to petrol diluting the engine oil, and subsequent Mercedes-Benz engines switched to a manifold injection design. Likewise, most petrol injection systems prior to the 2000s used the less-expensive manifold injection design. Throughout the 1950s, several manufacturers introduced their manifold injection systems for petrol engines. Lucas Industries had begun developing

1404-483: A pulsed flow system which used an air flow meter to calculate the amount of fuel required. L-Jetronic was widely adopted on European cars during the 1970s and 1980s. As a system that uses electronically-controlled fuel injectors which open and close to control the amount of fuel entering the engine, the L-Jetronic system uses the same basic principles as modern electronic fuel injection (EFI) systems. Prior to 1979,

1482-399: A sophisticated common-rail injection system. The latter is the most common system in modern automotive engines. During the 20th century, most petrol engines used either a carburettor or indirect fuel injection. Use of direct injection in petrol engines has become increasingly common in the 21st century. In a common rail system, fuel from the fuel tank is supplied to a common header (called

1560-401: A time when regulations dictated a maximum displacement of 550 cc; the maximum size is currently at 660 cc. Straight-four engines with the preferred crankshaft configuration have perfect primary balance . This is because the pistons are moving in pairs, and one pair of pistons is always moving up at the same time as the other pair is moving down. However, straight-four engines have

1638-461: A variant of VVT ), piston cooling by oil jets, and an integrated catalytic converter . Non-turbocharged variants feature the TwinPort ( Variable-length intake manifold ) technology. Reliability improvements include a wider camshaft drive belt, and a water pump no longer driven by it. The LDE engine meets Euro VI and KULEV emission standards. With the addition of secondary air injection to

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1716-526: Is emission control , C16XE lacks EGR and AIR -system, although the cylinder head is designed to enable these features. Other differences between C16XE and later versions of the engine include intake manifold , C16XE has a plastic upper intake manifold, which was replaced with a cast aluminium manifold, and fuel injection system, C16XE uses Multec fuel injection with MAF sensor and later models used Multec fuel injection with MAP sensor . Also, while C16XE had its own exhaust front section design, for X16XE it

1794-413: Is always intermittent (either sequential or cylinder-individual). This can be done either with a blast of air or hydraulically, with the latter method being more common in automotive engines. Typically, hydraulic direct injection systems spray fuel into the air inside the cylinder or combustion chamber. Direct injection can be achieved with a conventional helix-controlled injection pump, unit injectors, or

1872-546: Is called a manifold injection system. There exist two types of manifold injection systems: multi-point injection (or port injection) and single-point injection (or throttle body injection). Internal mixture formation systems can be separated into several different varieties of direct and indirect injection, the most common being the common-rail injection system, a variety of direct injection. The term "electronic fuel injection" refers to any fuel injection system controlled by an engine control unit . The fundamental functions of

1950-533: Is injected at the same time to all the cylinders; or cylinder-individual , in which the engine control unit can adjust the injection for each cylinder individually. Multi-point injection (also called 'port injection') injects fuel into the intake ports just upstream of each cylinder's intake valve , rather than at a central point within an intake manifold. Typically, multi-point injected systems use multiple fuel injectors, but some systems, such as GM's central port injection system, use tubes with poppet valves fed by

2028-517: Is particularly beneficial in the higher rpm range, and " big-bang firing order " theory says the irregular delivery of torque to the rear tire makes sliding in the corners at racing speeds easier to control. Inline-four engines are also used in MotoGP by the Suzuki (since 2015 ) and Yamaha (since 2002 ) teams. In 2010 , when the four-stroke Moto2 class was introduced, the engines for the class were

2106-484: Is the introduction of fuel in an internal combustion engine , most commonly automotive engines , by the means of a fuel injector. This article focuses on fuel injection in reciprocating piston and Wankel rotary engines. All compression-ignition engines (e.g. diesel engines ), and many spark-ignition engines (i.e. petrol (gasoline) engines , such as Otto or Wankel ), use fuel injection of one kind or another. Mass-produced diesel engines for passenger cars (such as

2184-763: The Aspern engine plant , production was moved to the Szentgotthárd engine plant in Hungary with the introduction of the DOHC version. GM do Brasil at São José dos Campos , GMDAT at Bupyeong and GM North America at Toluca also build these engines. The Family II units, by contrast were manufactured by Holden in Australia. The Family 1 engines are inline-four cylinder engines with belt-driven single or double overhead camshafts in an aluminum cylinder head with

2262-730: The E-TEC engines with DOHC . Applications: The new Generation III or Gen III engine entered production in Spring 2005. These engines replaced both the previous generation Ecotec engines as well as Daewoo's E-TEC 16V engines. These engines are manufactured at Szentgotthárd, Hungary, Bupyeoung, Korea, Toluca, Mexico and Yantai, PRC (SGM). In contrast to their predecessors, the Gen III engines feature lighter cast-iron blocks, as well as higher compression ratios. These engines also implement DCVCP (Double Continuous Variable Cam Phasing technology,

2340-499: The LUW engine, the LWE achieves PZEV status. These engines, like their DOHC predecessors, feature bucket tappets in contrast to the roller finger followers found on GM's other 4-cylinder engines. Applications: Turbocharged Gen III engines are used in: Inline-four engine The majority of automotive four-cylinder engines use a straight-four layout (with the exceptions of

2418-470: The Maserati 4CL and various English Racing Automobiles (ERA) models. These were resurrected after the war, and formed the foundation of what was later to become Formula One , although the straight-eight supercharged Alfettas would dominate the early years of F1. Another engine that played an important role in racing history is the straight-four Ferrari engine designed by Aurelio Lampredi . This engine

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2496-415: The Mercedes-Benz OM 138 ) became available in the late 1930s and early 1940s, being the first fuel-injected engines for passenger car use. In passenger car petrol engines, fuel injection was introduced in the early 1950s and gradually gained prevalence until it had largely replaced carburetors by the early 1990s. The primary difference between carburetion and fuel injection is that fuel injection atomizes

2574-564: The Shvetsov ASh-82FN (M-82FN) . The German direct-injection systems were based on diesel injection systems used by Bosch, Deckel, Junkers and l'Orange. By around 1943, the Rolls-Royce Merlin and Wright R-3350 had switched from traditional carburettors to fuel-injection (called "pressure carburettors" at the time), however these engines used throttle body manifold injection , rather than the direct-injection systems of

2652-596: The Vauxhall Astra Mk.1 in 1980. Despite this, the previous Opel OHV engine continued to be sold in entry level versions of the Opel Kadett/Astra and Corsa throughout the 1980s. The Family I is informally known as the "small block", since it shares its basic design and architecture with the larger Family II unit (correspondingly known as the "large block"), which covers the mid range and higher engine capacities up to 2400cc. Originally produced at

2730-479: The Wankel engine . In a manifold injection system, air and fuel are mixed outside the combustion chamber so that a mixture of air and fuel is sucked into the engine. The main types of manifold injections systems are multi-point injection and single-point injection . These systems use either a continuous injection or an intermittent injection design. In a continuous injection system, fuel flows at all times from

2808-669: The accumulator ), and then sent through tubing to the injectors, which inject it into the combustion chamber. The accumulator has a high-pressure relief valve to maintain pressure and return the excess fuel to the fuel tank. The fuel is sprayed with the help of a nozzle that is opened and closed with a solenoid-operated needle valve . Third-generation common rail diesels use piezoelectric injectors for increased precision, with fuel pressures up to 300  MPa or 44,000  psi . The types of common-rail systems include air-guided injection and spray-guided injection . Used by diesel engines, these systems include: This injection method

2886-437: The flat-four engines produced by Subaru and Porsche) and the layout is also very common in motorcycles and other machinery. Therefore the term "four-cylinder engine" is usually synonymous with straight-four engines. When a straight-four engine is installed at an inclined angle (instead of with the cylinders oriented vertically), it is sometimes called a slant-four . Between 2005 and 2008, the proportion of new vehicles sold in

2964-437: The throttle body . Fuel injectors which also control the metering are called "injection valves", while injectors that perform all three functions are called unit injectors . Direct injection means that the fuel is injected into the main combustion chamber of each cylinder. The air and fuel are mixed only inside the combustion chamber. Therefore, only air is sucked into the engine during the intake stroke. The injection scheme

3042-565: The 1.0 engine. The 1.0 L 16v was available in the Corsa line-up from 1999 to 2001. the first versions of the Family I appeared in the Opel Kadett D in 1979, and the corresponding Vauxhall Astra Mk.1 in the spring of 1980. The 999 cc (61.0 cu in) version has a 71.1 mm (2.80 in) bore and a 62.9 mm (2.48 in) stroke. There are two iterations of the 1.2-liter Family 1 engine. As originally introduced it

3120-533: The 1920s and early 1930s. The Miller engine evolved into the Offenhauser engine which had a highly successful spanning from the 1933 until 1981, including five straight victories at the Indianapolis 500 from 1971 to 1976. Many cars produced for the pre-WWII voiturette Grand Prix motor racing category used inline-four engine designs. 1.5 L supercharged engines found their way into cars such as

3198-557: The 1950 Goliath GP700 small saloon, it was also added to the Gutbrod Superior engine in 1952. This mechanically-controlled system was essentially a specially lubricated high-pressure diesel direct-injection pump of the type that is governed by the vacuum behind an intake throttle valve. A Bosch mechanical direct-injection system was also used in the straight-eight used in the 1954 Mercedes-Benz W196 Formula One racing car. The first four-stroke direct-injection petrol engine for

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3276-428: The 1954-1959 Mercedes-Benz 300 SL - all used manifold injection (i.e. the injectors located at the intake ports or throttle body, instead of inside the combustion chamber). This began to change when the first mass-produced petrol direct injection system for passenger cars was a common rail system introduced in the 1997 Mitsubishi 6G74 V6 engine. The first common-rail system for a passenger car diesel engine

3354-441: The 1970s. Since then, the inline-four has become one of the most common engine configurations in street bikes. Outside of the cruiser category, the inline-four is the most common configuration because of its relatively high performance-to-cost ratio. All major Japanese motorcycle manufacturers offer motorcycles with inline-four engines, as do MV Agusta and BMW . BMW's earlier inline-four motorcycles were mounted horizontally along

3432-452: The 1980s, electronic systems have been used to control the metering of fuel. More recent systems use an electronic engine control unit which meters the fuel, controls the ignition timing and controls various other engine functions. The fuel injector is effectively a spray nozzle that performs the final stage in the delivery of fuel into the engine. The injector is located in the combustion chamber , inlet manifold or - less commonly -

3510-469: The 2.4 litre Citroën DS engine, the 2.6 litre Austin-Healey 100 engine, the 3.3 L Ford Model A (1927) engine and the 2.5 L GM Iron Duke engine . Soviet/Russian GAZ Volga and UAZ engines with displacements of up to 2.9 litres were produced without balance shafts from the 1950s to the 1990s, however these were relatively low-revving engines which reduces the need for a balance shaft system. Most modern straight-four engines used in cars have

3588-670: The Econo.Flex engines that were made in Brazil at the Joinville plant. There are two available displacements: 1.0 L and 1.4 L. They feature an SOHC head with 2-valves per cylinder, and is fed by a multi-point fuel injection system, which allows it to run on either E100 (pure ethanol ) or E25 gasoline (standard in Brazil). Major differences between previous engines include reduced friction, lowered weight, individual coil-near-plug ignition, and

3666-589: The Electrojector system, becoming the first cars known to use an electronic fuel injection (EFI) system. The Electrojector patents were subsequently sold to Bosch, who developed the Electrojector into the Bosch D-Jetronic . The D-Jetronic was produced from 1967-1976 and first used on the VW 1600TL/E . The system was a speed/density system, using engine speed and intake manifold air density to calculate

3744-500: The G10 engine in the 2000 Chevrolet Metro became the last engine available on an American-sold vehicle to use throttle body injection. In indirect-injected diesel engines (as well as Akroyd engines), there are two combustion chambers: the main combustion chamber, and a pre-chamber (also called an ante-chamber) that is connected to the main one. The fuel is injected only into the pre-chamber (where it begins to combust), and not directly into

3822-621: The German engines. From 1940, the Mitsubishi Kinsei 60 series engine used a direct-injection system, along with the related Mitsubishi Kasei engine from 1941. In 1943, a low-pressure fuel injection system was added to the Nakajima Homare Model 23 radial engine. The first mass-produced petrol direct-injection system was developed by Bosch and initially used in small automotive two-stroke petrol engines. Introduced in

3900-515: The Peugeot engine which won the 1913 Indianapolis 500 was a highly influential engine. Designed by Ernest Henry , this engine had double overhead camshafts (DOHC) with four valves per cylinder, a layout that would become the standard until today for racing inline-four engines. Amongst the engines inspired by the Peugeot design was the Miller engine , which was a successful racing engine through

3978-612: The United States with four-cylinder engines rose from 30% to 47%. By the 2020 model year, the share for light-duty vehicles had risen to 59%. A four-stroke straight-four engine always has a cylinder on its power stroke, unlike engines with fewer cylinders where there is no power stroke occurring at certain times. Compared with a V4 engine or a flat-four engine , a straight-four engine only has one cylinder head , which reduces complexity and production cost. Petrol straight-four engines used in modern production cars typically have

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4056-594: The United States, Nimbus in Denmark, Windhoff in Germany, and Wilkinson in the United Kingdom. The first across-the-frame 4-cylinder motorcycle was the 1939 racer Gilera 500 Rondine , it also had double-over-head camshafts, forced-inducting supercharger and was liquid-cooled . Modern inline-four motorcycle engines first became popular with Honda 's SOHC CB750 introduced in 1969, and others followed in

4134-589: The amount of fuel to be injected. In 1974, Bosch introduced the K-Jetronic system, which used a continuous flow of fuel from the injectors (rather than the pulsed flow of the D-Jetronic system). K-Jetronic was a mechanical injection system, using a plunger actuated by the intake manifold pressure which then controlled the fuel flow to the injectors. Also in 1974, Bosch introduced the L-Jetronic system,

4212-524: The diesel engine, but also improved it. He increased the air blast pressure from 4–5 kp/cm (390–490 kPa) to 65 kp/cm (6,400 kPa). In the meantime, the first manifold injection system was designed by Johannes Spiel in 1884, while working at Hallesche Maschinenfabrik in Germany. In 1891, the British Herbert-Akroyd oil engine became the first engine to use a pressurised fuel injection system. This design, called

4290-411: The electronics in fuel injection systems used analogue electronics for the control system. The Bosch Motronic multi-point fuel injection system (also amongst the first systems where the ignition system is controlled by the same device as the fuel injection system) was the first mass-produced system to use digital electronics . The Ford EEC-III single-point fuel injection system, introduced in 1980,

4368-441: The first direct-injected diesel engine for trucks in 1924. Higher pressure diesel injection pumps were introduced by Bosch in 1927. In 1898, German company Deutz AG started producing four-stroke petrol stationary engines with manifold injection. The 1906 Antoinette 8V aircraft engine (the world's first V8 engine) was another early four-stroke engine that used manifold injection. The first petrol engine with direct-injection

4446-471: The frame, but all current four-cylinder BMW motorcycles have transverse engines . The modern Triumph company has offered inline-four-powered motorcycles, though they were discontinued in favour of triples . The 2009 Yamaha R1 has an inline-four engine that does not fire at even intervals of 180°. Instead, it uses a crossplane crankshaft that prevents the pistons from simultaneously reaching top dead centre. This results in better secondary balance , which

4524-655: The fuel injection systems had used a mechanical control system. In 1957, the American Bendix Electrojector system was introduced, which used analogue electronics for the control system. The Electrojector was intended to be available for the Rambler Rebel mid-size car, however reliability problems meant that the fuel injection option was not offered. In 1958, the Chrysler 300D , DeSoto Adventurer , Dodge D-500 and Plymouth Fury offered

4602-580: The fuel injectors, but at a variable flow rate. The most common automotive continuous injection system is the Bosch K-Jetronic system, introduced in 1974 and used until the mid-1990s by various car manufacturers. Intermittent injection systems can be sequential , in which injection is timed to coincide with each cylinder's intake stroke; batched , in which fuel is injected to the cylinders in groups, without precise synchronization to any particular cylinder's intake stroke; simultaneous , in which fuel

4680-633: The fuel through a small nozzle under high pressure, while carburetion relies on suction created by intake air accelerated through a Venturi tube to draw fuel into the airstream. The term "fuel injection" is vague and comprises various distinct systems with fundamentally different functional principles. Typically, the only thing all fuel injection systems have in common is a lack of carburetion . There are two main functional principles of mixture formation systems for internal combustion engines: internal mixture formation and external mixture formation. A fuel injection system that uses external mixture formation

4758-567: The large 2,495 cc FPF that won the Formula One championship in Cooper 's chassis in 1959 and 1960. In Formula One, the 1980s were dominated by the 1,500 cc turbocharged cars. The BMW M12/13 engine was notable for the era for its high boost pressures and performance. The cast iron block was based on a standard road car block and powered the F1 cars of Brabham, Arrows and Benetton and won

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4836-503: The main combustion chamber. Therefore, this principle is called indirect injection. There exist several slightly different indirect injection systems that have similar characteristics. Types of indirect injection used by diesel engines include: In 1872, George Bailey Brayton obtained a patent on an internal combustion engine that used a pneumatic fuel injection system, also invented by Brayton: air-blast injection . In 1894, Rudolf Diesel copied Brayton's air-blast injection system for

4914-420: The other direction, which leads to a secondary dynamic imbalance that causes an up-and-down vibration at twice crankshaft speed. This imbalance is common among all piston engines, but the effect is particularly strong on four-stroke inline-four because of the two pistons always moving together. The strength of this imbalance is determined by the reciprocating mass, the ratio of connecting rod length to stroke, and

4992-405: The peak piston velocity. Therefore, small displacement engines with light pistons show little effect, and racing engines use long connecting rods. However, the effect grows quadratically with engine speed (rpm). Four-stroke engines with five or more cylinders are able to have at least one cylinder performing its power stroke at any given point in time. However, four-cylinder engines have gaps in

5070-399: The power delivery, since each cylinder completes its power stroke before the next piston starts a new power stroke. This pulsating delivery of power results in more vibrations than engines with more than four cylinders. A balance shaft system is sometimes used to reduce the vibrations created by a straight-four engine, most often in engines with larger displacements. The balance shaft system

5148-568: The servicing requirements of the older overhead valve units that the Family I/II replaced) would often exacerbate the problem by changing the oil themselves within the running in period. Opel solved the problem by improving the metallurgy of the camshaft and followers, and changing the lubrication specification. Another issue (also common to the Family II), revolved around the water pump, which sits in an eccentric shaped housing and doubles as

5226-473: The smallest capacities of the Family II have also been manufactured with larger capacity versions of the Family I block. Early build versions of the engine gained a notorious reputation for camshaft and follower failure – this was largely due to a special lubricant being used in the engine during the running in period, which would be changed for conventional oil at the first service. Many owners (familiar with

5304-516: The timing belt tensioner. If poor quality antifreeze (or if no antifreeze was used), corrosion would jam the water pump in its housing making it impossible to tension the belt. Later versions of the engine incorporate a separate tensioning/jockey pulley for tensioning the belt. GM do Brasil specializes in SOHC , petrol-powered and FlexPower (powered with ethanol and/or petrol, mixed in any percentage) engines. GM Brasil also made 16-valve versions of

5382-484: The world championship in 1983. The 1986 version of the engine was said to produce about 1,300 hp (969 kW) in qualifying trim. Belgian arms manufacturer FN Herstal , which had been making motorcycles since 1901, began producing the first motorcycles with inline-fours in 1905. The FN Four had its engine mounted upright with the crankshaft longitudinal . Other manufacturers that used this layout included Pierce , Henderson , Ace , Cleveland , and Indian in

5460-424: Was a two-stroke aircraft engine designed by Otto Mader in 1916. Another early spark-ignition engine to use direct-injection was the 1925 Hesselman engine , designed by Swedish engineer Jonas Hesselman. This engine could run on a variety of fuels (such as oil, kerosene, petrol or diesel oil) and used a stratified charge principle whereby fuel is injected towards the end of the compression stroke, then ignited with

5538-640: Was also exported for use in the Brazilian Corsa GSi. Applications: Updated version introduced from 2000, with lighter cast-iron cylinder block and camshaft driven by toothed belt . Features EGR valve and electronic throttle for reduced emissions. Ecotec TwinPort Family 1 engine (Z16XEP) is used in: Daewoo Motors licensed and produced a variant of the Family 1 engine. These engines were built exclusively at Bupyeong engine plant and marketed as E-TEC . Like all Family 1 engines they feature

5616-407: Was another early digital fuel injection system. These and other electronic manifold injection systems (using either port injection or throttle-body injection ) became more widespread through the 1980s, and by the early 1990s they had replaced carburettors in most new petrol-engined cars sold in developed countries. The aforementioned injection systems for petrol passenger car engines - except for

5694-549: Was called the 12ST (also A12ST and S12ST in versions for the Austrian, Swiss, and Swedish markets), it used a 77.8 mm (3.06 in) bore and a 62.9 mm (2.48 in) stroke to produce a displacement of 1,196 cc (73.0 cu in). This version, only carburetted, was used in the Opel Corsa . In around 1990 a new, version with 72.0 mm × 73.4 mm (2.83 in × 2.89 in) bore and stroke,

5772-437: Was invented in 1911 and consists of two shafts carrying identical eccentric weights that rotate in opposite directions at twice the crankshaft's speed. This system was patented by Mitsubishi Motors in the 1970s and has since been used under licence by several other companies. Not all large displacement straight-four engines have used balance shafts, however. Examples of relatively large engines without balance shafts include

5850-570: Was originally designed as a 2 L Formula 2 engine for the Ferrari 500, but evolved to 2.5 L to compete in Formula One in the Ferrari 625. For sports car racing, capacity was increased up to 3.4 L for the Ferrari 860 Monza. The Coventry Climax straight-four engine was also a very successful racing engine, which began life as a 1.5 litre Formula 2 engine. Enlarged to 2.0 litres for Formula One in 1958, it evolved into

5928-453: Was previously used in many diesel engines. Types of systems include: The M-System , used in some diesel engines from the 1960s to the 1980s, sprayed the fuel onto the walls of the combustion chamber, as opposed to most other direct-injection systems which spray the fuel into the middle of the chamber. Manifold injection systems are common in petrol-fuelled engines such as the Otto engine and

6006-614: Was replaced with a front section used also in Opel Astra, probably as a cost-saving measure. Applications: The first generation Ecotec engines are belt-driven 16-valve DOHC engines, with cast-iron cylinder blocks and aluminum cross-flow cylinder heads . They feature sodium-filled exhaust valves , a cast steel crankshaft , and a spheroidal graphite flywheel . They also feature exhaust gas recirculation (EGR), secondary air injection , and Multec M engine control with sequential multiport fuel injection . The 1.6 L version

6084-473: Was the Fiat Multijet straight-four engine, introduced in the 1999 Alfa Romeo 156 1.9 JTD model. Since the 2010s, many petrol engines have switched to direct-injection (sometimes in combination with separate manifold injectors for each cylinder). Similarly, many modern diesel engines use a common-rail design. Stratified charge injection was used in several petrol engines in the early 2000s, such as

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