101-405: A jar is a rigid, cylindrical or slightly conical container, typically made of glass , ceramic , or plastic , with a wide mouth or opening that can be closed with a lid , screw cap , lug cap, cork stopper , roll-on cap, crimp-on cap, press-on cap, plastic shrink , heat sealed lidding film, an inner seal, a tamper-evident band , or other suitable means. The English word "jar" originates from
202-405: A glass (or vitreous solid) is a non-crystalline solid formed by rapid melt quenching . However, the term "glass" is often defined in a broader sense, to describe any non-crystalline ( amorphous ) solid that exhibits a glass transition when heated towards the liquid state. Glass is an amorphous solid . Although the atomic-scale structure of glass shares characteristics of the structure of
303-425: A glass with no true melting point, can be used as a glass fiber for fiberglass, but has the drawback that it must be worked at very high temperatures. In order to lower the necessary work temperature, other materials are introduced as "fluxing agents" (i.e., components to lower the melting point). Ordinary A-glass ("A" for "alkali-lime") or soda lime glass, crushed and ready to be remelted, as so-called cullet glass,
404-650: A pressure cooker with boiling water or an oven for a number of minutes. Glass jars are considered microwavable . Some regions have a legally mandated deposit refundable upon return of the jar to its retailer, after which the jar is recycled according to the SPI recycling code for the material. Glass Glass is an amorphous ( non-crystalline ) solid. Because it is often transparent and chemically inert, glass has found widespread practical, technological, and decorative use in window panes, tableware , and optics . Some common objects made of glass are named after
505-436: A supercooled liquid , glass exhibits all the mechanical properties of a solid. As in other amorphous solids , the atomic structure of a glass lacks the long-range periodicity observed in crystalline solids . Due to chemical bonding constraints, glasses do possess a high degree of short-range order with respect to local atomic polyhedra . The notion that glass flows to an appreciable extent over extended periods well below
606-809: A turquoise colour in glass, in contrast to copper(I) oxide (Cu 2 O) which gives a dull red-brown colour. Soda–lime sheet glass is typically used as a transparent glazing material, typically as windows in external walls of buildings. Float or rolled sheet glass products are cut to size either by scoring and snapping the material, laser cutting , water jets , or diamond-bladed saw. The glass may be thermally or chemically tempered (strengthened) for safety and bent or curved during heating. Surface coatings may be added for specific functions such as scratch resistance, blocking specific wavelengths of light (e.g. infrared or ultraviolet ), dirt-repellence (e.g. self-cleaning glass ), or switchable electrochromic coatings. Structural glazing systems represent one of
707-485: A clear "ring" sound when struck. However, lead glass cannot withstand high temperatures well. Lead oxide also facilitates the solubility of other metal oxides and is used in coloured glass. The viscosity decrease of lead glass melt is very significant (roughly 100 times in comparison with soda glass); this allows easier removal of bubbles and working at lower temperatures, hence its frequent use as an additive in vitreous enamels and glass solders . The high ionic radius of
808-443: A green tint in thick sections. Manganese dioxide (MnO 2 ), which gives glass a purple colour, may be added to remove the green tint given by FeO. FeO and chromium(III) oxide (Cr 2 O 3 ) additives are used in the production of green bottles. Iron (III) oxide , on the other-hand, produces yellow or yellow-brown glass. Low concentrations (0.025 to 0.1%) of cobalt oxide (CoO) produce rich, deep blue cobalt glass . Chromium
909-408: A human timescale. Silicon dioxide (SiO 2 ) is a common fundamental constituent of glass. Fused quartz is a glass made from chemically pure silica. It has very low thermal expansion and excellent resistance to thermal shock , being able to survive immersion in water while red hot, resists high temperatures (1000–1500 °C) and chemical weathering, and is very hard. It is also transparent to
1010-405: A lighter alternative to traditional glass. Molecular liquids, electrolytes , molten salts , and aqueous solutions are mixtures of different molecules or ions that do not form a covalent network but interact only through weak van der Waals forces or transient hydrogen bonds . In a mixture of three or more ionic species of dissimilar size and shape, crystallization can be so difficult that
1111-561: A long period at a temperature just insufficient to cause fusion. In this way, the crystalline, devitrified material, known as Réaumur's glass porcelain is produced. Although generally transparent to visible light, glasses may be opaque to other wavelengths of light . While silicate glasses are generally opaque to infrared wavelengths with a transmission cut-off at 4 μm, heavy-metal fluoride and chalcogenide glasses are transparent to infrared wavelengths of 7 to 18 μm. The addition of metallic oxides results in different coloured glasses as
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#17327727972841212-482: A mass of hot semi-molten glass, inflating it into a bubble using a hollow blowpipe, and forming it into the required shape by blowing, swinging, rolling, or moulding. While hot, the glass can be worked using hand tools, cut with shears, and additional parts such as handles or feet attached by welding. Flat glass for windows and similar applications is formed by the float glass process, developed between 1953 and 1957 by Sir Alastair Pilkington and Kenneth Bickerstaff of
1313-453: A non-crystalline intergranular phase of grain boundaries . Glass-ceramics exhibit advantageous thermal, chemical, biological, and dielectric properties as compared to metals or organic polymers. The most commercially important property of glass-ceramics is their imperviousness to thermal shock. Thus, glass-ceramics have become extremely useful for countertop cooking and industrial processes. The negative thermal expansion coefficient (CTE) of
1414-405: A number of ways to manufacture the fiber. The glass can be blown or blasted with heat or steam after exiting the formation machine. Usually these fibers are made into some sort of mat. The most common process used is the rotary process. Here, the glass enters a rotating spinner, and due to centrifugal force is thrown out horizontally. The air jets push it down vertically, and binder is applied. Then
1515-401: A plastic resin with glass fibres . It is made by melting glass and stretching the glass into fibres. These fibres are woven together into a cloth and left to set in a plastic resin. Fibreglass has the properties of being lightweight and corrosion resistant and is a good insulator enabling its use as building insulation material and for electronic housing for consumer products. Fibreglass
1616-462: A refractive index of 1.4 to 2.4, and an Abbe number (which characterises dispersion) of 15 to 100. The refractive index may be modified by high-density (refractive index increases) or low-density (refractive index decreases) additives. Glass transparency results from the absence of grain boundaries which diffusely scatter light in polycrystalline materials. Semi-opacity due to crystallization may be induced in many glasses by maintaining them for
1717-412: A spinning metal disk. Several alloys have been produced in layers with thicknesses exceeding 1 millimetre. These are known as bulk metallic glasses (BMG). Liquidmetal Technologies sells several zirconium -based BMGs. Batches of amorphous steel have also been produced that demonstrate mechanical properties far exceeding those found in conventional steel alloys. Experimental evidence indicates that
1818-435: A structural analogue of silica, fluoride , aluminate , phosphate , borate , and chalcogenide glasses) have physicochemical properties useful for their application in fibre-optic waveguides in communication networks and other specialised technological applications. Silica-free glasses may often have poor glass-forming tendencies. Novel techniques, including containerless processing by aerodynamic levitation (cooling
1919-413: A structurally metastable state with respect to its crystalline form, although in certain circumstances, for example in atactic polymers, there is no crystalline analogue of the amorphous phase. Glass is sometimes considered to be a liquid due to its lack of a first-order phase transition where certain thermodynamic variables such as volume , entropy and enthalpy are discontinuous through
2020-493: A tetrahedron with the silicon atom at the center, and four oxygen atoms at the corners. These atoms then form a network bonded at the corners by sharing the oxygen atoms. The vitreous and crystalline states of silica (glass and quartz ) have similar energy levels on a molecular basis, also implying that the glassy form is extremely stable. In order to induce crystallization , it must be heated to temperatures above 1200 °C for long periods of time. Although pure silica
2121-649: A thermal insulating material, is specially manufactured with a bonding agent to trap many small air cells, resulting in the characteristically air-filled low-density "glass wool" family of products. Glass fiber has roughly comparable mechanical properties to other fibers such as polymers and carbon fiber . Although not as rigid as carbon fiber, it is much cheaper and significantly less brittle when used in composites. Glass fiber reinforced composites are used in marine industry and piping industries because of good environmental resistance, better damage tolerance for impact loading, high specific strength and stiffness. Glass fiber
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#17327727972842222-521: A wider spectral range than ordinary glass, extending from the visible further into both the UV and IR ranges, and is sometimes used where transparency to these wavelengths is necessary. Fused quartz is used for high-temperature applications such as furnace tubes, lighting tubes, melting crucibles, etc. However, its high melting temperature (1723 °C) and viscosity make it difficult to work with. Therefore, normally, other substances (fluxes) are added to lower
2323-422: Is silica , SiO 2 . In its pure form it exists as a polymer , (SiO 2 ) n . It has no true melting point but softens up to 1200 °C, where it starts to degrade . At 1713 °C, most of the molecules can move about freely. If the glass is extruded and cooled quickly at this temperature, it will be unable to form an ordered structure. In the polymer it forms SiO 4 groups which are configured as
2424-418: Is 3.25 × 10 /°C as compared to about 9 × 10 /°C for a typical soda–lime glass ). They are, therefore, less subject to stress caused by thermal expansion and thus less vulnerable to cracking from thermal shock . They are commonly used for e.g. labware , household cookware , and sealed beam car head lamps . The addition of lead(II) oxide into silicate glass lowers the melting point and viscosity of
2525-552: Is a common volcanic glass with high silica (SiO 2 ) content formed when felsic lava extruded from a volcano cools rapidly. Impactite is a form of glass formed by the impact of a meteorite , where Moldavite (found in central and eastern Europe), and Libyan desert glass (found in areas in the eastern Sahara , the deserts of eastern Libya and western Egypt ) are notable examples. Vitrification of quartz can also occur when lightning strikes sand , forming hollow, branching rootlike structures called fulgurites . Trinitite
2626-714: Is a glassy residue formed from the desert floor sand at the Trinity nuclear bomb test site. Edeowie glass , found in South Australia , is proposed to originate from Pleistocene grassland fires, lightning strikes, or hypervelocity impact by one or several asteroids or comets . Naturally occurring obsidian glass was used by Stone Age societies as it fractures along very sharp edges, making it ideal for cutting tools and weapons. Glassmaking dates back at least 6000 years, long before humans had discovered how to smelt iron. Archaeological evidence suggests that
2727-437: Is a perfectly viable glass and glass fiber, it must be worked with at very high temperatures, which is a drawback unless its specific chemical properties are needed. It is usual to introduce impurities into the glass in the form of other materials to lower its working temperature. These materials also impart various other properties to the glass that may be beneficial in different applications. The first type of glass used for fiber
2828-418: Is a very powerful colouring agent, yielding dark green. Sulphur combined with carbon and iron salts produces amber glass ranging from yellowish to almost black. A glass melt can also acquire an amber colour from a reducing combustion atmosphere. Cadmium sulfide produces imperial red , and combined with selenium can produce shades of yellow, orange, and red. Addition of copper(II) oxide (CuO) produces
2929-449: Is achieved by homogenizing the raw materials mixture ( glass batch ), stirring the melt, and crushing and re-melting the first melt. The obtained glass is usually annealed to prevent breakage during processing. Colour in glass may be obtained by addition of homogenously distributed electrically charged ions (or colour centres ). While ordinary soda–lime glass appears colourless in thin section, iron(II) oxide (FeO) impurities produce
3030-676: Is extensively used for fibreglass , used for making glass-reinforced plastics (boats, fishing rods, etc.), top-of-stove cookware, and halogen bulb glass. The addition of barium also increases the refractive index. Thorium oxide gives glass a high refractive index and low dispersion and was formerly used in producing high-quality lenses, but due to its radioactivity has been replaced by lanthanum oxide in modern eyeglasses. Iron can be incorporated into glass to absorb infrared radiation, for example in heat-absorbing filters for movie projectors, while cerium(IV) oxide can be used for glass that absorbs ultraviolet wavelengths. Fluorine lowers
3131-415: Is extensively used for making FRP tanks and vessels . Open-weave glass fiber grids are used to reinforce asphalt pavement. Non-woven glass fiber/polymer blend mats are used saturated with asphalt emulsion and overlaid with asphalt, producing a waterproof, crack-resistant membrane. Use of glass-fiber reinforced polymer rebar instead of steel rebar shows promise in areas where avoidance of steel corrosion
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3232-548: Is formed when thin strands of silica -based or other formulation glass are extruded into many fibers with small diameters suitable for textile processing. The technique of heating and drawing glass into fine fibers has been known for millennia, and was practiced in Egypt and Venice. Before the recent use of these fibers for textile applications, all glass fiber had been manufactured as staple (that is, clusters of short lengths of fiber). The modern method for producing glass wool
3333-444: Is in group A4: "Not classifiable as a human carcinogen" . The North American Insulation Manufacturers Association (NAIMA) claims that glass fiber is fundamentally different from asbestos, since it is man-made instead of naturally occurring. They claim that glass fiber "dissolves in the lungs", while asbestos remains in the body for life. Although both glass fiber and asbestos are made from silica filaments, NAIMA claims that asbestos
3434-455: Is in widespread use in optical systems due to its ability to refract, reflect, and transmit light following geometrical optics . The most common and oldest applications of glass in optics are as lenses , windows , mirrors , and prisms . The key optical properties refractive index , dispersion , and transmission , of glass are strongly dependent on chemical composition and, to a lesser degree, its thermal history. Optical glass typically has
3535-489: Is incorrect, as once solidified, glass stops flowing. The sags and ripples observed in old glass were already there the day it was made; manufacturing processes used in the past produced sheets with imperfect surfaces and non-uniform thickness (the near-perfect float glass used today only became widespread in the 1960s). A 2017 study computed the rate of flow of the medieval glass used in Westminster Abbey from
3636-431: Is marked by a viscosity of 10 poise. Fabrics of woven glass fibers are useful thermal insulators because of their high ratio of surface area to weight. However, the increased surface area makes them much more susceptible to chemical attack. By trapping air within them, blocks of glass fiber make good thermal insulation , with a thermal conductivity of the order of 0.05 W /(m· K ). (GPa) The strength of glass
3737-656: Is more dangerous because of its crystalline structure, which causes it to cleave into smaller, more dangerous pieces, citing the U.S. Department of Health and Human Services : Synthetic vitreous fibers [fiber glass] differ from asbestos in two ways that may provide at least partial explanations for their lower toxicity. Because most synthetic vitreous fibers are not crystalline like asbestos, they do not split longitudinally to form thinner fibers. They also generally have markedly less biopersistence in biological tissues than asbestos fibers because they can undergo dissolution and transverse breakage. A 1998 study using rats found that
3838-901: Is produced by forcing molten glass through a fine mesh by centripetal force and breaking the extruded glass fibres into short lengths using a stream of high-velocity air. The fibres are bonded with an adhesive spray and the resulting wool mat is cut and packed in rolls or panels. Besides common silica-based glasses many other inorganic and organic materials may also form glasses, including metals , aluminates , phosphates , borates , chalcogenides , fluorides , germanates (glasses based on GeO 2 ), tellurites (glasses based on TeO 2 ), antimonates (glasses based on Sb 2 O 3 ), arsenates (glasses based on As 2 O 3 ), titanates (glasses based on TiO 2 ), tantalates (glasses based on Ta 2 O 5 ), nitrates , carbonates , plastics , acrylic , and many other substances. Some of these glasses (e.g. Germanium dioxide (GeO 2 , Germania), in many respects
3939-950: Is still the major glass-fiber producer in the market today. The most common type of glass fiber used in fiberglass is E-glass , which is alumino-borosilicate glass with less than 1% w/w alkali oxides, mainly used for glass-reinforced plastics. Other types of glass used are A-glass (Alkali-lime glass with little or no boron oxide), E-CR-glass (Electrical/Chemical Resistance; alumino-lime silicate with less than 1% w/w alkali oxides, with high acid resistance), C-glass (alkali-lime glass with high boron oxide content, used for glass staple fibers and insulation), D-glass (borosilicate glass, named for its low dielectric constant), R-glass (alumino silicate glass without MgO and CaO with high mechanical requirements as r einforcement), and S-glass (alumino silicate glass without CaO but with high MgO content with high tensile strength). Pure silica (silicon dioxide), when cooled as fused quartz into
4040-461: Is stronger than most metals, with a theoretical tensile strength for pure, flawless glass estimated at 14 to 35 gigapascals (2,000,000 to 5,100,000 psi) due to its ability to undergo reversible compression without fracture. However, the presence of scratches, bubbles, and other microscopic flaws lead to a typical range of 14 to 175 megapascals (2,000 to 25,400 psi) in most commercial glasses. Several processes such as toughening can increase
4141-408: Is sufficiently rapid (relative to the characteristic crystallization time) then crystallization is prevented and instead, the disordered atomic configuration of the supercooled liquid is frozen into the solid state at T g . The tendency for a material to form a glass while quenched is called glass-forming ability. This ability can be predicted by the rigidity theory . Generally, a glass exists in
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4242-666: Is the invention of Games Slayter working at the Owens-Illinois Glass Company ( Toledo, Ohio ). He first applied for a patent for a new process to make glass wool in 1933. The first commercial production of glass fiber was in 1936. In 1938 Owens-Illinois Glass Company and Corning Glass Works joined to form the Owens-Corning Fiberglas Corporation . When the two companies joined to produce and promote glass fiber, they introduced continuous filament glass fibers. Owens-Corning
4343-436: Is transparent, easily formed, and most suitable for window glass and tableware. However, it has a high thermal expansion and poor resistance to heat. Soda–lime glass is typically used for windows , bottles , light bulbs , and jars . Borosilicate glasses (e.g. Pyrex , Duran ) typically contain 5–13% boron trioxide (B 2 O 3 ). Borosilicate glasses have fairly low coefficients of thermal expansion (7740 Pyrex CTE
4444-532: Is used when high tensile strength (modulus) is important, and is thus important in composites for building and aircraft construction. The same substance is known as R-glass ("R" for "reinforcement") in Europe. C-glass ("C" for "chemical resistance") and T-glass ("T" is for "thermal insulator" – a North American variant of C-glass) are resistant to chemical attack; both are often found in insulation-grades of blown fiberglass. The basis of textile -grade glass fibers
4545-414: Is usually tested and reported for "virgin" or pristine fibers—those that have just been manufactured. The freshest, thinnest fibers are the strongest because the thinner fibers are more ductile. The more the surface is scratched, the less the resulting tenacity . Because glass has an amorphous structure, its properties are the same along the fiber and across the fiber. Humidity is an important factor in
4646-634: The Arabic word jarra , which means an earthen pot or vessel. Jars can be used to hold solids too large to be removed from, or liquids too viscous to be poured through a bottle 's neck; these may be foods , cosmetics , medications , or chemicals . Glass jars—among which the most popular is the mason jar —can be used for storing and preserving items as diverse as jam , pickled gherkin , other pickles, marmalade , sun-dried tomatoes , olives , jalapeño peppers , chutneys , pickled eggs, honey , and many others. Jars are sterilised by putting them in
4747-524: The Late Bronze Age , there was a rapid growth in glassmaking technology in Egypt and Western Asia . Archaeological finds from this period include coloured glass ingots , vessels, and beads. Much early glass production relied on grinding techniques borrowed from stoneworking , such as grinding and carving glass in a cold state. The term glass has its origins in the late Roman Empire , in
4848-482: The Renaissance period in Europe, the use of large stained glass windows became much less prevalent, although stained glass had a major revival with Gothic Revival architecture in the 19th century. During the 13th century, the island of Murano , Venice , became a centre for glass making, building on medieval techniques to produce colourful ornamental pieces in large quantities. Murano glass makers developed
4949-537: The Roman glass making centre at Trier (located in current-day Germany) where the late-Latin term glesum originated, likely from a Germanic word for a transparent , lustrous substance. Glass objects have been recovered across the Roman Empire in domestic, funerary , and industrial contexts, as well as trade items in marketplaces in distant provinces. Examples of Roman glass have been found outside of
5050-427: The diameter and texture of silk fibers. Glass fibers can also occur naturally, as Pele's hair . Glass wool , which is one product called "fiberglass" today, was invented some time between 1932 and 1933 by Games Slayter of Owens-Illinois , as a material to be used as thermal building insulation . It is marketed under the trade name Fiberglas, which has become a genericized trademark . Glass fiber, when used as
5151-465: The dielectric constant of glass. Fluorine is highly electronegative and lowers the polarizability of the material. Fluoride silicate glasses are used in the manufacture of integrated circuits as an insulator. Glass-ceramic materials contain both non-crystalline glass and crystalline ceramic phases. They are formed by controlled nucleation and partial crystallisation of a base glass by heat treatment. Crystalline grains are often embedded within
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#17327727972845252-436: The glass batch preparation and mixing, the raw materials are transported to the furnace. Soda–lime glass for mass production is melted in glass-melting furnaces . Smaller-scale furnaces for speciality glasses include electric melters, pot furnaces, and day tanks. After melting, homogenization and refining (removal of bubbles), the glass is formed . This may be achieved manually by glassblowing , which involves gathering
5353-510: The 10th century onwards, glass was employed in stained glass windows of churches and cathedrals , with famous examples at Chartres Cathedral and the Basilica of Saint-Denis . By the 14th century, architects were designing buildings with walls of stained glass such as Sainte-Chapelle , Paris, (1203–1248) and the East end of Gloucester Cathedral . With the change in architectural style during
5454-461: The 1930s, which later became known as Depression glass . In the 1950s, Pilkington Bros. , England , developed the float glass process, producing high-quality distortion-free flat sheets of glass by floating on molten tin . Modern multi-story buildings are frequently constructed with curtain walls made almost entirely of glass. Laminated glass has been widely applied to vehicles for windscreens. Optical glass for spectacles has been used since
5555-483: The 1970s found that fibrous glass of less than 3 μm in diameter and greater than 20 μm in length is a "potent carcinogen". Likewise, the International Agency for Research on Cancer found it "may reasonably be anticipated to be a carcinogen" in 1990. The American Conference of Governmental Industrial Hygienists , on the other hand, says that there is insufficient evidence, and that glass fiber
5656-687: The Middle Ages. The production of lenses has become increasingly proficient, aiding astronomers as well as having other applications in medicine and science. Glass is also employed as the aperture cover in many solar energy collectors. In the 21st century, glass manufacturers have developed different brands of chemically strengthened glass for widespread application in touchscreens for smartphones , tablet computers , and many other types of information appliances . These include Gorilla Glass , developed and manufactured by Corning , AGC Inc. 's Dragontrail and Schott AG 's Xensation. Glass
5757-543: The Pb ion renders it highly immobile and hinders the movement of other ions; lead glasses therefore have high electrical resistance, about two orders of magnitude higher than soda–lime glass (10 vs 10 Ω⋅cm, DC at 250 °C). Aluminosilicate glass typically contains 5–10% alumina (Al 2 O 3 ). Aluminosilicate glass tends to be more difficult to melt and shape compared to borosilicate compositions but has excellent thermal resistance and durability. Aluminosilicate glass
5858-533: The UK's Pilkington Brothers, who created a continuous ribbon of glass using a molten tin bath on which the molten glass flows unhindered under the influence of gravity. The top surface of the glass is subjected to nitrogen under pressure to obtain a polished finish. Container glass for common bottles and jars is formed by blowing and pressing methods. This glass is often slightly modified chemically (with more alumina and calcium oxide) for greater water resistance. Once
5959-719: The action of water, making it an ideal material for the manufacture of containers for foodstuffs and most chemicals. Nevertheless, although usually highly resistant to chemical attack, glass will corrode or dissolve under some conditions. The materials that make up a particular glass composition affect how quickly the glass corrodes. Glasses containing a high proportion of alkali or alkaline earth elements are more susceptible to corrosion than other glass compositions. The density of glass varies with chemical composition with values ranging from 2.2 grams per cubic centimetre (2,200 kg/m ) for fused silica to 7.2 grams per cubic centimetre (7,200 kg/m ) for dense flint glass. Glass
6060-461: The biopersistence of synthetic fibers after one year was 0.04–13%, but 27% for amosite asbestos. Fibers that persisted longer were found to be more carcinogenic. Glass-reinforced plastic (GRP) is a composite material or fiber-reinforced plastic made of a plastic reinforced by fine glass fibers. The glass can be in the form of a chopped strand mat (CSM) or a woven fabric. As with many other composite materials (such as reinforced concrete ),
6161-425: The bushing acts more like a furnace as it melts more of the material. Bushings are the major expense in fiber glass production. The nozzle design is also critical. The number of nozzles ranges from 200 to 4000 in multiples of 200. The important part of the nozzle in continuous filament manufacture is the thickness of its walls in the exit region. It was found that inserting a counterbore here reduced wetting. Today,
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#17327727972846262-470: The continuous filament process, after the fiber is drawn, a size is applied. This size helps protect the fiber as it is wound onto a bobbin. The particular size applied relates to end-use. While some sizes are processing aids, others make the fiber have an affinity for a certain resin, if the fiber is to be used in a composite. Size is usually added at 0.5–2.0% by weight. Winding then takes place at around 1 km/min. For staple fiber production, there are
6363-411: The cost factor has a low priority. In the laboratory mostly pure chemicals are used. Care must be taken that the raw materials have not reacted with moisture or other chemicals in the environment (such as alkali or alkaline earth metal oxides and hydroxides, or boron oxide ), or that the impurities are quantified (loss on ignition). Evaporation losses during glass melting should be considered during
6464-427: The crystalline ceramic phase can be balanced with the positive CTE of the glassy phase. At a certain point (~70% crystalline) the glass-ceramic has a net CTE near zero. This type of glass-ceramic exhibits excellent mechanical properties and can sustain repeated and quick temperature changes up to 1000 °C. Fibreglass (also called glass fibre reinforced plastic, GRP) is a composite material made by reinforcing
6565-683: The desired form is obtained, glass is usually annealed for the removal of stresses and to increase the glass's hardness and durability. Surface treatments, coatings or lamination may follow to improve the chemical durability ( glass container coatings , glass container internal treatment ), strength ( toughened glass , bulletproof glass , windshields ), or optical properties ( insulated glazing , anti-reflective coating ). New chemical glass compositions or new treatment techniques can be initially investigated in small-scale laboratory experiments. The raw materials for laboratory-scale glass melts are often different from those used in mass production because
6666-415: The diameter of the fiber, the viscosity must be relatively low. If it is too high, the fiber will break during drawing. However, if it is too low, the glass will form droplets instead of being drawn out into a fiber. There are two main types of glass fiber manufacture and two main types of glass fiber product. First, fiber is made either from a direct melt process or a marble remelt process. Both start with
6767-414: The exceptionally clear colourless glass cristallo , so called for its resemblance to natural crystal, which was extensively used for windows, mirrors, ships' lanterns, and lenses. In the 13th, 14th, and 15th centuries, enamelling and gilding on glass vessels were perfected in Egypt and Syria. Towards the end of the 17th century, Bohemia became an important region for glass production, remaining so until
6868-459: The first true synthetic glass was made in Lebanon and the coastal north Syria , Mesopotamia or ancient Egypt . The earliest known glass objects, of the mid-third millennium BC, were beads , perhaps initially created as accidental by-products of metalworking ( slags ) or during the production of faience , a pre-glass vitreous material made by a process similar to glazing . Early glass
6969-754: The former Roman Empire in China , the Baltics , the Middle East , and India . The Romans perfected cameo glass , produced by etching and carving through fused layers of different colours to produce a design in relief on the glass object. In post-classical West Africa, Benin was a manufacturer of glass and glass beads. Glass was used extensively in Europe during the Middle Ages . Anglo-Saxon glass has been found across England during archaeological excavations of both settlement and cemetery sites. From
7070-555: The glass and melt phases. Important polymer glasses include amorphous and glassy pharmaceutical compounds. These are useful because the solubility of the compound is greatly increased when it is amorphous compared to the same crystalline composition. Many emerging pharmaceuticals are practically insoluble in their crystalline forms. Many polymer thermoplastics familiar to everyday use are glasses. For many applications, like glass bottles or eyewear , polymer glasses ( acrylic glass , polycarbonate or polyethylene terephthalate ) are
7171-597: The glass may be specifically placed in those portions of the structure that will experience tensile loads. Uses for regular glass fiber include mats and fabrics for thermal insulation , electrical insulation , sound insulation, high-strength fabrics or heat- and corrosion-resistant fabrics. It is also used to reinforce various materials, such as tent poles, pole vault poles, arrows , bows and crossbows , translucent roofing panels, automobile bodies, hockey sticks , surfboards , boat hulls , and paper honeycomb . It has been used for medical purposes in casts. Glass fiber
7272-493: The glass transition range. The glass transition may be described as analogous to a second-order phase transition where the intensive thermodynamic variables such as the thermal expansivity and heat capacity are discontinuous. However, the equilibrium theory of phase transformations does not hold for glass, and hence the glass transition cannot be classed as one of the classical equilibrium phase transformations in solids. Glass can form naturally from volcanic magma. Obsidian
7373-406: The glass transition temperature is not supported by empirical research or theoretical analysis (see viscosity in solids ). Though atomic motion at glass surfaces can be observed, and viscosity on the order of 10 –10 Pa s can be measured in glass, such a high value reinforces the fact that glass would not change shape appreciably over even large periods of time. For melt quenching, if the cooling
7474-412: The glass wetted the bushing so easily that it ran under the plate after exiting the nozzle and accumulated on the underside. Also, due to its cost and the tendency to wear, the platinum was alloyed with rhodium. In the direct melt process, the bushing serves as a collector for the molten glass. It is heated slightly to keep the glass at the correct temperature for fiber formation. In the marble melt process,
7575-458: The liquid can easily be supercooled into a glass. Examples include LiCl: R H 2 O (a solution of lithium chloride salt and water molecules) in the composition range 4< R <8. sugar glass , or Ca 0.4 K 0.6 (NO 3 ) 1.4 . Glass electrolytes in the form of Ba-doped Li-glass and Ba-doped Na-glass have been proposed as solutions to problems identified with organic liquid electrolytes used in modern lithium-ion battery cells. Following
7676-401: The lower its tendency to wet the vertical part of the nozzle. The surface tension of the glass is what influences the formation of the meniscus. For E-glass it should be around 400 mN/m. The attenuation (drawing) speed is important in the nozzle design. Although slowing this speed down can make coarser fiber, it is uneconomic to run at speeds for which the nozzles were not designed. In
7777-470: The mat is vacuumed to a screen and the binder is cured in the oven. Glass fiber has increased in popularity since the discovery that asbestos causes cancer and its subsequent removal from most products. Following this increase in popularity, the safety of glass fiber has also been called into question. Research shows that the composition of glass fiber can cause similar toxicity as asbestos since both are silicate fibers. Studies on rats conducted during
7878-622: The material, e.g. "glass" , " glasses ", " magnifying glass ". Glass is most often formed by rapid cooling ( quenching ) of the molten form. Some glasses such as volcanic glass are naturally occurring, and obsidian has been used to make arrowheads and knives since the Stone Age . Archaeological evidence suggests glassmaking dates back to at least 3600 BC in Mesopotamia , Egypt , or Syria . The earliest known glass objects were beads , perhaps created accidentally during metalworking or
7979-481: The melt whilst it floats on a gas stream) or splat quenching (pressing the melt between two metal anvils or rollers), may be used to increase the cooling rate or to reduce crystal nucleation triggers. In the past, small batches of amorphous metals with high surface area configurations (ribbons, wires, films, etc.) have been produced through the implementation of extremely rapid rates of cooling. Amorphous metal wires have been produced by sputtering molten metal onto
8080-433: The melt. The high density of lead glass (silica + lead oxide (PbO) + potassium oxide (K 2 O) + soda (Na 2 O) + zinc oxide (ZnO) + alumina) results in a high electron density, and hence high refractive index, making the look of glassware more brilliant and causing noticeably more specular reflection and increased optical dispersion . Lead glass has a high elasticity, making the glassware more workable and giving rise to
8181-619: The melting temperature and simplify glass processing. Sodium carbonate (Na 2 CO 3 , "soda") is a common additive and acts to lower the glass-transition temperature. However, sodium silicate is water-soluble , so lime (CaO, calcium oxide , generally obtained from limestone ), along with magnesium oxide (MgO), and aluminium oxide (Al 2 O 3 ), are commonly added to improve chemical durability. Soda–lime glasses (Na 2 O) + lime (CaO) + magnesia (MgO) + alumina (Al 2 O 3 ) account for over 75% of manufactured glass, containing about 70 to 74% silica by weight. Soda–lime–silicate glass
8282-410: The metallic ions will absorb wavelengths of light corresponding to specific colours. In the manufacturing process, glasses can be poured, formed, extruded and moulded into forms ranging from flat sheets to highly intricate shapes. The finished product is brittle but can be laminated or tempered to enhance durability. Glass is typically inert, resistant to chemical attack, and can mostly withstand
8383-467: The molten glass in the furnace goes directly to the bushing for formation. The bushing plate is the most important part of the machinery for making the fiber. This is a small metal furnace containing nozzles for the fiber to be formed through. It is almost always made of platinum alloyed with rhodium for durability. Platinum is used because the glass melt has a natural affinity for wetting it. When bushings were first used they were pure platinum, and
8484-409: The most significant architectural innovations of modern times, where glass buildings now often dominate the skylines of many modern cities . These systems use stainless steel fittings countersunk into recesses in the corners of the glass panels allowing strengthened panes to appear unsupported creating a flush exterior. Structural glazing systems have their roots in iron and glass conservatories of
8585-503: The nineteenth century Glass fiber Glass fiber ( or glass fibre ) is a material consisting of numerous extremely fine fibers of glass . Glassmakers throughout history have experimented with glass fibers, but mass manufacture of glass fiber was only made possible with the invention of finer machine tooling. In 1893, Edward Drummond Libbey exhibited a dress at the World's Columbian Exposition incorporating glass fibers with
8686-418: The nozzles are designed to have a minimum thickness at the exit. As glass flows through the nozzle, it forms a drop which is suspended from the end. As it falls, it leaves a thread attached by the meniscus to the nozzle as long as the viscosity is in the correct range for fiber formation. The smaller the annular ring of the nozzle and the thinner the wall at exit, the faster the drop will form and fall away, and
8787-922: The production of faience , which is a form of pottery using lead glazes. Due to its ease of formability into any shape, glass has been traditionally used for vessels, such as bowls , vases , bottles , jars and drinking glasses. Soda–lime glass , containing around 70% silica , accounts for around 90% of modern manufactured glass. Glass can be coloured by adding metal salts or painted and printed with vitreous enamels , leading to its use in stained glass windows and other glass art objects. The refractive , reflective and transmission properties of glass make glass suitable for manufacturing optical lenses , prisms , and optoelectronics materials. Extruded glass fibres have applications as optical fibres in communications networks, thermal insulating material when matted as glass wool to trap air, or in glass-fibre reinforced plastic ( fibreglass ). The standard definition of
8888-416: The raw materials in solid form. The materials are mixed together and melted in a furnace . Then, for the marble process, the molten material is sheared and rolled into marbles which are cooled and packaged. The marbles are taken to the fiber manufacturing facility where they are inserted into a can and remelted. The molten glass is extruded to the bushing to be formed into fiber. In the direct melt process,
8989-424: The selection of the raw materials, e.g., sodium selenite may be preferred over easily evaporating selenium dioxide (SeO 2 ). Also, more readily reacting raw materials may be preferred over relatively inert ones, such as aluminium hydroxide (Al(OH) 3 ) over alumina (Al 2 O 3 ). Usually, the melts are carried out in platinum crucibles to reduce contamination from the crucible material. Glass homogeneity
9090-427: The softening point being "the temperature at which a 0.55–0.77 mm diameter fiber 235 mm long, elongates under its own weight at 1 mm/min when suspended vertically and heated at the rate of 5 °C per minute". The strain point is reached when the glass has a viscosity of 10 poise . The annealing point, which is the temperature where the internal stresses are reduced to an acceptable commercial limit in 15 minutes,
9191-603: The start of the 20th century. By the 17th century, glass in the Venetian tradition was also being produced in England . In about 1675, George Ravenscroft invented lead crystal glass, with cut glass becoming fashionable in the 18th century. Ornamental glass objects became an important art medium during the Art Nouveau period in the late 19th century. Throughout the 20th century, new mass production techniques led to
9292-469: The strength of glass. Carefully drawn flawless glass fibres can be produced with a strength of up to 11.5 gigapascals (1,670,000 psi). The observation that old windows are sometimes found to be thicker at the bottom than at the top is often offered as supporting evidence for the view that glass flows over a timescale of centuries, the assumption being that the glass has exhibited the liquid property of flowing from one shape to another. This assumption
9393-460: The system Al-Fe-Si may undergo a first-order transition to an amorphous form (dubbed "q-glass") on rapid cooling from the melt. Transmission electron microscopy (TEM) images indicate that q-glass nucleates from the melt as discrete particles with uniform spherical growth in all directions. While x-ray diffraction reveals the isotropic nature of q-glass, a nucleation barrier exists implying an interfacial discontinuity (or internal surface) between
9494-415: The tensile strength. Moisture is easily adsorbed and can worsen microscopic cracks and surface defects, and lessen tenacity. In contrast to carbon fiber , glass can undergo more elongation before it breaks. Thinner filaments can bend further before they break. The viscosity of the molten glass is very important for manufacturing success. During drawing, the process where the hot glass is pulled to reduce
9595-414: The two materials act together, each overcoming the deficits of the other. Whereas the plastic resins are strong in compressive loading and relatively weak in tensile strength , the glass fibers are very strong in tension but tend not to resist compression. By combining the two materials, GRP becomes a material that resists both compressive and tensile forces well. The two materials may be used uniformly or
9696-451: The widespread availability of glass in much larger amounts, making it practical as a building material and enabling new applications of glass. In the 1920s a mould -etch process was developed, in which art was etched directly into the mould so that each cast piece emerged from the mould with the image already on the surface of the glass. This reduced manufacturing costs and, combined with a wider use of coloured glass, led to cheap glassware in
9797-402: The year 1268. The study found that the room temperature viscosity of this glass was roughly 10 Pa · s which is about 10 times less viscous than a previous estimate made in 1998, which focused on soda-lime silicate glass. Even with this lower viscosity, the study authors calculated that the maximum flow rate of medieval glass is 1 nm per billion years, making it impossible to observe in
9898-565: Was soda lime glass or A-glass ("A" for the alkali it contains). It is not very resistant to alkali. A newer, alkali -free (<2%) type, E-glass, is an alumino-borosilicate glass. C-glass was developed to resist attack from chemicals, mostly acids that destroy E-glass. T-glass is a North American variant of C-glass. AR-glass is alkali-resistant glass. Most glass fibers have limited solubility in water but are very dependent on pH . Chloride ions will also attack and dissolve E-glass surfaces. E-glass does not actually melt, but softens instead,
9999-517: Was originally used in the United Kingdom and United States during World War II to manufacture radomes . Uses of fibreglass include building and construction materials, boat hulls, car body parts, and aerospace composite materials. Glass-fibre wool is an excellent thermal and sound insulation material, commonly used in buildings (e.g. attic and cavity wall insulation ), and plumbing (e.g. pipe insulation ), and soundproofing . It
10100-556: Was rarely transparent and often contained impurities and imperfections, and is technically faience rather than true glass, which did not appear until the 15th century BC. However, red-orange glass beads excavated from the Indus Valley Civilization dated before 1700 BC (possibly as early as 1900 BC) predate sustained glass production, which appeared around 1600 BC in Mesopotamia and 1500 BC in Egypt. During
10201-447: Was the first type of glass used for fiberglass. E-glass ("E" because of initial electrical application), is alkali free, and was the first glass formulation used for continuous filament formation. It now makes up most of the fiberglass production in the world, and also is the single largest consumer of boron minerals globally. It is susceptible to chloride ion attack and is a poor choice for marine applications. S-glass ("S" for "Strength")
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