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Stucco or render is a construction material made of aggregates , a binder , and water. Stucco is applied wet and hardens to a very dense solid. It is used as a decorative coating for walls and ceilings, exterior walls, and as a sculptural and artistic material in architecture. Stucco can be applied on construction materials such as metal , expanded metal lath , concrete , cinder block , or clay brick and adobe for decorative and structural purposes.

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83-537: In English, "stucco" sometimes refers to a coating for the outside of a building and " plaster " to a coating for interiors. As described below, however, the materials themselves often have little or no difference. Other European languages, notably Italian, do not have the same distinction: stucco means plaster in Italian and serves for both. The basic composition of stucco is lime , water, and sand. The difference in nomenclature between stucco, plaster , and mortar

166-582: A bucket of plaster as part of a school art project. Plaster that contains powdered silica or asbestos presents health hazards if inhaled repeatedly. Asbestos is a known irritant when inhaled and can cause cancer, especially in people who smoke, and inhalation can also cause asbestosis . Inhaled silica can cause silicosis and (in very rare cases) can encourage the development of cancer . Persons working regularly with plaster containing these additives should take precautions to avoid inhaling powdered plaster, cured or uncured. Mesh From Misplaced Pages,

249-425: A detergent agent (such as sodium dodecylbenzene sulfonate ). Plaster may also be used to create complex detailing for use in room interiors. These may be geometric (simulating wood or stone) or naturalistic (simulating leaves, vines, and flowers). These are also often used to simulate wood or stone detailing found in more substantial buildings. In modern days this material is also used for false ceiling . In this,

332-399: A finish layer, which is thinner and faster to apply, compared to the traditional application of three-coat stucco. Imitation stone stucco can also be produced using the traditional application, but with marble dust being added to the mixture. As with any cement-based material, stucco must be reinforced to resist movement cracking. Plastic or wire mesh lath , attached with nails or screws to

415-403: A fire. Early versions of protective plasters often contain asbestos fibres, which since have been outlawed in many industrialized nations. Recent plasters for fire protection either contain cement or gypsum as binding agents as well as mineral wool or glass fiber to add mechanical strength. Vermiculite , polystyrene beads or chemical expansion agents are often added to decrease the density of

498-455: A hand-made and pleasing textured alternative to machine-made modern substrate finishes. But clay plaster finishes are rare and fleeting. According to Martin Weaver, "Many of North America's historic building interiors … are all too often … one of the first things to disappear in the frenzy of demolition of interiors which has unfortunately come to be a common companion to 'heritage preservation' in

581-467: A lime and sand mortar to provide a weather proof seal to protect from water penetration. This allowed a rendering of clay plaster and setting coat of thin lime and fine sand on exterior-walled rooms. Split lath was nailed with square cut lath nails, one into each framing member. With hand split lath the plasterer had the luxury of making lath to fit the cavity being plastered. Lengths of lath two to six foot are not uncommon at Economy Village. Hand split lath

664-622: A mixture of suitable plaster, sand, Portland cement and water which is normally applied to masonry interiors and exteriors to achieve a smooth surface. Interior surfaces sometimes receive a final layer of gypsum plaster. Walls constructed with stock bricks are normally plastered while face brick walls are not plastered. Various cement-based plasters are also used as proprietary spray fireproofing products. These usually use vermiculite as lightweight aggregate. Heavy versions of such plasters are also in use for exterior fireproofing, to protect LPG vessels, pipe bridges and vessel skirts. Cement plaster

747-471: A patient's head and neck, and liquid plaster is used to fill the impression and produce a plaster bust. The transparent material polymethyl methacrylate (Plexiglas, Perspex) is then vacuum formed over this bust to create a clear face mask which will hold the patient's head steady while radiation is being delivered. In dentistry, plaster is used for mounting casts or models of oral tissues. These diagnostic and working models are usually made from dental stone,

830-454: A plaster positive was desired this would be constructed or cast to form a durable image artwork. As a model for stonecutters this would be sufficient. If intended for producing a bronze casting the plaster positive could be further worked to produce smooth surfaces. An advantage of this plaster image is that it is relatively cheap; should a patron approve of the durable image and be willing to bear further expense, subsequent molds could be made for

913-410: A plaster secondary support. Some, like Michelangelo's Sistine Chapel ceiling , are executed in fresco , meaning they are painted on a thin layer of wet plaster, called intonaco ; the pigments sink into this layer so that the plaster itself becomes the medium holding them, which accounts for the excellent durability of fresco. Additional work may be added a secco on top of the dry plaster, though this

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996-407: A positive model of the limb and used in fabricating the final medical device. In addition, dentures (false teeth) are made by first taking a dental impression using a soft, pliable material that can be removed from around the teeth and gums without loss of fidelity and using the impression to creating a wax model of the teeth and gums. The model is used to create a plaster mold (which is heated so

1079-400: A primary advantage of the material is that it is resistant to a fire within a room and so can assist in reducing or eliminating structural damage or destruction provided the fire is promptly extinguished. Lime plaster is used for frescoes , where pigments , diluted in water, are applied to the still wet plaster. USA and Iran are the main plaster producers in the world. Cement plaster is

1162-420: A remarkable property of setting into a hard mass on wetting with water. CaSO 4 ⋅ 1 2 H 2 O + 1 1 2 H 2 O ⟶ CaSO 4 ⋅ 2 H 2 O {\displaystyle {\ce {CaSO4.1/2H2O + 1 1/2H2O -> CaSO4.2H2O}}} Plaster of Paris

1245-431: A rigid denture base. Moreover, in dentistry there are 5 types of gypsum products depending on their consistency and uses: 1) impression plaster (type 1), 2) model plaster (type 2), dental stones (types 3, 4 and 5) In orthotics and prosthetics, plaster bandages traditionally were used to create impressions of the patient's limb (or residuum). This negative impression was then, itself, filled with plaster of Paris, to create

1328-433: A sand finish or sprayed. Originally, the lath material was strips of wood installed horizontally on the wall, with spaces between, that would support the wet plaster until it cured. This lath and plaster technique became widely used. In exterior wall applications, the lath is installed over a weather-resistant asphalt - impregnated felt or paper sheet that protects the framing from the moisture that can pass through

1411-459: A similar way. The plaster is manufactured as a dry powder and is mixed with water to form a stiff but workable paste immediately before it is applied to the surface. The reaction with water liberates heat through crystallization and the hydrated plaster then hardens. Plaster can be relatively easily worked with metal tools and sandpaper and can be moulded, either on site or in advance, and worked pieces can be put in place with adhesive . Plaster

1494-523: A sledge. When small enough, a froe and mallet were used to split away narrow strips of lath. Farm animals provided hair and manure for the float coat of plaster. Fields of wheat and grains provided straw and hay to reinforce the clay plaster. But there was no uniformity in clay plaster recipes. Manure provides fiber for tensile strength as well as protein adhesive. Unlike casein used with lime plaster, hydrogen bonds of manure proteins are weakened by moisture. With braced timber-framed structures clay plaster

1577-402: A solid masonry , brick , or stone surface. The finish coat usually contained an integral color and was typically textured for appearance. Then with the introduction and development of heavy timber and light wood-framed construction methods, stucco was adapted for this new use by adding a reinforcement lattice, or lath , attached to and spanning between the structural supports and by increasing

1660-613: A stainless steel mesh bracelet A mesh is a barrier made of interlaced strands of metal , fiber or other flexible or ductile materials. A mesh is similar to a web or a net in that it has many interwoven strands. Types [ edit ] A plastic mesh may be extruded, oriented , expanded, woven or tubular . It can be made from polypropylene , polyethylene , nylon , PVC or PTFE . A metal mesh may be woven , knitted , welded, expanded , sintered , photo-chemically etched or electroformed ( screen filter ) from steel or other metals . In clothing , mesh

1743-416: A stronger, harder and denser derivative of plaster which is manufactured from gypsum under pressure. Plaster is also used to invest and flask wax dentures, the wax being subsequently removed by "burning out," and replaced with flowable denture base material. The typically acrylic denture base then cures in the plaster investment mold. Plaster investments can withstand the high heat and pressure needed to ensure

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1826-421: A warmer climate (like California , Nevada , Arizona , New Mexico and Florida ), stucco is the predominant exterior for both residential and commercial construction. Stucco exterior (with wood frame interior) became a popular alternative in the southwestern United States during the 1970s, as the masonry labor costs for adobe rose. Stucco has also been used as a sculptural and artistic material. Stucco relief

1909-584: A weaker and brittler stucco. Plaster Plaster is a building material used for the protective or decorative coating of walls and ceilings and for moulding and casting decorative elements. In English, "plaster" usually means a material used for the interiors of buildings, while "render" commonly refers to external applications. The term stucco refers to plasterwork that is worked in some way to produce relief decoration, rather than flat surfaces. The most common types of plaster mainly contain either gypsum , lime , or cement , but all work in

1992-590: Is a mixture of clay , sand and water often with the addition of plant fibers for tensile strength over wood lath . Clay plaster has been used around the world at least since antiquity. Settlers in the American colonies used clay plaster on the interiors of their houses: "Interior plastering in the form of clay antedated even the building of houses of frame, and must have been visible in the inside of wattle filling in those earliest frame houses in which … wainscot had not been indulged. Clay continued in use long after

2075-462: Is accompanied by a slight expansion of volume. It is used in making casts for statues, toys , and more. The initial matrix consists mostly of orthorhombic crystals: the kinetic product. Over the next 72 hours, the rhombic crystals give way to an interlocking mass of monoclinic crystal needles, and the plaster increases in hardness and strength. If plaster or gypsum is heated to between 130 °C (266 °F) and 180 °C (350 °F), hemihydrate

2158-526: Is also used in industrial settings to protect personnel and contain debris. Additionally, coiled wire fabric mesh is used for zoo enclosures, typically aviary and small mammal exhibits. Uses [ edit ] Meshes are often used to screen out insects. Wire screens on windows and mosquito netting are meshes. Wire screens can be used to shield against radio frequency radiation, e.g. in microwave ovens and Faraday cages . Metal and nylon wire mesh filters are used in filtration . Wire mesh

2241-419: Is based more on use than composition. Until the latter part of the nineteenth century, it was common that mortar as well as plaster , which was used inside a building, and stucco, which was used outside, would consist of the same primary materials: lime and sand . Animal or plant fibers were often added for additional strength. Sometimes additives such as acrylics and glass fibers are added to improve

2324-525: Is commonly based on the reaction of gypsum plaster with water, where the water is selectively applied by the inkjet head. The chemical reaction that occurs when plaster is mixed with water is exothermic . When plaster sets, it can reach temperatures of more than 60 °C (140 °F) and, in large volumes, can burn the skin. In January 2007, a secondary school student in Lincolnshire , England sustained third-degree burns after encasing her hands in

2407-435: Is commonly sprayed with a PVC coating to make it stronger, last longer, and to prevent skin irritation . Coiled wire fabric is a type of mesh that is constructed by interlocking metal wire coils via a simple corkscrew method. The resulting spirals are then woven together to create a flexible metal fabric panel. Coiled wire fabric mesh is a product that is used by architects to design commercial and residential structures. It

2490-456: Is formed, which will also re-form as gypsum if mixed with water. On heating to 180 °C (350 °F), the nearly water-free form, called γ-anhydrite (CaSO 4 · n H 2 O where n = 0 to 0.05) is produced. γ-anhydrite reacts slowly with water to return to the dihydrate state, a property exploited in some commercial desiccants . On heating above 250 °C (480 °F), the completely anhydrous form called β-anhydrite or dead burned plaster

2573-436: Is formed. Lime plaster is a mixture of calcium hydroxide and sand (or other inert fillers). Carbon dioxide in the atmosphere causes the plaster to set by transforming the calcium hydroxide into calcium carbonate ( limestone ). Whitewash is based on the same chemistry. To make lime plaster, limestone (calcium carbonate) is heated above approximately 850 °C (1600 °F) to produce quicklime (calcium oxide). Water

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2656-735: Is generally less durable. Plaster (often called stucco in this context) is a far easier material for making reliefs than stone or wood, and was widely used for large interior wall-reliefs in Egypt and the Near East from antiquity into Islamic times (latterly for architectural decoration, as at the Alhambra ), Rome, and Europe from at least the Renaissance, as well as probably elsewhere. However, it needs very good conditions to survive long in unmaintained buildings – Roman decorative plasterwork

2739-420: Is loosely woven or knitted fabric that has many closely spaced holes. Knitted mesh is frequently used for modern sports jerseys and other clothing like hosiery and lingerie A meshed skin graft is a piece of harvested skin that has been systematically fenestrated to create a mesh-like patch. Meshing of skin grafts provides coverage of a greater surface area at the recipient site, and also allows for

2822-490: Is mainly known from Pompeii and other sites buried by ash from Mount Vesuvius . Plaster may be cast directly into a damp clay mold. In creating this piece molds (molds designed for making multiple copies) or waste molds (for single use) would be made of plaster. This "negative" image, if properly designed, may be used to produce clay productions, which when fired in a kiln become terra cotta building decorations, or these may be used to create cast concrete sculptures. If

2905-477: Is not uniform like sawn lath. The straightness or waviness of the grain affected the thickness or width of each lath, and thus the spacing of the lath. The clay plaster rough coat varied to cover the irregular lath. Window and door trim as well as the mudboard (baseboard) acted as screeds. With the variation of the lath thickness and use of coarse straw and manure, the clay coat of plaster was thick in comparison to later lime-only and gypsum plasters. In Economy Village,

2988-594: Is often used as an artistic material for casting. Plaster is also commonly spread over an armature (form), made of wire mesh, cloth, or other materials; a process for adding raised details. For these processes, limestone or acrylic based plaster may be employed, known as stucco. Products composed mainly of plaster of Paris and a small amount of Portland cement are used for casting sculptures and other art objects as well as molds. Considerably harder and stronger than straight plaster of Paris, these products are for indoor use only as they degrade in moist conditions. Plaster

3071-533: Is produced by heating gypsum to about 120–180 °C (248–356 °F) in a kiln: CaSO 4 ⋅ 2 H 2 O ⟶ heat CaSO 4 ⋅ 1 2 H 2 O + 1 1 2 H 2 O ↑ {\displaystyle {\ce {CaSO4.2H2O {\overset {heat}{{}->{}}}{CaSO4.1/2H2O}+ 1\!1/2 H2O ^}}} (released as steam). Plaster of Paris has

3154-419: Is stored in moisture -proof containers, because the presence of moisture can cause slow setting of plaster of Paris by bringing about its hydration, which will make it useless after some time. When the dry plaster powder is mixed with water, it rehydrates over time into gypsum. The setting of plaster slurry starts about 10 minutes after mixing and is complete in about 45 minutes. The setting of plaster of Paris

3237-455: Is suitable for finishing rather than load-bearing, and when thickly applied for decoration may require a hidden supporting framework. Forms of plaster have several other uses. In medicine, plaster orthopedic casts are still often used for supporting set broken bones. In dentistry, plaster is used to make dental models by pouring the material into dental impressions . Various types of models and moulds are made with plaster. In art, lime plaster

3320-402: Is the traditional matrix for fresco painting; the pigments are applied to a thin wet top layer of plaster and fuse with it so that the painting is actually in coloured plaster. In the ancient world, as well as the sort of ornamental designs in plaster relief that are still used, plaster was also widely used to create large figurative reliefs for walls, though few of these have survived. Plaster

3403-421: Is then added to produce slaked lime (calcium hydroxide), which is sold as a wet putty or a white powder. Additional water is added to form a paste prior to use. The paste may be stored in airtight containers. When exposed to the atmosphere, the calcium hydroxide very slowly turns back into calcium carbonate through reaction with atmospheric carbon dioxide, causing the plaster to increase in strength. Lime plaster

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3486-476: Is to find lime, bricks, clay, stone, haire, together with laborers and workmen." Records of the New Haven colony in 1641 mention clay and hay as well as lime and hair also. In German houses of Pennsylvania the use of clay persisted. Old Economy Village is one such German settlement. The early Nineteenth-Century utopian village in present-day Ambridge , Pennsylvania, used clay plaster substrate exclusively in

3569-400: Is to replace conventional gypsum plasters in cases where the temperature can get too high for gypsum plaster to stay on the wall or ceiling. An example of a heat-resistant plaster composition is a mixture of Portland cement , gypsum, lime, exfoliated insulating aggregate ( perlite and vermiculite or mica ), phosphate shale , and small amounts of adhesive binder (such as Gum karaya ), and

3652-1422: Is used in guarding for secure areas and as protection in the form of vandal screens. Wire mesh can be fabricated to produce park benches, waste baskets and other baskets for material handling. Woven meshes are basic to screen printing . Surgical mesh is used to provide a reinforcing structure in surgical procedures like inguinal hernioplasty, and umbilical hernia repair. Meshes are used as drum heads in practice and electronic drum sets. Fence for livestock or poultry ( chicken wire or hardware cloth) Humane animal trapping uses woven or welded wire mesh cages ( chicken wire or hardware cloth) to trap wild animals like raccoons and skunks in populated areas. Meshes can be used for eyes in masks. See also [ edit ] Expanded metal Faraday cage Gauze Wire gauze Heating mantle Latticework Sieve References [ edit ] ^ Synthetic woven wire mesh Information on polyester and polypropylene wire cloth ^ "A Woven Wire Mesh Overview | LSM" . Retrieved 2020-10-07 . ^ "Sintered wire mesh | Lianda Filter" . Retrieved 2021-07-15 . ^ emedicine >Skin, Grafts Author: Benjamin C Wood. Coauthor(s): Christian N Kirman. Updated: Jan 29, 2010 ^ Fiberglass mesh Fiberglass mesh ^ >The Art of Coiled Wire Fabric: Flexibility and form on

3735-503: Is used. The walls are painted with the plaster which (in some countries) is nothing but calcium carbonate. After drying the calcium carbonate plaster turns white and then the wall is ready to be painted. Elsewhere in the world, such as the UK, ever finer layers of plaster are added on top of the plasterboard (or sometimes the brick wall directly) to give a smooth brown polished texture ready for painting. Mural paintings are commonly painted onto

3818-436: Is very hard and brittle and can easily crack and separate from the surcface if the base on which it is applied is not stable. Typically its color was gray, from the innate color of most Portland cement, but white Portland cement is also available. Today's stucco manufacturers offer a very wide range of colors that can be mixed integrally in the finish coat. Other materials such as stone and glass chips are sometimes "dashed" onto

3901-549: Is visually extended into a heavenly architecture with a depiction of Christ , the Virgin Mary or the Last Judgment at the center. Stucco is used to form a semi-plastic extension of the real architecture that merges into the painted architecture. Because of its " aristocratic " appearance, Baroque-looking stucco decoration was used frequently in upper-class apartments of the 19th and early 20th century. Beginning in

3984-401: Is widely used as a support for broken bones; a bandage impregnated with plaster is moistened and then wrapped around the damaged limb, setting into a close-fitting yet easily removed tube, known as an orthopedic cast . Plaster is also used in preparation for radiotherapy when fabricating individualized immobilization shells for patients. Plaster bandages are used to construct an impression of

4067-440: The arabesque reached its full maturity, carved stucco remained a very common medium for decoration and calligraphic inscriptions. Indian architecture used stucco as a material for sculpture in an architectural context. It is rare in the countryside. In Roman art of the late Republic and early Empire, stucco was used extensively for the decoration of vaults. Though marble was the preferred sculptural medium in most regards, stucco

4150-444: The 1920s, stucco, especially in its Neo-Renaissance and Neo-Baroque materialization, became increasingly unpopular with modern architects in some countries, resulting not only in new buildings without stucco but also in a widespread Movement  [ de ] to remove the stucco from existing tenements. Stucco was still employed in the 1950s in molded forms for decorating the joints between walls and ceilings inside houses. It

4233-473: The Baroque concept that integrates the three classic arts , architecture , sculpture , and painting . The Greco-Buddhist art of modern Afghanistan and northern Pakistan made extensive use in monasteries and temples of stucco for three-dimensional monumental sculpture as well as reliefs. These were usually carved from a rough modelling over a framework and then painted. Similar techniques are used for

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4316-443: The adoption of laths and brick filling for the frame." Where lime was not easily accessible it was rationed and usually substituted with clay as a binder. In Martin E. Weaver 's seminal work he says, "Mud plaster consists of clay or earth which is mixed with water to give a 'plastic' or workable consistency. If the clay mixture is too plastic it will shrink, crack and distort on drying. Sand, fine gravels and fibres were added to reduce

4399-458: The brick and wood frame high architecture of the Feast Hall, Great House and other large and commercial structures as well as in the brick, frame and log dwellings of the society members. The use of clay in plaster and in laying brickwork appears to have been a common practice at that time not just in the construction of Economy village when the settlement was founded in 1824. Specifications for

4482-420: The building as well as in the wall by its excellent permeability- It is more elastic and workable than cement render. Lime itself is usually white; color comes from the aggregate or any added pigments . Lime stucco has the property of being self-healing to a limited degree because of the slight water solubility of lime (which in solution can be deposited in cracks, where it solidifies). Portland cement stucco

4565-475: The concentrations of fine clay particles which were the cause of the excessive shrinkage." Manure was often added for its fibre content. In some building techniques straw or grass was used as reinforcement. In the Earliest European settlers' plasterwork, a mud plaster was used McKee wrote, of a circa 1675 Massachusetts contract that specified the plasterer, "Is to lath and siele the four rooms of

4648-465: The construction of, "Lock keepers houses on the Chesapeake and Ohio Canal, written about 1828, require stone walls to be laid with clay mortar, excepting 3 inches on the outside of the walls … which (are) to be good lime mortar and well pointed." The choice of clay was because of its low cost, but also the availability. At Economy, root cellars dug under the houses yielded clay and sand (stone), or

4731-445: The creation of a wax image to be used in lost wax casting , a far more expensive process. In lieu of producing a bronze image suitable for outdoor use the plaster image may be painted to resemble a metal image; such sculptures are suitable only for presentation in a weather-protected environment. Plaster expands while hardening then contracts slightly just before hardening completely. This makes plaster excellent for use in molds, and it

4814-452: The egress of excess serous or sanguinous fluid, which can compromise the graft establishment via formation of haematoma or seroma . However, it results in a rather pebbled appearance upon healing that may ultimately look less aesthetically pleasing. Fiberglass mesh is a neatly woven, crisscross pattern of fiberglass thread that can be used to create new products such as door screens, filtration components, and reinforced adhesive tapes. It

4897-458: The finish coat before drying, with the finished product commonly known as "rock dash", "pebble dash", or also as roughcast if the stones are incorporated directly into the stucco, used mainly from the early 20th through the early 21st centuries. As a building material, stucco is a durable, attractive, and weather-resistant wall covering. It was traditionally used as both an interior and exterior finish applied in one or two thin layers directly over

4980-639: The finished product and increase thermal insulation. One differentiates between interior and exterior fireproofing. Interior products are typically less substantial, with lower densities and lower cost. Exterior products have to withstand harsher environmental conditions. A rough surface is typically forgiven inside of buildings as dropped ceilings often hide them. Fireproofing plasters are losing ground to more costly intumescent and endothermic products, simply on technical merit. Trade jurisdiction on unionized construction sites in North America remains with

5063-714: The 💕 Material of connected strands of metal, fiber, or other flexible or ductile materials For other uses, see Mesh (disambiguation) . [REDACTED] This article needs additional citations for verification . Please help improve this article by adding citations to reliable sources . Unsourced material may be challenged and removed. Find sources:   "Mesh"  –  news   · newspapers   · books   · scholar   · JSTOR ( December 2009 ) ( Learn how and when to remove this message ) [REDACTED] A tea strainer made of metal mesh [REDACTED] Metal screen mesh [REDACTED] A watch with

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5146-441: The guise of building rehabilitation." Gypsum plaster, also known as plaster of Paris , is a white powder consisting of calcium sulfate hemihydrate . The natural form of the compound is the mineral bassanite . The name "plaster of Paris" was given because it was originally made by heating gypsum from a large deposit at Montmartre , a hill in the north end of Paris . Gypsum plaster, gypsum powder, or plaster of Paris,

5229-450: The house betwixt the joists overhead with a coat of lime and haire upon the clay; also to fill the gable ends of the house with ricks and plaister them with clay. 5. To lath and plaster partitions of the house with clay and lime, and to fill, lath, and plaister them with lime and haire besides; and to siele and lath them overhead with lime; also to fill, lath, and plaster the kitchen up to the wall plate on every side. 6. The said Daniel Andrews

5312-472: The life-size statues decorating the gopurams of Hindu temples in modern South Asia . Since stucco can be used for decoration as well as for figurative representation, it provides an ideal transitive link from architectural details to wall paintings such as the typically Baroque trompe-l'œil ceilings, as in the work of the Wessobrunner School . Here, the real architecture of the church

5395-489: The lime top coats are thin veneers often an eighth inch or less attesting to the scarcity of limestone supplies there. Clay plasters with their lack of tensile and compressive strength fell out of favor as industrial mining and technology advances in kiln production led to the exclusive use of lime and then gypsum in plaster applications. However, clay plasters still exist after hundreds of years clinging to split lath on rusty square nails. The wall variations and roughness reveal

5478-480: The mix. Because plaster of Paris sets quickly, "retardants" were used to slow setting time enough to allow workers to mix large working quantities of lime putty plaster. A modern form of this method uses expanded metal mesh over wood or metal structures, which allows a great freedom of design as it is adaptable to both simple and compound curves. Today this building method has been partly replaced with drywall , also composed mostly of gypsum plaster. In both these methods,

5561-403: The nearby Ohio river yielded washed sand from the sand bars; and lime outcroppings and oyster shell for the lime kiln . The surrounding forests of the new village of Economy provided straight grain, old- growth oak trees for lath. Hand split lath starts with a log of straight grained wood of the required length. The log is split into quarters and then smaller and smaller bolts with wedges and

5644-429: The plaster something to attach to and to add strength. Types include expanded-metal lath, woven-wire lath, and welded-wire lath. If applied during very dry weather, the layers of stucco are sprayed with water for one or more days to keep a level of moisture within the stucco while it cures, a process known as "moist curing". If the stucco dries too soon, the chemical hardening ("hydration") will be incomplete, resulting in

5727-403: The plasterers, regardless of whether the plaster is decorative in nature or is used in passive fire protection. Cementitious and gypsum based plasters tend to be endothermic. Fireproofing plasters are closely related to firestop mortars. Most firestop mortars can be sprayed and tooled very well, due to the fine detail work that is required of firestopping. Powder bed and inkjet head 3D printing

5810-472: The porous stucco. Following World War II , the introduction of metal wire mesh , or netting, replaced the use of wood lath. Galvanizing the wire made it corrosion resistant and suitable for exterior wall applications. At the beginning of the 21st century, this "traditional" method of wire mesh lath and three coats of exterior plaster was still widely used. In some parts of the United States with

5893-453: The powder form is converted in a sheet form and the sheet is then attached to the basic ceiling with the help of fasteners. It is done in various designs containing various combinations of lights and colors. The common use of this plaster can be seen in the construction of houses. Post-construction, direct painting is possible (which is commonly seen in French architecture), but elsewhere plaster

5976-486: The structural framing, is embedded into the base coat to provide stiffening for the stucco. Where stucco is to be applied to a structure of wood-framing or light-gauge steel framing, the framing is protected from moisture damage by applying a cement based primer, or a vapor-permeable, water-resistant weather barrier; typically an asphalt -saturated paper or one of a variety of manufactured plastic-based sheets, known as " building wraps " or "stucco wraps". The properties of

6059-487: The structural properties of the stucco. This is usually done with what is considered a one-coat stucco system, as opposed to the traditional three-coat method. In the latter nineteenth century, Portland cement was added with increasing frequency to cover surfaces in contact with soil or water. At the same time, traditional lime plasters were often being replaced by gypsum plaster. Lime is almost as good in balancing humidity as clay. It prevents moisture accumulation inside

6142-493: The thickness and number of layers of the total system. The lath added support for the wet plaster and tensile strength to the brittle, cured stucco; while the increased thickness and number of layers helped control cracking. The traditional application of stucco and lath occurs in three coats—the scratch coat, the brown coat and the finish coat. The two base coats of plaster are either hand-applied or machine sprayed. The finish coat can be troweled smooth, hand-textured, floated to

6225-582: The wax melts and flows out) and the denture materials are injected into the mold. After a curing period, the mold is opened and the dentures are cleaned up and polished. Plasters have been in use in passive fire protection , as fireproofing products, for many decades. Gypsum plaster releases water vapor when exposed to flame, acting to slow the spread of the fire, for as much as an hour or two depending on thickness. Plaster also provides some insulation to retard heat flow into structural steel elements, that would otherwise lose their strength and collapse in

6308-404: The weather barrier must not only protect the framing from rain and moisture, but at the same time allow the free passage of any water vapor generated inside the building to escape through the wall. A wide variety of stucco accessories, such as weep screeds , control and expansion joints, corner-aids and architectural reveals are sometimes also incorporated into the lath. Wire lath is used to give

6391-431: Was a common building material for wall surfaces in a process known as lath and plaster , whereby a series of wooden strips on a studwork frame was covered with a semi-dry plaster that hardened into a surface. The plaster used in most lath and plaster construction was mainly lime plaster , with a cure time of about a month. To stabilize the lime plaster during curing, small amounts of plaster of Paris were incorporated into

6474-422: Was better for use in vaults because it was lighter and better suited to adapt to the curvature of the ceiling. Baroque and Rococo architecture makes heavy use of stucco. Examples can be found in churches and palaces, where stucco is mostly used to provide a smooth, decorative transition from walls to ceiling, decorating and giving measure to ceiling surfaces. Stucco is an integral part of the art of belcomposto ,

6557-464: Was first introduced in America around 1909 and was often called by the generic name adamant plaster after a prominent manufacturer of the time. The advantages of cement plaster noted at that time were its strength, hardness, quick setting time and durability. Heat-resistant plaster is a building material used for coating walls and chimney breasts and for use as a fire barrier in ceilings. Its purpose

6640-534: Was first used as a building material and for decoration in the Middle East at least 7,000 years ago. In Egypt, gypsum was burned in open fires, crushed into powder, and mixed with water to create plaster, used as a mortar between the blocks of pyramids and to provide a smooth wall facing. In Jericho, a cult arose where human skulls were decorated with plaster and painted to appear lifelike. The Romans brought plaster-work techniques to Europe . Clay plaster

6723-453: Was generally painted the same colour as the ceiling and used in designs where a picture rail or rat rail was in use. Modern stucco is used as an exterior cement plaster wall covering. It is usually a mix of sand , Portland cement , lime and water, but may also consist of a proprietary mix of additives including fibers and synthetic acrylics that add strength and flexibility. Modern synthetic stucco can be applied as one base layer and

6806-479: Was used in the architectural decoration schemes of many ancient cultures. Examples of Egyptian , Minoan , and Etruscan stucco reliefs remain extant. In the art of Mesopotamia and ancient Persian art there was a widespread tradition of figurative and ornamental internal stucco reliefs, which continued into Islamic art , for example in Abbasid Samarra , now using geometrical and plant-based ornament. As

6889-424: Was used on interior walls and ceilings as well as exterior walls as the wall cavity and exterior cladding isolated the clay plaster from moisture penetration. Application of clay plaster in brick structures risked water penetration from failed mortar joints on the exterior brick walls. In Economy Village, the rear and middle wythes of brick dwelling walls are laid in a clay and sand mortar with the front wythe bedded in

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