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53-398: It is part of the chemical industry . In addition, as mineral oil is the major constituent of plastics, it therefore forms part of the petrochemical industry . Besides plastics production, plastics engineering is an important part of the industrial sector. The latter field is dominated by engineering plastic as raw material because of its better mechanical and thermal properties than

106-739: A modern chemical process invented by William Hough Watson that used glycerin and vegetable oils . By the 1920s, chemical firms consolidated into large conglomerates ; IG Farben in Germany, Rhône-Poulenc in France and Imperial Chemical Industries in Britain. Dupont became a major chemicals firm in the early 20th century in America. Polymers and plastics such as polyethylene , polypropylene , polyvinyl chloride , polyethylene terephthalate , polystyrene and polycarbonate comprise about 80% of

159-575: A plant in Charleroi Belgium. In 1874, they expanded into a larger plant in Nancy , France. The new process proved more economical and less polluting than the Leblanc method, and its use spread. In the same year, Ludwig Mond visited Solvay to acquire the rights to use his process, and he and John Brunner formed Brunner, Mond & Co. , and built a Solvay plant at Winnington , England. Mond

212-403: A powerful artificial blast. Ebenezer was killed in 1771 in a "melancholy accident: While viewing the works, a huge piece of iron fell on this gentleman, which killed him on the ſpot". Ebenezer had been a vigorous contributor to the success of the ironworks, and quality declined after his death. Its Royal Navy contracts were cancelled in 1773 and a Royal Artillery inspection in 1774 found that "on

265-541: A prosperous manufacturing business. After attending Sheffield Grammar School and Dr. Philip Doddridge 's academy at Northampton , Roebuck studied medicine at Edinburgh , where he developed a taste for chemistry from the lectures of William Cullen and Joseph Black . He finally graduated M.D. at the University of Leiden in 1742. Roebuck started medical practice at Birmingham , but devoted much of his time to chemistry, especially its practical applications. Among

318-630: A site separate from the production plant(s). The scale of chemical manufacturing tends to be organized from largest in volume ( petrochemicals and commodity chemicals ), to specialty chemicals , and the smallest, fine chemicals . The petrochemical and commodity chemical manufacturing units are on the whole single product continuous processing plants. Not all petrochemical or commodity chemical materials are made in one single location, but groups of related materials often are to induce industrial symbiosis as well as material, energy and utility efficiency and other economies of scale . Those chemicals made on

371-481: A strong believer in its future. In return for a two-thirds share in the invention he assisted Watt in perfecting its details by paying Watt's debts and by providing him with a place to work. The workplace became known as James Watt's Cottage and was built in a secluded area of Kinneil House as Roebuck was worried about industrial espionage. Roebuck's troubles at the Carron Works and the colliery, aggravated by

424-579: A wide variety of solid, liquid, and gaseous materials. Most of these products serve to manufacture other items, although a smaller number go directly to consumers. Solvents , pesticides , lye , washing soda , and portland cement provide a few examples of products used by consumers. The industry includes manufacturers of inorganic - and organic -industrial chemicals, ceramic products, petrochemicals, agrochemicals, polymers and rubber (elastomers), oleochemicals (oils, fats, and waxes), explosives, fragrances and flavors. Examples of these products are shown in

477-795: Is a stub . You can help Misplaced Pages by expanding it . Chemical industry The chemical industry comprises the companies and other organizations that develop and produce industrial, specialty and other chemicals . Central to the modern world economy , it converts raw materials ( oil , natural gas , air , water , metals , and minerals ) into commodity chemicals for industrial and consumer products . It includes industries for petrochemicals such as polymers for plastics and synthetic fibers ; inorganic chemicals such as acids and alkalis ; agricultural chemicals such as fertilizers , pesticides and herbicides ; and other categories such as industrial gases , speciality chemicals and pharmaceuticals . Various professionals are involved in

530-423: Is a list of the top 25 chemical companies by chemical sales in 2015. (Note: Chemical sales represent only a portion of total sales for some companies.) Top chemical companies by chemical sales in 2015. [REDACTED] London , United Kingdom From the perspective of chemical engineers, the chemical industry involves the use of chemical processes such as chemical reactions and refining methods to produce

583-616: The Bonnington Chemical Works in Edinburgh to make naphtha , pitch oil (later called creosote ), pitch , lampblack ( carbon black ) and sal ammoniac ( ammonium chloride ). Ammonium sulphate fertiliser, asphalt road surfacing , coke oil and coke were later added to the product line. The late 19th century saw an explosion in both the quantity of production and the variety of chemicals that were manufactured. Large chemical industries arose in Germany and later in

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636-456: The first pieces of environmental legislation to be passed in 1863. This provided for close inspection of the factories and imposed heavy fines on those exceeding the limits on pollution. Methods were devised to make useful byproducts from the alkali. The Solvay process was developed by the Belgian industrial chemist Ernest Solvay in 1861. In 1864, Solvay and his brother Alfred constructed

689-791: The $ 546 billion global specialty chemical market was 33% Paints, Coating and Surface Treatments, 27% Advanced Polymer, 14% Adhesives and Sealants, 13% additives, and 13% pigments and inks. Speciality chemicals are sold as effect or performance chemicals. Sometimes they are mixtures of formulations, unlike " fine chemicals ," which are almost always single-molecule products. Consumer products include direct product sales of chemicals such as soaps , detergents , and cosmetics . Typical growth rates are 0.8 to 1.0 times GDP. Consumers rarely come into contact with basic chemicals. Polymers and specialty chemicals are materials that they encounter everywhere daily. Examples are plastics, cleaning materials, cosmetics, paints & coatings, electronics, automobiles and

742-544: The 1840s. The first synthetic dye was discovered by William Henry Perkin in London . He partly transformed aniline into a crude mixture which, when extracted with alcohol, produced a substance with an intense purple colour. He also developed the first synthetic perfumes. German industry quickly began to dominate the field of synthetic dyes. The three major firms BASF , Bayer , and Hoechst produced several hundred different dyes. By 1913, German industries produced almost 90% of

795-579: The EU and U.S. chemical companies are the world's largest producers. Sales of the chemical business can be divided into a few broad categories, including basic chemicals (about 35% - 37% of dollar output), life sciences (30%), specialty chemicals (20% - 25%) and consumer products (about 10%). Basic chemicals, or "commodity chemicals" are a broad chemical category including polymers, bulk petrochemicals and intermediates, other derivatives and basic industrials, inorganic chemicals , and fertilizers . Polymers are

848-531: The European Chemical industry saw its sales increase from 295 billion Euros to 539 billion Euros, a picture of constant growth. Despite this, the European industry's share of the world chemical market has fallen from 36% to 20%. This has resulted from the huge increase in production and sales in emerging markets like India and China. The data suggest that 95% of this impact is from China alone. In 2012

901-788: The Food and Drug Administration. Pesticides, also called "crop protection chemicals", are about 10% of this category and include herbicides , insecticides , and fungicides . Specialty chemicals are a category of relatively high-valued, rapidly growing chemicals with diverse end product markets. Typical growth rates are one to three times GDP with prices over a dollar per pound. They are generally characterized by their innovative aspects. Products are sold for what they can do rather than for what chemicals they contain. Products include electronic chemicals, industrial gases , adhesives and sealants as well as coatings, industrial and institutional cleaning chemicals, and catalysts. In 2012, excluding fine chemicals,

954-462: The Table below. Related industries include petroleum , glass , paint , ink , sealant , adhesive , pharmaceuticals and food processing . Chemical processes such as chemical reactions operate in chemical plants to form new substances in various types of reaction vessels. In many cases, the reactions take place in special corrosion-resistant equipment at elevated temperatures and pressures with

1007-568: The U.S. there are 170 major chemical companies. They operate internationally with more than 2,800 facilities outside the U.S. and 1,700 foreign subsidiaries or affiliates operating. The U.S. chemical output is $ 750 billion a year. The U.S. industry records large trade surpluses and employs more than a million people in the United States alone. The chemical industry is also the second largest consumer of energy in manufacturing and spends over $ 5 billion annually on pollution abatement. In Europe,

1060-576: The USA) has reduced demand for plastics considerably. Many cracking facilities in the USA have been suspended. The petrochemical industry has been trying to save itself by attempting to rapidly expand demand for plastic products worldwide (i.e. through pushbacks on plastic bans and by increasing the number of products wrapped in plastic in countries where plastic use is not already as widespread (i.e. developing nations)). This industry -related article

1113-470: The United States. Production of artificial manufactured fertilizer for agriculture was pioneered by Sir John Lawes at his purpose-built Rothamsted Research facility. In the 1840s he established large works near London for the manufacture of superphosphate of lime . Processes for the vulcanization of rubber were patented by Charles Goodyear in the United States and Thomas Hancock in England in

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1166-474: The chemical industry including chemical engineers, chemists and lab technicians. Although chemicals were made and used throughout history, the birth of the heavy chemical industry (production of chemicals in large quantities for a variety of uses) coincided with the beginnings of the Industrial Revolution . One of the first chemicals to be produced in large amounts through industrial processes

1219-440: The chemical, plastics, and rubber sectors are among the largest industrial sectors. Together they generate about 3.2 million jobs in more than 60,000 companies. Since 2000 the chemical sector alone has represented 2/3 of the entire manufacturing trade surplus of the EU. In 2012, the chemical sector accounted for 12% of the EU manufacturing industry's added value. Europe remains the world's biggest chemical trading region with 43% of

1272-553: The clustering and integration mentioned above, some 50% of the United Kingdom's petrochemical and commodity chemicals are produced by the Northeast of England Process Industry Cluster on Teesside . Specialty chemical and fine chemical manufacturing are mostly made in discrete batch processes. These manufacturers are often found in similar locations but in many cases, they are to be found in multi-sector business parks. In

1325-884: The consumer. Annually the American Chemistry Council tabulates the US production volume of the top 100 chemicals. In 2000, the aggregate production volume of the top 100 chemicals totaled 502 million tons, up from 397 million tons in 1990. Inorganic chemicals tend to be the largest volume but much smaller in dollar revenue due to their low prices. The top 11 of the 100 chemicals in 2000 were sulfuric acid (44 million tons), nitrogen (34), ethylene (28), oxygen (27), lime (22), ammonia (17), propylene (16), polyethylene (15), chlorine (13), phosphoric acid (13) and diammonium phosphates (12). The largest chemical producers today are global companies with international operations and plants in numerous countries. Below

1378-516: The creation of the first great chemical industrial enterprise. His powder was made by reacting chlorine with dry slaked lime and proved to be a cheap and successful product. He opened the St Rollox Chemical Works , north of Glasgow , and production went from just 52 tons in 1799 to almost 10,000 tons just five years later. Soda ash was used since ancient times in the production of glass , textile , soap , and paper , and

1431-779: The data from the European Chemical Industry Council shows that five European countries account for 71% of the EU's chemicals sales. These are Germany, France, the United Kingdom, Italy and the Netherlands. The chemical industry has seen growth in China, India, Korea, the Middle East, South East Asia, Nigeria and Brazil. The growth is driven by changes in feedstock availability and price, labor and energy costs, differential rates of economic growth and environmental pressures. Just as companies emerge as

1484-602: The death of [Ebenezer] Roebuck the Carron Guns had through the carelessness of the workmen very much deteriorated, and the firm lost ground." Roebuck had also leased a colliery at Bo'ness to supply coal to the Carron Works, but in sinking for new seams he encountered such quantities of water that the Newcomen engine used was unable to keep the pit clear. Hearing of James Watt 's engine, Roebuck contacted its inventor. This engine also proved inadequate, but Roebuck became

1537-546: The dollar output of the chemistry business) include differentiated chemical and biological substances, pharmaceuticals , diagnostics, animal health products , vitamins , and pesticides . While much smaller in volume than other chemical sectors, their products tend to have high prices - over ten dollars per pound - growth rates of 1.5 to 6 times GDP , and research and development spending at 15 to 25% of sales. Life science products are usually produced with high specifications and are closely scrutinized by government agencies such as

1590-507: The failure of an attempt to manufacture alkali , brought him into financial difficulties and he was forced to sell his share in Watt's engine to Matthew Boulton in return for cancellation of a £1200 debt. Subsequently, though Roebuck had to give up his interest in the Bo'ness works, he continued to manage them and to reside at the neighbouring Kinneil House , where he occupied himself with farming on

1643-414: The industry's output worldwide. Chemicals are used in many different consumer goods, and are also used in many different sectors. This includes agriculture manufacturing, construction, and service industries. Major industrial customers include rubber and plastic products, textiles , apparel, petroleum refining, pulp and paper , and primary metals. Chemicals are nearly a $ 5 trillion global enterprise, and

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1696-464: The largest chemical production centres anywhere. By the 1870s, the British soda output of 200,000 tons annually exceeded that of all other nations in the world combined. These huge factories began to produce a greater diversity of chemicals as the Industrial Revolution matured. Originally, large quantities of alkaline waste were vented into the environment from the production of soda, provoking one of

1749-688: The largest of scales are made in a few manufacturing locations around the world, for example in Texas and Louisiana along the Gulf Coast of the United States , on Teesside ( United Kingdom ), and in Rotterdam in the Netherlands . The large-scale manufacturing locations often have clusters of manufacturing units that share utilities and large-scale infrastructure such as power stations , port facilities , and road and rail terminals. To demonstrate

1802-697: The largest revenue segment and includes all categories of plastics and human-made fibers. The major markets for plastics are packaging , followed by home construction, containers, appliances, pipe, transportation, toys, and games. Principal raw materials for polymers are bulk petrochemicals like ethylene, propylene and benzene. Petrochemicals and intermediate chemicals are primarily made from liquefied petroleum gas (LPG), natural gas and crude oil fractions. Large volume products include ethylene , propylene , benzene , toluene , xylenes , methanol , vinyl chloride monomer (VCM), styrene , butadiene , and ethylene oxide . These basic or commodity chemicals are

1855-450: The main producers of the chemical industry, we can also look on a more global scale at how industrialized countries rank, with regard to the billions of dollars worth of production a country or region could export. Though the business of chemistry is worldwide in scope, the bulk of the world's $ 3.7 trillion chemical output is accounted for by only a handful of industrialized nations. The United States alone produced $ 689 billion, 18.6 percent of

1908-539: The manufacture of iron , and in 1759 founded the Carron Company ironworks at Carron, Stirlingshire with Garbett and other partners (Ebenezer Roebuck, Thomas Roebuck, William Cadell, William Cadell and Benjamin Roebuck). There he introduced various improvements in methods of production, including the conversion (patented in 1762) of cast iron into malleable iron "by the action of a hollow pit-coal fire" urged by

1961-423: The manufacture of sulfuric acid. In the early 18th century, cloth was bleached by treating it with stale urine or sour milk and exposing it to sunlight for long periods of time, which created a severe bottleneck in production. Sulfuric acid began to be used as a more efficient agent as well as lime by the middle of the century, but it was the discovery of bleaching powder by Charles Tennant that spurred

2014-606: The materials used in home construction. These specialty products are marketed by chemical companies to the downstream manufacturing industries as pesticides , specialty polymers , electronic chemicals, surfactants , construction chemicals, Industrial Cleaners, flavours and fragrances , specialty coatings, printing inks, water-soluble polymers, food additives , paper chemicals , oil field chemicals, plastic adhesives, adhesives and sealants , cosmetic chemicals , water management chemicals , catalysts , and textile chemicals. Chemical companies rarely supply these products directly to

2067-420: The more widely used commodity plastics . According to PlasticsEurope, the top three markets for plastics are packaging , building and construction , and automotive . Plastics production has been growing globally. The numbers include thermoplastics and polyurethanes , as well as thermosets , adhesives , coatings , sealants , and PP -fibers. Data was gathered by PlasticsEurope (PEMRG) and Consultic, or

2120-561: The most important of his early achievements in this field was the introduction, in 1746, of leaden condensing chambers for the manufacture of sulfuric acid. Together with Samuel Garbett , in 1749 he built a factory at Prestonpans , in Scotland, for the production of the acid , and for some years they enjoyed a monopoly. Having neglected to take out patents , Roebuck's was unable to prevent others from making use of his methods as they eventually became known. Roebuck next became involved in

2173-634: The nova-institute. However, in 2020 the COVID-19 pandemic has had a devastating effect on the fossil fuel and petrochemical industry . Natural gas prices have dropped so low that gas producers were burning if off on-site (not being worth the cost to transport it to cracking facilities ). In addition, bans on single-use consumer plastic (in China, the European Union, Canada, and many countries in Africa), and bans on plastic bags (in several states in

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2226-578: The product will meet required specifications . More organizations within the industry are implementing chemical compliance software to maintain quality products and manufacturing standards. The products are packaged and delivered by many methods, including pipelines, tank-cars, and tank-trucks (for both solids and liquids), cylinders, drums, bottles, and boxes. Chemical companies often have a research-and-development laboratory for developing and testing products and processes. These facilities may include pilot plants and such research facilities may be located at

2279-400: The revenue output) make up the oldest of the chemical categories. Products include salt , chlorine , caustic soda , soda ash , acids (such as nitric acid , phosphoric acid , and sulfuric acid ), titanium dioxide , and hydrogen peroxide . Fertilizers are the smallest category (about 6 percent) and include phosphates , ammonia , and potash chemicals. Life sciences (about 30% of

2332-543: The source of the potash had traditionally been wood ashes in Western Europe . By the 18th century, this source was becoming uneconomical due to deforestation, and the French Academy of Sciences offered a prize of 2400 livres for a method to produce alkali from sea salt ( sodium chloride ). The Leblanc process was patented in 1791 by Nicolas Leblanc who then built a Leblanc plant at Saint-Denis . He

2385-475: The starting materials used to manufacture many polymers and other more complex organic chemicals particularly those that are made for use in the specialty chemicals category. Other derivatives and basic industrials include synthetic rubber , surfactants , dyes and pigments , turpentine , resins , carbon black , explosives , and rubber products and contribute about 20 percent of the basic chemicals' external sales. Inorganic chemicals (about 12% of

2438-492: The total world chemical output in 2008. John Roebuck John Roebuck of Kinneil FRS FRSE (1718 – 17 July 1794) was an English industrialist, inventor, mechanical engineer, and physician who played an important role in the Industrial Revolution and who is known for developing the industrial-scale manufacture of sulfuric acid . John Roebuck was born in Sheffield , where his father, also John Roebuck, had

2491-458: The use of catalysts . The products of these reactions are separated using a variety of techniques including distillation especially fractional distillation , precipitation , crystallization , adsorption , filtration , sublimation , and drying . The processes and products or products are usually tested during and after manufacture by dedicated instruments and on-site quality control laboratories to ensure safe operation and to assure that

2544-430: The world's exports and 37% of the world's imports, although the latest data shows that Asia is catching up with 34% of the exports and 37% of imports. Even so, Europe still has a trading surplus with all regions of the world except Japan and China where in 2011 there was a chemical trade balance. Europe's trade surplus with the rest of the world today amounts to 41.7 billion Euros. Over the 20 years between 1991 and 2011,

2597-428: The world's supply of dyestuffs and sold approximately 80% of their production abroad. In the United States, Herbert Henry Dow's use of electrochemistry to produce chemicals from brine was a commercial success that helped to promote the country's chemical industry. The petrochemical industry can be traced back to the oil works of Scottish chemist James Young , and Canadian Abraham Pineo Gesner . The first plastic

2650-490: Was sulfuric acid . In 1736 pharmacist Joshua Ward developed a process for its production that involved heating sulfur with saltpeter, allowing the sulfur to oxidize and combine with water. It was the first practical production of sulphuric acid on a large scale. John Roebuck and Samuel Garbett were the first to establish a large-scale factory in Prestonpans, Scotland , in 1749, which used leaden condensing chambers for

2703-740: Was denied his prize money because of the French Revolution . In Britain, the Leblanc process became popular. William Losh built the first soda works in Britain at the Losh, Wilson and Bell works on the River Tyne in 1816, but it remained on a small scale due to large tariffs on salt production until 1824. When these tariffs were repealed, the British soda industry was able to rapidly expand. James Muspratt 's chemical works in Liverpool and Charles Tennant's complex near Glasgow became

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2756-491: Was instrumental in making the Solvay process a commercial success. He made several refinements between 1873 and 1880 that removed byproducts that could inhibit the production of sodium carbonate in the process. The manufacture of chemical products from fossil fuels began at scale in the early 19th century. The coal tar and ammoniacal liquor residues of coal gas manufacture for gas lighting began to be processed in 1822 at

2809-516: Was invented by Alexander Parkes , an English metallurgist . In 1856, he patented Parkesine , a celluloid based on nitrocellulose treated with a variety of solvents. This material, exhibited at the 1862 London International Exhibition, anticipated many of the modern aesthetic and utility uses of plastics. The industrial production of soap from vegetable oils was started by William Lever and his brother James in 1885 in Lancashire based on

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