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Pratt & Whitney R-4360 Wasp Major

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The Pratt & Whitney R-4360 Wasp Major is an American 28-cylinder four-row radial piston aircraft engine designed and built during World War II . At 4,362.5 cu in (71.5 L), it is the largest-displacement aviation piston engine to be mass-produced in the United States, and at 4,300 hp (3,200 kW) the most powerful. First run in 1944, it was the last of the Pratt & Whitney Wasp family , and the culmination of its maker's piston engine technology.

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55-543: The war was over before it could power airplanes into combat. It powered many of the last generation of large piston-engined aircraft before turbojets , but was supplanted by equivalent (and superior) powered turboprops (such as the Allison T56 ). Its main rival was the twin-row, 18-cylinder, nearly 3,350 cu in (54.9 L) displacement, up to 3,700 hp (2,800 kW) Wright R-3350 Duplex-Cyclone , first run some seven years earlier (May 1937). The R-4360

110-416: A i r + m ˙ f ) V j − m ˙ a i r V {\displaystyle F_{N}=({\dot {m}}_{air}+{\dot {m}}_{f})V_{j}-{\dot {m}}_{air}V} where: If the speed of the jet is equal to sonic velocity the nozzle is said to be " choked ". If the nozzle is choked, the pressure at the nozzle exit plane

165-627: A power-to-weight ratio of 1.11 hp/lb (1.82 kW/kg). Wasp Majors were produced between 1944 and 1955; 18,697 were built. A derivative engine, the Pratt & Whitney R-2180-E Twin Wasp E , was essentially the R-4360 "cut in half". It had two rows of seven cylinders each, and was used on the postwar Saab 90 Scandia airliner. Data from White, 1995 Related development Comparable engines Related lists Turbojet The turbojet

220-604: A gas turbine engine. (Most tanks use reciprocating piston diesel engines.) The Swedish Stridsvagn 103 was the first tank to utilize a gas turbine as a secondary, high-horsepower "sprint" engine to augment its primary piston engine's performance. The turboshaft engines used in all these tanks have considerably fewer parts than the piston engines they replace or supplement, mechanically are very reliable, produce reduced exterior noise, and run on virtually any fuel: petrol (gasoline), diesel fuel , and aviation fuels. However, turboshaft engines have significantly higher fuel consumption than

275-585: A gas turbine to power an aircraft was filed in 1921 by Frenchman Maxime Guillaume . His engine was to be an axial-flow turbojet, but was never constructed, as it would have required considerable advances over the state of the art in compressors. In 1928, British RAF College Cranwell cadet Frank Whittle formally submitted his ideas for a turbojet to his superiors. In October 1929 he developed his ideas further. On 16 January 1930 in England, Whittle submitted his first patent (granted in 1932). The patent showed

330-542: A landing field, lengthening flights. The increase in reliability that came with the turbojet enabled three- and two-engine designs, and more direct long-distance flights. High-temperature alloys were a reverse salient , a key technology that dragged progress on jet engines. Non-UK jet engines built in the 1930s and 1940s had to be overhauled every 10 or 20 hours due to creep failure and other types of damage to blades. British engines, however, utilised Nimonic alloys which allowed extended use without overhaul, engines such as

385-459: A second generation SST engine using the 593 core were done more than three years before Concorde entered service. They evaluated bypass engines with bypass ratios between 0.1 and 1.0 to give improved take-off and cruising performance. Nevertheless, the 593 met all the requirements of the Concorde programme. Estimates made in 1964 for the Concorde design at Mach 2.2 showed the penalty in range for

440-411: A significant impact on commercial aviation . Aside from giving faster flight speeds turbojets had greater reliability than piston engines, with some models demonstrating dispatch reliability rating in excess of 99.9%. Pre-jet commercial aircraft were designed with as many as four engines in part because of concerns over in-flight failures. Overseas flight paths were plotted to keep planes within an hour of

495-405: A small helicopter engine compressor rotates around 50,000 RPM. Turbojets supply bleed air from the compressor to the aircraft for the operation of various sub-systems. Examples include the environmental control system , anti-icing , and fuel tank pressurization. The engine itself needs air at various pressures and flow rates to keep it running. This air comes from the compressor, and without it,

550-513: A turbojet application, where the output from the gas turbine is used in a propelling nozzle, raising the turbine temperature increases the jet velocity. At normal subsonic speeds this reduces the propulsive efficiency, giving an overall loss, as reflected by the higher fuel consumption, or SFC. However, for supersonic aircraft this can be beneficial, and is part of the reason why the Concorde employed turbojets. Turbojet systems are complex systems therefore to secure optimal function of such system, there

605-512: A turbojet engine is always subsonic, regardless of the speed of the aircraft itself. The intake has to supply air to the engine with an acceptably small variation in pressure (known as distortion) and having lost as little energy as possible on the way (known as pressure recovery). The ram pressure rise in the intake is the inlet's contribution to the propulsion system's overall pressure ratio and thermal efficiency . The intake gains prominence at high speeds when it generates more compression than

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660-494: A turbojet is high enough at higher thrust settings to cause the nozzle to choke. If, however, a convergent-divergent de Laval nozzle is fitted, the divergent (increasing flow area) section allows the gases to reach supersonic velocity within the divergent section. Additional thrust is generated by the higher resulting exhaust velocity. Thrust was most commonly increased in turbojets with water/methanol injection or afterburning . Some engines used both methods. Liquid injection

715-487: A two-stage axial compressor feeding a single-sided centrifugal compressor . Practical axial compressors were made possible by ideas from A.A. Griffith in a seminal paper in 1926 ("An Aerodynamic Theory of Turbine Design"). Whittle later concentrated on the simpler centrifugal compressor only, for a variety of practical reasons. A Whittle engine was the first turbojet to run, the Power Jets WU , on 12 April 1937. It

770-459: Is a call for the newer models being developed to advance its control systems to implement the newest knowledge from the areas of automation, so increase its safety and effectiveness. Turboshaft A turboshaft engine is a form of gas turbine that is optimized to produce shaft horsepower rather than jet thrust . In concept, turboshaft engines are very similar to turbojets , with additional turbine expansion to extract heat energy from

825-413: Is a component of a turbojet used to divert air into the intake, in front of the accessory drive and to house the starter motor. An intake, or tube, is needed in front of the compressor to help direct the incoming air smoothly into the rotating compressor blades. Older engines had stationary vanes in front of the moving blades. These vanes also helped to direct the air onto the blades. The air flowing into

880-402: Is an airbreathing jet engine which is typically used in aircraft. It consists of a gas turbine with a propelling nozzle . The gas turbine has an air inlet which includes inlet guide vanes, a compressor, a combustion chamber, and a turbine (that drives the compressor). The compressed air from the compressor is heated by burning fuel in the combustion chamber and then allowed to expand through

935-523: Is greater than atmospheric pressure, and extra terms must be added to the above equation to account for the pressure thrust. The rate of flow of fuel entering the engine is very small compared with the rate of flow of air. If the contribution of fuel to the nozzle gross thrust is ignored, the net thrust is: F N = m ˙ a i r ( V j − V ) {\displaystyle F_{N}={\dot {m}}_{air}(V_{j}-V)} The speed of

990-573: Is modelled approximately by the Brayton cycle . The efficiency of a gas turbine is increased by raising the overall pressure ratio, requiring higher-temperature compressor materials, and raising the turbine entry temperature, requiring better turbine materials and/or improved vane/blade cooling. It is also increased by reducing the losses as the flow progresses from the intake to the propelling nozzle. These losses are quantified by compressor and turbine efficiencies and ducting pressure losses. When used in

1045-589: Is more commonly by use of a turboshaft engine, a development of the gas turbine engine where an additional turbine is used to drive a rotating output shaft. These are common in helicopters and hovercraft. Turbojets were widely used for early supersonic fighters , up to and including many third generation fighters , with the MiG-25 being the latest turbojet-powered fighter developed. As most fighters spend little time traveling supersonically, fourth-generation fighters (as well as some late third-generation fighters like

1100-621: The F-111 and Hawker Siddeley Harrier ) and subsequent designs are powered by the more efficient low-bypass turbofans and use afterburners to raise exhaust speed for bursts of supersonic travel. Turbojets were used on Concorde and the longer-range versions of the Tu-144 which were required to spend a long period travelling supersonically. Turbojets are still common in medium range cruise missiles , due to their high exhaust speed, small frontal area, and relative simplicity. The first patent for using

1155-704: The Gloster Meteor , entered service in 1944, towards the end of World War II , the Me 262 in April and the Gloster Meteor in July. Only about 15 Meteor saw WW2 action but up to 1400 Me 262s were produced, with 300 entering combat, delivering the first ground attacks and air combat victories of jet planes. Air is drawn into the rotating compressor via the intake and is compressed to a higher pressure before entering

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1210-588: The Heinkel HeS 3 ), or an axial compressor (as in the Junkers Jumo 004 ) which gave a smaller diameter, although longer, engine. By replacing the propeller used on piston engines with a high speed jet of exhaust, higher aircraft speeds were attainable. One of the last applications for a turbojet engine was Concorde which used the Olympus 593 engine. However, joint studies by Rolls-Royce and Snecma for

1265-527: The North American XB-70 Valkyrie , each feeding three engines with an intake airflow of about 800 pounds per second (360 kg/s). The turbine rotates the compressor at high speed, adding energy to the airflow while squeezing (compressing) it into a smaller space. Compressing the air increases its pressure and temperature. The smaller the compressor, the faster it turns. The (large) GE90-115B fan rotates at about 2,500 RPM, while

1320-488: The Rolls-Royce Welland and Rolls-Royce Derwent , and by 1949 the de Havilland Goblin , being type tested for 500 hours without maintenance. It was not until the 1950s that superalloy technology allowed other countries to produce economically practical engines. Early German turbojets had severe limitations on the amount of running they could do due to the lack of suitable high temperature materials for

1375-659: The Sikorsky CH-53E Super Stallion uses three General Electric T64 at 4,380 hp each. The first gas turbine engine considered for an armoured fighting vehicle, the GT 101 which was based on the BMW 003 turbojet, was tested in a Panther tank in mid-1944. The first turboshaft engine for rotorcraft was built by the French engine firm Turbomeca , led by its founder Joseph Szydlowski . In 1948, they built

1430-424: The Tu-144 , also used afterburners as does Scaled Composites White Knight , a carrier aircraft for the experimental SpaceShipOne suborbital spacecraft. Reheat was flight-trialled in 1944 on the W.2/700 engines in a Gloster Meteor I . The net thrust F N {\displaystyle F_{N}\;} of a turbojet is given by: F N = ( m ˙

1485-577: The propeller was geared at 0.375:1 so that the tips did not reach inefficient supersonic speeds. The engine was a technological challenge and the first product from Pratt and Whitney's new plant near Kansas City, Missouri . The four-row configuration had severe thermal problems that decreased reliability, with an intensive maintenance regime involving frequent replacement of cylinders required. Large cooling flaps were required, which decreased aerodynamic efficiency, putting extra demands on engine power when cooling needs were greatest. Owing in large part to

1540-445: The 'gas generator' and the 'power section'. The gas generator consists of the compressor , combustion chambers with ignitors and fuel nozzles , and one or more stages of turbine . The power section consists of additional stages of turbines, a gear reduction system, and the shaft output. The gas generator creates the hot expanding gases to drive the power section. Depending on the design, the engine accessories may be driven either by

1595-464: The aircraft decreases the efficiency of the engine because it has been compressed, but then does not contribute to producing thrust. Compressor types used in turbojets were typically axial or centrifugal. Early turbojet compressors had low pressure ratios up to about 5:1. Aerodynamic improvements including splitting the compressor into two separately rotating parts, incorporating variable blade angles for entry guide vanes and stators, and bleeding air from

1650-410: The combustion chamber. Fuel is mixed with the compressed air and burns in the combustor. The combustion products leave the combustor and expand through the turbine where power is extracted to drive the compressor. The turbine exit gases still contain considerable energy that is converted in the propelling nozzle to a high speed jet. The first turbojets, used either a centrifugal compressor (as in

1705-432: The combustor and pass through to the turbine in a continuous flowing process with no pressure build-up. Instead, a small pressure loss occurs in the combustor. The fuel-air mixture can only burn in slow-moving air, so an area of reverse flow is maintained by the fuel nozzles for the approximately stoichiometric burning in the primary zone. Further compressed air is introduced which completes the combustion process and reduces

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1760-421: The compressor enabled later turbojets to have overall pressure ratios of 15:1 or more. After leaving the compressor, the air enters the combustion chamber. The burning process in the combustor is significantly different from that in a piston engine . In a piston engine, the burning gases are confined to a small volume, and as the fuel burns, the pressure increases. In a turbojet, the air and fuel mixture burn in

1815-401: The compressor is passed through these to keep the metal temperature within limits. The remaining stages do not need cooling. In the first stage, the turbine is largely an impulse turbine (similar to a pelton wheel ) and rotates because of the impact of the hot gas stream. Later stages are convergent ducts that accelerate the gas. Energy is transferred into the shaft through momentum exchange in

1870-485: The compressor stage. Well-known examples are the Concorde and Lockheed SR-71 Blackbird propulsion systems where the intake and engine contributions to the total compression were 63%/8% at Mach 2 and 54%/17% at Mach 3+. Intakes have ranged from "zero-length" on the Pratt & Whitney TF33 turbofan installation in the Lockheed C-141 Starlifter , to the twin 65 feet (20 m) long, intakes on

1925-512: The exhaust and convert it into output shaft power. They are even more similar to turboprops , with only minor differences, and a single engine is often sold in both forms. Turboshaft engines are commonly used in applications that require a sustained high power output, high reliability, small size, and light weight. These include helicopters , auxiliary power units , boats and ships , tanks , hovercraft , and stationary equipment. A turboshaft engine may be made up of two major parts assemblies:

1980-484: The first French-designed turbine engine, the 100-shp 782. Originally conceived as an auxiliary power unit , it was soon adapted to aircraft propulsion, and found a niche as a powerplant for turboshaft-driven helicopters in the 1950s. In 1950, Turbomeca used its work from the 782 to develop the larger 280-shp Artouste , which was widely used on the Aérospatiale Alouette II and other helicopters. This

2035-452: The gas generator or by the power section. In most designs, the gas generator and power section are mechanically separate so they can each rotate at different speeds appropriate for the conditions, referred to as a ' free power turbine '. A free power turbine can be an extremely useful design feature for vehicles, as it allows the design to forgo the weight and cost of complex multiple-ratio transmissions and clutches . An unusual example of

2090-475: The high-temperature materials used in their turbosuperchargers during World War II. Water injection was a common method used to increase thrust, usually during takeoff, in early turbojets that were thrust-limited by their allowable turbine entry temperature. The water increased thrust at the temperature limit, but prevented complete combustion, often leaving a very visible smoke trail. Allowable turbine entry temperatures have increased steadily over time both with

2145-441: The introduction of superior alloys and coatings, and with the introduction and progressive effectiveness of blade cooling designs. On early engines, the turbine temperature limit had to be monitored, and avoided, by the pilot, typically during starting and at maximum thrust settings. Automatic temperature limiting was introduced to reduce pilot workload and reduce the likelihood of turbine damage due to over-temperature. A nose bullet

2200-401: The jet V j {\displaystyle V_{j}\;} must exceed the true airspeed of the aircraft V {\displaystyle V\;} if there is to be a net forward thrust on the airframe. The speed V j {\displaystyle V_{j}\;} can be calculated thermodynamically based on adiabatic expansion . The operation of a turbojet

2255-400: The jet era. Engine displacement was 4,362.5 cu in (71.5 L), hence the model designation. Initial models developed 3,000 hp (2,200 kW), and later models 3,500 hp (2,600 kW). One model that used two large turbochargers in addition to the supercharger delivered 4,300 horsepower (3,200 kW). Engines weighed 3,482–3,870 lb (1,579–1,755 kg), giving

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2310-661: The maintenance requirements of the R-4360, all airplanes equipped with it were costly to operate and suffered decreased availability. Its commercial application in the Boeing Stratocruiser was unprofitable without government subsidy. Abandonment of the Stratocruiser was almost immediate when jet aircraft became available, while aircraft with smaller powerplants such as the Lockheed Constellation and Douglas DC-6 remained in service well into

2365-402: The opposite way to energy transfer in the compressor. The power developed by the turbine drives the compressor and accessories, like fuel, oil, and hydraulic pumps that are driven by the accessory gearbox. After the turbine, the gases expand through the exhaust nozzle producing a high velocity jet. In a convergent nozzle, the ducting narrows progressively to a throat. The nozzle pressure ratio on

2420-468: The supersonic airliner, in terms of miles per gallon, compared to subsonic airliners at Mach 0.85 (Boeing 707, DC-8) was relatively small. This is because the large increase in drag is largely compensated by an increase in powerplant efficiency (the engine efficiency is increased by the ram pressure rise which adds to the compressor pressure rise, the higher aircraft speed approaches the exhaust jet speed increasing propulsive efficiency). Turbojet engines had

2475-446: The temperature of the combustion products to a level which the turbine can accept. Less than 25% of the air is typically used for combustion, as an overall lean mixture is required to keep within the turbine temperature limits. Hot gases leaving the combustor expand through the turbine. Typical materials for turbines include inconel and Nimonic . The hottest turbine vanes and blades in an engine have internal cooling passages. Air from

2530-548: The thrust from a turbojet engine. It was flown by test pilot Erich Warsitz . The Gloster E.28/39 , (also referred to as the "Gloster Whittle", "Gloster Pioneer", or "Gloster G.40") made the first British jet-engined flight in 1941. It was designed to test the Whittle jet engine in flight, and led to the development of the Gloster Meteor. The first two operational turbojet aircraft, the Messerschmitt Me 262 and then

2585-720: The turbine. The turbine exhaust is then expanded in the propelling nozzle where it is accelerated to high speed to provide thrust. Two engineers, Frank Whittle in the United Kingdom and Hans von Ohain in Germany , developed the concept independently into practical engines during the late 1930s. Turbojets have poor efficiency at low vehicle speeds, which limits their usefulness in vehicles other than aircraft. Turbojet engines have been used in isolated cases to power vehicles other than aircraft, typically for attempts on land speed records . Where vehicles are "turbine-powered", this

2640-412: The turbines would overheat, the lubricating oil would leak from the bearing cavities, the rotor thrust bearings would skid or be overloaded, and ice would form on the nose cone. The air from the compressor, called secondary air, is used for turbine cooling, bearing cavity sealing, anti-icing, and ensuring that the rotor axial load on its thrust bearing will not wear it out prematurely. Supplying bleed air to

2695-471: The turbines. British engines such as the Rolls-Royce Welland used better materials giving improved durability. The Welland was type-certified for 80 hours initially, later extended to 150 hours between overhauls, as a result of an extended 500-hour run being achieved in tests. General Electric in the United States was in a good position to enter the jet engine business due to its experience with

2750-712: The turboshaft principle is the Pratt & Whitney F135 -PW-600 turbofan engine for the STOVL Lockheed F-35B Lightning II – in conventional mode it operates as a turbofan, but when powering the Rolls-Royce LiftSystem , it switches partially to turboshaft mode to send 29,000 horsepower forward through a shaft and partially to turbofan mode to continue to send thrust to the main engine's fan and rear nozzle. Large helicopters use two or three turboshaft engines. The Mil Mi-26 uses two Lotarev D-136 at 11,400 hp each, while

2805-399: Was a 28- cylinder four-row air-cooled radial engine. Each row of seven air-cooled cylinders possessed a slight angular offset from the previous, forming a semi-helical arrangement to facilitate effective airflow cooling of the cylinder rows behind them, inspiring the engine's "corncob" nickname. A mechanical supercharger geared at 6.374:1 ratio to engine speed provided forced induction, while

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2860-655: Was following the experimental installation of a Boeing T50 turboshaft in an example of the Kaman K-225 synchropter on December 11, 1951, as the world's first-ever turboshaft-powered helicopter of any type to fly. The T-80 tank, which entered service with the Soviet Army in 1976, was the first tank to use a gas turbine as its main engine. Since 1980 the US Army has operated the M1 Abrams tank, which also has

2915-424: Was liquid-fuelled. Whittle's team experienced near-panic during the first start attempts when the engine accelerated out of control to a relatively high speed despite the fuel supply being cut off. It was subsequently found that fuel had leaked into the combustion chamber during pre-start motoring checks and accumulated in pools, so the engine would not stop accelerating until all the leaked fuel had burned off. Whittle

2970-640: Was tested on the Power Jets W.1 in 1941 initially using ammonia before changing to water and then water-methanol. A system to trial the technique in the Gloster E.28/39 was devised but never fitted. An afterburner or "reheat jetpipe" is a combustion chamber added to reheat the turbine exhaust gases. The fuel consumption is very high, typically four times that of the main engine. Afterburners are used almost exclusively on supersonic aircraft , most being military aircraft. Two supersonic airliners, Concorde and

3025-485: Was unable to interest the government in his invention, and development continued at a slow pace. In Germany, Hans von Ohain patented a similar engine in 1935. His design, an axial-flow engine, as opposed to Whittle's centrifugal flow engine, was eventually adopted by most manufacturers by the 1950s. On 27 August 1939 the Heinkel He 178 , powered by von Ohain's design, became the world's first aircraft to fly using

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