The musical instrument known as the regal or regalle (from Middle French régale ) is a small portable organ , furnished with beating reeds and having two bellows . The instrument enjoyed its greatest popularity during the Renaissance . The name "regal" was also sometimes given to the reed stops of a pipe organ, and more especially to the vox humana stop.
70-403: The sound of the regal is produced by brass reeds held in resonators . The length of the vibrating portion of the reed determines its pitch and is regulated by means of a wire passing through the socket, the other end pressing on the reed at the proper distance. The resonators in the regal are not intended to reinforce the vibrations of the beating reed or of its overtones (as in the reed pipes of
140-878: A 2,600-year-old shipwreck off Sicily found them to be an alloy made with 75–80% copper, 15–20% zinc and small percentages of nickel, lead and iron. During the later part of first millennium BC the use of brass spread across a wide geographical area from Britain and Spain in the west to Iran , and India in the east. This seems to have been encouraged by exports and influence from the Middle East and eastern Mediterranean where deliberate production of brass from metallic copper and zinc ores had been introduced. The 4th century BC writer Theopompus , quoted by Strabo , describes how heating earth from Andeira in Turkey produced "droplets of false silver", probably metallic zinc, which could be used to turn copper into oreichalkos. In
210-465: A book, was also mentioned by the same writer, who stated that these little instruments had an unpleasantly harsh tone due to their tiny resonators, which were not quite an inch long. He states that they were first made in Nuremberg and Augsburg . In England and France, the word "regal" was sometimes applied to reed stops on the organ; Mersenne (1636) states that the word was applied at that time to
280-468: A copper-zinc alloy was not understood until the post-medieval period because the zinc vapor which reacted with copper to make brass was not recognized as a metal . The King James Bible makes many references to "brass" to translate "nechosheth" (bronze or copper) from Hebrew to English. The earliest brasses may have been natural alloys made by smelting zinc-rich copper ores . By the Roman period brass
350-419: A highly beneficial hard layer of aluminium oxide (Al 2 O 3 ) to be formed on the surface that is thin, transparent, and self-healing. Tin has a similar effect and finds its use especially in seawater applications (naval brasses). Combinations of iron, aluminium, silicon, and manganese make brass wear - and tear-resistant . The addition of as little as 1% iron to a brass alloy will result in an alloy with
420-466: A larger regal used in the court orchestras of some of the German princes, more like a positive organ , containing reeds at 4′, 8′, and even sometimes 16′ pitch, and having two bellows behind the case. These regals were used not only at banquets but often in place of positive organs in churches. A very small regal, sometimes called a Bible regal because it could be separated into sections and folded up like
490-657: A lower temperature to allow more zinc to be absorbed . Albertus Magnus noted that the "power" of both calamine and tutty could evaporate and described how the addition of powdered glass could create a film to bind it to the metal. German brass making crucibles are known from Dortmund dating to the 10th century AD and from Soest and Schwerte in Westphalia dating to around the 13th century confirm Theophilus' account, as they are open-topped, although ceramic discs from Soest may have served as loose lids which may have been used to reduce zinc evaporation , and have slag on
560-438: A noticeable magnetic attraction. Brass will corrode in the presence of moisture, chlorides , acetates , ammonia , and certain acids. This often happens when the copper reacts with sulfur to form a brown and eventually black surface layer of copper sulfide which, if regularly exposed to slightly acidic water such as urban rainwater, can then oxidize in air to form a patina of green-blue copper carbonate . Depending on how
630-455: A role. DZR-brass is used in water boiler systems. This brass alloy must be produced with great care, with special attention placed on a balanced composition and proper production temperatures and parameters to avoid long-term failures. An example of DZR brass is the C352 brass, with about 30% zinc, 61–63% copper, 1.7–2.8% lead, and 0.02–0.15% arsenic. The lead and arsenic significantly suppress
700-527: A single instrument). Claudio Monteverdi scored for the regals in his operas, and the instrument was described and illustrated by Sebastian Virdung in 1511, Martin Agricola in 1528, and Othmar Luscinius in 1536. In England, as late as the reign of George III , there was the appointment of tuner of the regals to the Chapel Royal . Drawings of the reeds of regals and other reed pipes, as well as of
770-697: Is a free reed aerophone , also often made from brass. In organ pipes of the reed family, brass strips (called tongues) are used as the reeds, which beat against the shallot (or beat "through" the shallot in the case of a "free" reed). Although not part of the brass section, snare drums are also sometimes made of brass. Some parts on electric guitars are also made from brass, especially inertia blocks on tremolo systems for its tonal properties, and for string nuts and saddles for both tonal properties and its low friction. The bactericidal properties of brass have been observed for centuries, particularly in marine environments where it prevents biofouling . Depending upon
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#1732790070880840-448: Is an outstanding masterpiece of Romanesque brass casting, though also often described as bronze. The metal of the early 12th-century Gloucester Candlestick is unusual even by medieval standards in being a mixture of copper, zinc, tin, lead, nickel , iron, antimony and arsenic with an unusually large amount of silver , ranging from 22.5% in the base to 5.76% in the pan below the candle. The proportions of this mixture may suggest that
910-507: Is more malleable than bronze or zinc. The relatively low melting point of brass (900 to 940 °C; 1,650 to 1,720 °F, depending on composition) and its flow characteristics make it a relatively easy material to cast . By varying the proportions of copper and zinc, the properties of the brass can be changed, allowing hard and soft brasses. The density of brass is 8.4 to 8.73 g/cm (0.303 to 0.315 lb/cu in). Today, almost 90% of all brass alloys are recycled. Because brass
980-430: Is not ferromagnetic , ferrous scrap can be separated from it by passing the scrap near a powerful magnet. Brass scrap is melted and recast into billets that are extruded into the desired form and size. The general softness of brass means that it can often be machined without the use of cutting fluid , though there are exceptions to this. Aluminium makes brass stronger and more corrosion-resistant. Aluminium also causes
1050-426: Is not as hard as bronze and so is not suitable for most weapons and tools. Nor is it suitable for marine uses, because the zinc reacts with minerals in salt water, leaving porous copper behind; marine brass, with added tin, avoids this, as does bronze. Brass is often used in situations in which it is important that sparks not be struck, such as in fittings and tools used near flammable or explosive materials. Brass
1120-498: Is still commonly used in applications where corrosion resistance and low friction are required, such as locks , hinges , gears , bearings , ammunition casings, zippers , plumbing , hose couplings , valves and electrical plugs and sockets . It is used extensively for musical instruments such as horns and bells . The composition of brass makes it a favorable substitute for copper in costume jewelry and fashion jewelry , as it exhibits greater resistance to corrosion. Brass
1190-529: Is susceptible to stress corrosion cracking , especially from ammonia or substances containing or releasing ammonia. The problem is sometimes known as season cracking after it was first discovered in brass cartridges used for rifle ammunition during the 1920s in the British Indian Army . The problem was caused by high residual stresses from cold forming of the cases during manufacture, together with chemical attack from traces of ammonia in
1260-559: The Ancient Greek translation of this term, was later adapted to the Latin aurichalcum meaning "golden copper" which became the standard term for brass. In the 4th century BC Plato knew orichalkos as rare and nearly as valuable as gold and Pliny describes how aurichalcum had come from Cypriot ore deposits which had been exhausted by the 1st century AD. X-ray fluorescence analysis of 39 orichalcum ingots recovered from
1330-599: The Bronze Head from Ife of "heavily leaded zinc-brass" and the Bronze Head of Queen Idia , both also British Museum, are better described as brass, though of variable compositions. Work in brass or bronze continued to be important in Benin art and other West African traditions such as Akan goldweights , where the metal was regarded as a more valuable material than in Europe. The Renaissance saw important changes to both
1400-674: The Eastern Mediterranean early copper-zinc alloys are now known in small numbers from a number of 3rd millennium BC sites in the Aegean , Iraq , the United Arab Emirates , Kalmykia , Turkmenistan and Georgia and from 2nd millennium BC sites in western India , Uzbekistan , Iran , Syria , Iraq and Canaan . Isolated examples of copper-zinc alloys are known in China from the 1st century AD, long after bronze
1470-416: The saxhorns . Other wind instruments may be constructed of brass or other metals, and indeed most modern student-model flutes and piccolos are made of some variety of brass, usually a cupronickel alloy similar to nickel silver (also known as German silver) . Clarinets , especially low clarinets such as the contrabass and subcontrabass , are sometimes made of metal because of limited supplies of
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#17327900708801540-453: The saxophones and sarrusophones are classified as woodwind instruments, they are normally made of brass for similar reasons, and because their wide, conical bores and thin-walled bodies are more easily and efficiently made by forming sheet metal than by machining wood. The keywork of most modern woodwinds, including wooden-bodied instruments, is also usually made of an alloy such as nickel silver. Such alloys are stiffer and more durable than
1610-475: The surface area of the copper helping it react and zinc contents of up to 33% wt were reported using this new technique. In 1738 Nehemiah's son William Champion patented a technique for the first industrial scale distillation of metallic zinc known as distillation per descencum or "the English process". This local zinc was used in speltering and allowed greater control over the zinc content of brass and
1680-508: The 13th century Italian Marco Polo describe how this was obtained by sublimation from zinc ores and condensed onto clay or iron bars, archaeological examples of which have been identified at Kush in Iran. It could then be used for brass making or medicinal purposes. In 10th century Yemen al-Hamdani described how spreading al-iglimiya , probably zinc oxide, onto the surface of molten copper produced tutiya vapor which then reacted with
1750-528: The 1st century BC the Greek Dioscorides seems to have recognized a link between zinc minerals and brass describing how Cadmia ( zinc oxide ) was found on the walls of furnaces used to heat either zinc ore or copper and explaining that it can then be used to make brass. By the first century BC brass was available in sufficient supply to use as coinage in Phrygia and Bithynia , and after
1820-515: The Augustan currency reform of 23 BC it was also used to make Roman dupondii and sestertii . The uniform use of brass for coinage and military equipment across the Roman world may indicate a degree of state involvement in the industry, and brass even seems to have been deliberately boycotted by Jewish communities in Palestine because of its association with Roman authority. Brass
1890-563: The European and Islamic worlds. The cementation process continued to be used but literary sources from both Europe and the Islamic world seem to describe variants of a higher temperature liquid process which took place in open-topped crucibles. Islamic cementation seems to have used zinc oxide known as tutiya or tutty rather than zinc ores for brass-making, resulting in a metal with lower iron impurities. A number of Islamic writers and
1960-404: The German chemist Johann Glauber had recognized that calamine was "nothing else but unmeltable zinc" and that zinc was a "half ripe metal". However some earlier high zinc, low iron brasses such as the 1530 Wightman brass memorial plaque from England may have been made by alloying copper with zinc and include traces of cadmium similar to those found in some zinc ingots from China. However,
2030-585: The Germany city of Aachen alone was capable of producing 300,000 cwt of brass per year. After several false starts during the 16th and 17th centuries the brass industry was also established in England taking advantage of abundant supplies of cheap copper smelted in the new coal fired reverberatory furnace . In 1723 Bristol brass maker Nehemiah Champion patented the use of granulated copper, produced by pouring molten metal into cold water. This increased
2100-545: The Roman process and the use of the term tutty by Albertus Magnus in the 13th century suggests influence from Islamic technology. The 12th century German monk Theophilus described how preheated crucibles were one sixth filled with powdered calamine and charcoal then topped up with copper and charcoal before being melted, stirred then filled again. The final product was cast , then again melted with calamine. It has been suggested that this second melting may have taken place at
2170-440: The atmosphere. The cartridges were stored in stables and the ammonia concentration rose during the hot summer months, thus initiating brittle cracks. The problem was resolved by annealing the cases, and storing the cartridges elsewhere. Other phases than α, β and γ are ε, a hexagonal intermetallic CuZn 3 , and η, a solid solution of copper in zinc. Although forms of brass have been in use since prehistory , its true nature as
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2240-653: The average brass key, new or old, exceeded the California Proposition 65 limits by an average factor of 19, assuming handling twice a day. In April 2001 manufacturers agreed to reduce lead content to 1.5%, or face a requirement to warn consumers about lead content. Keys plated with other metals are not affected by the settlement, and may continue to use brass alloys with a higher percentage of lead content. Also in California, lead-free materials must be used for "each component that comes into contact with
2310-577: The brass used to construct the instrument bodies, but still workable with simple hand tools—a boon to quick repairs. The mouthpieces of both brass instruments and, less commonly, woodwind instruments are often made of brass among other metals as well. Next to the brass instruments, the most notable use of brass in music is in various percussion instruments , most notably cymbals , gongs , and orchestral (tubular) bells (large "church" bells are normally made of bronze ). Small handbells and " jingle bells " are also commonly made of brass. The harmonica
2380-413: The brass will corrode galvanically; conversely, if brass is in contact with a less-noble metal such as zinc or iron, the less noble metal will corrode and the brass will be protected. To enhance the machinability of brass, lead is often added in concentrations of about 2%. Since lead has a lower melting point than the other constituents of the brass, it tends to migrate towards the grain boundaries in
2450-491: The candlestick was made from a hoard of old coins, probably Late Roman. Latten is a term for medieval alloys of uncertain and often variable composition often covering decorative borders and similar objects cut from sheet metal, whether of brass or bronze. Especially in Tibetan art , analysis of some objects shows very different compositions from different ends of a large piece. Aquamaniles were typically made in brass in both
2520-422: The cementation process was not abandoned, and as late as the early 19th century there are descriptions of solid-state cementation in a domed furnace at around 900–950 °C and lasting up to 10 hours. The European brass industry continued to flourish into the post medieval period buoyed by innovations such as the 16th century introduction of water powered hammers for the production of wares such as pots. By 1559
2590-434: The dense, fine-grained tropical hardwoods traditionally preferred for smaller woodwinds . For the same reason, some low clarinets, bassoons and contrabassoons feature a hybrid construction, with long, straight sections of wood, and curved joints, neck, and/or bell of metal. The use of metal also avoids the risks of exposing wooden instruments to changes in temperature or humidity, which can cause sudden cracking. Even though
2660-690: The distinction between the two alloys has been less consistent and clear, and increasingly museums use the more general term " copper alloy ". Brass has long been a popular material for its bright gold-like appearance and is still used for drawer pulls and doorknobs . It has also been widely used to make sculpture and utensils because of its low melting point, high workability (both with hand tools and with modern turning and milling machines), durability, and electrical and thermal conductivity . Brasses with higher copper content are softer and more golden in colour; conversely those with less copper and thus more zinc are harder and more silvery in colour. Brass
2730-469: The end of the process presumably to maximize zinc absorption in the final stages. Triangular crucibles were then used to melt the brass for casting . 16th-century technical writers such as Biringuccio , Ercker and Agricola described a variety of cementation brass making techniques and came closer to understanding the true nature of the process noting that copper became heavier as it changed to brass and that it became more golden as additional calamine
2800-446: The end of the process. Dioscorides mentioned that zinc minerals were used for both the working and finishing of brass, perhaps suggesting secondary additions. Brass made during the early Roman period seems to have varied between 20% and 28% wt zinc. The high content of zinc in coinage and brass objects declined after the first century AD and it has been suggested that this reflects zinc loss during recycling and thus an interruption in
2870-579: The family of red brasses. Gunmetal alloys contain roughly 88% copper, 8–10% tin, and 2–4% zinc. Lead can be added for ease of machining or for bearing alloys. "Naval brass", for use in seawater, contains 40% zinc but also 1% tin. The tin addition suppresses zinc leaching. The NSF International requires brasses with more than 15% zinc, used in piping and plumbing fittings , to be dezincification-resistant. The high malleability and workability, relatively good resistance to corrosion , and traditionally attributed acoustic properties of brass, have made it
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2940-626: The form of globules as it cools from casting. The pattern the globules form on the surface of the brass increases the available lead surface area which, in turn, affects the degree of leaching. In addition, cutting operations can smear the lead globules over the surface. These effects can lead to significant lead leaching from brasses of comparatively low lead content. In October 1999, the California State Attorney General sued 13 key manufacturers and distributors over lead content. In laboratory tests, state researchers found
3010-623: The ideal percentage of tin was therefore expensive and the proportion of tin was often reduced to save cost. The discovery and exploitation of the Bolivian tin belt in the 19th century made tin far cheaper, although forecasts for future supplies are less positive. There are as many as 400 different copper and copper alloy compositions loosely grouped into the categories: copper, high copper alloy, brasses, bronzes, cupronickel , copper–nickel–zinc (nickel silver), leaded copper , and special alloys. The similarity in external appearance of
3080-774: The increasing popularity of brass in the east and by the 6th–7th centuries AD over 90% of copper alloy artefacts from Egypt were made of brass. However other alloys such as low tin bronze were also used and they vary depending on local cultural attitudes, the purpose of the metal and access to zinc, especially between the Islamic and Byzantine world. Conversely the use of true brass seems to have declined in Western Europe during this period in favor of gunmetals and other mixed alloys but by about 1000 brass artefacts are found in Scandinavian graves in Scotland , brass
3150-528: The instrument itself, are given by Praetorius (pl. iv., xxxviii.). The regal may be seen as the ancestor of the harmonium , the reed organ , and the various varieties of " squeezebox " such as the accordion , the concertina , and the Bandoneón . Brass Brass is an alloy of copper and zinc , in proportions which can be varied to achieve different colours and mechanical, electrical, acoustic and chemical properties, but copper typically has
3220-418: The interior and are lidded. They show no signs of slag or metal prills suggesting that zinc minerals were heated to produce zinc vapor which reacted with metallic copper in a solid state reaction . The fabric of these crucibles is porous, probably designed to prevent a buildup of pressure, and many have small holes in the lids which may be designed to release pressure or to add additional zinc minerals near
3290-701: The interior resulting from a liquid process. Some of the most famous objects in African art are the lost wax castings of West Africa, mostly from what is now Nigeria , produced first by the Kingdom of Ife and then the Benin Empire . Though normally described as "bronzes", the Benin Bronzes , now mostly in the British Museum and other Western collections, and the large portrait heads such as
3360-405: The large number of copper-zinc alloys now known suggests that at least some were deliberately manufactured and many have zinc contents of more than 12% wt which would have resulted in a distinctive golden colour. By the 8th–7th century BC Assyrian cuneiform tablets mention the exploitation of the "copper of the mountains" and this may refer to "natural" brass. "Oreikhalkon" (mountain copper),
3430-420: The large number of different types, the best known traditional types are bronze , where tin is a significant addition, and brass , using zinc instead. Both of these are imprecise terms. Latten is a further term, mostly used for coins with a very high copper content. Today the term copper alloy tends to be substituted for all of these, especially by museums. Copper deposits are abundant in most parts of
3500-474: The larger proportion, generally 66% copper and 34% zinc. In use since prehistoric times, it is a substitutional alloy : atoms of the two constituents may replace each other within the same crystal structure. Brass is similar to bronze , a copper alloy that contains tin instead of zinc. Both bronze and brass may include small proportions of a range of other elements including arsenic , lead , phosphorus , aluminium , manganese and silicon . Historically,
3570-407: The metal. The 13th century Iranian writer al-Kashani describes a more complex process whereby tutiya was mixed with raisins and gently roasted before being added to the surface of the molten metal. A temporary lid was added at this point presumably to minimize the escape of zinc vapor. In Europe a similar liquid process in open-topped crucibles took place which was probably less efficient than
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#17327900708803640-564: The mid-to-late 18th century developments in cheaper zinc distillation such as John-Jaques Dony's horizontal furnaces in Belgium and the reduction of tariffs on zinc as well as demand for corrosion -resistant high zinc alloys increased the popularity of speltering and as a result cementation was largely abandoned by the mid-19th century. List of copper alloys Copper alloys are metal alloys that have copper as their principal component. They have high resistance against corrosion . Of
3710-461: The mixtures were generally variable. The following table outlines the chemical composition of various grades of copper alloys. A brass is an alloy of copper with zinc. Brasses are usually yellow in colour. The zinc content can vary between few % to about 40%; as long as it is kept under 15%, it does not markedly decrease corrosion resistance of copper. Brasses can be sensitive to selective leaching corrosion under certain conditions, when zinc
3780-406: The organ), but merely to form an attachment to keep the reed in place without interfering with its function. A common compass was C/E--c′′′ (four octaves, with a short octave in the bass), though this was by no means standardized. Most regals were placed on a table to be played, and required two people—one to play the instrument, and another to pump the bellows. Michael Praetorius (1618) mentions
3850-424: The patina layer was formed, it may protect the underlying brass from further damage. Although copper and zinc have a large difference in electrical potential , the resulting brass alloy does not experience internalized galvanic corrosion because of the absence of a corrosive environment within the mixture. However, if brass is placed in contact with a more noble metal such as silver or gold in such an environment,
3920-456: The production of high-zinc copper alloys which would have been difficult or impossible to produce using cementation, for use in expensive objects such as scientific instruments , clocks , brass buttons and costume jewelry . However Champion continued to use the cheaper calamine cementation method to produce lower-zinc brass and the archaeological remains of bee-hive shaped cementation furnaces have been identified at his works at Warmley . By
3990-528: The production of new brass. However it is now thought this was probably a deliberate change in composition and overall the use of brass increases over this period making up around 40% of all copper alloys used in the Roman world by the 4th century AD. Little is known about the production of brass during the centuries immediately after the collapse of the Roman Empire . Disruption in the trade of tin for bronze from Western Europe may have contributed to
4060-476: The theory and practice of brassmaking in Europe. By the 15th century there is evidence for the renewed use of lidded cementation crucibles at Zwickau in Germany. These large crucibles were capable of producing c.20 kg of brass. There are traces of slag and pieces of metal on the interior. Their irregular composition suggests that this was a lower temperature, not entirely liquid, process. The crucible lids had small holes which were blocked with clay plugs near
4130-442: The type and concentration of pathogens and the medium they are in, brass kills these microorganisms within a few minutes to hours of contact. A large number of independent studies confirm this antimicrobial effect, even against antibiotic-resistant bacteria such as MRSA and VRSA. The mechanisms of antimicrobial action by copper and its alloys, including brass, are a subject of intense and ongoing investigation. Brass
4200-568: The usual metal of choice for construction of musical instruments whose acoustic resonators consist of long, relatively narrow tubing, often folded or coiled for compactness; silver and its alloys, and even gold , have been used for the same reasons, but brass is the most economical choice. Collectively known as brass instruments , or simply 'the brass', these include the trombone , tuba , trumpet , cornet , flugelhorn , baritone horn , euphonium , tenor horn , and French horn , and many other " horns ", many in variously sized families, such as
4270-458: The various alloys, along with the different combinations of elements used when making each alloy, can lead to confusion when categorizing the different compositions. The following table lists the principal alloying element for four of the more common types used in modern industry, along with the name for each type. Historical types, such as those that characterize the Bronze Age , are vaguer as
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#17327900708804340-671: The vox humana stop. According to Praetorius, the reed stops of pipe organs required constant tuning; he emphasized the fact that the pitch of the stop fell in summer and rose in winter. The pitch of the other stops rose in summer and fell in winter. Because of civil wars and the ravages of time, very few antique regals survive. They were often mentioned in wills and inventories, such as the list of Henry VIII 's musical instruments made after his death by Sir Philip Wilder ( British Library Harley MS 1415, fol. 200 seq.), in which no fewer than thirteen pairs of single and five pairs of double regals are mentioned (although at that period, "pair" referred to
4410-525: The wetted surface of pipes and pipe fittings, plumbing fittings and fixtures". On 1 January 2010, the maximum amount of lead in "lead-free brass" in California was reduced from 4% to 0.25% lead. Dezincification-resistant ( DZR or DR) brasses, sometimes referred to as CR ( corrosion resistant) brasses, are used where there is a large corrosion risk and where normal brasses do not meet the requirements. Applications with high water temperatures, chlorides present or deviating water qualities ( soft water ) play
4480-497: The world (globally 70 parts per million), and it has therefore always been a relatively cheap metal. By contrast, tin is relatively rare (2 parts per million), and in Europe and the Mediterranean region, and even in prehistoric times had to be traded considerable distances , and was expensive, sometimes virtually unobtainable. Zinc is even more common at 75 parts per million, but is harder to extract from its ores. Bronze with
4550-409: The zinc loss. "Red brasses", a family of alloys with high copper proportion and generally less than 15% zinc, are more resistant to zinc loss. One of the metals called "red brass" is 85% copper, 5% tin, 5% lead, and 5% zinc. Copper alloy C23000, which is also known as "red brass", contains 84–86% copper, 0.05% each iron and lead, with the balance being zinc. Another such material is gunmetal , from
4620-531: Was added. Zinc metal was also becoming more commonplace. By 1513 metallic zinc ingots from India and China were arriving in London and pellets of zinc condensed in furnace flues at the Rammelsberg in Germany were exploited for cementation brass making from around 1550. Eventually it was discovered that metallic zinc could be alloyed with copper to make brass, a process known as speltering, and by 1657
4690-454: Was being deliberately produced from metallic copper and zinc minerals using the cementation process, the product of which was calamine brass , and variations on this method continued until the mid-19th century. It was eventually replaced by speltering , the direct alloying of copper and zinc metal which was introduced to Europe in the 16th century. Brass has sometimes historically been referred to as "yellow copper". In West Asia and
4760-733: Was being used in the manufacture of coins in Northumbria and there is archaeological and historical evidence for the production of calamine brass in Germany and the Low Countries , areas rich in calamine ore. These places would remain important centres of brass making throughout the Middle Ages period, especially Dinant . Brass objects are still collectively known as dinanderie in French. The baptismal font at St Bartholomew's Church, Liège in modern Belgium (before 1117)
4830-671: Was produced by the cementation process where copper and zinc ore are heated together until zinc vapor is produced which reacts with the copper. There is good archaeological evidence for this process and crucibles used to produce brass by cementation have been found on Roman period sites including Xanten and Nidda in Germany , Lyon in France and at a number of sites in Britain. They vary in size from tiny acorn sized to large amphorae like vessels but all have elevated levels of zinc on
4900-482: Was widely used. The compositions of these early "brass" objects are highly variable and most have zinc contents of between 5% and 15% wt which is lower than in brass produced by cementation. These may be "natural alloys" manufactured by smelting zinc rich copper ores in redox conditions. Many have similar tin contents to contemporary bronze artefacts and it is possible that some copper-zinc alloys were accidental and perhaps not even distinguished from copper. However
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