Masonry is the craft of building a structure with brick, stone, or similar material, including mortar plastering which are often laid in, bound, and pasted together by mortar . The term masonry can also refer to the building units (stone, brick, etc.) themselves.
29-485: A wythe is a continuous vertical section of masonry one unit in thickness. A wythe may be independent of, or interlocked with, the adjoining wythe(s). A single wythe of brick that is not structural in nature is referred to as a masonry veneer . A multiple-wythe masonry wall may be composed of a single type of masonry unit layered to increase its thickness and structural strength, or different masonry units chosen by function, such as an economical concrete block serving
58-407: A CMU wall having much greater lateral and tensile strength than unreinforced walls. "Architectural masonry is the evolvement of standard concrete masonry blocks into aesthetically pleasing concrete masonry units (CMUs)". CMUs can be manufactured to provide a variety of surface appearances. They can be colored during manufacturing or stained or painted after installation. They can be split as part of
87-427: A darker color or an irregular shape. Others may use antique salvage bricks, or new bricks may be artificially aged by applying various surface treatments, such as tumbling. The attempts at rusticity of the late 20th century have been carried forward by masons specializing in a free, artistic style, where the courses are intentionally not straight, instead weaving to form more organic impressions. A crinkle-crankle wall
116-407: A highly durable form of construction. However, the materials used, the quality of the mortar and workmanship, and the pattern in which the units are assembled can substantially affect the durability of the overall masonry construction. A person who constructs masonry is called a mason or bricklayer . These are both classified as construction trades . Masonry is one of the oldest building crafts in
145-575: A masonry wall is not entirely dependent on the bond between the building material and the mortar; the friction between the interlocking blocks of masonry is often strong enough to provide a great deal of strength on its own. The blocks sometimes have grooves or other surface features added to enhance this interlocking, and some dry set masonry structures forgo mortar altogether. Stone blocks used in masonry can be dressed or rough, though in both examples corners, door and window jambs, and similar areas are usually dressed. Stonemasonry utilizing dressed stones
174-508: A non-staggered bond. The wide selection of brick styles and types generally available in industrialized nations allow much variety in the appearance of the final product. In buildings built during the 1950s-1970s, a high degree of uniformity of brick and accuracy in masonry was typical. In the period since then this style was thought to be too sterile, so attempts were made to emulate older, rougher work. Some brick surfaces are made to look particularly rustic by including burnt bricks, which have
203-408: A permanent colored facing (typically composed of polyester resins, silica sand and various other chemicals) to a concrete masonry unit, providing a smooth impervious surface." Glass block or glass brick are blocks made from glass and provide a translucent to clear vision through the block. A masonry veneer wall consists of masonry units, usually clay-based bricks, installed on one or both sides of
232-537: A structural purpose and a more expensive brick chosen for its appearance. In the Eurocodes , the continuous vertical section is referred to as a leaf . A single-leaf wall is a wall without a cavity or continuous vertical joint in its plane. A double-leaf wall is a wall consisting of two parallel leaves with the longitudinal joint between filled solidly with mortar and securely tied together with wall ties so as to result in common action under load. The difference between
261-431: A structurally independent wall usually constructed of wood or masonry. In this context, the brick masonry is primarily decorative, not structural. The brick veneer is generally connected to the structural wall by brick ties (metal strips that are attached to the structural wall, as well as the mortar joints of the brick veneer). There is typically an air gap between the brick veneer and the structural wall. As clay-based brick
290-478: A wall of a given size. Furthermore, cinder and concrete blocks typically have much lower water absorption rates than brick. They often are used as the structural core for veneered brick masonry or are used alone for the walls of factories, garages, and other industrial-style buildings where such appearance is acceptable or desirable. Such blocks often receive a stucco surface for decoration. Surface-bonding cement , which contains synthetic fibers for reinforcement,
319-558: Is a brick wall that follows a serpentine path, rather than a straight line. This type of wall is more resistant to toppling than a straight wall; so much so that it may be made of a single wythe of unreinforced brick and so despite its longer length may be more economical than a straight wall. Blocks of cinder concrete ( cinder blocks or breezeblocks ), ordinary concrete ( concrete blocks ), or hollow tile are generically known as Concrete Masonry Units (CMUs). They usually are much larger than ordinary bricks and so are much faster to lay for
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#1732776357884348-456: Is known as ashlar masonry, whereas masonry using irregularly shaped stones is known as rubble masonry . Both rubble and ashlar masonry can be laid in coursed rows of even height through the careful selection or cutting of stones, but a great deal of stone masonry is uncoursed. Solid brickwork is made of two or more wythes of bricks with the units running horizontally (called stretcher bricks) bound together with bricks running transverse to
377-549: Is only as long as the wire they are composed of and if used in severe climates (such as shore-side in a salt water environment) must be made of appropriate corrosion-resistant wire. Most modern gabions are rectangular. Earlier gabions were often cylindrical wicker baskets, open at both ends, used usually for temporary, often military, construction. Similar work can be done with finer aggregates using cellular confinement . Masonry walls have an endothermic effect of its hydrates , as in chemically bound water , unbound moisture from
406-717: Is sometimes used in this application and can impart extra strength to a block wall. Surface-bonding cement is often pre-colored and can be stained or painted thus resulting in a finished stucco-like surface. The primary structural advantage of concrete blocks in comparison to smaller clay-based bricks is that a CMU wall can be reinforced by filling the block voids with concrete with or without steel rebar . Generally, certain voids are designated for filling and reinforcement, particularly at corners, wall-ends, and openings while other voids are left empty. This increases wall strength and stability more economically than filling and reinforcing all voids. Typically, structures made of CMUs will have
435-496: Is usually not completely waterproof, the structural wall will often have a water-resistant surface (usually tar paper ) and weep holes can be left at the base of the brick veneer to drain moisture that accumulates inside the air gap. Concrete blocks, real and cultured stones , and veneer adobe are sometimes used in a very similar veneer fashion. Most insulated buildings that use concrete block, brick, adobe, stone, veneers or some combination thereof feature interior insulation in
464-534: The concrete block, and the poured concrete if the hollow cores inside the blocks are filled. Masonry can withstand temperatures up to 1,000 °F (538 °C) and it can withstand direct exposure to fire for up to 4 hours. In addition to that, concrete masonry keeps fires contained to their room of origin 93% of the time. For those reasons, concrete and masonry units hold the highest flame spread index classification, Class A. Fire cuts can be used to increase safety and reduce fire damage to masonry buildings. From
493-485: The core of a wall which is faced with unit masonry such as brick or ashlar . Some medieval cathedral walls have outer shells of ashlar with an inner backfill of mortarless rubble and dirt. Square rubble masonry consists of stones that are dressed (squared on all joints and beds) before laying, set in mortar , and make up the outer surface of a wall. Irregular rubble, or sack, masonry evolved from embankments covered with boards, stones or bricks. That outer surface
522-648: The cores remain unfilled. Filling some or all of the cores with concrete or concrete with steel reinforcement (typically rebar ) offers much greater tensile and lateral strength to structures. One problem with masonry walls is that they rely mainly on their weight to keep them in place; each block or brick is only loosely connected to the next via a thin layer of mortar. This is why they do not perform well in earthquakes, when entire buildings are shaken horizontally. Many collapses during earthquakes occur in buildings that have load-bearing masonry walls. Besides, heavier buildings having masonry suffer more damage. The strength of
551-411: The form of fiberglass batts between wooden wall studs or in the form of rigid insulation boards covered with plaster or drywall . In most climates this insulation is much more effective on the exterior of the wall, allowing the building interior to take advantage of the aforementioned thermal mass of the masonry. This technique does, however, require some sort of weather-resistant exterior surface over
580-464: The insulation and, consequently, is generally more expensive. Gabions are baskets, usually now of zinc -protected steel ( galvanized steel ) that are filled with fractured stone of medium size. These will act as a single unit and are stacked with setbacks to form a revetment or retaining wall . They have the advantage of being well drained, flexible, and resistant to flood, water flow from above, frost damage, and soil flow. Their expected useful life
609-401: The leaf and the wythe is found in the leaf always being joined as one structural element, while wythes may be independent of one another. Course (architecture) Masonry The common materials of masonry construction are bricks and building stone , rocks such as marble , granite , and limestone , cast stone , concrete blocks , glass blocks , and adobe . Masonry is generally
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#1732776357884638-457: The manufacturing process, giving the blocks a rough face replicating the appearance of natural stone, such as brownstone . CMUs may also be scored, ribbed, sandblasted, polished, striated (raked or brushed), include decorative aggregates, be allowed to slump in a controlled fashion during curing, or include several of these techniques in their manufacture to provide a decorative appearance. "Glazed concrete masonry units are manufactured by bonding
667-440: The point of view of material modeling, masonry is a special material of extreme mechanical properties (with a very high ratio between strength in compression and in tension), so that the applied loads do not diffuse as they do in elastic bodies, but tend to percolate along lines of high stiffness. Rubble masonry Rubble masonry or rubble stone is rough, uneven building stone not laid in regular courses . It may fill
696-730: The tension force present in modern thin, light, tall building systems. Masonry has both structural and non-structural applications. Structural applications include walls, columns, beams, foundations, load-bearing arches, and others. On the other hand, masonry is also used in non-structural applications such as fireplaces chimneys and veneer systems. Brick and concrete block are the most common types of masonry in use in industrialized nations and may be either load-bearing or non-load-bearing. Concrete blocks, especially those with hollow cores, offer various possibilities in masonry construction. They generally provide great compressive strength and are best suited to structures with light transverse loading when
725-410: The top course of blocks in the walls filled with concrete and tied together with steel reinforcement to form a bond beam. Bond beams are often a requirement of modern building codes and controls. Another type of steel reinforcement referred to as ladder-reinforcement , can also be embedded in horizontal mortar joints of concrete block walls. The introduction of steel reinforcement generally results in
754-597: The wall (called "header" bricks). Each row of bricks is known as a course. The pattern of headers and stretchers employed gives rise to different 'bonds' such as the common bond (with every sixth course composed of headers), the English bond, and the Flemish bond (with alternating stretcher and header bricks present on every course). Bonds can differ in strength and in insulating ability. Vertically staggered bonds tend to be somewhat stronger and less prone to major cracking than
783-413: The world. The construction of Egyptian pyramids, Roman aqueducts, and medieval cathedrals are all examples of masonry. Early structures used the weight of the masonry itself to stabilize the structure against lateral movements. The types and techniques of masonry used evolved with architectural needs and cultural norms. Since mid-20th century, masonry has often featured steel-reinforced elements to help carry
812-414: Was the name given to the filling between the two revetments . The technique continued to be used over the centuries, as evidenced by the constructions of defensive walls and large works during medieval times. Modern construction frequently uses cast concrete with an internal steel reinforcement. That allows for greater elasticity, as well as providing excellent static and seismic resistance, and preserves
841-621: Was used to give the embankment greater strength and make it more difficult for enemies to climb. The Sadd el-Khafara dam , in Wadi Al-Garawi near Helwan in Egypt, which is 14 meters high and built in rubble masonry, dates back to 2900–2600 BC The Greeks called the construction technique emplekton and made particular use of it in the construction of the defensive walls of their poleis . The Romans made extensive use of rubble masonry, calling it opus caementicium , because caementicium
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