Natural-gas processing is a range of industrial processes designed to purify raw natural gas by removing contaminants such as solids, water , carbon dioxide ( CO 2 ), hydrogen sulfide (H 2 S), mercury and higher molecular mass hydrocarbons ( condensate ) to produce pipeline quality dry natural gas for pipeline distribution and final use. Some of the substances which contaminate natural gas have economic value and are further processed or sold. Hydrocarbons that are liquid at ambient conditions: temperature and pressure (i.e., pentane and heavier) are called natural-gas condensate (sometimes also called natural gasoline or simply condensate ).
112-441: Enhanced oil recovery (abbreviated EOR ), also called tertiary recovery , is the extraction of crude oil from an oil field that cannot be extracted otherwise. Whereas primary and secondary recovery techniques rely on the pressure differential between the surface and the underground well, enhanced oil recovery functions by altering the physical or chemical properties of the oil itself in order to make it easier to extract. When EOR
224-432: A consequence of improving the water/oil mobility ratio. Surfactants may be used in conjunction with polymers and hyperbranched polyglycerols ; they decrease the interfacial tension between the oil and water. This reduces the residual oil saturation and improves the macroscopic efficiency of the process. Primary surfactants usually have co-surfactants, activity boosters, and co-solvents added to them to improve stability of
336-520: A fluid resembling petroleum, which when treated in the same way as the seep oil gave similar products. Young found that by slow distillation he could obtain several useful liquids from it, one of which he named "paraffine oil" because at low temperatures it congealed into a substance resembling paraffin wax. The production of these oils and solid paraffin wax from coal formed the subject of his patent dated October 17, 1850. In 1850, Young & Meldrum and Edward William Binney entered into partnership under
448-522: A lower salinity allows for greater oil removal, and greater geochemical interactions. In this approach, various methods are used to heat the crude oil in the formation to reduce its viscosity and/or vaporize part of the oil and thus decrease the mobility ratio. The increased heat reduces the surface tension and increases the permeability of the oil. The heated oil may also vaporize and then condense forming improved oil. Methods include cyclic steam injection , steam flooding and combustion. These methods improve
560-471: A means of boosting domestic oil production, the US federal tax code began to include incentives for EOR in 1979. Crude oil development and production can include up to three distinct phases: primary, secondary, and tertiary (or enhanced) recovery. During primary recovery, the natural pressure of the reservoir or gravity drive oil into the wellbore, combined with artificial lift techniques (such as pumps) which bring
672-512: A much shallower level. The Athabasca oil sands are one example of this. An alternative mechanism to the one described above was proposed by Russian scientists in the mid-1850s, the hypothesis of abiogenic petroleum origin (petroleum formed by inorganic means), but this is contradicted by geological and geochemical evidence. Abiogenic sources of oil have been found, but never in commercially profitable amounts. "The controversy isn't over whether abiogenic oil reserves exist," said Larry Nation of
784-421: A pipeline or gas plant without undergoing any separation processIng allowing immediate use . Natural-gas processing begins underground or at the well-head. In a crude oil well, natural gas processing begins as the fluid loses pressure and flows through the reservoir rocks until it reaches the well tubing. In other wells, processing begins at the wellhead which extracts the composition of natural gas according to
896-476: A process known as catagenesis . Formation of petroleum occurs from hydrocarbon pyrolysis in a variety of mainly endothermic reactions at high temperatures or pressures, or both. These phases are described in detail below. In the absence of plentiful oxygen, aerobic bacteria were prevented from decaying the organic matter after it was buried under a layer of sediment or water. However, anaerobic bacteria were able to reduce sulfates and nitrates among
1008-419: A reduction in the surface tension with the reservoir rock. In the case of low pressure reservoirs or heavy oils, CO 2 will form an immiscible fluid, or will only partially mix with the oil. Some oil swelling may occur, and oil viscosity can still be significantly reduced. In these applications, between one-half and two-thirds of the injected CO 2 returns with the produced oil and is usually re-injected into
1120-416: A sales gas at 20 bar and 40 °C. The bottom product is NGL at 20 barg which is fed to the deethanizer. The overhead product from the deethanizer is ethane and the bottoms are fed to the depropanizer. The overhead product from the depropanizer is propane and the bottoms are fed to the debutanizer. The overhead product from the debutanizer is a mixture of normal and iso-butane, and the bottoms product
1232-452: A set of parallel reactions, and oil eventually breaks down to natural gas by another set of reactions. The latter set is regularly used in petrochemical plants and oil refineries . Natural-gas processing Raw natural gas comes primarily from three types of wells: crude oil wells , gas wells, and condensate wells . Crude oil and natural gas are often found together in the same reservoir. Natural gas produced in wells with crude oil
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#17327982746271344-665: A significant amount of petroleum while drilling for lignite in Wietze , Germany. Wietze later provided about 80% of German consumption in the Wilhelminian Era. The production stopped in 1963, but Wietze has hosted a Petroleum Museum since 1970. Oil sands have been mined since the 18th century. In Wietze in lower Saxony, natural asphalt/bitumen has been explored since the 18th century. Both in Pechelbronn as in Wietze,
1456-574: A source of internal and inter-state conflict, leading to both state-led wars and other resource conflicts . Production of petroleum is estimated to reach peak oil before 2035 as global economies lower dependencies on petroleum as part of climate change mitigation and a transition towards renewable energy and electrification . The word petroleum comes from Medieval Latin petroleum (literally 'rock oil'), which comes from Latin petra 'rock' (from Greek pétra πέτρα ) and oleum 'oil' (from Greek élaion ἔλαιον ). The origin of
1568-411: A variety of liquid, gaseous, and solid components. Lighter hydrocarbons are the gases methane , ethane , propane and butane . Otherwise, the bulk of the liquid and solids are largely heavier organic compounds, often hydrocarbons (C and H only). The proportion of light hydrocarbons in the petroleum mixture varies among oil fields . An oil well produces predominantly crude oil. Because the pressure
1680-526: A visit to Fort Duquesne in 1750. Early British explorers to Myanmar documented a flourishing oil extraction industry based in Yenangyaung that, in 1795, had hundreds of hand-dug wells under production. Merkwiller-Pechelbronn is said to be the first European site where petroleum has been explored and used. The still active Erdpechquelle, a spring where petroleum appears mixed with water has been used since 1498, notably for medical purposes. There
1792-554: A year before Drake's Pennsylvania operation and could be argued to be the first commercial oil well in North America. The discovery at Oil Springs touched off an oil boom which brought hundreds of speculators and workers to the area. Advances in drilling continued into 1862 when local driller Shaw reached a depth of 62 metres using the spring-pole drilling method. On January 16, 1862, after an explosion of natural gas , Canada's first oil gusher came into production, shooting into
1904-471: Is a C 5 + gasoline mixture. The operating conditions of the vessels in the NGL fractionation train are typically as follows. A typical composition of the feed and product is as follows. The recovered streams of propane, butanes and C 5 + may be "sweetened" in a Merox process unit to convert undesirable mercaptans into disulfides and, along with the recovered ethane, are the final NGL by-products from
2016-475: Is a general term for injection processes that introduce miscible gases into the reservoir. A miscible displacement process maintains reservoir pressure and improves oil displacement because the interfacial tension between oil and gas is reduced. This refers to removing the interface between the two interacting fluids. This allows for total displacement efficiency. Gases used include CO 2 , natural gas or nitrogen. The fluid most commonly used for miscible displacement
2128-491: Is called diagenesis , a word that means a transformation of materials by dissolution and recombination of their constituents. Kerogen formation continued to a depth of about 1 km from the Earth's surface where temperatures may reach around 50 °C . Kerogen formation represents a halfway point between organic matter and fossil fuels : kerogen can be exposed to oxygen, oxidize and thus be lost, or it could be buried deeper inside
2240-412: Is captured from industrial facilities such as natural gas processing plants , using carbon capture technology. CO 2 is particularly effective in reservoirs deeper than 2,000 ft., where CO 2 will be in a supercritical state. In high pressure applications with lighter oils, CO 2 is miscible with the oil, with resultant swelling of the oil, and reduction in viscosity, and possibly also with
2352-419: Is carbon dioxide because it reduces the oil viscosity and is less expensive than liquefied petroleum gas . Oil displacement by carbon dioxide injection relies on the phase behavior of the mixtures of that gas and the crude, which are strongly dependent on reservoir temperature, pressure and crude oil composition. Using CO 2 for enhanced oil recovery was first investigated and patented in 1952. The process
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#17327982746272464-726: Is considered a sticky, black, tar-like form of crude oil which is so thick and heavy that it must be heated or diluted before it will flow. Venezuela also has large amounts of oil in the Orinoco oil sands , although the hydrocarbons trapped in them are more fluid than in Canada and are usually called extra heavy oil . These oil sands resources are called unconventional oil to distinguish them from oil which can be extracted using traditional oil well methods. Between them, Canada and Venezuela contain an estimated 3.6 trillion barrels (570 × 10 ^ m ) of bitumen and extra-heavy oil, about twice
2576-462: Is controversy over whether the overall process is beneficial for the climate. EOR operations are energy-intensive, which leads to more emissions, and further emissions are produced when the oil is burned. EOR adds to the cost of producing oil but can be economically attractive if the price of oil is high. The U.S. Department of Energy estimates that 20 billion tons of captured CO 2 could produce 67 billion barrels of economically recoverable oil. As
2688-569: Is found in geological formations . The term petroleum refers both to naturally occurring unprocessed crude oil, as well as to petroleum products that consist of refined crude oil. Conventional reserves of petroleum are primarily recovered by drilling , which is done after a study of the relevant structural geology , analysis of the sedimentary basin , and characterization of the petroleum reservoir . There are also unconventional reserves such as oil sands and oil shale which are recovered by other means such as fracking . Once extracted, oil
2800-403: Is generally classified as associated-dissolved gas as the gas had been associated with or dissolved in crude oil . Natural gas production not associated with crude oil is classified as “non-associated.” In 2009, 89 percent of U.S. wellhead production of natural gas was non-associated. Non-associated gas wells producing a dry gas in terms of condensate and water can send the dry gas directly to
2912-473: Is lower at the surface than underground, some of the gas will come out of solution and be recovered (or burned) as associated gas or solution gas . A gas well produces predominantly natural gas . However, because the underground temperature is higher than at the surface, the gas may contain heavier hydrocarbons such as pentane, hexane , and heptane (" natural-gas condensate ", often shortened to condensate. ) Condensate resembles gasoline in appearance and
3024-756: Is now called the Drake Well in Cherrytree Township, Pennsylvania .There also was a company associated with it, and it sparked a major oil drilling boom. The first commercial oil well in Canada became operational in 1858 at Oil Springs, Ontario (then Canada West ). Businessman James Miller Williams dug several wells between 1855 and 1858 before discovering a rich reserve of oil four metres below ground. Williams extracted 1.5 million litres of crude oil by 1860, refining much of it into kerosene lamp oil. Williams's well became commercially viable
3136-425: Is processed into sales gas piped to the end user markets. and various byproducts: Raw natural gas is commonly collected from a group of adjacent wells and is first processed in a separator vessels at that collection point for removal of free liquid water and natural gas condensate . The condensate is usually then transported to an oil refinery and the water is treated and disposed of as wastewater. The raw gas
3248-490: Is processed through a fractionation train consisting of up to five distillation towers in series: a demethanizer , a deethanizer , a depropanizer, a debutanizer and a butane splitter . The fractionation train typically uses a cryogenic low temperature distillation process involving expansion of the recovered NGL through a turbo-expander followed by distillation in a demethanizing fractionating column . Some gas processing plants use lean oil absorption process rather than
3360-599: Is provided for regional CCS hubs that focus on the broader capture, transport, and either storage or use of captured CO 2 . Hundreds of millions more are dedicated annually to loan guarantees supporting CO 2 transport infrastructure. The Inflation Reduction Act of 2022 (IRA) updates tax credit law to encourage the use of carbon capture and storage. Tax incentives under the law provide up to $ 85/tonne for CO 2 capture and storage in saline geologic formations or up to $ 60/tonne for CO 2 used for enhanced oil recovery. The Internal Revenue Service relies on documentation from
3472-436: Is refined and separated, most easily by distillation , into innumerable products for direct use or use in manufacturing. Products include fuels such as gasoline (petrol), diesel , kerosene and jet fuel ; asphalt and lubricants ; chemical reagents used to make plastics ; solvents , textiles , refrigerants , paint , synthetic rubber , fertilizers , pesticides , pharmaceuticals , and thousands of others. Petroleum
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3584-451: Is similar in composition to some volatile light crude oils . The hydrocarbons in crude oil are mostly alkanes , cycloalkanes and various aromatic hydrocarbons , while the other organic compounds contain nitrogen , oxygen , and sulfur , and traces of metals such as iron, nickel, copper and vanadium . Many oil reservoirs contain live bacteria. The exact molecular composition of crude oil varies widely from formation to formation but
3696-414: Is then piped to a gas processing plant where the initial purification is usually the removal of acid gases (hydrogen sulfide and carbon dioxide). There are several processes available for that purpose as shown in the flow diagram, but amine treating is the process that was historically used. However, due to a range of performance and environmental constraints of the amine process, a newer technology based on
3808-454: Is then processed in a tail gas treating unit (TGTU) to recover and recycle residual sulfur-containing compounds back into the Claus unit. Again, as shown in the flow diagram, there are a number of processes available for treating the Claus unit tail gas and for that purpose a WSA process is also very suitable since it can work autothermally on tail gases. The next step in the gas processing plant
3920-463: Is then transported by ship as LNG ( liquefied natural gas ) and again converted into its gaseous state in the vicinity of the consumer. The residue gas from the NGL recovery section is the final, purified sales gas which is pipelined to the end-user markets. Rules and agreements are made between buyer and seller regarding the quality of the gas. These usually specify the maximum allowable concentration of CO 2 , H 2 S and H 2 O as well as requiring
4032-438: Is to remove water vapor from the gas using either the regenerable absorption in liquid triethylene glycol (TEG), commonly referred to as glycol dehydration , deliquescent chloride desiccants, and or a Pressure Swing Adsorption (PSA) unit which is regenerable adsorption using a solid adsorbent. Other newer processes like membranes may also be considered. Mercury is then removed by using adsorption processes (as shown in
4144-473: Is used in manufacturing a vast variety of materials essential for modern life, and it is estimated that the world consumes about 100 million barrels (16 million cubic metres ) each day. Petroleum production played a key role in industrialization and economic development. Some countries, known as petrostates , gained significant economic and international power over their control of oil production and trade. Petroleum exploitation can be damaging to
4256-593: Is used to address the problem of paraffin wax components of the crude oil, which tend to precipitate as the crude flows to the surface, since the Earth's surface is considerably cooler than the petroleum deposits (a temperature drop of 9–10–14 °C per thousand feet of depth is usual). In 2013, a technique called plasma-pulse technology was introduced into the United States from Russia. This technique can result in another 50 percent of improvement in existing well production. Adding oil recovery methods adds to
4368-449: Is used, 30% to 60% or more of a reservoir's oil can be extracted, compared to 20% to 40% using only primary and secondary recovery . There are four main EOR techniques: carbon dioxide (CO 2 ) injection, other gas injection, thermal EOR, and chemical EOR. More advanced, speculative EOR techniques are sometimes called quaternary recovery . Carbon dioxide injection, known as CO 2 -EOR, is
4480-472: Is usually found to increase overall emissions compared to not using carbon capture at all. If the emissions from burning extracted oil are excluded from calculations, carbon capture with EOR is found to decrease emissions. In arguments for excluding these emissions, it is assumed that oil produced by EOR displaces conventionally-produced oil instead of adding to the global consumption of oil. A 2020 review found that scientific papers were roughly evenly split on
4592-582: The Clean Air Act , which dictates reporting guidelines for any Carbon Dioxide sequestration operations. Beyond the atmospheric concerns, most of these federal guidelines are to ensure that the Carbon Dioxide injection causes no major damage to America's waterways. Overall, the locality of EOR regulation can make EOR projects more difficult, as different standards in different regions can slow down construction and force separate approaches to utilize
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4704-674: The Earth's crust and be subjected to conditions which allow it to slowly transform into fossil fuels like petroleum. The latter happened through catagenesis in which the reactions were mostly radical rearrangements of kerogen. These reactions took thousands to millions of years and no external reactants were involved. Due to the radical nature of these reactions, kerogen reacted towards two classes of products: those with low H/C ratio ( anthracene or products similar to it) and those with high H/C ratio ( methane or products similar to it); i.e., carbon-rich or hydrogen-rich products. Because catagenesis
4816-490: The Orinoco Belt . While significant volumes of oil are extracted from oil sands, particularly in Canada, logistical and technical hurdles remain, as oil extraction requires large amounts of heat and water, making its net energy content quite low relative to conventional crude oil. Thus, Canada's oil sands are not expected to provide more than a few million barrels per day in the foreseeable future. Petroleum consists of
4928-745: The Soviet Union in total output. In 1973 , Saudi Arabia and other Arab nations imposed an oil embargo against the United States, United Kingdom, Japan and other Western nations which supported Israel in the Yom Kippur War of October 1973. The embargo caused an oil crisis . This was followed by the 1979 oil crisis , which was caused by a drop in oil production in the wake of the Iranian Revolution and caused oil prices to more than double. The two oil price shocks had many short- and long-term effects on global politics and
5040-540: The United States , but is responsible for only one percent of electricity generation. Petroleum's worth as a portable, dense energy source powering the vast majority of vehicles and as the base of many industrial chemicals makes it one of the world's most important commodities . The top three oil-producing countries as of 2018 are the United States, Russia , and Saudi Arabia . In 2018, due in part to developments in hydraulic fracturing and horizontal drilling ,
5152-455: The actinomycetales order of bacteria also produced antibiotic compounds (e.g., streptomycin ). Thus the action of anaerobic bacteria ceased at about 10 m below the water or sediment. The mixture at this depth contained fulvic acids, unreacted and partially reacted fats and waxes, slightly modified lignin , resins and other hydrocarbons. As more layers of organic matter settled into the sea or lake bed, intense heat and pressure built up in
5264-400: The interfacial tension or capillary pressure that impedes oil droplets from moving through a reservoir, this is analyzed in terms of the bond number , relating capillary forces to gravitational ones. Special formulations of oil, water and surfactant, microemulsions , can be particularly effective in reducing interfacial tension. Application of these methods is usually limited by the cost of
5376-585: The 12th century. It has also been present in Romania since the 13th century, being recorded as păcură. Sophisticated oil pits, 4.5 to 6 metres (15 to 20 ft) deep, were dug by the Seneca people and other Iroquois in Western Pennsylvania as early as 1415–1450. The French General Louis-Joseph de Montcalm encountered Seneca using petroleum for ceremonial fires and as a healing lotion during
5488-503: The American Association of Petroleum Geologists. "The controversy is over how much they contribute to Earth's overall reserves and how much time and effort geologists should devote to seeking them out." Three conditions must be present for oil reservoirs to form: The reactions that produce oil and natural gas are often modeled as first order breakdown reactions, where hydrocarbons are broken down to oil and natural gas by
5600-455: The Earth's surface. Unusual magma intrusions, however, could have created greater localized heating. Geologists often refer to the temperature range in which oil forms as an "oil window" . Below the minimum temperature oil remains trapped in the form of kerogen. Above the maximum temperature the oil is converted to natural gas through the process of thermal cracking . Sometimes, oil formed at extreme depths may migrate and become trapped at
5712-586: The Soviet Union included the goal to capture the Baku oilfields , as it would provide much-needed oil supplies for the German military which was suffering from blockades. Oil exploration in North America during the early 20th century later led to the U.S. becoming the leading producer by mid-century. As petroleum production in the U.S. peaked during the 1960s, the United States was surpassed by Saudi Arabia and
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#17327982746275824-437: The US federal tax code began to include incentives for EOR in 1979, when crude oil was still under federal price controls. A 15 percent tax credit was codified with the U.S. Federal EOR Tax Incentive in 1986, and oil production from EOR using CO 2 subsequently grew rapidly. In the U.S., the 2021 Infrastructure Investment and Jobs Act designates over $ 3 billion for a variety of CCS demonstration projects. A similar amount
5936-576: The United States became the world's largest producer. About 80 percent of the world's readily accessible reserves are located in the Middle East , with 62.5 percent coming from the Arab five: Saudi Arabia , United Arab Emirates , Iraq , Qatar , and Kuwait . A large portion of the world's total oil exists as unconventional sources, such as bitumen in Athabasca oil sands and extra heavy oil in
6048-627: The air at a recorded rate of 480 cubic metres (3,000 bbl) per day. By the end of the 19th century the Russian Empire, particularly the Branobel company in Azerbaijan , had taken the lead in production. Access to oil was and still is a major factor in several military conflicts of the 20th century, including World War II , during which oil facilities were a major strategic asset and were extensively bombed . The German invasion of
6160-551: The area around modern Baku , Azerbaijan . These fields were described by the Persian geographer Abu Bakr al-Razi in the 10th century, and by Marco Polo in the 13th century, who described the output of those wells as hundreds of shiploads. Arab and Persian chemists also distilled crude oil to produce flammable products for military purposes. Through Islamic Spain , distillation became available in Western Europe by
6272-406: The chemicals and their adsorption and loss onto the rock of the oil containing formation. In all of these methods the chemicals are injected into several wells and the production occurs in other nearby wells. Polymer flooding consists in mixing long chain polymer molecules with the injected water in order to increase the water viscosity. This method improves the vertical and areal sweep efficiency as
6384-469: The climate. The EOR process is energy-intensive because of the need to separate and re-inject CO 2 multiple times to minimize losses. If CO 2 losses are kept at 1%, the energy required for EOR operations results in around 0.23 tonnes of CO 2 emissions per tonne of CO 2 sequestered. Furthermore, when the oil that is extracted using EOR is subsequently burned, CO 2 is released. If these emissions are included in calculations, carbon capture with EOR
6496-474: The coal industry dominated the petroleum technologies. Chemist James Young in 1847 noticed a natural petroleum seepage in the coal mine at riddings Alfreton , Derbyshire from which he distilled a light thin oil suitable for use as lamp oil, at the same time obtaining a more viscous oil suitable for lubricating machinery. In 1848, Young set up a small business refining crude oil. Young eventually succeeded, by distilling cannel coal at low heat, in creating
6608-506: The corporation to substantiate claims on how much CO 2 is being sequestered, and does not perform independent investigations. In 2020, a federal investigation found that claimants for the 45Q tax credit failed to document successful geological storage for nearly $ 900 million of the $ 1 billion they had claimed. One of the primary regulations governing EOR is the Safe Drinking Water Act of 1974 (SDWA), which gives most of
6720-399: The cost of oil—in the case of CO 2 typically between 0.5–8.0 US$ per tonne of CO 2 . The increased extraction of oil on the other hand, is an economic benefit with the revenue depending on prevailing oil prices . Onshore EOR has paid in the range of a net 10–16 US$ per tonne of CO 2 injected for oil prices of 15–20 US$ / barrel . Prevailing prices depend on many factors but can determine
6832-403: The cryogenic turbo-expander process. The gaseous feed to the NGL fractionation plant is typically compressed to about 60 barg and 37 °C. The feed is cooled to -22 °C, by exchange with the demethanizer overhead product and by a refrigeration system and is split into three streams: The overhead product is mainly methane at 20 bar and -98 °C. This is heated and compressed to yield
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#17327982746276944-573: The earliest Chinese writings, cites that oil in its raw state, without refining, was first discovered, extracted, and used in China in the first century BCE. In addition, the Chinese were the first to record the use of petroleum as fuel as early as the fourth century BCE. By 347 CE, oil was produced from bamboo-drilled wells in China. In the 7th century, petroleum was among the essential ingredients for Greek fire , an incendiary projectile weapon that
7056-413: The economic suitability of any procedure, with more procedures and more expensive procedures being economically viable at higher prices. Example: With oil prices at around 90 US$ /barrel, the economic benefit is about 70 US$ per tonne CO 2 . The U.S. Department of Energy estimates that 20 billion tons of captured CO 2 could produce 67 billion barrels of economically recoverable oil. From 1986 to 2008,
7168-469: The environment and human health. Extraction , refining and burning of petroleum fuels all release large quantities of greenhouse gases , so petroleum is one of the major contributors to climate change . Other negative environmental effects include direct releases, such as oil spills , as well as air and water pollution at almost all stages of use. These environmental effects have direct and indirect health consequences for humans. Oil has also been
7280-425: The fact that it happened at relatively low temperatures (when compared to commercial pyrolysis plants) of 60 to several hundred °C. Pyrolysis was possible because of the long reaction times involved. Heat for catagenesis came from the decomposition of radioactive materials of the crust, especially K , Th , U and U . The heat varied with geothermal gradient and was typically 10–30 °C per km of depth from
7392-413: The first approach, bacterial cultures mixed with a food source (a carbohydrate such as molasses is commonly used) are injected into the oil field. In the second approach, used since 1985, nutrients are injected into the ground to nurture existing microbial bodies; these nutrients cause the bacteria to increase production of the natural surfactants they normally use to metabolize crude oil underground. After
7504-438: The flame front. As the fire burns, it moves through the reservoir toward production wells. Heat from the fire reduces oil viscosity and helps vaporize reservoir water to steam. The steam, hot water, combustion gas and a bank of distilled solvent all act to drive oil in front of the fire toward production wells. There are three methods of combustion: Dry forward, reverse and wet combustion. Dry forward uses an igniter to set fire to
7616-635: The flow diagram) such as activated carbon or regenerable molecular sieves . Although not common, nitrogen is sometimes removed and rejected using one of the three processes indicated on the flow diagram: The NGL fractionation process treats offgas from the separators at an oil terminal or the overhead fraction from a crude distillation column in a refinery . Fractionation aims to produce useful products including natural gas suitable for piping to industrial and domestic consumers; liquefied petroleum gases (Propane and Butane) for sale; and gasoline feedstock for liquid fuel blending. The recovered NGL stream
7728-784: The formulation. Caustic flooding is the addition of sodium hydroxide to injection water. It does this by lowering the surface tension, reversing the rock wettability, emulsification of the oil, mobilization of the oil and helps in drawing the oil out of the rock. EOR processes can be enhanced with nanoparticles in three ways: nanocatalysts, nanofluids , and nanoemulsions. Nanofluids are base fluids that contain nanoparticles in colloidal suspensions. Nanofluids perform many functions in EOR of oil fields, including pore disjoining pressure, channel plugging, interfacial tension reduction, mobility ratio, wettability alteration, and asphaltene precipitation prevention. Nanofluids facilitates disjoining pressure to remove sediment entrapped oil via aggregation at
7840-434: The gas processing plant. Currently, most cryogenic plants do not include fractionation for economic reasons, and the NGL stream is instead transported as a mixed product to standalone fractionation complexes located near refineries or chemical plants that use the components for feedstock . In case laying pipeline is not possible for geographical reason, or the distance between source and consumer exceed 3000 km, natural gas
7952-413: The gas to be commercially free from objectionable odours and materials, and dust or other solid or liquid matter, waxes, gums and gum forming constituents, which might damage or adversely affect operation of the buyers equipment. When an upset occurs on the treatment plant buyers can usually refuse to accept the gas, lower the flow rate or re-negotiate the price. If the gas has significant helium content,
8064-815: The global economy. They led to sustained reductions in demand as a result of substitution to other fuels, especially coal and nuclear, and improvements in energy efficiency , facilitated by government policies. High oil prices also induced investment in oil production by non-OPEC countries, including Prudhoe Bay in Alaska, the North Sea offshore fields of the United Kingdom and Norway, the Cantarell offshore field of Mexico, and oil sands in Canada. About 90 percent of vehicular fuel needs are met by oil. Petroleum also makes up 40 percent of total energy consumption in
8176-408: The heavier end of the range, paraffin wax is an alkane with approximately 25 carbon atoms, while asphalt has 35 and up, although these are usually cracked in modern refineries into more valuable products. The lightest fraction, the so-called petroleum gases are subjected to diverse processing depending on cost. These gases are either flared off , sold as liquefied petroleum gas , or used to power
8288-641: The injected nutrients are consumed, the microbes go into near-shutdown mode, their exteriors become hydrophilic , and they migrate to the oil-water interface area, where they cause oil droplets to form from the larger oil mass, making the droplets more likely to migrate to the wellhead. This approach has been used in oilfields near the Four Corners and in the Beverly Hills Oil Field in Beverly Hills, California . The third approach
8400-628: The interface. Alternatively, wettability alteration and interfacial surface tension reduction are other alternative mechanism of EOR. Microbial injection is part of microbial enhanced oil recovery and is rarely used because of its higher cost and because the development is not widely accepted. These microbes function either by partially digesting long hydrocarbon molecules, by generating biosurfactants , or by emitting carbon dioxide (which then functions as described in Gas injection above). Three approaches have been used to achieve microbial injection. In
8512-658: The invention of the modern kerosene lamp (1853), the introduction of the first modern street lamp in Europe (1853), and the construction of the world's first modern oil "mine" (1854). at Bóbrka , near Krosno (still operational as of 2020). The demand for petroleum as a fuel for lighting in North America and around the world quickly grew. The first oil well in the Americas was drilled in 1859 by Edwin Drake at what
8624-446: The large number of co-eluted hydrocarbons within oil, many cannot be resolved by traditional gas chromatography. This unresolved complex mixture (UCM) of hydrocarbons is particularly apparent when analysing weathered oils and extracts from tissues of organisms exposed to oil. Crude oil varies greatly in appearance depending on its composition. It is usually black or dark brown (although it may be yellowish, reddish, or even greenish). In
8736-411: The lower regions. As a consequence, compounds of this mixture began to combine in poorly understood ways to kerogen . Combination happened in a similar fashion as phenol and formaldehyde molecules react to urea-formaldehyde resins, but kerogen formation occurred in a more complex manner due to a bigger variety of reactants. The total process of kerogen formation from the beginning of anaerobic decay
8848-899: The matter to H 2 S and N 2 respectively by using the matter as a source for other reactants. Due to such anaerobic bacteria, at first, this matter began to break apart mostly via hydrolysis : polysaccharides and proteins were hydrolyzed to simple sugars and amino acids respectively. These were further anaerobically oxidized at an accelerated rate by the enzymes of the bacteria: e.g., amino acids went through oxidative deamination to imino acids , which in turn reacted further to ammonia and α-keto acids . Monosaccharides in turn ultimately decayed to CO 2 and methane . The anaerobic decay products of amino acids, monosaccharides, phenols and aldehydes combined into fulvic acids . Fats and waxes were not extensively hydrolyzed under these mild conditions. Some phenolic compounds produced from previous reactions worked as bactericides and
8960-435: The most common method. In this method, CO2 is injected into a depleted oil field and is mostly left underground. CO 2 -EOR is usually performed using CO 2 from naturally-occurring underground deposits. It is also sometimes performed using CO 2 captured from the flue gas of industrial facilities. When EOR is done using CO 2 captured from flue gas, the process can prevent some emissions from escaping. However, there
9072-404: The natural gas: January February March November October September August The natural gas should: There are a variety of ways in which to configure the various unit processes used in the treatment of raw natural gas. The block flow diagram below is a generalized, typical configuration for the processing of raw natural gas from non-associated gas wells showing how raw natural gas
9184-529: The oil to the surface. But only about 10 percent of a reservoir's original oil in place is typically produced during primary recovery. Secondary recovery techniques extend a field's productive life generally by injecting water or gas to displace oil and drive it to a production wellbore, resulting in the recovery of 20 to 40 percent of the original oil in place. Producers have attempted several tertiary, or enhanced oil recovery (EOR), techniques that offer prospects for ultimately producing 30 to 60 percent, or more, of
9296-419: The oil well for larger recovery, as they typically have low miscibility with oil. Use of both water and carbon dioxide also lowers the mobility of carbon dioxide, making the gas more effective at displacing the oil in the well. According to a study done by Kovscek, using small slugs of both carbon dioxide and water allows for quick recovery of the oil. Additionally, in a study done by Dang in 2014, using water with
9408-429: The oil. As the fire progresses the oil is pushed away from the fire toward the producing well. In reverse the air injection and the ignition occur from opposite directions. In wet combustion water is injected just behind the front and turned into steam by the hot rock. This quenches the fire and spreads the heat more evenly. The injection of various chemicals, usually as dilute solutions, have been used to aid mobility and
9520-524: The processes available for these conversions, the Claus process is by far the most well known for recovering elemental sulfur, whereas the conventional Contact process and the WSA ( Wet sulfuric acid process ) are the most used technologies for recovering sulfuric acid . Smaller quantities of acid gas may be disposed of by flaring. The residual gas from the Claus process is commonly called tail gas and that gas
9632-411: The produced water deep underground. Carbon dioxide can be captured from the flue gas of an industrial facility such as natural gas processing plant or a coal power plant. If captured CO2 is used for EOR, the process is known as carbon capture-EOR (CC-EOR) and is a form of carbon capture and storage . There is controversy over whether carbon capture followed by enhanced oil recovery is beneficial for
9744-556: The proportion of chemical elements varies over fairly narrow limits as follows: Four different types of hydrocarbon appear in crude oil. The relative percentage of each varies from oil to oil, determining the properties of each oil. The alkanes from pentane (C 5 H 12 ) to octane (C 8 H 18 ) are refined into gasoline, the ones from nonane (C 9 H 20 ) to hexadecane (C 16 H 34 ) into diesel fuel , kerosene and jet fuel . Alkanes with more than 16 carbon atoms can be refined into fuel oil and lubricating oil . At
9856-476: The question of whether carbon capture with EOR increased or decreased emissions. When the CO 2 used in EOR is sourced from underground CO 2 deposits, which is usually the case, EOR provides no climate benefit. In the US, regulations can both assist and slow down the development of EOR for use in carbon capture & utilization, as well as general oil production. As a means of boosting domestic oil production,
9968-537: The quote oil production deriving from EOR has increased from 0.3% to 5%, thanks to an increasing oil demand and a reduction of oil supply. Enhanced oil recovery wells typically pump large quantities of produced water to the surface. This water contains brine and may also contain toxic heavy metals and radioactive substances . This can be very damaging to drinking water sources and the environment generally if not properly controlled. Disposal wells are used to prevent surface contamination of soil and water by injecting
10080-578: The reduction in surface tension . Injection of alkaline or caustic solutions into reservoirs with oil that have organic acids naturally occurring in the oil will result in the production of soap that may lower the interfacial tension enough to increase production. Injection of a dilute solution of a water-soluble polymer to increase the viscosity of the injected water can increase the amount of oil recovered in some formations. Dilute solutions of surfactants such as petroleum sulfonates or biosurfactants such as rhamnolipids may be injected to lower
10192-644: The refinery's own burners. During the winter, butane (C 4 H 10 ), is blended into the gasoline pool at high rates, because its high vapour pressure assists with cold starts. The aromatic hydrocarbons are unsaturated hydrocarbons that have one or more benzene rings . They tend to burn with a sooty flame, and many have a sweet aroma. Some are carcinogenic . These different components are separated by fractional distillation at an oil refinery to produce gasoline, jet fuel, kerosene, and other hydrocarbon fractions. The components in an oil sample can be determined by gas chromatography and mass spectrometry . Due to
10304-594: The regulatory power over EOR and similar oil recovery operations to the EPA . The agency in turn delegated some of this power to its own Underground Injection Control Program, and much of the rest of this regulatory authority to state and tribal governments, making much of EOR regulation a localized affair under the minimum requirements of the SDWA. The EPA then collects information from these local governments and individual wells to ensure they follow overall federal regulation, such as
10416-412: The reservoir it is usually found in association with natural gas, which being lighter forms a "gas cap" over the petroleum, and saline water which, being heavier than most forms of crude oil, generally sinks beneath it. Crude oil may also be found in a semi-solid form mixed with sand and water, as in the Athabasca oil sands in Canada, where it is usually referred to as crude bitumen . In Canada, bitumen
10528-504: The reservoir to minimize operating costs. The remainder is trapped in the oil reservoir by various means. Carbon dioxide as a solvent has the benefit of being more economical than other similarly miscible fluids such as propane and butane . Water-alternating-gas (WAG) injection is another technique employed in EOR. Water is used in addition to carbon dioxide. A saline solution is used here so that carbonate formations in oil wells are not disturbed. Water and carbon dioxide are injected into
10640-399: The reservoir's original oil in place. The main classes of EOR technologies are: In 2017, there were 374 EOR projects worldwide. Of these, 44% were CO 2 -EOR, 12% were other gas injection EOR, 32% were thermal EOR, 9% were chemical EOR, and 2% were other EOR methods. Gas injection or miscible flooding is presently the most-commonly used approach in enhanced oil recovery. Miscible flooding
10752-570: The same technology. EPA has issued Underground Injection Control (UIC) regulations in order to protect drinking water sources. Enhanced oil recovery wells are regulated as "Class II" wells by the EPA. The regulations require well operators to reinject the brine used for recovery deep underground in Class II disposal wells. Crude oil Petroleum is a naturally occurring yellowish-black liquid mixture. It consists mainly of hydrocarbons , and
10864-518: The same time the world's first, small, oil refinery was opened at Jasło in Poland (then Austria), with a larger one opened at Ploiești in Romania shortly after. Romania (then being a vassal of the Ottoman empire) is the first country in the world to have had its annual crude oil output officially recorded in international statistics: 275 tonnes for 1857. In 1858, Georg Christian Konrad Hunäus found
10976-523: The second half of the 19th century, the term became commonly known for the liquid form of hydrocarbons. Petroleum, in one form or another, has been used since ancient times. More than 4300 years ago, bitumen was mentioned when the Sumerians used it to make boats. A tablet of the legend of the birth of Sargon of Akkad mentions a basket which was closed by straw and bitumen. More than 4000 years ago, according to Herodotus and Diodorus Siculus , asphalt
11088-416: The shortest and lightest hydrocarbon molecules. It often also contains varying amounts of: Raw natural gas must be purified to meet the quality standards specified by the major pipeline transmission and distribution companies. Those quality standards vary from pipeline to pipeline and are usually a function of a pipeline system's design and the markets that it serves. In general, the standards specify that
11200-497: The steam zone the oil evaporates, and in the hot water zone the oil expands. As a result, the oil expands, the viscosity drops, and the permeability increases. To ensure success the process has to be cyclical. This is the principal enhanced oil recovery program in use today. Fire flooding works best when the oil saturation and porosity are high. Combustion generates the heat within the reservoir itself. Continuous injection of air or other gas mixture with high oxygen content will maintain
11312-490: The sweep efficiency and the displacement efficiency. Steam injection has been used commercially since the 1960s in California fields. In solar thermal enhanced oil recovery , a solar array is used to produce the steam. Steam flooding (see sketch) is one means of introducing heat to the reservoir by pumping steam into the well with a pattern similar to that of water injection. Eventually the steam condenses to hot water; in
11424-408: The term stems from monasteries in southern Italy where it was in use by the end of the first millennium as an alternative for the older term " naphtha ". After that, the term was used in numerous manuscripts and books, such as in the treatise De Natura Fossilium , published in 1546 by the German mineralogist Georg Bauer , also known as Georgius Agricola. After the advent of the oil industry, during
11536-539: The title of E.W. Binney & Co. at Bathgate in West Lothian and E. Meldrum & Co. at Glasgow; their works at Bathgate were completed in 1851 and became the first truly commercial oil-works in the world with the first modern oil refinery. The world's first oil refinery was built in 1856 by Ignacy Łukasiewicz in Austria. His achievements also included the discovery of how to distill kerosene from seep oil,
11648-508: The type, depth, and location of the underground deposit and the geology of the area. Natural gas when relatively free of hydrogen sulfide is called sweet gas ; natural gas that contains elevated hydrogen sulfide levels is called sour gas ; natural gas, or any other gas mixture, containing significant quantities of hydrogen sulfide or carbon dioxide or similar acidic gases, is called acid gas . Raw natural gas typically consists primarily of methane (CH 4 ) and ethane (C 2 H 6 ),
11760-428: The use of polymeric membranes to separate the carbon dioxide and hydrogen sulfide from the natural gas stream has gained increasing acceptance. Membranes are attractive since no reagents are consumed. The acid gases, if present, are removed by membrane or amine treating and can then be routed into a sulfur recovery unit which converts the hydrogen sulfide in the acid gas into either elemental sulfur or sulfuric acid. Of
11872-468: The volume of the world's reserves of conventional oil. Petroleum is a fossil fuel derived from fossilized organic materials , such as zooplankton and algae . Vast amounts of these remains settled to sea or lake bottoms where they were covered in stagnant water (water with no dissolved oxygen ) or sediments such as mud and silt faster than they could decompose aerobically . Approximately 1 m below this sediment, water oxygen concentration
11984-634: Was activity in various parts of the world in the mid-19th century. A group directed by Major Alexeyev of the Bakinskii Corps of Mining Engineers hand-drilled a well in the Baku region of Bibi-Heybat in 1846. There were engine-drilled wells in West Virginia in the same year as Drake's well. An early commercial well was hand dug in Poland in 1853, and another in nearby Romania in 1857. At around
12096-414: Was closed off from external reactants, the resulting composition of the fuel mixture was dependent on the composition of the kerogen via reaction stoichiometry . Three types of kerogen exist: type I (algal), II (liptinic) and III (humic), which were formed mainly from algae , plankton and woody plants (this term includes trees , shrubs and lianas ) respectively. Catagenesis was pyrolytic despite
12208-564: Was first commercially attempted in 1977 in Scurry County , Texas . Since then, the process has become extensively used in the Permian basin region of the US and is now more recently is being pursued in many different states. It is now being more actively pursued in China and throughout the rest of the world. Most CO 2 injected in CO 2 -EOR projects comes from naturally occurring underground CO 2 deposits. Some CO 2 used in EOR
12320-423: Was low, below 0.1 mg/L, and anoxic conditions existed. Temperatures also remained constant. As further layers settled into the sea or lake bed, intense heat and pressure built up in the lower regions. This process caused the organic matter to change, first into a waxy material known as kerogen , found in various oil shales around the world, and then with more heat into liquid and gaseous hydrocarbons via
12432-479: Was used by Byzantine Greeks against Arab ships, which were then attacking Constantinople . Crude oil was also distilled by Persian chemists , with clear descriptions given in Arabic handbooks such as those of Abu Bakr al-Razi (Rhazes). The streets of Baghdad were paved with tar , derived from petroleum that became accessible from natural fields in the region. In the 9th century, oil fields were exploited in
12544-544: Was used in the construction of the walls and towers of Babylon ; there were oil pits near Ardericca and Babylon, and a pitch spring on Zakynthos . Great quantities of it were found on the banks of the river Issus , one of the tributaries of the Euphrates . Ancient Persian tablets indicate the medicinal and lighting uses of petroleum in the upper levels of their society. The use of petroleum in ancient China dates back to more than 2000 years ago. The I Ching , one of
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