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Ford Consul Classic

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The MacPherson strut is a type of automotive suspension system that uses the top of a telescopic damper as the upper steering pivot. It is widely used in the front suspension of modern vehicles. The name comes from American automotive engineer Earle S. MacPherson , who invented and developed the design.

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46-647: The Ford Consul Classic is a mid-sized car that was launched in May 1961 and built by Ford UK from 1961 to 1963. It was available in two or four door saloon form, in Standard or De Luxe versions, and with floor or column gearshift. The name Ford Consul 315 was used for export markets. The Ford Consul Capri was a 2-door coupé version of the Classic, and was available from 1961 until 1964. The 1,340 cc (82 cu in) four-cylinder pre-crossflow Kent engine

92-601: A "co-respondent's" car to add glamour to the product line. It was designed by Charles Thompson who worked under Colin Neale and had sweeping lines, a large boot space and a pillarless coupé roof. On its September 1961 announcement, the Consul Capri was available for export only, but went on sale to the domestic British market in January 1962. The bodies were sub-assembled by Pressed Steel Company , with only final assembly of

138-455: A 1340 cc three-main-bearing engine (model 109E), the early cars were considered underpowered and suffered from premature crankshaft failure. Engine capacity was increased in August 1962 to 1498 cc (model 116E) and this engine with its new five-bearing crankshaft was an improvement. The first 200 Capris were left-hand-drive cars for export including Europe and North America. In Germany, at

184-536: A British production car. The same engine was announced for use in the Ford Cortina in April 1963. The Consul Capri was the first Ford to use "GT"(76CV DIN/83CV SAE) as a model derivative worldwide. Overall the car was very expensive to produce and in the latter part of its production was running alongside the very popular Ford Cortina. Sales were disappointing and the Consul Capri was removed from sale after two and

230-683: A half years with 19,421 sold, of which 2002 were GT models. 1007 cars were sold in 1964, the last year of production, 412 of them being GTs. The Consul Capri was discontinued in July 1964. The Consul Capri (335) is one of the rarest cars from Ford of Great Britain. A Capri was tested by the British The Motor magazine in 1962 and had a top speed of 79.0 mph (127.1 km/h) and could accelerate from 0-60 mph (97 km/h) in 22.6 seconds. A fuel consumption of 36.7 miles per imperial gallon (7.7 L/100 km; 30.6 mpg ‑US )

276-560: A significant structure in the front crash structure of the car, it is easier to engineer cars that pass more stringent small overlap crashes with struts, as opposed to those with a double wishbone suspension. Notable examples include the Honda Accord and Civic , as well as the Mercedes E-Class , all of which adopted struts to improve crash performance . The overall simplicity of the design also means there are fewer joints in

322-402: A standard covering of PVC but leather was available as an option. There was a choice of floor-mounted or column-mounted gear change. Single or two-tone paint schemes were offered. Several of the car's features, unusual at the time, have subsequently become mainstream such as the headlight flasher ("found on many Continental cars") and the variable speed windscreen wipers. The boot or trunk capacity

368-421: A variety of Ford Classic De-Luxe features, including four headlights , variable speed wipers, 9.5 in (241 mm) front disc brakes, dimming dashboard lights and a cigar lighter. The four-speed transmission was available with either a column or floor change. It was proclaimed as "The First Personal car from Ford of Great Britain" (Ford of Great Britain, sales literature, December 1961). Initially fitted with

414-647: Is a UK term and a part of the D-segment in the European car classification. Mid-size cars are manufactured in a variety of body styles, including sedans , coupes , station wagons , hatchbacks , and convertibles . Compact executive cars can also fall under the mid-size category. The automobile that defined this size in the United States was the Rambler Six that was introduced in 1956, although it

460-555: Is normally used for the front suspension only, where it provides a steering pivot as well as a suspension mounting for the wheel. The first production car to use MacPherson struts is often cited incorrectly as the French 1949 Ford Vedette , but it was developed before MacPherson, with an independent front suspension based on wishbones and an upper coil spring. Only in 1954, after the Vedette factory had been purchased by Simca , did

506-516: The Ford Kent Engine . The car had front 9.5 in (241 mm) disc brakes and was fitted with a four-speed gearbox: early cars provided synchromesh on the top three ratios, while the arrival of the 1498 cc version coincided with the provision of synchromesh on all forward gears. Suspension was independent at the front using MacPherson struts , and at the rear the live axle used semi elliptic leaf springs. A contemporary road tester

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552-545: The Porsche 911 and Boxster . Geometric analysis shows the assembly cannot allow vertical movement of the wheel without some degree of either camber angle change, sideways movement, or both. It is not generally considered to give as good handling as a double wishbone or multi-link suspension, because it allows the engineers less freedom to choose camber change and roll center . Cars that have cockpit adjustable ride height generally cannot have MacPherson struts because of

598-446: The radius arm . For those reasons, it has become almost ubiquitous with low cost manufacturers. Furthermore, it offers an easy method to set suspension geometry. Many modern versions replace the lower control arm with a wishbone. An anti-roll bar is optional and, if present, is attached by a ball-jointed rod to the spring-damper, or by a ball or elastomerically jointed rod to the wishbone. Because MacPherson struts are packaged with

644-553: The "Ford Classic" name returned when Ford India rebranded their "Ford Fiesta Classic" model - effectively a Ford Fiesta Mark V with a boot/trunk - as the "Ford Classic". Consul 315 and Consul Capri Parts List 1961/4, Ford Motor Company Ltd. (March 1965) Mid-size car Mid-size —also known as intermediate —is a vehicle size class which originated in the United States and is used for cars larger than compact cars and smaller than full-size cars . "Large family car"

690-577: The "big cars of the future." By 1978, General Motors made its intermediate models smaller. New "official" size designations in the U.S. were introduced by the EPA , which defined market segments by passenger and cargo space. Formerly mid-sized cars that were built on the same platform, like the AMC Matador sedan, had a combined passenger and cargo volume of 130 cubic feet (3.68 m ), and were now considered "full-size" automobiles. Cars that defined

736-405: The 1961 Frankfurt Auto show , Ford sold 88 Capris. In February 1963 a 2+2 GT version (also 116E) was announced. The new GT engine, developed by Cosworth , featured a raised compression ratio to 9:1, a modified head with larger exhaust valves, an aluminium inlet manifold, a four branch exhaust manifold and, most noticeably, a twin-choke Weber carburettor – this being the first use of this make on

782-430: The 1962 Ford Fairlane was viewed by consumers as too close to the compact Falcon in size and performance as well as too close to the full-sized Ford models in price. It was the introduction of General Motors " senior compacts " that grew the mid-size market segment as the line of cars themselves kept increasing in size. By 1965, these GM "A platform" mid-size models matched the size of 1955 full-size cars. During

828-416: The 1970s, the intermediate class in the U.S. was generally defined as vehicles with wheelbases between 112 inches (2,845 mm) and 118 inches (2,997 mm). Once again, the cars grew and by 1974 they were "about as large as the full-size cars of a decade or so ago ... best sellers include Ford Torino , Chevrolet Chevelle , AMC Matador , Plymouth Satellite ..." The domestic manufacturers began changing

874-412: The 992-based 911 GT3, which uses a double wishbone. In recent years, General Motors and Ford have introduced a modified strut set-up, "Hi-Per Strut" and "Revoknuckle" respectively, that split the strut into two components that handle the up-and-down flexibility and steering dynamics separately. The benefits of this design are greater surface contact and reduction in torque steer. The drawbacks are

920-527: The additional weight and cost, but it is less expensive than either a double wishbone or multi-link setup. Honda introduced another variation strut set-up, called "dual-axis" , which is used in the suspension design of the Civic Type-R . Another variant of the MacPherson strut is the double pivot front suspension, which splits the lower wishbone into two while retaining the standard upright design of

966-623: The body is suspended, and the shock absorber , which is usually in the form of a cartridge mounted within the strut (see coilover ). The strut can also have the steering arm built into the lower outer portion. The whole assembly is very simple and can be pre-assembled into a unit. As well, the elimination of the upper control arm allows for more width in the engine compartment, which is useful for smaller cars, particularly with transverse -mounted engines, such as most front wheel drive vehicles have. The assembly can be further simplified, if needed, by substituting an anti-roll bar ( torsion bar ) for

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1012-429: The camber changes that are an unavoidable part of the design. Ride suffers because the shock absorber has almost the same vertical motion as the wheel, so there is relatively little leverage to break the stiction in the seals. A standard single pivot MacPherson strut also tends to have positive scrub where the center of the steering axis is offset from the center of the front tires, which results in torque steer. Despite

1058-463: The car as a scaled-down Galaxie 500 , from the waist down, topped with a Lincoln Continental roofline. Other aspects of R&D followed, and it is likely that a recognisably similar car could have been introduced in 1959 subject to different senior management decisions. In practice the run-away early success of the Anglia (1959 on) used up most of the car manufacturing capacity at Dagenham , vindicating

1104-532: The cars all looked the same throughout production 1961–1963, the visual distinctions being the number of doors, the trim & equipment level between Standard and De Luxe and the choice of colours. The Classic was made by Ford to be "suitable for the golf club car park", and was originally intended for introduction earlier and deletion later than actually occurred. The styling exercises were mainly undertaken in 1956 under Colin Neale. The main styling cues came straight from Dearborn (Michigan) as they often did, defining

1150-481: The combined passenger and cargo volume, mid-size cars are defined as having an interior volume index of 110–119 cu ft (3.1–3.4 m ). MacPherson strut Earle S. MacPherson was appointed the chief engineer of Chevrolet's Light Car project in 1945. He was tasked with developing a new, smaller car for the immediate post-war market, an effort that led to the Chevrolet Cadet. The Cadet

1196-542: The decision to compete against the BMC Mini (the Halewood plant did not open until 1963). Ford therefore entered the 1960s with the small Anglia, Popular and Prefect, the big " three graces " (Consul, Zephyr and Zodiac) launched back in 1956, and not the mid-size market Classic. The Ford Classic was similar in appearance to the more popular Ford Anglia , featuring the same distinctive reverse-rake rear window. This feature

1242-678: The definition of "medium" as they developed new models for an evolving market place. A turning point occurred in the late 1970s, when rising fuel costs and government fuel economy regulations caused all car classes to shrink, and in many cases to blur. Automakers moved previously "full-size" nameplates to smaller platforms such as the Ford LTD II and the Plymouth Fury . A comparison test by Popular Science of four intermediate sedans (the 1976 AMC Matador, Chevrolet Malibu , Ford Torino, and Dodge Coronet ) predicted that these will be

1288-417: The drawbacks, the MacPherson strut set-up is still used on some high performance cars, because they tend to have relatively small suspension travel, and so do not have the same kinematic problems. Up until the 1989 model year (964), Porsche 911 used a similar strut design that did not have coil springs, using torsion bar suspension instead. Since then, all Porsche 911s have had front MacPherson struts, except

1334-460: The drivetrain taking place at Dagenham and from February 1963 at Halewood. It was intended as part of the Ford Classic range of cars but the body was complex and expensive to produce. With new production methods, time demands from Dearborn and a need to match opposition manufacturers in price, the Ford Classic and Consul Capri were almost doomed from the start. The Consul Capri was fitted with

1380-818: The mid-size market in the 1980s and 1990s included the Chrysler K-Cars ( Dodge Aries and Plymouth Reliant ), the Ford Taurus , and the Toyota Camry , which was upsized into the midsize class in 1991. The Taurus and Camry came to define the mid-size market for decades. Mid-size cars were the most popular category of cars sold in the United States, with 27.4 percent during the first half of 2012, ahead of crossovers at 19 percent. The United States Environmental Protection Agency (EPA) Fuel Economy Regulations for 1977 and Later Model Year (dated July 1996) includes definitions for classes of automobiles. Based on

1426-496: The pre-war Stout Scarab could have been an influence, and long-travel struts in aircraft landing gear were well known by that time. The French Cottin-Desgouttes utilized a similar design, albeit with less sophisticated leaf springs , but the Cottin-Desgouttes front suspension was in turn inspired by a 1904 design by American engineer J. Walter Christie . MacPherson designed the strut for all four wheels, but it

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1472-560: The public not taking to the controversial styling along with the availability of the cheaper, similar-sized Cortina. The Consul Capri was a two-door coupé version of the Classic saloon made by Ford of Britain. The Capri Project was code named "Sunbird" and took design elements from the Ford Thunderbird and the Ford Galaxie Sunliner. It was instigated by Sir Horace Denne, Ford's Sales Export Director. He wanted

1518-534: The revised Simca Vedette switch to using front struts. Following MacPherson's arrival at Ford, the first production car to feature MacPherson struts was the British-built 1950 Ford Consul and the later Zephyr . A MacPherson strut uses a wishbone, or a substantial compression link stabilized by a secondary link, which provides a mounting point for the hub carrier or axle of the wheel. The lower arm system provides both lateral and longitudinal location of

1564-423: The steering axis at the bottom, to clear the tyre, which makes the bottom follow an arc when steering. The MacPherson strut benefited from introduction of unibody construction, because its design requires substantial vertical space and a strong top mount, which unibody construction can provide. Unibody construction also distributes suspension stresses. The strut will usually carry both the coil spring , on which

1610-502: The suspension to wear, so there is less decline in handling and steering feel over time . Inverted monotube struts can also provide extra rigidity in the front suspension, as seen in the Porsche 911 GT3 and Cayman GT4 , as well as the Subaru Impreza WRX STI . Finally, struts can package more efficiently than other types of front suspension, which allows for significant front cargo space in rear/mid-engined cars, such as

1656-547: The time included the Hillman Minx and Singer Gazelle from Rootes Group . The Classic (and related Consul Capri) had the right-hand-drive and home market Ford code of 109E (but 110E if L.H.D.) for 1961–1962 models with 1340cc engines, or 116E (but 117E for L.H.D.) for 1962–63 manufacture with 1500cc engines. Those codes also distinguish the gearboxes and steering components which are not greasable on later cars, so cutting first-user servicing costs. Despite all these codes

1702-412: The wheel. The upper part of the hub carrier is rigidly fixed to the bottom of the outer part of the strut proper. That slides up and down the inner part of it, which extends upwards directly to a mounting in the body shell of the vehicle. The line from the top mount of the strut to the bottom ball joint on the control arm gives the steering axis inclination . The axis of the strut may be angled inwards from

1748-600: Was a 4-door deluxe version costing £801 including taxes, but the sticker price on a two-door standard Classic with the same engine was just £745 including taxes. The Consul Classic was complex and expensive to produce and was replaced in October 1963 by the Ford Corsair which was largely based on Ford Cortina components. Only 111,225 Classics and 18,716 Capris were produced (Including 2002 'GT' Versions). These are small numbers by Ford standards, and probably indicative of

1794-520: Was called a "compact" car at that time. Much smaller than any standard contemporary full-size cars, it was called a compact to distinguish it from the small imported cars that were being introduced into the marketplace. By the early 1960s, the car was renamed the Rambler Classic and while it retained its basic dimensions, it was now competing with an array of new "intermediate" models from General Motors, Ford, and Chrysler. The introduction of

1840-490: Was exceptionally large, with a side-stowed spare-wheel well, and more importantly, the huge high-lift sprung lid allowed a great variety of loads to be both contemplated and packed. At 21 cubic feet, this was 15% larger than the Zodiac MK2 and had obvious advantages for business use. The Consul Classic was also mechanically similar to the Anglia, and used slightly larger 1340 cc and, from 1962, 1498 cc, variants of

1886-408: Was imported from the 1958 Lincoln Continental where it was necessitated by the design requirement for an opening ("breezeway") rear window. With quad headlamps and different frontal treatment it was longer, wider and so heavier than the Anglia. In fact, from the windows down the body design was a scaled-down version of Ford's large, US Ford Galaxie . Inside, the separate front seats and rear bench had

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1932-405: Was impressed, noting that "probably the most impressive thing about the Classic is its road holding". A car tested by The Motor magazine in 1961 had a top speed of 78.4 mph (126.2 km/h) and could accelerate from 0-60 mph (97 km/h) in 22.5 seconds. A fuel consumption of 35.8 miles per imperial gallon (7.9 L/100 km; 29.8 mpg ‑US ) was recorded. The test car

1978-602: Was in large part due to GM's concerns about the Cadet's forecasted profit margins. After the Cadet project was shelved, a disgruntled MacPherson left GM to join Ford . Patents were filed in 1947 ( U.S. patent 2,624,592 for GM) and in 1949 ( U.S. patent 2,660,449 for Ford), with the latter patent citing designs by Guido Fornaca of FIAT in the mid-1920s. MacPherson's new strut design may have taken inspirations from other earlier designs as well. The strut suspension of

2024-416: Was poised to be a groundbreaking vehicle, and the three prototypes that had been built by 1946 displayed a wide range of innovations. One of these was a revolutionary new independent suspension system that featured what is now known as a MacPherson strut. The Cadet was slated to be the first production vehicle with MacPherson struts, but the project was cancelled in 1947 and never saw commercial production. This

2070-676: Was recorded. The test car cost £915 including taxes of £288. The Ford Consul Classic was sold in New Zealand as the Ford Consul 315, in line with other export markets, and was assembled from Knock-down kits at the Ford New Zealand assembly plant in Petone , Lower Hutt , North Island . Ford New Zealand imported all Ford Consul Capris fully built up. The Petone plant had assembled Ford motor vehicles since 1936. In July 2012

2116-541: Was replaced in August 1962 by an over-square 1,498 cc (91.4 cu in) engine with a new five-bearing crankshaft and a new gearbox with synchromesh on all four forward ratios. Steering and suspension also received "greased for life" joints. It is sometimes referred to as the Ford 109E, though that was only one of four such codes utilized for the Consul Classic, as explained below. Obvious competitor models at

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