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113-450: Linotype may refer to: Linotype machine , a typesetting machine, once commonly used for newspapers Mergenthaler Linotype Company (later, Linotype GmbH), a type foundry that produced the first linotype machines Linotype (alloy) , a group of lead alloys, used in linotype machines Topics referred to by the same term [REDACTED] This disambiguation page lists articles associated with

226-405: A 1 ⁄ 3 -horsepower (250 W) 850- or 1140-revolution-per-minute motor geared to the main clutch wheel, the inner shaft engaging this wheel while the casting cycle was in operation. An external leather belt on this wheel ran a second jackshaft , which powered the distributor and keyboard matrix conveyor and escapements through additional belting off this shaft. Gas fired pots, such as in

339-402: A spaceband from the spaceband box. Spacebands are stored separately from the matrices because they are too big to fit in the magazine. Once enough text has been entered for the line, the operator depresses the casting lever mounted on the front right corner of the keyboard. This lifts the completed line in the assembler up between two fingers in the "delivery channel", simultaneously tripping

452-489: A 90-character keyboard. The machine assembles matrices , or molds for the letter forms, in a line. The assembled line is then cast as a single piece, called a slug , from molten type metal in a process known as hot metal typesetting . The matrices are then returned to the type magazine, to be reused continuously. This allows much faster typesetting and composition than hand composition in which operators place down one pre-cast sort (metal letter, punctuation mark or space) at

565-412: A BOS process is manufactured in one-twelfth the time. Today, electric arc furnaces (EAF) are a common method of reprocessing scrap metal to create new steel. They can also be used for converting pig iron to steel, but they use a lot of electrical energy (about 440 kWh per metric ton), and are thus generally only economical when there is a plentiful supply of cheap electricity. The steel industry

678-531: A brittle alloy commonly called pig iron . Alloy steel is steel to which other alloying elements have been intentionally added to modify the characteristics of steel. Common alloying elements include: manganese , nickel , chromium , molybdenum , boron , titanium , vanadium , tungsten , cobalt , and niobium . Additional elements, most frequently considered undesirable, are also important in steel: phosphorus , sulphur , silicon , and traces of oxygen , nitrogen , and copper . Plain carbon-iron alloys with

791-713: A carbon-intermediate steel by the 1st century AD. There is evidence that carbon steel was made in Western Tanzania by the ancestors of the Haya people as early as 2,000 years ago by a complex process of "pre-heating" allowing temperatures inside a furnace to reach 1300 to 1400 °C. Evidence of the earliest production of high carbon steel in South Asia is found in Kodumanal in Tamil Nadu ,

904-444: A change of volume. In this case, expansion occurs. Internal stresses from this expansion generally take the form of compression on the crystals of martensite and tension on the remaining ferrite, with a fair amount of shear on both constituents. If quenching is done improperly, the internal stresses can cause a part to shatter as it cools. At the very least, they cause internal work hardening and other microscopic imperfections. It

1017-523: A different magazine. Many models of the Linotype machine could keep several magazines (as many as four) available at a time. In some of these, the operator could shift to a different magazine by raising or lowering the stack of magazines with a crank. Such machines would not allow mixing fonts within a single line. Others, such as the Models 25 and 26 allowed arbitrary mixing of text from two magazines within

1130-428: A ferrite BCC crystal form, but at higher carbon content it takes a body-centred tetragonal (BCT) structure. There is no thermal activation energy for the transformation from austenite to martensite. There is no compositional change so the atoms generally retain their same neighbours. Martensite has a lower density (it expands during the cooling) than does austenite, so that the transformation between them results in

1243-583: A hard oxide forms on the metal surface; this is known as stainless steel . Tungsten slows the formation of cementite , keeping carbon in the iron matrix and allowing martensite to preferentially form at slower quench rates, resulting in high-speed steel . The addition of lead and sulphur decrease grain size, thereby making the steel easier to turn , but also more brittle and prone to corrosion. Such alloys are nevertheless frequently used for components such as nuts, bolts, and washers in applications where toughness and corrosion resistance are not paramount. For

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1356-445: A hard but brittle martensitic structure. The steel is then tempered, which is just a specialized type of annealing, to reduce brittleness. In this application the annealing (tempering) process transforms some of the martensite into cementite, or spheroidite and hence it reduces the internal stresses and defects. The result is a more ductile and fracture-resistant steel. When iron is smelted from its ore, it contains more carbon than

1469-434: A higher than 2.1% carbon content are known as cast iron . With modern steelmaking techniques such as powder metal forming, it is possible to make very high-carbon (and other alloy material) steels, but such are not common. Cast iron is not malleable even when hot, but it can be formed by casting as it has a lower melting point than steel and good castability properties. Certain compositions of cast iron, while retaining

1582-412: A long tail. The wide part of the wedge is at the bottom of the tail, so pushing the tail up expands the spaceband. Due to their size, spacebands are not held in the magazine, but in a spaceband box and released one at a time by pressing the spaceband lever at the left edge of the keyboard. As the matrices are released from the magazine, they are guided by way of partitions in the assembler front down to

1695-412: A narrow range of concentrations of mixtures of carbon and iron that make steel, several different metallurgical structures, with very different properties can form. Understanding such properties is essential to making quality steel. At room temperature , the most stable form of pure iron is the body-centred cubic (BCC) structure called alpha iron or α-iron. It is a fairly soft metal that can dissolve only

1808-401: A rapidly moving belt, which brings the matrices into the assembler. The spaceband box is positioned above the assembler, the bands dropping almost directly into the assembler. At the end of the moving belt is a rapidly rotating 'star wheel' that gives each incoming matrix or spaceband a small kick to make room for the next one (the star wheel is made of a phenolic-type material to minimize wear of

1921-534: A small concentration of carbon, no more than 0.005% at 0 °C (32 °F) and 0.021 wt% at 723 °C (1,333 °F). The inclusion of carbon in alpha iron is called ferrite . At 910 °C, pure iron transforms into a face-centred cubic (FCC) structure, called gamma iron or γ-iron. The inclusion of carbon in gamma iron is called austenite. The more open FCC structure of austenite can dissolve considerably more carbon, as much as 2.1%, (38 times that of ferrite) carbon at 1,148 °C (2,098 °F), which reflects

2034-453: A steel's final rolling, it is heat treated for strength; however, this is relatively rare. Steel was known in antiquity and was produced in bloomeries and crucibles . The earliest known production of steel is seen in pieces of ironware excavated from an archaeological site in Anatolia ( Kaman-Kalehöyük ) which are nearly 4,000 years old, dating from 1800 BC. Wootz steel

2147-477: A subsequent step. Other materials are often added to the iron/carbon mixture to produce steel with the desired properties. Nickel and manganese in steel add to its tensile strength and make the austenite form of the iron-carbon solution more stable, chromium increases hardness and melting temperature, and vanadium also increases hardness while making it less prone to metal fatigue . To inhibit corrosion, at least 11% chromium can be added to steel so that

2260-403: A time. The machine revolutionized typesetting and with it newspaper publishing, making it possible for a relatively small number of operators to set type for many pages daily. Ottmar Mergenthaler invented the Linotype in 1884 alongside James Ogilvie Clephane , who provided the financial backing for commercialization. In 1876, a German clock maker, Ottmar Mergenthaler , who had emigrated to

2373-672: Is continuously cast into long slabs, cut and shaped into bars and extrusions and heat treated to produce a final product. Today, approximately 96% of steel is continuously cast, while only 4% is produced as ingots. The ingots are then heated in a soaking pit and hot rolled into slabs, billets , or blooms . Slabs are hot or cold rolled into sheet metal or plates. Billets are hot or cold rolled into bars, rods, and wire. Blooms are hot or cold rolled into structural steel , such as I-beams and rails . In modern steel mills these processes often occur in one assembly line , with ore coming in and finished steel products coming out. Sometimes after

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2486-412: Is a shifting mechanism that controls which magazine is currently connected to the keyboard. In most machines, this is done by raising or lowering the stack of magazines. In justified text, the spaces are not fixed width; they expand to make all lines equal in width. In linotype machines this is done by spacebands. A spaceband consists of two wedges, one similar in size and shape to a type matrix, one with

2599-636: Is also very reusable: it is one of the world's most-recycled materials, with a recycling rate of over 60% globally . The noun steel originates from the Proto-Germanic adjective * * stahliją or * * stakhlijan 'made of steel', which is related to * * stahlaz or * * stahliją 'standing firm'. The carbon content of steel is between 0.02% and 2.14% by weight for plain carbon steel ( iron - carbon alloys ). Too little carbon content leaves (pure) iron quite soft, ductile, and weak. Carbon contents higher than those of steel make

2712-416: Is always the main element in steel, but many other elements may be present or added. Stainless steels , which are resistant to corrosion and oxidation , typically need an additional 11% chromium . Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic . The interaction of the allotropes of iron with

2825-432: Is an alloy of iron and carbon with improved strength and fracture resistance compared to other forms of iron. Because of its high tensile strength and low cost, steel is one of the most commonly manufactured materials in the world. Steel is used in buildings, as concrete reinforcing rods, in bridges, infrastructure, tools, ships, trains, cars, bicycles, machines, electrical appliances, furniture, and weapons. Iron

2938-404: Is automatic: once it is activated by the operator sending a completed line by raising the casting lever, a series of cams and levers move the matrices through the casting section and control the sequence of steps that produce the slug. The casting material is an alloy of lead (85%), antimony (11%), and tin (4%), and produces a one-piece casting slug capable of 300,000 impressions before

3051-464: Is automatic; as soon as the finished line has been transferred to the casting section, the operator can begin composing the next line of text. The casting section of the machine operated intermittently when triggered by the operator at the completion of a line. The full casting cycle time was less than nine seconds. Motive power for the casting section came from a clutch -operated drive running large cams (the keyboard and distributor sections ran all

3164-471: Is because the matrix is not used directly to print onto the paper—rather, it is used as part of a mold from which a metal slug will be cast. The slug has its features reversed: therefore, the matrix does not. The magazine section is the part of the machine where the matrices are held when not in use, and released as the operator touches keys on the keyboard. The magazine is a flat box with vertical separators that form "channels", one channel for each character in

3277-512: Is code 125. Code 126 is unused while code 127 is used for pi matrices (described below). In typesetting, it is sometimes necessary to use characters that are uncommon or obscure enough that it does not make sense to assign them to a magazine channel. These characters are referred to as pi characters or sorts . ("Pi" in this case refers to an obscure printer's term relating to loose or spilled type.) Footnote marks, rarely used fractions, and mathematical symbols are examples of pi characters. In

3390-403: Is common for quench cracks to form when steel is water quenched, although they may not always be visible. There are many types of heat treating processes available to steel. The most common are annealing , quenching , and tempering . Annealing is the process of heating the steel to a sufficiently high temperature to relieve local internal stresses. It does not create a general softening of

3503-403: Is desirable. To become steel, it must be reprocessed to reduce the carbon to the correct amount, at which point other elements can be added. In the past, steel facilities would cast the raw steel product into ingots which would be stored until use in further refinement processes that resulted in the finished product. In modern facilities, the initial product is close to the final composition and

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3616-405: Is extracted from iron ore by removing the oxygen through its combination with a preferred chemical partner such as carbon which is then lost to the atmosphere as carbon dioxide. This process, known as smelting , was first applied to metals with lower melting points, such as tin , which melts at about 250 °C (482 °F), and copper , which melts at about 1,100 °C (2,010 °F), and

3729-408: Is heat treated to contain both a ferritic and martensitic microstructure to produce a formable, high strength steel. Transformation Induced Plasticity (TRIP) steel involves special alloying and heat treatments to stabilize amounts of austenite at room temperature in normally austenite-free low-alloy ferritic steels. By applying strain, the austenite undergoes a phase transition to martensite without

3842-691: Is often considered an indicator of economic progress, because of the critical role played by steel in infrastructural and overall economic development . In 1980, there were more than 500,000 U.S. steelworkers. By 2000, the number of steelworkers had fallen to 224,000. The economic boom in China and India caused a massive increase in the demand for steel. Between 2000 and 2005, world steel demand increased by 6%. Since 2000, several Indian and Chinese steel firms have expanded to meet demand, such as Tata Steel (which bought Corus Group in 2007), Baosteel Group and Shagang Group . As of 2017 , though, ArcelorMittal

3955-551: Is one of the world's most-recycled materials, with a recycling rate of over 60% globally; in the United States alone, over 82,000,000 metric tons (81,000,000 long tons; 90,000,000 short tons) were recycled in the year 2008, for an overall recycling rate of 83%. As more steel is produced than is scrapped, the amount of recycled raw materials is about 40% of the total of steel produced - in 2016, 1,628,000,000 tonnes (1.602 × 10 long tons; 1.795 × 10 short tons) of crude steel

4068-402: Is prevented from squeezing between the mats on cast. The crucible tilts forward, forcing the mouthpiece tightly against the back of the mold. The plunger in the well of the crucible quickly descends, forcing the molten metal up the crucible throat and injecting it into the mold cavity through the array of orifices in the mouthpiece. The jets of molten metal first contact against the casting face of

4181-450: Is the lower-case letter e : that letter is used so often that the 90 channel magazine actually has 91 channels, with two channels (the leftmost two) both used for the letter e . Similarly, the 72 channel magazine actually has 73 channels, with the leftmost two being used for lower-case e . Alternate lines release matrices alternately from the two e channels in the magazine. On machines that support multiple magazines, there

4294-426: Is the origin of the old typesetting terms upper rail for italic and lower rail for Roman characters. These terms have persisted in phototypesetting technology even though the mechanics of the auxiliary rail do not exist there. The character on a Linotype matrix, when viewed, is not inverted as a letter for conventional movable type would be, and the letter is incised below the surface rather than raised above it. This

4407-547: Is the world's largest steel producer . In 2005, the British Geological Survey stated China was the top steel producer with about one-third of the world share; Japan , Russia , and the United States were second, third, and fourth, respectively, according to the survey. The large production capacity of steel results also in a significant amount of carbon dioxide emissions inherent related to

4520-655: The Golconda area in Andhra Pradesh and Karnataka , regions of India , as well as in Samanalawewa and Dehigaha Alakanda, regions of Sri Lanka . This came to be known as wootz steel , produced in South India by about the sixth century BC and exported globally. The steel technology existed prior to 326 BC in the region as they are mentioned in literature of Sangam Tamil , Arabic, and Latin as

4633-501: The United States in 1872, was approached by James O. Clephane and his associate Charles T. Moore, who sought a quicker way of publishing legal briefs . By 1884, he conceived the idea of assembling metallic letter molds, called matrices , and casting molten metal into them, all within a single machine. His first attempt proved the idea feasible and a new company was formed. Improving his invention, Mergenthaler further developed his idea of an independent matrix machine. In July, 1886,

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4746-599: The cementation process was described in a treatise published in Prague in 1574 and was in use in Nuremberg from 1601. A similar process for case hardening armour and files was described in a book published in Naples in 1589. The process was introduced to England in about 1614 and used to produce such steel by Sir Basil Brooke at Coalbrookdale during the 1610s. The raw material for this process were bars of iron. During

4859-428: The ejector blades and aligned with the knife block assembly a pair of honed knives with a fixed knife, and a knife which is set to the point thickness of the mold liners being cast with. The knives are set to dead parallel. The fixed knife on the left bears against the smooth side of the slug (the mold body face of the slug) as it brushes next to it, and the right knife trims the ribs on the slug (the mold cap face of

4972-419: The hardness , quenching behaviour , need for annealing , tempering behaviour , yield strength , and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility. Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in

5085-445: The 17th century, it was realized that the best steel came from oregrounds iron of a region north of Stockholm , Sweden. This was still the usual raw material source in the 19th century, almost as long as the process was used. Crucible steel is steel that has been melted in a crucible rather than having been forged , with the result that it is more homogeneous. Most previous furnaces could not reach high enough temperatures to melt

5198-475: The 17th century, the first step in European steel production has been the smelting of iron ore into pig iron in a blast furnace . Originally employing charcoal, modern methods use coke , which has proven more economical. In these processes, pig iron made from raw iron ore was refined (fined) in a finery forge to produce bar iron , which was then used in steel-making. The production of steel by

5311-626: The 17th century, with the introduction of the blast furnace and production of crucible steel . This was followed by the Bessemer process in England in the mid-19th century, and then by the open-hearth furnace . With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron . The German states were the major steel producers in Europe in

5424-484: The 1970s and 1980s, replacing them with phototypesetting equipment and later computerized typesetting and page composition systems. As of 2023 , the last-known newspaper still using Linotype in the United States is The Saguache Crescent . Le Démocrate de l'Aisne  [ fr ] is the last one in Western Europe. The linotype machine consists of four major sections: The operator interacts with

5537-481: The 19th century. American steel production was centred in Pittsburgh , Bethlehem, Pennsylvania , and Cleveland until the late 20th century. Currently, world steel production is centered in China, which produced 54% of the world's steel in 2023. Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing

5650-608: The Arabs from Persia, who took it from India. It was originally created from several different materials including various trace elements , apparently ultimately from the writings of Zosimos of Panopolis . In 327 BC, Alexander the Great was rewarded by the defeated King Porus , not with gold or silver but with 30 pounds of steel. A recent study has speculated that carbon nanotubes were included in its structure, which might explain some of its legendary qualities, though, given

5763-462: The Intertype, a machine closely resembling the Linotype, using the same matrices as the Linotype, which started production around 1914. Where Mergenthaler prided themselves on intricately formed cast-iron parts on their machine, Intertype machined many of their similar parts from steel and aluminum . Major newspaper publishers retired Linotype and similar "hot metal" typesetting machines during

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5876-470: The Linz-Donawitz process of basic oxygen steelmaking (BOS), developed in 1952, and other oxygen steel making methods. Basic oxygen steelmaking is superior to previous steelmaking methods because the oxygen pumped into the furnace limited impurities, primarily nitrogen, that previously had entered from the air used, and because, with respect to the open hearth process, the same quantity of steel from

5989-401: The alloying elements, primarily carbon, gives steel and cast iron their range of unique properties. In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile , or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent

6102-414: The assembler — a "matrix transposition". When these machines were in heavy use, it was not uncommon for an operator to set type at the rate of over 4,000  ems per hour. The fastest operators could exceed 10,000 ems per hour (approximately 10 to 30 words per minute in today's units), hence careful lubrication and regular cleaning were essential to keep these machines operating at full potential. In

6215-525: The assembler. The slug with the run down is removed once it has been cast, or by the proofreader. The linotype keyboard has the same alphabet arrangement given twice, once for lower-case letters, the keys in black, on the left side of the keyboard, and once for upper-case letters, the keys in white, located on the right side of the keyboard. The blue keys in the middle are punctuation, digits, small capital letters and fixed-width spaces. In proper keyboard operation, an experienced operator's left hand operates only

6328-436: The austenite grain boundaries until the percentage of carbon in the grains has decreased to the eutectoid composition (0.8% carbon), at which point the pearlite structure forms. For steels that have less than 0.8% carbon (hypoeutectoid), ferrite will first form within the grains until the remaining composition rises to 0.8% of carbon, at which point the pearlite structure will form. No large inclusions of cementite will form at

6441-471: The austenite is for it to precipitate out of solution as cementite , leaving behind a surrounding phase of BCC iron called ferrite with a small percentage of carbon in solution. The two, cementite and ferrite, precipitate simultaneously producing a layered structure called pearlite , named for its resemblance to mother of pearl . In a hypereutectoid composition (greater than 0.8% carbon), the carbon will first precipitate out as large inclusions of cementite at

6554-420: The auxiliary, the slanted ( Italic ) form of that character will be used, but this can also be the boldface form or even a different font entirely. The machine operator can select which of the two faces will be cast by operating the auxiliary rail of the assembler , or, when setting entire lines of italics, by using the flap , which is a piece that can be turned under a portion of the first elevator column. This

6667-494: The boundaries in hypoeutectoid steel. The above assumes that the cooling process is very slow, allowing enough time for the carbon to migrate. As the rate of cooling is increased the carbon will have less time to migrate to form carbide at the grain boundaries but will have increasingly large amounts of pearlite of a finer and finer structure within the grains; hence the carbide is more widely dispersed and acts to prevent slip of defects within those grains, resulting in hardening of

6780-460: The casting begins to develop deformities and imperfections, and the type must be cast again. The continuous heating of the molten alloy causes the tin and antimony in the mixture to rise to the top and oxidize along with other impurities into a substance called "dross" which must be skimmed off. Excessive dross formation leads to the alloy softening as the proportion of lead increases. The mixture must then be assayed and tin and antimony added back (in

6893-407: The catch holding it in position. The spring-operated delivery channel then transports the line into the casting section of the machine, and engages the clutch that drives the casting section and the subsequent transfer into the distribution section. The operator is now finished with the line; the remaining processing is automatic. While the line is being cast, the operator can continue entering text for

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7006-455: The combination, bronze, which has a melting point lower than 1,083 °C (1,981 °F). In comparison, cast iron melts at about 1,375 °C (2,507 °F). Small quantities of iron were smelted in ancient times, in the solid-state, by heating the ore in a charcoal fire and then welding the clumps together with a hammer and in the process squeezing out the impurities. With care, the carbon content could be controlled by moving it around in

7119-406: The composing section, the operator enters the text for a line on the keyboard. Each keystroke releases a matrix from the magazine mounted above the keyboard. The matrix travels through channels to the assembler where the matrices are lined up side by side in the order they were released. When a space is needed, the operator touches the spaceband lever just to the left of the keyboard. This releases

7232-423: The correct place in their respective magazines. This is done by the distributor . After casting is completed, the matrices are pushed to the second elevator which raises them to the distributor at the top of the magazine. The space bands are separated out at this point and are returned to the spaceband box. The matrices have a pattern of teeth at the top, by which they hang from the distributor bar . Some of

7345-402: The distributor screws, they will hang on only so long as there are teeth to hold them. As soon as the matrix reaches the point where each of its teeth corresponds to a cut-away tooth on the distributor bar, it is no longer supported and will drop into the matrix channel below that point. The pattern of teeth is a 7-bit binary code, with the innermost pair of teeth at the bottom of the notch being

7458-452: The economies of melting and casting, can be heat treated after casting to make malleable iron or ductile iron objects. Steel is distinguishable from wrought iron (now largely obsolete), which may contain a small amount of carbon but large amounts of slag . Iron is commonly found in the Earth's crust in the form of an ore , usually an iron oxide, such as magnetite or hematite . Iron

7571-518: The electric models). The temperature was precisely adjusted to keep the lead and tin type metal liquified just prior to being cast. Newer machines, and the larger machines above 36 EM Matrix size typically used the more standardized 1 ⁄ 2 -horsepower (370 W) motor after v-belts came into common use in the 1930s. The large machines also had the so-called 'double pot', with either larger gas burners, or else 2250-watt pot heaters and larger mouth and throat heaters. The most modern Linotypes had

7684-410: The face of the mold disk . The mold disk has rectangular openings which correspond to the line length and point thickness of the slugs (cast lines) to be made. Mold liners fit into these openings for specific slug dimensions. The maximum line length of the typical linecaster is 30 picas . A less common variant was fitted with 42 pica molds, though these are now rare to non-existent. Directly behind

7797-648: The finest steel in the world exported to the Roman, Egyptian, Chinese and Arab worlds at that time – what they called Seric Iron . A 200 BC Tamil trade guild in Tissamaharama , in the South East of Sri Lanka, brought with them some of the oldest iron and steel artifacts and production processes to the island from the classical period . The Chinese and locals in Anuradhapura , Sri Lanka had also adopted

7910-579: The fire. Unlike copper and tin, liquid or solid iron dissolves carbon quite readily. All of these temperatures could be reached with ancient methods used since the Bronze Age . Since the oxidation rate of iron increases rapidly beyond 800 °C (1,470 °F), it is important that smelting take place in a low-oxygen environment. Smelting, using carbon to reduce iron oxides, results in an alloy ( pig iron ) that retains too much carbon to be called steel. The excess carbon and other impurities are removed in

8023-706: The first commercially used Linotype was installed in the printing office of the New York Tribune . Here, it was immediately used on the daily paper and a large book. The book, the first ever composed with the new Linotype method, was titled The Tribune Book of Open-Air Sports . Initially, the Mergenthaler Linotype Company was the only company (led by Ottmar Mergenthaler and eventually also James O. Clephane) producing linecasting machines, but in time, other companies would begin manufacturing similar machines. The Intertype Company produced

8136-417: The font. Most main magazines have 90 channels, but those for larger fonts carried only 72 or even 55 channels. The auxiliary magazines used on some machines typically contained 34 channels or, for a magazine carrying larger fonts, 28 channels. The magazine holds a particular font of type; i.e., a particular type design in a particular size. If a different size or style was needed, the operator would switch to

8249-413: The form of a specially proportioned alloy) to restore the original strength and properties of the alloy. From the assembler, the assembled line moves via the first elevator to the justification vise . The vise has two jaws (1 and 2 in the illustration) which are set to the desired line width. The spacebands are now expanded to justify the line. When the line is justified, the matrices fit tightly between

8362-513: The form of charcoal) in a crucible, was produced in Merv by the 9th to 10th century AD. In the 11th century, there is evidence of the production of steel in Song China using two techniques: a "berganesque" method that produced inferior, inhomogeneous steel, and a precursor to the modern Bessemer process that used partial decarburization via repeated forging under a cold blast . Since

8475-599: The hardenability of thick sections. High strength low alloy steel has small additions (usually < 2% by weight) of other elements, typically 1.5% manganese, to provide additional strength for a modest price increase. Recent corporate average fuel economy (CAFE) regulations have given rise to a new variety of steel known as Advanced High Strength Steel (AHSS). This material is both strong and ductile so that vehicle structures can maintain their current safety levels while using less material. There are several commercially available grades of AHSS, such as dual-phase steel , which

8588-409: The illustration below, were most common in the earlier years, with the pot being thermostatically controlled (high flame when under temperature and low flame when up to temperature), and then a second smaller burner for the mouth and throat heating, with the more modern installations running on 1500 watt electric pots with an initially rheostat controlled mouth and throat heaters (several hundred watts on

8701-404: The knife block, which trims off any small irregularities in the casting and produces a slug of exactly the desired point thickness. From there, the slug drops into the galley tray which holds the lines in the order in which they were cast. The most significant innovation in the linotype machine was that it automated the distribution step; i.e., returning the matrices and space bands back to

8814-402: The letter form for a single character of a font of type; i.e., a particular type face in a particular size. The letter forms are engraved into one side of the matrix. For sizes up to 14 points , and in some matrices of size 16 to 24 points, the matrix has two letter forms on it, the normal and auxiliary positions. The normal position has the upright (Roman) form of a given character, and on

8927-406: The linotype machine, a pi matrix has all teeth present (code 127, no teeth cut away) so it will not drop from the distributor bar and will not be released into either the main or the auxiliary magazine. Instead, it travels all the way to the end and into the flexible metal tube called the pi chute and is then lined up in the sorts stacker , available for further use. Steel Steel

9040-460: The machine via the keyboard, composing lines of text. The other sections are automatic; they start as soon as a line is completely composed. Some Linotype machines included a paper tape reader. This also allowed the text to be typeset to be supplied over a telegraph line ( TeleTypeSetter ). Perforator operators produced paper tape text at a much higher speed which then was cast by more productive tape-controlled Linotype machines. Each matrix contains

9153-440: The machine, it is necessary that oil not be allowed anywhere near the matrix path. Oil in the matrix's path (due to careless maintenance or over-lubrication of nearby parts) can combine with dust, forming a gummy substance that is eventually deposited in the magazine by the matrices. This can cause the matrix to be released from the magazine slower than its usual speed, and usually results in a letter or two arriving out of sequence in

9266-439: The main production route. At the end of 2008, the steel industry faced a sharp downturn that led to many cut-backs. In 2021, it was estimated that around 7% of the global greenhouse gas emissions resulted from the steel industry. Reduction of these emissions are expected to come from a shift in the main production route using cokes, more recycling of steel and the application of carbon capture and storage technology. Steel

9379-450: The matrices and bands). The assembler itself is a rail that holds the matrices and spacebands, with a jaw on the left end set to the desired line width. When the operator judges that the line is close enough to full (some machines have an attached bell to accomplish the same thing), he raises the casting lever on the bottom of the keyboard to send the line to the casting section of the linotype machine. The remaining processing for that line

9492-408: The matrices, and then fills the mold cavity to provide a solid slug body. These have character shapes punched into them, so the result is a cast slug with the character shapes of the line on its top face. The mold disk is sometimes water-cooled, and often air-cooled with a blower, to carry away the heat of the molten type metal and allow the cast slugs to solidify quickly. When casting is complete,

9605-427: The mold disk is the crucible, which contains molten type metal at an optimal 535 °F. At the moment before casting, the mold disk moves forward on its slide. Studs in the mold disc engage with blocks on the vise so that the mold disc seats gently, yet tightly and squarely against the line of matrices held in the first elevator jaws and between the vise jaws. The vise jaws compress the line of matrices so molten metal

9718-401: The most frequently used letters on the left. The first two columns of keys are: e, t, a, o, i, n; and s, h, r, d, l, u. A Linotype operator would often deal with a typing error by running his fingers down these two columns, thus filling out the line with the nonsense words etaoin shrdlu , in what is known as a "run down". It is often quicker to cast a bad slug than to hand-correct the line within

9831-450: The most part, however, p-block elements such as sulphur, nitrogen , phosphorus , and lead are considered contaminants that make steel more brittle and are therefore removed from steel during the melting processing. The density of steel varies based on the alloying constituents but usually ranges between 7,750 and 8,050 kg/m (484 and 503 lb/cu ft), or 7.75 and 8.05 g/cm (4.48 and 4.65 oz/cu in). Even in

9944-482: The most significant bit. The codes count up from the left side of the main magazine. Code 0 (no teeth) is for spacebands, which are not carried up to the distributor. Code 1 is skipped (no reason for this is given in the Linotype manual). Codes 2 through 92 are for the 91-channel main magazine, and the codes above that are for the auxiliary magazine, if one is installed on the machine. The widest auxiliary magazine has 34 channels, so its rightmost channel

10057-427: The mouth and throat heaters thermostatically controlled, an improvement over the manual rheostat adjustment, or gas flame adjustment. The Linotype company supplied kerosene heaters and line-shaft operated machines for use in locales without electricity. The casting section receives completed lines from the assembler, and uses these to cast the type slugs that are the product of the linotype machine. The casting section

10170-446: The movement of dislocations . The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), impedes the movement of the dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include

10283-399: The next line. The keyboard has 90 keys. The usual arrangement is that black keys on the left were for small letters, white keys on the right were for capital letters, and blue keys in the center for numbers, punctuation marks, spaces, small caps and other items. There is no shift key of the kind found on typewriters. The arrangement of letters corresponds roughly to letter frequency, with

10396-404: The number of blades engaged on ejection are set based on the line length being cast. All blades are engaged for a 30 pica slug, fewer are engaged as the measure of the slug body is narrowed by the use of progressively longer mold liners. This prevents the ejector blades from striking the back of a mold liner on narrow slugs. As the slug is pushed from the mold, the slug passes a set of knife edges in

10509-414: The operator to grab the hell bucket and catch the flowing lead. It was so called because the bucket would often "go to hell", or melt, while holding the molten lead that was still extremely hot. Also, in conjunction with possible hazards facing an operator, toxic lead fumes were possible, as they were the result of melting the lead ingots for casting. The justification vise holds the assembled line against

10622-453: The plunger is drawn upward, pulling the metal back down the throat from the mouthpiece. The pot pulls backward away from the mold. The mold disk retracts from the vise studs which held it in perfect relation to the mold, thus breaking the slug away from the matrices. The mold disc then rotates counter-clockwise. In its travel, the slug base is trimmed by the back knife for height to paper (.918") and then returns to its neutral position in front of

10735-449: The product but only locally relieves strains and stresses locked up within the material. Annealing goes through three phases: recovery , recrystallization , and grain growth . The temperature required to anneal a particular steel depends on the type of annealing to be achieved and the alloying constituents. Quenching involves heating the steel to create the austenite phase then quenching it in water or oil . This rapid cooling results in

10848-759: The production methods of creating wootz steel from the Chera Dynasty Tamils of South India by the 5th century AD. In Sri Lanka, this early steel-making method employed a unique wind furnace, driven by the monsoon winds, capable of producing high-carbon steel. Since the technology was acquired from the Tamilians from South India, the origin of steel technology in India can be conservatively estimated at 400–500 BC. The manufacture of wootz steel and Damascus steel , famous for its durability and ability to hold an edge, may have been taken by

10961-426: The quality of the final product. Today more than 1.6 billion tons of steel is produced annually. Modern steel is generally identified by various grades defined by assorted standards organizations . The modern steel industry is one of the largest manufacturing industries in the world, but also one of the most energy and greenhouse gas emission intense industries, contributing 8% of global emissions. However, steel

11074-455: The same line, and the Model 9 extended this capability to mixing from up to four magazines within a single line. In a linotype machine, the term escapements refers to the mechanisms at the bottom of the magazine that release matrices one at a time as keys are pressed on the keyboard. There is an escapement for each channel in the magazine. To keep the matrices circulating smoothly throughout

11187-427: The slug). The disk stops when the mold is vertical, on the right, directly in front of the ejector . The ejector is a stacked series of narrow blades that push the completed slug from the mold aperture in the mold disk. The blades are narrow enough to pass through a mold set to 6-points in thickness with .004" clearance between the fixed mold face and the left side of the blades. The blades are each 2 picas in width and

11300-441: The spaceband key and the left column of keys. The operator's right hand strokes the remaining keys on the entire keyboard. The keys of the keyboard are connected by vertical pushrods to the escapements. When a key is pressed, the corresponding escapement is actuated, which releases a matrix from the magazine. With one exception, each key corresponds directly to a channel in the standard ( 90 channel ) magazine. The one exception

11413-403: The spacebands expanded all the way, the matrices are not tight. A safety mechanism in the justification vise detects this and blocks the casting operation. Without such a mechanism, the result would be a squirt of molten type metal spraying out through the gaps between the matrices, creating a time-consuming mess and a possible hazard to the operator. If a squirt did occur, it was generally up to

11526-401: The steel. At the very high cooling rates produced by quenching, the carbon has no time to migrate but is locked within the face-centred austenite and forms martensite . Martensite is a highly strained and stressed, supersaturated form of carbon and iron and is exceedingly hard but brittle. Depending on the carbon content, the martensitic phase takes different forms. Below 0.2% carbon, it takes on

11639-561: The steel. The early modern crucible steel industry resulted from the invention of Benjamin Huntsman in the 1740s. Blister steel (made as above) was melted in a crucible or in a furnace, and cast (usually) into ingots. The modern era in steelmaking began with the introduction of Henry Bessemer 's process in 1855, the raw material for which was pig iron. His method let him produce steel in large quantities cheaply, thus mild steel came to be used for most purposes for which wrought iron

11752-561: The technology of that time, such qualities were produced by chance rather than by design. Natural wind was used where the soil containing iron was heated by the use of wood. The ancient Sinhalese managed to extract a ton of steel for every 2 tons of soil, a remarkable feat at the time. One such furnace was found in Samanalawewa and archaeologists were able to produce steel as the ancients did. Crucible steel , formed by slowly heating and cooling pure iron and carbon (typically in

11865-403: The teeth are cut away; which pattern of teeth is cut away depends on the character on the matrix; i.e., which channel in the magazine it belongs in. Similarly, teeth are cut away along portions of the distributor bar. The bar on the elevator has all teeth, so it will hold any matrix (but not the space bands, which have no teeth at all). As the matrices are carried along the distributor bar by

11978-411: The time, since distribution may take much longer; however, the front part of the distributor completed its job before the next line of matrices was distributed). The construction of the machine was such that both the return of the former line to the magazine and the composition of the next line could occur while the current line was being cast, enabling very high productivity. Older machines typically had

12091-495: The title Linotype . If an internal link led you here, you may wish to change the link to point directly to the intended article. Retrieved from " https://en.wikipedia.org/w/index.php?title=Linotype&oldid=702252442 " Category : Disambiguation pages Hidden categories: Short description is different from Wikidata All article disambiguation pages All disambiguation pages Linotype machine The Linotype machine operator enters text on

12204-525: The upper carbon content of steel, beyond which is cast iron. When carbon moves out of solution with iron, it forms a very hard, but brittle material called cementite (Fe 3 C). When steels with exactly 0.8% carbon (known as a eutectoid steel), are cooled, the austenitic phase (FCC) of the mixture attempts to revert to the ferrite phase (BCC). The carbon no longer fits within the FCC austenite structure, resulting in an excess of carbon. One way for carbon to leave

12317-423: The vise jaws, forming a tight seal that will prevent the molten type metal from escaping when the line is cast. Justification is done by a spring-loaded ram (5) which raises the tails of the spacebands, unless the machine was equipped with a Star Parts automatic hydraulic quadding attachment or Linotype hydraquadder. If the operator did not assemble enough characters, the line will not justify correctly: even with

12430-718: Was developed in Southern India and Sri Lanka in the 1st millennium BCE. Metal production sites in Sri Lanka employed wind furnaces driven by the monsoon winds, capable of producing high-carbon steel. Large-scale wootz steel production in India using crucibles occurred by the sixth century BC, the pioneering precursor to modern steel production and metallurgy. High-carbon steel was produced in Britain at Broxmouth Hillfort from 490–375 BC, and ultrahigh-carbon steel

12543-509: Was formerly used. The Gilchrist-Thomas process (or basic Bessemer process ) was an improvement to the Bessemer process, made by lining the converter with a basic material to remove phosphorus. Another 19th-century steelmaking process was the Siemens-Martin process , which complemented the Bessemer process. It consisted of co-melting bar iron (or steel scrap) with pig iron. These methods of steel production were rendered obsolete by

12656-438: Was produced globally, with 630,000,000 tonnes (620,000,000 long tons; 690,000,000 short tons) recycled. Modern steels are made with varying combinations of alloy metals to fulfil many purposes. Carbon steel , composed simply of iron and carbon, accounts for 90% of steel production. Low alloy steel is alloyed with other elements, usually molybdenum , manganese, chromium, or nickel, in amounts of up to 10% by weight to improve

12769-757: Was produced in the Netherlands from the 2nd-4th centuries AD. The Roman author Horace identifies steel weapons such as the falcata in the Iberian Peninsula , while Noric steel was used by the Roman military . The Chinese of the Warring States period (403–221 BC) had quench-hardened steel, while Chinese of the Han dynasty (202 BC—AD 220) created steel by melting together wrought iron with cast iron, thus producing

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