Masonry is the craft of building a structure with brick, stone, or similar material, including mortar plastering which are often laid in, bound, and pasted together by mortar . The term masonry can also refer to the building units (stone, brick, etc.) themselves.
81-401: The common materials of masonry construction are bricks and building stone , rocks such as marble , granite , and limestone , cast stone , concrete blocks , glass blocks , and adobe . Masonry is generally a highly durable form of construction. However, the materials used, the quality of the mortar and workmanship, and the pattern in which the units are assembled can substantially affect
162-405: A CMU wall having much greater lateral and tensile strength than unreinforced walls. "Architectural masonry is the evolvement of standard concrete masonry blocks into aesthetically pleasing concrete masonry units (CMUs)". CMUs can be manufactured to provide a variety of surface appearances. They can be colored during manufacturing or stained or painted after installation. They can be split as part of
243-449: A brick roughly 42 cm long, 20 cm wide, and 10 cm thick), smoothing the surfaces with a wire-strung bow, removing them from the frames, printing the fronts and backs with stamps that indicated where the bricks came from and who made them, loading the kilns with fuel (likelier wood than coal), stacking the bricks in the kiln, removing them to cool while the kilns were still hot, and bundling them into pallets for transportation. It
324-427: A darker color or an irregular shape. Others may use antique salvage bricks, or new bricks may be artificially aged by applying various surface treatments, such as tumbling. The attempts at rusticity of the late 20th century have been carried forward by masons specializing in a free, artistic style, where the courses are intentionally not straight, instead weaving to form more organic impressions. A crinkle-crankle wall
405-972: A dry, small aggregate concrete which is formed in steel moulds by vibration and compaction in either an "egglayer" or static machine. The finished blocks are cured, rather than fired, using low-pressure steam. Concrete bricks and blocks are manufactured in a wide range of shapes, sizes and face treatments – a number of which simulate the appearance of clay bricks. Concrete bricks are available in many colours and as an engineering brick made with sulfate-resisting Portland cement or equivalent. When made with adequate amount of cement they are suitable for harsh environments such as wet conditions and retaining walls. They are made to standards BS 6073, EN 771-3 or ASTM C55. Concrete bricks contract or shrink so they need movement joints every 5 to 6 metres, but are similar to other bricks of similar density in thermal and sound resistance and fire resistance. Compressed earth blocks are made mostly from slightly moistened local soils compressed with
486-595: A greater surface on which to spread a mortar bed and for easier handling. Most concrete blocks have two cores, but three- and four-core units are also produced. A core also allows for the insertion of steel reinforcement to span courses in order to increase tensile strength . This is accomplished by grouting the voids of blocks containing rebar with concrete. Thus reinforced, concrete block walls are better able to resist lateral forces such as wind load and seismic forces. Cores may also be filled with expanded-polystyrene (EPS) block foam insulation, substantially increasing
567-443: A history older than fired bricks, and have an additional ingredient of a mechanical binder such as straw. Bricks are laid in courses and numerous patterns known as bonds , collectively known as brickwork , and may be laid in various kinds of mortar to hold the bricks together to make a durable structure. The earliest bricks were dried mudbricks , meaning that they were formed from clay-bearing earth or mud and dried (usually in
648-457: A kiln which makes them durable. Modern, fired, clay bricks are formed in one of three processes – soft mud, dry press, or extruded. Depending on the country, either the extruded or soft mud method is the most common, since they are the most economical. Clay and shale are the raw ingredients in the recipe for a fired brick. They are the product of thousands of years of decomposition and erosion of rocks, such as pegmatite and granite , leading to
729-575: A masonry wall is not entirely dependent on the bond between the building material and the mortar; the friction between the interlocking blocks of masonry is often strong enough to provide a great deal of strength on its own. The blocks sometimes have grooves or other surface features added to enhance this interlocking, and some dry set masonry structures forgo mortar altogether. Stone blocks used in masonry can be dressed or rough, though in both examples corners, door and window jambs, and similar areas are usually dressed. Stonemasonry utilizing dressed stones
810-424: A material that has properties of being highly chemically stable and inert. Within the clays and shales are the materials of aluminosilicate (pure clay ), free silica ( quartz ), and decomposed rock. One proposed optimal mix is: Three main methods are used for shaping the raw materials into bricks to be fired: In many modern brickworks , bricks are usually fired in a continuously fired tunnel kiln , in which
891-675: A mechanical hydraulic press or manual lever press. A small amount of a cement binder may be added, resulting in a stabilised compressed earth block . There are thousands of types of bricks that are named for their use, size, forming method, origin, quality, texture, and/or materials. Categorized by manufacture method: Concrete masonry unit A concrete block , also known as a cinder block in North American English , breeze block in British English , concrete masonry unit ( CMU ), or by various other terms ,
SECTION 10
#1732780427804972-508: A non-staggered bond. The wide selection of brick styles and types generally available in industrialized nations allow much variety in the appearance of the final product. In buildings built during the 1950s-1970s, a high degree of uniformity of brick and accuracy in masonry was typical. In the period since then this style was thought to be too sterile, so attempts were made to emulate older, rougher work. Some brick surfaces are made to look particularly rustic by including burnt bricks, which have
1053-407: A permanent colored facing (typically composed of polyester resins, silica sand and various other chemicals) to a concrete masonry unit, providing a smooth impervious surface." Glass block or glass brick are blocks made from glass and provide a translucent to clear vision through the block. A masonry veneer wall consists of masonry units, usually clay-based bricks, installed on one or both sides of
1134-483: A relatively low embodied energy and carbon footprint . The ingredients are first harvested and added together, with clay content ranging from 30% to 70%. The mixture is broken up with hoes or adzes , and stirred with water to form a homogenous blend. Next, the tempers and binding agents are added in a ratio, roughly one part straw to five parts earth to reduce weight and reinforce the brick by helping reduce shrinkage. However, additional clay could be added to reduce
1215-424: A ribbed or solid two-block unit; such factory-produced units are called "split-rib" or "split-face" blocks. Blocks may be scored by grooves the width of a mortar joint to simulate different block modules. For example, an 8-by-16-inch (200 mm × 410 mm) block may be scored in the middle to simulate 8-by-8-inch (200 mm × 200 mm) masonry, with the grooves filled with mortar and struck to match
1296-718: A sand base and without mortar or reinforcing (gravity wall), or using blocks (typically an architectural style of block or clad with a veneer such as brick) with a concrete base, steel reinforcing and mortar (piling wall). Other very common, non-structural uses for concrete block walls (especially in American schools) are as interior fire-rated and extremely durable partition walls, and as exterior backup curtain walls for attachment of building envelope systems (rigid foam insulation and an air/vapor barrier) and veneers (stucco, steel, brick, or split-face concrete block). Concrete masonry walls may be ungrouted, partially grouted, or fully grouted,
1377-497: A structural system is the Masonry Standards Joint Committee's Building Code Requirements & Specification for Masonry Structures (TMS 402/602-16). The compressive strength of concrete blocks and masonry walls varies from approximately 3.4 to 34.5 MPa (500–5,000 psi) based on the type of concrete used to manufacture the unit, stacking orientation, the type of mortar used to build
1458-431: A structurally independent wall usually constructed of wood or masonry. In this context, the brick masonry is primarily decorative, not structural. The brick veneer is generally connected to the structural wall by brick ties (metal strips that are attached to the structural wall, as well as the mortar joints of the brick veneer). There is typically an air gap between the brick veneer and the structural wall. As clay-based brick
1539-478: A wall of a given size. Furthermore, cinder and concrete blocks typically have much lower water absorption rates than brick. They often are used as the structural core for veneered brick masonry or are used alone for the walls of factories, garages, and other industrial-style buildings where such appearance is acceptable or desirable. Such blocks often receive a stucco surface for decoration. Surface-bonding cement , which contains synthetic fibers for reinforcement,
1620-715: A waste product from impurities in minerals such as coal, limestone and iron-ore), also called slag. Concrete blocks are made from cast concrete (e.g. portland cement and aggregate , usually sand and fine gravel , for high-density blocks). In the western United States, where they are easily obtainable, porous lava rock gravels are used for weight reduction. They also have an added decorative effect to certain types of block, such as split-face, due to their distinct red and black colors. Lower-density blocks may use industrial wastes , such as fly ash or bottom ash , as an aggregate. Recycled materials, such as post-consumer glass, slag cement, or recycled aggregate, are often used in
1701-558: Is a brick wall that follows a serpentine path, rather than a straight line. This type of wall is more resistant to toppling than a straight wall; so much so that it may be made of a single wythe of unreinforced brick and so despite its longer length may be more economical than a straight wall. Blocks of cinder concrete ( cinder blocks or breezeblocks ), ordinary concrete ( concrete blocks ), or hollow tile are generically known as Concrete Masonry Units (CMUs). They usually are much larger than ordinary bricks and so are much faster to lay for
SECTION 20
#17327804278041782-441: Is a similar term referring to a rectangular building unit composed of clay or concrete, but is usually larger than a brick. Lightweight bricks (also called lightweight blocks) are made from expanded clay aggregate . Fired bricks are one of the longest-lasting and strongest building materials , sometimes referred to as artificial stone, and have been used since c. 4000 BC . Air-dried bricks, also known as mudbricks , have
1863-410: Is a standard-size rectangular block used in building construction . The use of blockwork allows structures to be built in the traditional masonry style with layers (or courses) of staggered blocks. Concrete blocks may be produced with hollow centers (cores) to reduce weight , improve insulation and provide an interconnected void into which concrete can be poured to solidify the entire wall after it
1944-532: Is built. Concrete blocks are some of the most versatile building products available because of the wide variety of appearances that can be achieved using them. Those that use cinders ( fly ash or bottom ash ) as an aggregate material are called "cinder blocks" in the United States. They are also known as "breeze blocks", a term derived from "breeze", referring to the small cinders and cinder-dust that are created by partially burned coal. However, in
2025-872: Is common in Sweden as well as Russia and other post-Soviet countries, especially in houses built or renovated in the 1970s. A version known as fly ash bricks , manufactured using fly ash , lime, and gypsum (known as the FaL-G process) are common in South Asia. Calcium-silicate bricks are also manufactured in Canada and the United States, and meet the criteria set forth in ASTM C73 – 10 Standard Specification for Calcium Silicate Brick (Sand-Lime Brick). Bricks formed from concrete are usually termed as blocks or concrete masonry unit , and are typically pale grey. They are made from
2106-495: Is dug, 6–9 metres (20–30 ft) wide, 2–2.5 metres (6 ft 7 in – 8 ft 2 in) deep, and 100–150 metres (330–490 ft) in circumference. A tall exhaust chimney is constructed in the centre. Half or more of the trench is filled with "green" (unfired) bricks which are stacked in an open lattice pattern to allow airflow. The lattice is capped with a roofing layer of finished brick. In operation, new green bricks, along with roofing bricks, are stacked at one end of
2187-456: Is known as ashlar masonry, whereas masonry using irregularly shaped stones is known as rubble masonry . Both rubble and ashlar masonry can be laid in coursed rows of even height through the careful selection or cutting of stones, but a great deal of stone masonry is uncoursed. Solid brickwork is made of two or more wythes of bricks with the units running horizontally (called stretcher bricks) bound together with bricks running transverse to
2268-451: Is manufactured differently for various purposes. Unfired bricks, also known as mudbrick , are made from a mixture of silt , clay , sand and other earth materials like gravel and stone, combined with tempers and binding agents such as chopped straw, grasses, tree bark , or dung. Since these bricks are made up of natural materials and only require heat from the Sun to bake, mudbricks have
2349-549: Is only as long as the wire they are composed of and if used in severe climates (such as shore-side in a salt water environment) must be made of appropriate corrosion-resistant wire. Most modern gabions are rectangular. Earlier gabions were often cylindrical wicker baskets, open at both ends, used usually for temporary, often military, construction. Similar work can be done with finer aggregates using cellular confinement . Masonry walls have an endothermic effect of its hydrates , as in chemically bound water , unbound moisture from
2430-717: Is sometimes used in this application and can impart extra strength to a block wall. Surface-bonding cement is often pre-colored and can be stained or painted thus resulting in a finished stucco-like surface. The primary structural advantage of concrete blocks in comparison to smaller clay-based bricks is that a CMU wall can be reinforced by filling the block voids with concrete with or without steel rebar . Generally, certain voids are designated for filling and reinforcement, particularly at corners, wall-ends, and openings while other voids are left empty. This increases wall strength and stability more economically than filling and reinforcing all voids. Typically, structures made of CMUs will have
2511-496: Is usually not completely waterproof, the structural wall will often have a water-resistant surface (usually tar paper ) and weep holes can be left at the base of the brick veneer to drain moisture that accumulates inside the air gap. Concrete blocks, real and cultured stones , and veneer adobe are sometimes used in a very similar veneer fashion. Most insulated buildings that use concrete block, brick, adobe, stone, veneers or some combination thereof feature interior insulation in
Masonry - Misplaced Pages Continue
2592-544: The Brick Renaissance as the stylistic changes associated with the Italian Renaissance spread to northern Europe, leading to the adoption of Renaissance elements into brick building. Identifiable attributes included a low-pitched hipped or flat roof, symmetrical facade, round arch entrances and windows, columns and pilasters, and more. A clear distinction between the two styles only developed at
2673-584: The Building Research Establishment in Watford , UK, the use of improved masonry for the construction of tall structures up to 18 storeys high was made viable. However, the use of brick has largely remained restricted to small to medium-sized buildings, as steel and concrete remain superior materials for high-rise construction. Four basic types of brick are un-fired, fired, chemically set bricks, and compressed earth blocks. Each type
2754-588: The R-value of the resulting wall to be in compliance with the US national energy code. A variety of specialized shapes exist to allow special construction features. U-shaped blocks, or knockout blocks, have notches to allow the construction of bond beams or lintel assemblies, using horizontal reinforcing grouted into place in the cavity. Blocks with a channel on the end, known as "jamb blocks", allow doors to be secured to wall assemblies. Blocks with grooved ends permit
2835-475: The woodlots . The advantage of the BTK design is a much greater energy efficiency compared with clamp or scove kilns . Sheet metal or boards are used to route the airflow through the brick lattice so that fresh air flows first through the recently burned bricks, heating the air, then through the active burning zone. The air continues through the green brick zone (pre-heating and drying the bricks), and finally out
2916-736: The Herculaneum gate of Pompeii and the baths of Caracalla . During the Early Middle Ages the use of bricks in construction became popular in Northern Europe , after being introduced there from Northwestern Italy. An independent style of brick architecture, known as brick Gothic (similar to Gothic architecture ) flourished in places that lacked indigenous sources of rocks. Examples of this architectural style can be found in modern-day Denmark, Germany, Poland, and Kaliningrad (former East Prussia ). This style evolved into
2997-550: The United States breeze blocks also refer specifically to decorative blocks used on exterior walls to allow the breeze through, which were an important feature of Mid-Century Modern design, popularised by Edward Durrell Stone . In Australia, they are often known as besser blocks (because the Besser Company was a major supplier of machines that made concrete blocks), and also as grey blocks or concrete masonry units (CMUs). Clinker blocks use clinker (ash created as
3078-534: The ancient Indus Valley cities of Mohenjo-daro , Harappa , and Mehrgarh . Ceramic, or fired brick was used as early as 3000 BC in early Indus Valley cities like Kalibangan . In the middle of the third millennium BC, there was a rise in monumental baked brick architecture in Indus cities. Examples included the Great Bath at Mohenjo-daro , the fire altars of Kaalibangan , and the granary of Harappa . There
3159-405: The brick pile. Historically, a stack of unfired bricks covered for protection from the weather was called a "hack". Cooled finished bricks are removed from the other end for transport to their destinations. In the middle, the brick workers create a firing zone by dropping fuel (coal, wood, oil, debris, etc.) through access holes in the roof above the trench. The constant source of fuel maybe grown on
3240-465: The bricks are fired as they move slowly through the kiln on conveyors , rails, or kiln cars, which achieves a more consistent brick product. The bricks often have lime , ash, and organic matter added, which accelerates the burning process. The other major kiln type is the Bull's Trench Kiln (BTK), based on a design developed by British engineer W. Bull in the late 19th century. An oval or circular trench
3321-444: The buildings more visible in the heavy fog and to help prevent traffic accidents. The transition from the traditional method of production known as hand-moulding to a mechanised form of mass-production slowly took place during the first half of the nineteenth century. The first brick-making machine was patented by Richard A. Ver Valen of Haverstraw, New York, in 1852. The Bradley & Craven Ltd 'Stiff-Plastic Brickmaking Machine'
Masonry - Misplaced Pages Continue
3402-464: The chimney, where the rising gases create suction that pulls air through the system. The reuse of heated air yields savings in fuel cost. As with the rail process, the BTK process is continuous. A half-dozen labourers working around the clock can fire approximately 15,000–25,000 bricks a day. Unlike the rail process, in the BTK process the bricks do not move. Instead, the locations at which the bricks are loaded, fired, and unloaded gradually rotate through
3483-456: The colour of bricks to blend-in areas of brickwork with the surrounding masonry. An impervious and ornamental surface may be laid on brick either by salt glazing , in which salt is added during the burning process, or by the use of a slip , which is a glaze material into which the bricks are dipped. Subsequent reheating in the kiln fuses the slip into a glazed surface integral with the brick base. Chemically set bricks are not fired but may have
3564-462: The composition of the blocks. Use of recycled materials within blocks can create different appearances in the block, such as a terrazzo finish, and may help the finished structure earn LEED certification . Lightweight blocks can also be produced using autoclaved aerated concrete ; these are widely used for construction in Finland and other Scandinavian countries, as well as in central Europe, for
3645-531: The concrete block, and the poured concrete if the hollow cores inside the blocks are filled. Masonry can withstand temperatures up to 1,000 °F (538 °C) and it can withstand direct exposure to fire for up to 4 hours. In addition to that, concrete masonry keeps fires contained to their room of origin 93% of the time. For those reasons, concrete and masonry units hold the highest flame spread index classification, Class A. Fire cuts can be used to increase safety and reduce fire damage to masonry buildings. From
3726-779: The construction materials for architectural wonders such as the Hanging Gardens of Babylon , where glazed fired bricks were put into practice. The earliest fired bricks appeared in Neolithic China around 4400 BC at Chengtoushan , a walled settlement of the Daxi culture . These bricks were made of red clay, fired on all sides to above 600 °C, and used as flooring for houses. By the Qujialing period (3300 BC), fired bricks were being used to pave roads and as building foundations at Chengtoushan. According to Lukas Nickel,
3807-610: The construction of canal , roads , and railways . Production of bricks increased massively with the onset of the Industrial Revolution and the rise in factory building in England. For reasons of speed and economy, bricks were increasingly preferred as building material to stone, even in areas where the stone was readily available. It was at this time in London that bright red brick was chosen for construction to make
3888-413: The construction of control joints , allowing a filler material to be anchored between the un-mortared block ends. Other features, such as radiused corners known as " bullnoses ", may be incorporated. A wide variety of decorative profiles also exist. Concrete blocks may be formulated with special aggregates to produce specific colors or textures for finish use. Special textures may be produced by splitting
3969-736: The construction of the tomb of China's first Emperor, Qin Shi Huangdi . The floors of the three pits of the terracotta army were paved with an estimated 230,000 bricks, with the majority measuring 28x14x7 cm, following a 4:2:1 ratio. The use of fired bricks in Chinese city walls first appeared in the Eastern Han dynasty (25 AD-220 AD). Up until the Middle Ages, buildings in Central Asia were typically built with unbaked bricks. It
4050-648: The cores remain unfilled. Filling some or all of the cores with concrete or concrete with steel reinforcement (typically rebar ) offers much greater tensile and lateral strength to structures. One problem with masonry walls is that they rely mainly on their weight to keep them in place; each block or brick is only loosely connected to the next via a thin layer of mortar. This is why they do not perform well in earthquakes, when entire buildings are shaken horizontally. Many collapses during earthquakes occur in buildings that have load-bearing masonry walls. Besides, heavier buildings having masonry suffer more damage. The strength of
4131-518: The curing process accelerated by the application of heat and pressure in an autoclave. Calcium-silicate bricks are also called sandlime or flintlime bricks, depending on their ingredients. Rather than being made with clay they are made with lime binding the silicate material. The raw materials for calcium-silicate bricks include lime mixed in a proportion of about 1 to 10 with sand, quartz , crushed flint , or crushed siliceous rock together with mineral colourants . The materials are mixed and left until
SECTION 50
#17327804278044212-410: The durability of the overall masonry construction. A person who constructs masonry is called a mason or bricklayer . These are both classified as construction trades . Masonry is one of the oldest building crafts in the world. The construction of Egyptian pyramids, Roman aqueducts, and medieval cathedrals are all examples of masonry. Early structures used the weight of the masonry itself to stabilize
4293-503: The end of the 19th century, the Hudson River region of New York State would become the world's largest brick manufacturing region, with 130 brickyards lining the shores of the Hudson River from Mechanicsville to Haverstraw and employing 8,000 people. At its peak, about 1 billion bricks were produced a year, with many being sent to New York City for use in its construction industry. The demand for high office building construction at
4374-483: The first bricks with dimension 400x150x100 mm. Between 5000 and 4500 BC, Mesopotamia had discovered fired brick. The standard brick sizes in Mesopotamia followed a general rule: the width of the dried or burned brick would be twice its thickness, and its length would be double its width. The South Asian inhabitants of Mehrgarh also constructed air-dried mudbrick structures between 7000 and 3300 BC and later
4455-411: The form of fiberglass batts between wooden wall studs or in the form of rigid insulation boards covered with plaster or drywall . In most climates this insulation is much more effective on the exterior of the wall, allowing the building interior to take advantage of the aforementioned thermal mass of the masonry. This technique does, however, require some sort of weather-resistant exterior surface over
4536-464: The insulation and, consequently, is generally more expensive. Gabions are baskets, usually now of zinc -protected steel ( galvanized steel ) that are filled with fractured stone of medium size. These will act as a single unit and are stacked with setbacks to form a revetment or retaining wall . They have the advantage of being well drained, flexible, and resistant to flood, water flow from above, frost damage, and soil flow. Their expected useful life
4617-485: The latter two enhancing their structural strength. Additionally, steel reinforcement bars (rebar) can be used both vertically and horizontally inside a concrete block wall to maximize its structural performance. The cells in which the rebar is placed must be grouted for the bars to bond to the wall. For this reason, high-seismic zones typically allow only fully grouted walls in their building codes. The American design code that guides design engineers in using concrete blocks as
4698-454: The lime is completely hydrated; the mixture is then pressed into moulds and cured in an autoclave for three to fourteen hours to speed the chemical hardening. The finished bricks are very accurate and uniform, although the sharp arrises need careful handling to avoid damage to brick and bricklayer. The bricks can be made in a variety of colours; white, black, buff, and grey-blues are common, and pastel shades can be achieved. This type of brick
4779-456: The manufacturing process, giving the blocks a rough face replicating the appearance of natural stone, such as brownstone . CMUs may also be scored, ribbed, sandblasted, polished, striated (raked or brushed), include decorative aggregates, be allowed to slump in a controlled fashion during curing, or include several of these techniques in their manufacture to provide a decorative appearance. "Glazed concrete masonry units are manufactured by bonding
4860-424: The material's inherent thermal insulation characteristics, as are expanded clay aggregate blocks. Blocks come in modular sizes, with the most popular typically referred to (by their thickness) as "4-inch", "6-inch", "8-inch", and "12-inch". In the US, concrete blocks are nominally 16 in (410 mm) long and 8 in (200 mm) wide. Their actual dimensions are 3 ⁄ 8 inch (9.5 mm) less than
4941-401: The need for straw, which would prevent the likelihood of insects deteriorating the organic material of the bricks, subsequently weakening the structure. These ingredients are thoroughly mixed together by hand or by treading and are then left to ferment for about a day. The mix is then kneaded with water and molded into rectangular prisms of a desired size. Bricks are lined up and left to dry in
SECTION 60
#17327804278045022-589: The nominal dimensions (to allow for 3 ⁄ 8 -inch mortar joints between blocks in any orientation). In Ireland and the UK, blocks are usually 440 mm × 215 mm × 100 mm (17.3 in × 8.5 in × 3.9 in) excluding mortar joints. In Australia, New Zealand and Canada, blocks are usually 390 mm × 190 mm × 190 mm (15.4 in × 7.5 in × 7.5 in) excluding mortar joints. Block cores are typically tapered so that their top surface (as laid) has
5103-489: The other hand, masonry is also used in non-structural applications such as fireplaces chimneys and veneer systems. Brick and concrete block are the most common types of masonry in use in industrialized nations and may be either load-bearing or non-load-bearing. Concrete blocks, especially those with hollow cores, offer various possibilities in masonry construction. They generally provide great compressive strength and are best suited to structures with light transverse loading when
5184-452: The point of view of material modeling, masonry is a special material of extreme mechanical properties (with a very high ratio between strength in compression and in tension), so that the applied loads do not diffuse as they do in elastic bodies, but tend to percolate along lines of high stiffness. Brick A brick is a type of construction material used to build walls, pavements and other elements in masonry construction. Properly,
5265-464: The structure against lateral movements. The types and techniques of masonry used evolved with architectural needs and cultural norms. Since mid-20th century, masonry has often featured steel-reinforced elements to help carry the tension force present in modern thin, light, tall building systems. Masonry has both structural and non-structural applications. Structural applications include walls, columns, beams, foundations, load-bearing arches, and others. On
5346-476: The sun for three days on both sides. After the six days, the bricks continue drying until required for use. Typically, longer drying times are preferred, but the average is eight to nine days spanning from initial stages to its application in structures. Unfired bricks could be made in the spring months and left to dry over the summer for use in the autumn. Mudbricks are commonly employed in arid environments to allow for adequate air drying. Fired bricks are baked in
5427-494: The sun) until they were strong enough for use. The oldest discovered bricks, originally made from shaped mud and dating before 7500 BC, were found at Tell Aswad , in the upper Tigris region and in southeast Anatolia close to Diyarbakir . Mudbrick construction was used at Çatalhöyük , from c. 7,400 BC. Mudbrick structures, dating to c. 7,200 BC have been located in Jericho , Jordan Valley. These structures were made up of
5508-437: The temperature inside the kiln stayed at a level that caused the clay to shimmer with the colour of molten gold or silver. He also had to know when to quench the kiln with water so as to produce the surface glaze. To anonymous labourers fell the less skilled stages of brick production: mixing clay and water, driving oxen over the mixture to trample it into a thick paste, scooping the paste into standardised wooden frames (to produce
5589-414: The term brick denotes a unit primarily composed of clay , but is now also used informally to denote units made of other materials or other chemically cured construction blocks. Bricks can be joined using mortar , adhesives or by interlocking. Bricks are usually produced at brickworks in numerous classes, types, materials, and sizes which vary with region, and are produced in bulk quantities. Block
5670-560: The third century BC, when baked bricks of regular shape began to be employed for vaulting underground tombs. Hollow brick tomb chambers rose in popularity as builders were forced to adapt due to a lack of readily available wood or stone. The oldest extant brick building above ground is possibly Songyue Pagoda , dated to 523 AD. By the end of the third century BC in China, both hollow and small bricks were available for use in building walls and ceilings. Fired bricks were first mass-produced during
5751-410: The top course of blocks in the walls filled with concrete and tied together with steel reinforcement to form a bond beam. Bond beams are often a requirement of modern building codes and controls. Another type of steel reinforcement referred to as ladder-reinforcement , can also be embedded in horizontal mortar joints of concrete block walls. The introduction of steel reinforcement generally results in
5832-500: The transition to Baroque architecture . In Lübeck , for example, Brick Renaissance is clearly recognisable in buildings equipped with terracotta reliefs by the artist Statius von Düren, who was also active at Schwerin ( Schwerin Castle ) and Wismar (Fürstenhof). Long-distance bulk transport of bricks and other construction equipment remained prohibitively expensive until the development of modern transportation infrastructure, with
5913-625: The trench. The colour of fired clay bricks is influenced by the chemical and mineral content of the raw materials, the firing temperature, and the atmosphere in the kiln. For example, pink bricks are the result of a high iron content, white or yellow bricks have a higher lime content. Most bricks burn to various red hues; as the temperature is increased the colour moves through dark red, purple, and then to brown or grey at around 1,300 °C (2,370 °F). The names of bricks may reflect their origin and colour, such as London stock brick and Cambridgeshire White. Brick tinting may be performed to change
5994-602: The true joints. Concrete block, when built with integral steel reinforcement , is a very common building material for the load-bearing walls of buildings, in what is termed concrete block structure ( CBS ) construction. One of the common foundation types for American suburban houses is the "crawl space foundation" which consists of a concrete block wall on the perimeter on which dimensional lumber floor joists are supported. Retaining walls , which can also be constructed of concrete blocks, can be constructed, either using blocks designed to be set back each course and used with
6075-642: The turn of the 20th century led to a much greater use of cast and wrought iron , and later, steel and concrete . The use of brick for skyscraper construction severely limited the size of the building – the Monadnock Building , built in 1896 in Chicago, required exceptionally thick walls to maintain the structural integrity of its 17 storeys. Following pioneering work in the 1950s at the Swiss Federal Institute of Technology and
6156-429: The use of ceramic pieces for protecting and decorating floors and walls dates back at various cultural sites to 3000-2000 BC and perhaps even before, but these elements should be rather qualified as tiles . For the longest time builders relied on wood, mud and rammed earth, while fired brick and mudbrick played no structural role in architecture. Proper brick construction, for erecting walls and vaults , finally emerges in
6237-597: The wall (called "header" bricks). Each row of bricks is known as a course. The pattern of headers and stretchers employed gives rise to different 'bonds' such as the common bond (with every sixth course composed of headers), the English bond, and the Flemish bond (with alternating stretcher and header bricks present on every course). Bonds can differ in strength and in insulating ability. Vertically staggered bonds tend to be somewhat stronger and less prone to major cracking than
6318-518: Was a uniformity to the brick sizes throughout the Indus Valley region, conforming to the 1:2:4, thickness, width, and length ratio. As the Indus civilization began its decline at the start of the second millennium BC, Harappans migrated east, spreading their knowledge of brickmaking technology. This led to the rise of cities like Pataliputra , Kausambi , and Ujjain , where there was an enormous demand for kiln-made bricks. By 604 BC, bricks were
6399-750: Was hot, filthy work. Early civilisations around the Mediterranean , including the Ancient Greeks and Romans , adopted the use of fired bricks. By the early first century CE, standardised fired bricks were being heavily produced in Rome. The Roman legions operated mobile kilns , and built large brick structures throughout the Roman Empire , stamping the bricks with the seal of the legion. The Romans used brick for walls, arches, forts, aqueducts, etc. Notable mentions of Roman brick structures are
6480-517: Was only starting in the ninth century CE when buildings were entirely constructed using fired bricks. The carpenter's manual Yingzao Fashi , published in 1103 at the time of the Song dynasty described the brick making process and glazing techniques then in use. Using the 17th-century encyclopaedic text Tiangong Kaiwu , historian Timothy Brook outlined the brick production process of Ming dynasty China: ...the kilnmaster had to make sure that
6561-686: Was patented in 1853. Bradley & Craven went on to be a dominant manufacturer of brickmaking machinery. Henry Clayton, employed at the Atlas Works in Middlesex , England, in 1855, patented a brick-making machine that was capable of producing up to 25,000 bricks daily with minimal supervision. His mechanical apparatus soon achieved widespread attention after it was adopted for use by the South Eastern Railway Company for brick-making at their factory near Folkestone . At
#803196