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Samworth Brothers

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Food processing is the transformation of agricultural products into food , or of one form of food into other forms. Food processing takes many forms, from grinding grain into raw flour , home cooking , and complex industrial methods used in the making of convenience foods . Some food processing methods play important roles in reducing food waste and improving food preservation , thus reducing the total environmental impact of agriculture and improving food security .

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44-500: Samworth Brothers is a British food manufacturer which produces a range of chilled and ambient foods, both own-label and branded. It is the owner of Cornish pasty maker Ginsters and malt loaf manufacturer Soreen , and is also known as a maker of certified Melton Mowbray pork pies . George Samworth was born in 1868, and after joining a group of Birmingham -based pig buyers started his own pig-dealing business in 1896. After his retirement in 1930, his sons Frank and George took over

88-527: A chain of fast food outlets which at that time had 33 shops and 19 outlets at motorway service stations. In June 2024, Samworth Brothers Manton Wood voluntarily recalled 15 sandwich and wrap products containing vegetable leaf following an outbreak of Shigatoxigenic E. coli in the United Kingdom in major supermarket chains. The recalls were done as a precautionary step, as no testing has yet indicated traces of E. coli in tested products. The business

132-454: A few may cause problems for some individuals, including sulfites, artificial sweeteners, artificial colors and flavors, sodium nitrate, BHA and BHT, olestra, caffeine and monosodium glutamate — a flavor enhancer. When designing processes for the food industry the following performance parameters may be taken into account: Food processing industries and practices include the following: National Living Wage The National Living Wage

176-532: A figure of £8.67 per hour for the over 23 rate. The target figure of £9 per hour was not reached until 2022. The Chancellor of the Exchequer George Osborne announced what he termed the "National Living Wage" at the end of his budget speech on 8 July 2015, a new national minimum wage rate only for people over the age of 25. The National Living Wage is implemented via an amendment to National Minimum Wage Act 1998 . The National Living Wage

220-447: A hermetic bottling technique that would preserve food for French troops which ultimately contributed to the development of tinning, and subsequently canning by Peter Durand in 1810. Although initially expensive and somewhat hazardous due to the lead used in cans, canned goods would later become a staple around the world. Pasteurization , discovered by Louis Pasteur in 1864, improved the quality and safety of preserved foods and introduced

264-490: A large profit potential exists for the manufacturers and suppliers of processed food products. Individuals may see a benefit in convenience , but rarely see any direct financial cost benefit in using processed food as compared to home preparation. Processed food freed people from the large amount of time involved in preparing and cooking "natural" unprocessed foods. The increase in free time allows people much more choice in life style than previously allowed. In many families

308-404: A range of 'heat and serve' meals for major UK retailers and branded suppliers. Sausages and cooked meats: Walker Sausage Company and Walkers Deli make a range of premium sausages, hams and pates. Sports nutrition: SCI-MX makes a range of high protein powders, capsules, snack bars and shakes. Samworth Brothers Supply Chain provides temperature controlled distribution services to companies within

352-457: A study published in " Food & Nutrition Research " in 2010, meaning more of their food energy content is retained within the body. Processed foods also tend to be more allergenic than whole foods, according to a June 2004 "Current Opinion in Allergy and Clinical Immunology" article. Although the preservatives and other food additives used in many processed foods are generally recognized as safe,

396-624: A study published in " The American Journal of Clinical Nutrition " in December 2007. Foods that have undergone processing, including some commercial baked goods, desserts, margarine, frozen pizza, microwave popcorn and coffee creamers, sometimes contain trans fats . This is the most unhealthy type of fat, and may increase risk for high cholesterol, heart disease and stroke. The 2010 Dietary Guidelines for Americans recommends keeping trans fat intake as low as possible. Processed foods may actually take less energy to digest than whole foods, according to

440-615: Is an obligatory minimum wage payable to workers in the United Kingdom aged 21 and over which came into effect on 1 April 2016. As of April 2024 it is £11.44 per hour. It was implemented at a significantly higher rate than the national minimum wage rate for workers under 25, and was expected (in 2015) to rise to at least £9 per hour by 2020. The consultation document issued by the Low Pay Commission in 2019 indicated that this target would not be met, instead proposing

484-697: Is chaired by non-family member Nick Linney. Samworth Brothers manufactures the following product lines: Food to go: including sandwiches, wraps, salads, pasties and mini malt loaves. Savoury pastry: including Ginsters and the West Cornwall Pasty Company , as well as pork pie brands Dickinson & Morris and Walker & Son. The Group is a member of the Cornish Pasty Association and the Melton Mowbray Pork Pie Association. Meals:

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528-518: Is made at home, in a small bakery, or in a large factory, is an example of secondary food processing. Fermenting fish and making wine , beer , and other alcoholic products are traditional forms of secondary food processing. Sausages are a common form of secondary processed meat, formed by comminution (grinding) of meat that has already undergone primary processing. Most of the secondary food processing methods known to humankind are commonly described as cooking methods . Tertiary food processing

572-1110: Is necessary to make most foods edible while secondary food processing turns ingredients into familiar foods, such as bread . Tertiary food processing results in ultra-processed foods and has been widely criticized for promoting overnutrition and obesity , containing too much sugar and salt , too little fiber , and otherwise being unhealthful in respect to dietary needs of humans and farm animals. Primary food processing turns agricultural products, such as raw wheat kernels or livestock, into something that can eventually be eaten. This category includes ingredients that are produced by ancient processes such as drying , threshing , winnowing and milling grain, shelling nuts , and butchering animals for meat. It also includes deboning and cutting meat, freezing and smoking fish and meat, extracting and filtering oils, canning food, preserving food through food irradiation , and candling eggs , as well as homogenizing and pasteurizing milk . Contamination and spoilage problems in primary food processing can lead to significant public health threats, as

616-655: Is not necessary to limit the sugars found naturally in whole, unprocessed foods like fresh fruit, eating too much added sugar found in many processed foods increases the risk of heart disease, obesity, cavities and Type 2 diabetes. The American Heart Association recommends women limit added sugars to no more than 420 kilojoules (100 kilocalories), or 25 grams, and men limit added sugars to no more than 650 kJ (155 kcal), or about 38.75 grams, per day. Currently, Americans consume an average of 1,490 kJ (355 kcal) from added sugars each day. Processing foods often involves nutrient losses, which can make it harder to meet

660-439: Is only truly possible on a wide scale because of food processing. Transportation of more exotic foods, as well as the elimination of much hard labor gives the modern eater easy access to a wide variety of food unimaginable to their ancestors. The act of processing can often improve the taste of food significantly. Mass production of food is much cheaper overall than individual production of meals from raw ingredients. Therefore,

704-468: Is the commercial production of what is commonly called processed food . These are ready-to-eat or heat-and-serve foods, such as frozen meals and re-heated airline meals . Food processing dates back to the prehistoric ages when crude processing incorporated fermenting, sun drying, preserving with salt , and various types of cooking (such as roasting, smoking, steaming, and oven baking), Such basic food processing involved chemical enzymatic changes to

748-549: Is the national living wage according to Bradgate Bakery. Extra pay for night shifts, Saturdays and overtime are also being scaled back. In sum, Bradgate workers are being sold a lie: they are told that their pay is increasing, but what the Government are giving with one hand, Bradgate is taking with another. According to one very worried worker who approached my hon. Friend the Member for Mitcham and Morden , these cuts will affect

792-502: The 20th century, automatic appliances like microwave oven , blender , and rotimatic paved way for convenience cooking . In western Europe and North America, the second half of the 20th century witnessed a rise in the pursuit of convenience. Food processing companies marketed their products especially towards middle-class working wives and mothers. Frozen foods (often credited to Clarence Birdseye ) found their success in sales of juice concentrates and " TV dinners ". Processors utilised

836-740: The Group is a signatory to the IGD/WRAP Food Waste Reduction Roadmap and to the Champions 12.3 pledge – an international food-waste-reduction initiative. Samworth Brothers also has group-wide initiatives in place aimed at reducing impact, reusing resources, recycling materials and adopting recovery principles. At the time of introduction of a National Living Wage in April 2016, Samworth Brothers came under widespread criticism for removing premium pay rates in order to pay

880-557: The Resolution Foundation and the Chartered Institute of Personnel and Development revealed that the policy is expected to have its greatest impact in the retail, hospitality and healthcare sectors. The policy has received criticism from some large employers, particularly supermarkets and the food and drink sector, where profits may be reduced by up to 10%. Some large employers have said that they may pass on

924-1036: The Samworth Brothers Group, as well as to external food manufacturers, retailers and other distributors. Westward Laboratories is a food testing lab in Cornwall which provides microbiological and chemical testing for the food industry. Since 2007, the company has run the Charity Challenge, a fundraising triathlon-style event that takes place every two years. In 2013, the Group launched the Samworth Brothers Sports Opportunity Fund which supports community sports projects close to Samworth Brothers locations. Between 2013 and 2019, it gave £1.9 million to 160 sports projects. Since 2017, Samworth Brothers has bought all its grid-supplied electricity from certified renewable sources. In an effort to tackle food waste ,

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968-452: The additional cost to consumers in the form of higher prices and some intend to improve productivity. The supermarket chain Lidl has said it will implement a “living wage” without increasing any of its prices. A report by Moody's Investors Service stated supermarkets may employ a higher proportion of under-25 year olds to reduce employee costs. The Office for Budget Responsibility estimates

1012-628: The adults are working away from home and therefore there is little time for the preparation of food based on fresh ingredients. The food industry offers products that fulfill many different needs: e.g. fully prepared ready meals that can be heated up in the microwave oven within a few minutes. Modern food processing also improves the quality of life for people with allergies, diabetics , and other people who cannot consume some common food elements. Food processing can also add extra nutrients such as vitamins . Processing of food can decrease its nutritional density. The amount of nutrients lost depends on

1056-581: The basic structure of food in its natural form, as well served to build a barrier against surface microbial activity that caused rapid decay. Salt-preservation was especially common for foods that constituted warrior and sailors' diets until the introduction of canning methods . Evidence for the existence of these methods can be found in the writings of the ancient Greek , Chaldean , Egyptian and Roman civilizations as well as archaeological evidence from Europe , North and South America and Asia. These tried and tested processing techniques remained essentially

1100-438: The body's needs if these nutrients are not added back through fortification or enrichment. For example, using high heat during processing can cause vitamin C losses. Another example is refined grains, which have less fiber, vitamins and minerals than whole grains. Eating refined grains, such as those found in many processed foods, instead of whole grains may increase the risk for high cholesterol , diabetes and obesity, according to

1144-575: The business. In 1950, Frank bought Nottingham based butchery and pie makers TN Parr, followed in 1969 by the acquisition of local Nottinghamshire rival Pork Farms which doubled the size of the business overnight. Frank decided to retire, leaving the business to his sons, with David as Chairman, while Frank Jr. and John Samworth were senior Directors. In 1971, the group was floated on the London Stock Exchange as Pork Farms plc, and in 1972 bought rival Holland's Pies . In 1978, Pork Farms

1188-600: The courts. The enforcement budget is due to double, and the creation of a dedicated HM Revenue and Customs non-compliance team to pursue criminal prosecutions was announced. HM Treasury initially projected that 2.7 million workers would benefit directly. Research published by the Resolution Foundation in March 2016 indicated that the introduction of the measure would immediately raise the incomes of those on minimum wage by 10.8%. The number of workers affected

1232-490: The food and processing method. For example, heat destroys vitamin C . Therefore, canned fruits possess less vitamin C than their fresh alternatives. The USDA conducted a study of nutrient retention in 2004, creating a table of foods, levels of preparation, and nutrition. New research highlighting the importance to human health of a rich microbial environment in the intestine indicates that abundant food processing (not fermentation of foods) endangers that environment. One of

1276-408: The introduction of the national living wage should have made quite a difference for them, but Bradgate, like B&Q, has found an opportunity to save money. [Bradgate] has changed staff terms and conditions to phase out double pay for Sundays by 2019. That means that while employees on the national minimum wage earned £13.78 per hour on a Sunday last month, by 2019 they will earn just £9 per hour. That

1320-472: The main sources for sodium in the diet is processed foods. Sodium, mostly in the form of sodium chloride , i.e. salt, is added to prevent spoilage, add flavor and enhance the texture of these foods. Americans consume an average of 3436 milligrams of sodium per day, which is higher than the recommended limit of 2300 milligrams per day for healthy people, and more than twice the limit of 1500 milligrams per day for those at increased risk for heart disease. While it

1364-570: The new minimum wage. Joan Ryan , Labour Party MP for Enfield North, stated in Parliament: Bradgate Bakery is part of the group [Samworth Brothers] that owns famous brands that we all enjoy, such as Ginsters pies and Soreen loaf, but the pay that it is offering staff is a lot less tasty than its food. Bradgate has written to all its Leicestershire staff, detailing changes to their wages. Most shop-floor employees at Bradgate were earning just over £6.70 an hour before 1 April, so

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1408-781: The perceived value of time to appeal to the postwar population, and this same appeal contributes to the success of convenience foods today. Benefits of food processing include toxin removal, preservation, easing marketing and distribution tasks, and increasing food consistency. In addition, it increases yearly availability of many foods, enables transportation of delicate perishable foods across long distances and makes many kinds of foods safe to eat by de-activating spoilage and pathogenic micro-organisms. Modern supermarkets would not exist without modern food processing techniques, and long voyages would not be possible. Processed foods are usually less susceptible to early spoilage than fresh foods and are better suited for long-distance transportation from

1452-547: The policy will result in 60,000 fewer jobs, equivalent to a 0.2% increase in the unemployment rate. The announcement of the National Living Wage was seen as a political coup for the Conservative government because the opposition Labour Party had proposed that the national minimum wage rise only to £8 per hour. Opponents have objected to the government's use of the term "living wage" on the grounds that

1496-509: The proposed penalties for employer non-compliance were announced. They are double those previously payable for non-compliance with the National Minimum Wage Act 1998 (increased from 100% of arrears owed to 200%), although this is halved if paid within 14 days. The maximum penalty remains at £20,000 per worker. An additional penalty of disqualification from being a company director for up to 15 years will also be available to

1540-496: The resulting foods are used so widely. However, many forms of processing contribute to improved food safety and longer shelf life before the food spoils. Commercial food processing uses control systems such as hazard analysis and critical control points (HACCP) and failure mode and effects analysis (FMEA) to reduce the risk of harm. Secondary food processing is the everyday process of creating food from ingredients that are ready to use. Baking bread , regardless of whether it

1584-524: The same until the advent of the Industrial Revolution . Examples of ready-meals also date back to before the preindustrial revolution, and include dishes such as Cornish pasty and Haggis . Both during ancient times and today in modern society these are considered processed foods. Modern food processing technology developed in the 19th and 20th centuries was developed in a large part to serve military needs. In 1809, Nicolas Appert invented

1628-491: The source to the consumer . When they were first introduced, some processed foods helped to alleviate food shortages and improved the overall nutrition of populations as it made many new foods available to the masses. Processing can also reduce the incidence of food-borne disease. Fresh materials, such as fresh produce and raw meats, are more likely to harbour pathogenic micro-organisms (e.g. Salmonella) capable of causing serious illnesses. The extremely varied modern diet

1672-571: The whole range of shifts that run in the factories. That means that by 2018 a production operative on night shift will be paid £2,778 less a year, while a night shift team leader will be paid £344 less. Mark and David Samworth, who died in 2022, were regular donors to the Conservative Party . It was reported in 2015 that donations since 2002 by the Samworths, and others connected with the company, totalled nearly £650,000. Mark Samworth

1716-558: The wine, beer, and milk preservation. In the 20th century, World War II , the space race and the rising consumer society in developed countries contributed to the growth of food processing with such advances as spray drying , evaporation , juice concentrates, freeze drying and the introduction of artificial sweeteners, colouring agents, and such preservatives as sodium benzoate . In the late 20th century, products such as dried instant soups, reconstituted fruits and juices, and self cooking meals such as MRE food ration were developed. By

1760-656: Was acquired by Northern Foods . Separately, in 1977, John Samworth had left the business after his purchase of the Ginsters Cornish pasties business from the Ginsters family, under his holding company Goran Foods Ltd. In 1985 the name of Goran Foods was changed to Samworth Brothers , to reflect the involvement of John and David Samworth. In 1986, Samworth Brothers purchased Leicester-based Walker & Son Ltd. Having sold their Walkers crisps business in 1971 to US-based Standard Brands , their pie-making business

1804-502: Was expected to be about 4.5 million, forming between 3% and 30% of the workforce in a given area depending on the location. The total of workers affected was expected to rise to 6 million in 2020 if a £9-an-hour minimum had been established by then. In November 2023, Jeremy Hunt announced that all workers over 21 would receive the National Living Wage of £11.44 per hour from April 2024 onwards. A survey conducted in November 2015 by

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1848-527: Was invited to one of the Conservative Party's "leaders' group meals" in 2016, according to documents released by the party and analysed by the Morning Star . These "cash-for-access" meals require a minimum payment of £50,000 to the Conservative Party. Food manufacture The Nova classification groups food according to different food processing techniques. Primary food processing

1892-416: Was now the largest distributor of Melton Mowbray pork pies . This business was added to in 1992 after the purchase of the fire-destroyed Melton Mowbray based pie maker Dickinson & Morris, which was refurbished in a traditional style. In 2014, the Group bought the malt loaf brand, Soreen, and in 2015, the sports nutrition brand, SCI-MX. In 2017, Samworth Brothers bought the West Cornwall Pasty Company ,

1936-414: Was phased in between April 2016 and April 2020, with the aim of reaching 60% of median UK earnings by 2020. For over-25 year old employees, the wage began at £7.20 per hour in April 2016 and was projected to rise to at least £9 per hour by April 2020. Smaller employers have had their employer National Insurance discounts increased to mitigate the higher costs of the National Living Wage. In September 2015

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