Misplaced Pages

Six Sigma

Article snapshot taken from Wikipedia with creative commons attribution-sharealike license. Give it a read and then ask your questions in the chat. We can research this topic together.

Six Sigma ( 6σ ) is a set of techniques and tools for process improvement. It was introduced by American engineer Bill Smith while working at Motorola in 1986.

#898101

138-531: Six Sigma strategies seek to improve manufacturing quality by identifying and removing the causes of defects and minimizing variability in manufacturing and business processes . This is done by using empirical and statistical quality management methods and by hiring people who serve as Six Sigma experts. Each Six Sigma project follows a defined methodology and has specific value targets, such as reducing pollution or increasing customer satisfaction . The term Six Sigma originates from statistical quality control,

276-467: A R ecognize step at the beginning, which is to recognize the right problem to work on, thus yielding an RDMAIC methodology. Also known as DFSS (" D esign F or S ix S igma"), the DMADV methodology's five phases are: One key innovation of Six Sigma involves professionalizing quality management. Prior to Six Sigma, quality management was largely relegated to the production floor and to statisticians in

414-470: A "six sigma process". The accepted Six Sigma scoring system thus cannot be equated to actual normal distribution probabilities for the stated number of standard deviations, and this has been a key bone of contention over how Six Sigma measures are defined. The fact that it is rarely explained that a "6 sigma" process will have long-term defect rates corresponding to 4.5 sigma performance rather than actual 6 sigma performance has led several commentators to express

552-481: A Competitive Industrial Performance (CIP) Index, which measures the competitive manufacturing ability of different nations. The CIP Index combines a nation's gross manufacturing output with other factors like high-tech capability and the nation's impact on the world economy. Germany topped the 2020 CIP Index, followed by China, South Korea , the United States, and Japan. In 2023, the manufacturing industry in

690-631: A case study on Tinjin Xianyi Construction Technology, it was found that construction time and construction waste were reduced by 26.2% and 67% accordingly after adopting Six Sigma. Similarly, Six Sigma implementation was studied at one of the largest engineering and construction companies in the world: Bechtel Corporation, where after an initial investment of $ 30 million in a Six Sigma program that included identifying and preventing rework and defects, over $ 200 million were saved. Six Sigma has played an important role by improving

828-670: A colossal bronze statue of the Buddha Vairocana in the Tōdai-ji temple. Wood has traditionally been used as the chief material in Japan, along with traditional Japanese architecture. Statues are often lacquered , gilded , or brightly painted, although there are commonly few traces of this on the surface. Bronze and other metals are generally not used. Other materials, such as stone and pottery , have had extremely important roles in traditional sculpture. The music of Japan includes

966-760: A combination of three scripts: Chinese characters pronounced as " kanji " ( 漢字 ) in Japanese, hiragana , and katakana . Japan had no writing system prior to adopting kanji from China in 751 CE, and like Chinese, kanji are used extensively in Japanese as logograms . Presently, there is a notable number of kanji in modern Japanese with a different meaning from the corresponding hanzi character used in modern Chinese. Modern Japanese also features far fewer simplified Chinese characters in comparison to modern Chinese as Japanese typically uses fewer kanji, mainly for nouns , adjective stems, and verb stems. Both hiragana and katakana are phonetic syllabaries derived from

1104-405: A competing quality-improvement process)". The summary of the article is that Six Sigma is effective at what it is intended to do, but that it is "narrowly designed to fix an existing process" and does not help in "coming up with new products or disruptive technologies." More direct criticism is the "rigid" nature of Six Sigma with its over-reliance on methods and tools. In most cases, more attention

1242-674: A dual-structure model, in which Japanese populations are descendants of the indigenous Jōmon people and later arrivals of people from the East Eurasian continent, known as the Yayoi people . Japan's indigenous culture originates primarily from the Yayoi people who settled in Japan between 1000 BCE and 300 CE. Yayoi culture spread to the main island of Honshu , mixing with the native Jōmon culture. Modern Japanese have an estimated 80% Yayoi and 20% Jōmon ancestry. The second hypothesis proposes

1380-475: A fee. The American Society for Quality , for example, requires Black Belt applicants to pass a written exam and to provide a signed affidavit stating that they have completed two projects or one project combined with three years' practical experience in the body of knowledge. Within the individual phases of a DMAIC or DMADV project, Six Sigma uses many established quality-management tools that are also used outside Six Sigma. The following list shows an overview of

1518-541: A humorous character, had an older origin, in 8th century entertainment brought from China, developing itself in sarugaku . In kyōgen , masks are rarely used and even if the plays can be associated with the ones of noh, currently many are not. Kabuki appears in the beginning of the Edo period from the representations and dances of Izumo no Okuni in Kyoto. Due to concerns over the number of actresses engaged in selling sex,

SECTION 10

#1732772912899

1656-404: A lot of time transforming data from non-normal to normal using transformation techniques. It must be said that sigma levels can be determined for process data that has evidence of non-normality. Six Sigma asserts that: Features that set Six Sigma apart from previous quality-improvement initiatives include: In fact, lean management and Six Sigma share similar methodologies and tools, including

1794-414: A model that was specified in advance. Another comment refers to the oft-mentioned Transfer Function, which seems to be a flawed theory if looked at in detail. Since significance tests were first popularized many objections have been voiced by prominent and respected statisticians. The volume of criticism and rebuttal has filled books with language seldom used in the scholarly debate of a dry subject. Much of

1932-571: A number of consulting firms, many of which claim expertise in Six Sigma when they have only a rudimentary understanding of the tools and techniques involved or the markets or industries in which they are acting. A Fortune article stated that "of 58 large companies that have announced Six Sigma programs, 91% have trailed the S&;P 500 since". The statement was attributed to "an analysis by Charles Holland of consulting firm Qualpro (which espouses

2070-424: A number of theories about the origins of Japanese, the strongest arguments for affiliation are with Korean on the basis of similar syntax. More controversially, it has also been paired with Altaic languages due to a similar number of systems and verb forms. While Japanese is the only official language of Japan, other languages such as Ainu and Ryukyuan are spoken on the Japanese islands. Written Japanese uses

2208-595: A product. Some industries, such as semiconductor and steel manufacturers, use the term fabrication instead. The manufacturing sector is closely connected with the engineering and industrial design industries. The Modern English word manufacture is likely derived from the Middle French manufacture ("process of making") which itself originates from the Classical Latin manū ("hand") and Middle French facture ("making"). Alternatively,

2346-812: A reduction in patients' preparation time of 40 minutes; from 45 minutes to 5 minutes in multiple cases. Lean Six Sigma was adopted in 2003 at Stanford hospitals and was introduced at Red Cross hospitals in 2002. While there are many advocates for a Six Sigma approach for the reasons stated above, more than half of projects are unsuccessful: in 2010, the Wall Street Journal reported that more than 60% of projects fail. A review of academic literature found 34 common failure factors in 56 papers on Lean, Six Sigma, and LSS from 1995-2013. Among them are (summarized): Others have provided other criticisms. Quality expert Joseph M. Juran described Six Sigma as "a basic version of quality improvement", stating that "there

2484-684: A reference to the fraction of a normal curve that lies within six standard deviations of the mean, used to represent a defect rate. Motorola pioneered Six Sigma, setting a "six sigma" goal for its manufacturing business. It registered Six Sigma as a service mark on June 11, 1991 ( U.S. Service Mark 1,647,704 ); on December 28, 1993, it registered Six Sigma as a trademark . In 2005 Motorola attributed over $ 17 billion in savings to Six Sigma. Honeywell and General Electric were also early adopters of Six Sigma. As GE's CEO, in 1995 Jack Welch made it central to his business strategy. In 1998 GE announced $ 350 million in cost savings thanks to Six Sigma, which

2622-575: A result, they make only a reactive contribution. Emerging technologies have offered new growth methods in advanced manufacturing employment opportunities, for example in the Manufacturing Belt in the United States. Manufacturing provides important material support for national infrastructure and also for national defense . On the other hand, most manufacturing processes may involve significant social and environmental costs. The clean-up costs of hazardous waste , for example, may outweigh

2760-399: A separate quality department. Formal Six Sigma programs adopt an elite ranking terminology similar to martial arts systems like judo to define a hierarchy (and career path) that spans business functions and levels. Six Sigma identifies several roles for successful implementation: According to proponents, special training is needed for all of these practitioners to ensure that they follow

2898-523: A separate style in its own right as Japanese writers began writing their own works about Japan. The Tale of Genji , written by Murasaki Shikibu during the Heian period , is known worldwide as a unique Japanese literature. Since Japan reopened its ports to Western trading and diplomacy in the 19th century, Western and Eastern literature have strongly affected each other and continue to do so. Japanese calligraphy , rendered using flowing, brush-drawn strokes,

SECTION 20

#1732772912899

3036-466: A stack of discs. Specifically, say that there are six standard deviations —represented by the Greek letter σ ( sigma )—between the mean —represented by μ ( mu )—and the nearest specification limit. As process standard deviation goes up, or the mean of the process moves away from the center of the tolerance, fewer standard deviations will fit between the mean and the nearest specification limit, decreasing

3174-495: A tripartite model of genomic origin. This hypothesis proposes that contemporary Japanese people are from three distinct ancestral groups: Jōmon, Yayoi and Kofun , with 13%, 16% and 71% of genetic ancestry, respectively. During the Kofun period, it is said that migrant groups from China came to Japan and settled on the island, bringing with them various cultural advances and centralized leadership. The migrants who came to Japan during

3312-403: A variety of colors, styles, and sizes. Men mainly wear darker or more muted colors, while women tend to wear brighter colors and pastels, and, especially for younger women, often with complicated abstract or floral patterns. In previous decades, married women wore short sleeved kimono, whereas unmarried women wore long sleeved kimono to both formal and informal occasions; however, the rise in both

3450-472: A wide array of styles both distinctly traditional and modern . Traditional Japanese music is quite different from Western music and is based on the intervals of human breathing rather than mathematical timing; traditional music also typically slides between notes, a feature also not commonly found in Western music. The word for music in Japanese is ongaku (音楽), combining the kanji on (音, "sound") with

3588-649: A wood, bone, or antler punch could be used to shape a stone very finely was developed during the Upper Paleolithic , beginning approximately 40,000 years ago. During the Neolithic period, polished stone tools were manufactured from a variety of hard rocks such as flint , jade , jadeite , and greenstone . The polished axes were used alongside other stone tools including projectiles , knives, and scrapers, as well as tools manufactured from organic materials such as wood, bone, and antler. Copper smelting

3726-456: Is a result of the size of the organization rather than a requirement of Six Sigma itself. After its first application at Motorola in the late 1980s, other internationally recognized firms currently recorded high number of savings after applying Six Sigma. Examples include Johnson & Johnson , with $ 600 million of reported savings, Texas Instruments , which saved over $ 500 million as well as Telefónica , which reported €30 million in savings in

3864-479: Is also used in a highly formalized manner to imitate "nature" and the expressive energy and artistic potential of noise are accepted and incorporated. Traditional Japanese music finds its first major historic periods in the Nara (710–794) and Heian (794–1185) periods. The two most common kinds of music during this time were the music of the court ( Gagaku ) and the music of Buddhist rituals ( shōmyō ). The music of

4002-408: Is an ethnic religion focusing on ceremonies and rituals. In Shinto, followers believe that kami – Shinto deities or spirits – are present throughout nature, including rocks, trees, and mountains. Humans can also be considered to possess a kami . One of the goals of Shinto is to maintain or strengthen the connection between humans, nature, and kami . The religion developed in Japan prior to

4140-502: Is believed to have originated when the technology of pottery kiln allowed sufficiently high temperatures. The concentration of various elements such as arsenic increase with depth in copper ore deposits and smelting of these ores yields arsenical bronze , which can be sufficiently work-hardened to be suitable for manufacturing tools. Bronze is an alloy of copper with tin; the latter of which being found in relatively few deposits globally delayed true tin bronze becoming widespread. During

4278-455: Is considered to be a traditional art form, as well as a means of conveying written information. Typical calligraphic works can consist of phrases, poems, stories, or even characters represented by themselves; the style and format of the calligraphy can mimic the subject matter through aspects such as the texture of the writing and the speed of the brush strokes. Several different styles of Japanese calligraphy exist, with considerable effort put into

Six Sigma - Misplaced Pages Continue

4416-406: Is considered to be one way for people to ensure a better future, with the ultimate goal of Buddhism being to escape the cycle of death and rebirth by attaining true insight. Christianity was introduced in the 16th century. When the religion was banned during the 17th century, a group of hidden Christians blended Christian theology with Shinto and Buddhist practices. Hidden Christian Sites in

4554-428: Is considered to hold the same importance as traditional building architecture, and both are influenced by similar historical and religious backgrounds. A primary design principle of a traditional garden is the creation of the landscape based on, or at least greatly influenced by, the style of three-dimensional monochrome ink ( sumi ) landscape painting known as sumi-e or suibokuga ; as such, garden landscaping

4692-484: Is conventionally defined by the widespread manufacturing of weapons and tools using iron and steel rather than bronze. Iron smelting is more difficult than tin and copper smelting because smelted iron requires hot-working and can be melted only in specially designed furnaces. The place and time for the discovery of iron smelting is not known, partly because of the difficulty of distinguishing metal extracted from nickel-containing ores from hot-worked meteoritic iron. During

4830-525: Is elevated to the status of an artform in Japan. Traditional Japanese sculptures mainly focused on Buddhist images, such as Tathagata , Bodhisattva , and Myō-ō . The oldest sculpture in Japan is a wooden statue of Amitābha at the Zenkō-ji temple. In the Nara period, Buddhist statues were made by the national government to boost its prestige. These examples are seen in present-day Nara and Kyoto, most notably

4968-445: Is introduced into the calculation. Mikel Harry, the creator of Six Sigma, based the 1.5 sigma shift on the height of a stack of discs. He called this "Benderizing". He claimed that based on his stack, all processes shift 1.5 sigma every 50 samples. According to this idea, a process that fits 6 sigma between the process mean and the nearest specification limit in a short-term study will in the long term fit only 4.5 sigma – either because

5106-550: Is most commonly applied to industrial design , in which raw materials from the primary sector are transformed into finished goods on a large scale. Such goods may be sold to other manufacturers for the production of other more complex products (such as aircraft, household appliances , furniture, sports equipment or automobiles ), or distributed via the tertiary industry to end users and consumers (usually through wholesalers, who in turn sell to retailers, who then sell them to individual customers). Manufacturing engineering

5244-446: Is not equivalent to the failure rate of a 4.5 sigma process with the mean-centered on zero. This allows for the fact that special causes may result in a deterioration in process performance over time and is designed to prevent underestimation of the defect levels likely to be encountered in real-life operation. The role of the sigma shift is mainly academic. The purpose of six sigma is to generate organizational performance improvement. It

5382-424: Is nothing new there. It includes what we used to call facilitators. They've adopted more flamboyant terms, like belts with different colors. I think that concept has merit to set apart, to create specialists who can be very helpful. Again, that's not a new idea. The American Society for Quality long ago established certificates, such as for reliability engineers." Quality expert Philip B. Crosby pointed out that

5520-458: Is paid to reducing variation and searching for any significant factors, and less attention is paid to developing robustness in the first place (which can altogether eliminate the need for reducing variation). The extensive reliance on significance testing and use of multiple regression techniques increase the risk of making commonly unknown types of statistical errors or mistakes. A possible consequence of Six Sigma's array of p -value misconceptions

5658-440: Is the art of painting a scene or object using diluted black ink. Painting has been an art in Japan for a very long time: the brush is a traditional writing and painting tool, and the extension of that to its use as an artist's tool was probably natural. Japanese painters are often categorized by what they painted, as most of them constrained themselves solely to subjects such as animals, landscapes, or figures. Chinese papermaking

Six Sigma - Misplaced Pages Continue

5796-444: Is the false belief that the probability of a conclusion being in error can be calculated from the data in a single experiment without reference to external evidence or the plausibility of the underlying mechanism. One of the most serious but all-too-common misuses of inferential statistics is to take a model that was developed through exploratory model building and subject it to the same sorts of statistical tests that are used to validate

5934-459: Is the field of engineering that designs and optimizes the manufacturing process , or the steps through which raw materials are transformed into a final product . The manufacturing process begins with the product design , and materials specification . These materials are then modified through manufacturing to become the desired product. Contemporary manufacturing encompasses all intermediary stages involved in producing and integrating components of

6072-468: Is the national and primary language of Japan. The language is a lexically distinct pitch-accent system . Early Japanese is known primarily by its state in the 8th century when the three major works of Old Japanese were compiled. The earliest attestation of the Japanese language was found in a Chinese document from 256 CE. However, the Japanese language has no genetic relationship with Chinese, nor any clear affiliation with any other language. While there are

6210-526: Is to improve all processes but not necessarily to the 3.4 DPMO level. Organizations need to determine an appropriate sigma level for each of their most important processes and strive to achieve these. As a result of this goal, it is incumbent on management of the organization to prioritize areas of improvement. Six Sigma projects follow two project methodologies, inspired by W. Edwards Deming 's Plan–Do–Study–Act Cycle , each with five phases. The DMAIC project methodology has five phases: Some organizations add

6348-482: Is up to the organization to determine, based on customer expectations, what the appropriate sigma level of a process is. The purpose of the sigma value is as a comparative figure to determine whether a process is improving, deteriorating, stagnant or non-competitive with others in the same business. Six Sigma (3.4 DPMO) is not the goal of all processes. The table below gives long-term DPMO values corresponding to various short-term sigma levels. These figures assume that

6486-482: The kosode ( ' short sleeve ' ), with longer-sleeved garments being known as furisode ( ' swinging sleeve ' ). The earliest versions of the kimono were heavily influenced by traditional Chinese clothing, known today as hanfu ( kanfuku ( 漢服 ) in Japanese). This influence was spread through Japanese envoy missions to China, resulting in extensive Chinese cultural adoption by Japan as early as

6624-499: The Bronze Age , bronze was a major improvement over stone as a material for making tools, both because of its mechanical properties like strength and ductility and because it could be cast in molds to make intricately shaped objects. Bronze significantly advanced shipbuilding technology with better tools and bronze nails, which replaced the old method of attaching boards of the hull with cord woven through drilled holes. The Iron Age

6762-584: The Government of Japan 's Agency for Culture Affairs, 66.7 percent of the population practices Buddhism , 25.6 percent practices Shintoism, 7.7 percent other religions. According to the annual statistical research on religion in 2018 by the Government of Japan 's Agency for Culture Affairs, about two million or around 1.5% of Japan's population are Christians . Other religions include Islam (70,000) and Judaism (2,000), which are largely immigrant communities with some ethnic Japanese practitioners. Shinto

6900-507: The International Organization for Standardization (ISO) published the first standard "ISO 13053:2011" defining a Six Sigma process. Other standards have been created mostly by universities or companies with Six Sigma first-party certification programs. The term Six Sigma comes from statistics , specifically from the field of statistical quality control , which evaluates process capability . Originally, it referred to

7038-571: The Muromachi period and ceramics since the Edo period . Japanese crafts became known in Europe after Nanban trade . Ikebana is the Japanese art of flower arrangement. It has gained widespread international fame for its focus on harmony, color use, rhythm, and elegantly simple design. It is an art centered greatly on expressing the seasons and is meant to act as a symbol to something greater than

SECTION 50

#1732772912899

7176-612: The Oldowan " industry ", date back to at least 2.3 million years ago, with the earliest direct evidence of tool usage found in Ethiopia within the Great Rift Valley , dating back to 2.5 million years ago. To manufacture a stone tool, a " core " of hard stone with specific flaking properties (such as flint ) was struck with a hammerstone . This flaking produced sharp edges that could be used as tools, primarily in

7314-555: The Tang dynasty , and to a lesser extent by other Asian countries . For example, one of the scripts for writing in the Japanese language is Chinese characters ( kanji ), but Japanese has no genetic relationship with Chinese . Since the Meiji era , Japan has been primarily influenced by Western countries . The inhabitants of Japan experienced a long period of relative isolation from

7452-410: The Tang dynasty , have influenced Japanese culture throughout history. After 220 years of isolation, the Meiji era opened Japan to Western influences, enriching and diversifying Japanese culture. Popular culture shows how much contemporary Japanese culture influences the world. There are two competing hypotheses that try to explain the lineage of the Japanese people. The first hypothesis proposes

7590-616: The Western world over the past few centuries has led to many of its terms, such as origami , tsunami , karaoke , and pop cultural terms like shonen and shōjo being incorporated into the English language. Words like these have also been added to the Oxford English Dictionary . Shinto and Buddhism are the primary religions of Japan. According to the annual statistical research on religion in 2018 by

7728-413: The shamisen and used in kabuki theater), uki-ma implies a slight lengthening of the first of a pair of beats, while tsume-ma implies the reverse. It is this meaning of timing that is seen as a unique aesthetic to explain otherwise inexplicable aspects of Japanese performing arts. Japanese music stresses sound quality and prizes the richness and complexity of each instrument's sound spectrum. Noise

7866-422: The 1830s. This transition included going from hand production methods to machines, new chemical manufacturing and iron production processes, the increasing use of steam power and water power , the development of machine tools and the rise of the mechanized factory system . The Industrial Revolution also led to an unprecedented rise in the rate of population growth. Textiles were the dominant industry of

8004-478: The 1890s after the introduction of the practical DC motor and the AC motor , was fastest between 1900 and 1930. This was aided by the establishment of electric utilities with central stations and the lowering of electricity prices from 1914 to 1917. Electric motors allowed more flexibility in manufacturing and required less maintenance than line shafts and belts. Many factories witnessed a 30% increase in output owing to

8142-579: The 1990s started offering Six Sigma certifications to their employees. In 2008 Motorola University later co-developed with Vative and the Lean Six Sigma Society of Professionals a set of comparable certification standards for Lean Certification. Criteria for Green Belt and Black Belt certification vary; some companies simply require participation in a course and a Six Sigma project. There is no standard certification body, and different certifications are offered by various quality associations for

8280-446: The 20th-21st centuries include Yoko Ono , Suzuka Nakamoto , Koji Tamaki , Hideto Takarai , Takahiro Moriuchi , Kenshi Yonezu , and Haruomi Hosono . Popular groups of the same eras include The Oral Cigarettes , Yoasobi , Bump of Chicken , King Gnu , Mrs. Green Apple , Fishmans , and Perfume . The four traditional theatres from Japan are noh (or nō ), kyōgen , kabuki , and bunraku . Noh had its origins in

8418-529: The 5th century CE. It was during the 8th century, however, that Chinese fashions came fully into style, and following the cancellation of the 20th mission to Tang dynasty China, these fashions developed independently, with the overlapping, V-shaped collar becoming women's fashion and the precursor to the modern kimono. Kimono, alongside all other items of traditional Japanese clothing, are known collectively as wafuku , meaning 'Japanese clothing', as opposed to yōfuku , Western-style clothing. Kimono come in

SECTION 60

#1732772912899

8556-601: The 6th century CE, after which point followers built shrines to worship kami . Buddhism developed in India around the 6th and 4th centuries BCE and eventually spread through the Sinosphere and South East Asia. It arrived in Japan during the 6th century CE, where it was initially unpopular. Most Japanese people were unable to understand the difficult philosophical messages present in Buddhism; however, an appreciation for

8694-536: The 8th century. Papermaking technology was spread to Europe by the Umayyad conquest of Hispania . A paper mill was established in Sicily in the 12th century. In Europe the fiber to make pulp for making paper was obtained from linen and cotton rags. Lynn Townsend White Jr. credited the spinning wheel with increasing the supply of rags, which led to cheap paper, which was a factor in the development of printing. Due to

8832-638: The CEO of General Electric , called for the United States to increase its manufacturing base employment to 20% of the workforce, commenting that the U.S. has outsourced too much in some areas and can no longer rely on the financial sector and consumer spending to drive demand. Further, while U.S. manufacturing performs well compared to the rest of the U.S. economy, research shows that it performs poorly compared to manufacturing in other high-wage countries. A total of 3.2 million – one in six U.S. manufacturing jobs – have disappeared between 2000 and 2007. In

8970-589: The Chinese man'yōgana of the 5th century. Hiragana and katakana were developed from simplified kanji; hiragana emerged somewhere around the 9th century and were mainly used by women for informal language while katakana was mainly used by men in formal language. By the 10th century, both systems were used commonly by everyone. Japanese vocabulary consists of 49% words of Chinese origin , 33% words of Japanese origin , and 18% loanwords from other languages, including European languages , words of mixed origin, and

9108-450: The English word may have been independently formed from the earlier English manufacture ("made by human hands") and fracture . Its earliest usage in the English language was recorded in the mid-16th century to refer to the making of products by hand. Human ancestors manufactured objects using stone and other tools long before the emergence of Homo sapiens about 200,000 years ago. The earliest methods of stone tool making, known as

9246-559: The Industrial Revolution in terms of employment, value of output and capital invested. The textile industry was also the first to use modern production methods. Rapid industrialization first began in Britain, starting with mechanized spinning in the 1780s, with high rates of growth in steam power and iron production occurring after 1800. Mechanized textile production spread from Great Britain to continental Europe and

9384-538: The Kofun period appear to have had ancestry that mainly resembles the ancestry of the Han Chinese population of China. The Jomon people were hunter-gathers ; the Yayoi people introduced rice cultivation; and the Kofun migrants introduced imperial state formation. Japanese culture was influenced from ancient times to the Middle Ages primarily by multiple Chinese dynasties , with substantial derivation from

9522-621: The Mediterranean basin. Early construction techniques used by the Ancient Egyptians made use of bricks composed mainly of clay, sand, silt, and other minerals. The Middle Ages witnessed new inventions, innovations in the ways of managing traditional means of production, and economic growth. Papermaking , a 2nd-century Chinese technology, was carried to the Middle East when a group of Chinese papermakers were captured in

9660-746: The Nagasaki Region have become World Heritage Sites , and the unique style of Christian art is now recognized. Despite being a minority religion in Japan, Christian chapel marriage ceremonies are a popular wedding style in Japan. A minority of Japanese are Muslims. Cultural differences and a predominantly non-Muslim society present unique challenges for Japan's Muslim community, mostly immigrants from Indonesia, Pakistan, Bangladesh, and Iran. Muslims are scattered in Japan. Mosques and halal food are scarce due to their dispersion. Family-linked long-term residents are assimilating into Japanese society despite language and cultural barriers. Analysts say

9798-560: The Nara period can be classified as belonging to the first international period in Japanese music history. The court music was all of Chinese, Korean, or Indian origin and was played primarily by foreign musicians in its original style. Gagaku classical music has been performed at the Imperial court since the Heian period . At the same time, Buddhist ritual music exerted some influence on the native vocal style. While poetry anthologies indicate that folk music had continued its steady pace,

9936-439: The Six Sigma standard does not go far enough—customers deserve defect-free products every time . For example, under the Six Sigma standard, semiconductors , which require the flawless etching of millions of tiny circuits onto a single chip, are all defective. The use of "Black Belts" as itinerant change agents has fostered an industry of training and certification. Critics have argued there is overselling of Six Sigma by too great

10074-700: The UK, EEF the manufacturers organisation has led calls for the UK economy to be rebalanced to rely less on financial services and has actively promoted the manufacturing agenda. According to the United Nations Industrial Development Organization (UNIDO), China is the top manufacturer worldwide by 2023 output, producing 28.7% of the total global manufacturing output, followed by the United States of America , Germany , Japan , and India . UNIDO also publishes

10212-588: The United States accounted for 10.70% of the total national output, employing 8.41% of the workforce. The total value of manufacturing output reached $ 2.5 trillion. In 2023, Germany's manufacturing output reached $ 844.93 billion, marking a 12.25% increase from 2022. The sector employed approximately 5.5 million people, accounting for around 20.8% of the workforce. These are the top 50 countries by total value of manufacturing output in U.S. dollars for its noted year according to World Bank : Culture of Japan The culture of Japan has changed greatly over

10350-527: The United States in the early 19th century, with important centres of textiles, iron and coal emerging in Belgium and the United States and later textiles in France. An economic recession occurred from the late 1830s to the early 1840s when the adoption of the Industrial Revolution's early innovations, such as mechanized spinning and weaving, slowed down and their markets matured. Innovations developed late in

10488-407: The ability of manufacturing processes to produce a very high proportion of output within specification. Processes that operate with "six sigma quality" over the short term are assumed to produce long-term defect levels below 3.4 defects per million opportunities (DPMO). The 3.4 dpmo is based on a "shift" of ± 1.5 sigma explained by Mikel Harry . This figure is based on the tolerance in the height of

10626-597: The accuracy of allocation of cash to reduce bank charges, automatic payments, improving the accuracy of reporting, reducing documentary credit defects, reducing check collection defects, and reducing variation in collector performance. For example, Bank of America announced in 2004 that Six Sigma had helped it increase customer satisfaction by 10.4% and decrease customer issues by 24%; similarly, American Express eliminated non-received renewal credit cards. Other financial institutions that have adopted Six Sigma include GE Capital and JPMorgan Chase , where customer satisfaction

10764-491: The authors' assumptions or perceptions of Japanese exceptionalism; these are predominantly written in Japan by Japanese people, though examples have also been written by foreign residents, journalists and even scholars. Early works of Japanese literature were heavily influenced by cultural contact with China and Chinese literature , often written in Classical Chinese . Eventually, Japanese literature developed into

10902-423: The average age of marriage and the numbers of women never marrying in Japan has led to the divide between sleeve length becoming one more of age, with most women in their early twenties wearing long sleeved kimono only to formal occasions, and most women past their early twenties wearing short sleeved kimono to formal events, regardless of marriage status. Other developments include the abandoning of layered kimono and

11040-428: The base of the shoe to the floor, and are worn by men and women with kimono or yukata ; zōri are flat-based or sloping sandals made of a number of different materials, and are considered to be more formal than geta. Fashion trends and consumer apathy have hurt the Japanese kimono industry. Kimono sales and traditional tailors suffered after WWII due to Western fashion. Innovative and diverse kimono makers have revived

11178-445: The benefits of a product that creates it. Hazardous materials may expose workers to health risks. These costs are now well known and there is effort to address them by improving efficiency , reducing waste, using industrial symbiosis , and eliminating harmful chemicals. The negative costs of manufacturing can also be addressed legally. Developed countries regulate manufacturing activity with labor laws and environmental laws. Across

11316-504: The biggest in time variant ( reliability ) related failures. The statistician Donald J. Wheeler has dismissed the 1.5 sigma shift as "goofy" because of its arbitrary nature. Its universal applicability is seen as doubtful. The 1.5 sigma shift has also become contentious because it results in stated "sigma levels" that reflect short-term rather than long-term performance: a process that has long-term defect levels corresponding to 4.5 sigma performance is, by Six Sigma convention, described as

11454-467: The casting of cannon, the blast furnace came into widespread use in France in the mid 15th century. The blast furnace had been used in China since the 4th century BC. The stocking frame , which was invented in 1598, increased a knitter's number of knots per minute from 100 to 1000. The Industrial Revolution was the transition to new manufacturing processes in Europe and the United States from 1760 to

11592-437: The coats would be constructed from several layers of heavy cotton stitched together, and would be soaked in water to provide protection from fire. Alongside traditional clothing, Japan also has distinct footwear; tabi , ankle-length split-toed socks, are commonly worn with the kimono, and are designed to be worn with traditional shoes such as geta and zōri . Geta are thonged sandals mounted on wooden blocks extending from

11730-568: The concept of "focus", with an implication that a business cannot perform at the highest level along all five dimensions and must therefore select one or two competitive priorities. This view led to the theory of "trade offs" in manufacturing strategy. Similarly, Elizabeth Haas wrote in 1987 about the delivery of value in manufacturing for customers in terms of "lower prices, greater service responsiveness or higher quality". The theory of "trade offs" has subsequently being debated and questioned, but Skinner wrote in 1992 that at that time "enthusiasm for

11868-451: The concepts of 'manufacturing strategy' [had] been higher", noting that in academic papers , executive courses and case studies , levels of interest were "bursting out all over". Manufacturing writer Terry Hill has commented that manufacturing is often seen as a less "strategic" business activity than functions such as marketing and finance , and that manufacturing managers have "come late" to business strategy-making discussions, where, as

12006-849: The declining industry. Internationally, the industry has tried casual styles. Cultural appropriation is hard. The Boston Museum of Fine Arts' "Kimono Wednesdays" led to cultural appropriation debates. Asian-American protesters cited Orientalism, racism, and cultural appropriation. Protests sparked global cultural debate and appropriation. The protests lacked Japanese and Japanese-American representation, say critics. Scholars say Edward Said's "Orientalism" may not always apply (O'Dwyer, 2015). Cultural appropriation could harm kimono exhibitions. War can hinder cultural exchange and Japanese fashion abroad. Japanese mainstream media and cultural commentators rarely mention it. Cultural appropriation may lead to kimono experimentation, say Japanese commentators. Cultural appropriation and Japanese fashion remain hot topics. Globally,

12144-561: The eighteenth century, in secular performances, the shamisen lute and koto , invented in China and brought to Japan during the Nara Period , 13-string zither as used for genteel entertainment and professionally controlled by blind musicians who had the rights to heike narrative. The shamisen , modified from the Chinese sanxian introduced via the Ryukyu Islands in the late sixteenth century, came into its own in

12282-426: The fact that both were influenced by Japanese business culture. However, lean management primarily focuses on eliminating waste through tools that target organizational efficiencies while integrating a performance improvement system, while Six Sigma focuses on eliminating defects and reducing variation. Both systems are driven by data, though Six Sigma is much more dependent on accurate data. Six Sigma's implicit goal

12420-488: The first 10 months; Sony and Boeing also reported successfully reducing waste. Although companies have considered common quality control and process improvement strategies, there's still a need for more reasonable and effective methods as all the desired standards and client satisfaction have not always been reached. There is still a need for an essential analysis that can control the factors affecting concrete cracks and slippage between concrete and steel. After conducting

12558-474: The first criticism was already published more than 40 years ago (see Statistical hypothesis testing § Criticism ). In a 2006 issue of USA Army Logistician an article critical of Six Sigma noted: "The dangers of a single paradigmatic orientation (in this case, that of technical rationality) can blind us to values associated with double-loop learning and the learning organization , organization adaptability , workforce creativity and development, humanizing

12696-475: The floating world', is a genre of woodblock prints that exemplifies the characteristics of pre-Meiji Japanese art. Because these prints could be mass-produced, they were available to a wide cross-section of the Japanese populace – those not wealthy enough to afford original paintings – during their heyday, from the 17th to 20th century. Japanese lacquerware and ceramics have historically gained international fame, and lacquerware has been actively exported since

12834-416: The flower itself. The kimono is the national garment of Japan, having developed from Chinese court clothing in the Nara period following the exchange of diplomatic envoys between the two countries at that time. The word kimono translates literally as 'thing to wear on the shoulders'; however, this term developed some time around the Edo period, before which most kimono-like garments were referred to as

12972-402: The form of choppers or scrapers . These tools greatly aided the early humans in their hunter-gatherer lifestyle to form other tools out of softer materials such as bone and wood. The Middle Paleolithic , approximately 300,000 years ago, saw the introduction of the prepared-core technique , where multiple blades could be rapidly formed from a single core stone. Pressure flaking , in which

13110-481: The globe, manufacturers can be subject to regulations and pollution taxes to offset the environmental costs of manufacturing activities . Labor unions and craft guilds have played a historic role in the negotiation of worker rights and wages. Environment laws and labor protections that are available in developed nations may not be available in the third world . Tort law and product liability impose additional costs on manufacturing. These are significant dynamics in

13248-613: The growth of the ancient civilizations, many ancient technologies resulted from advances in manufacturing. Several of the six classic simple machines were invented in Mesopotamia. Mesopotamians have been credited with the invention of the wheel. The wheel and axle mechanism first appeared with the potter's wheel , invented in Mesopotamia (modern Iraq) during the 5th millennium BC. Egyptian paper made from papyrus , as well as pottery , were mass-produced and exported throughout

13386-586: The historical records and relics show us music that was primarily instrumental and often connected with dance. By the time of the Kamakura period, most traces of the international character of Japanese music had disappeared. Court music in general was declining, while there was a steady growth of more theatrical arts. The indigenous folk ritual music of flute and drums here encountered the aristocratic aesthetic of poetry and literary tales. Japan's indigenous musical culture can still be found in much of folk music and

13524-602: The increasing shift to electric motors. Electrification enabled modern mass production, and the biggest impact of early mass production was in the manufacturing of everyday items, such as at the Ball Brothers Glass Manufacturing Company , which electrified its mason jar plant in Muncie, Indiana , U.S. around 1900. The new automated process used glass blowing machines to replace 210 craftsman glass blowers and helpers. A small electric truck

13662-407: The industry in the United States and other countries. According to a "traditional" view of manufacturing strategy, there are five key dimensions along which the performance of manufacturing can be assessed: cost, quality , dependability , flexibility and innovation . In regard to manufacturing performance, Wickham Skinner , who has been called "the father of manufacturing strategy ", adopted

13800-701: The industry must balance cultural integrity and innovation (O'Dwyer, 2015). Japanese architecture was originally heavily influenced by Chinese architecture and later developed many unique aspects indigenous to Japan. Examples of traditional architecture are seen at temples , Shinto shrines , and castles in Kyoto and Nara . Some of these buildings are constructed with traditional gardens , which are influenced by Zen ideas. Some modern architects, such as Yoshio Taniguchi and Tadao Ando are known for their amalgamation of Japanese traditional and Western architectural influences. Traditional Japanese garden architecture

13938-427: The kanji gaku (楽, "enjoyment"). Major aesthetic concepts are jo-ha-kyū and ma . Jo-ha-kyū (序破急) roughly translates to "beginning, break, rapid", it essentially means that all actions or efforts should begin slowly, speed up, and then end swiftly. Ma literally means a space or interval between two points (in space or time). In music, it refers to rhythm. In nagauta (長唄, literally "long song") (played on

14076-405: The large-scale manufacture of machine tools and the use of increasingly advanced machinery in steam-powered factories. Building on improvements in vacuum pumps and materials research, incandescent light bulbs became practical for general use in the late 1870s. This invention had a profound effect on the workplace because factories could now have second and third shift workers. Shoe production

14214-410: The limits, when the limits are six sigma from the "original" mean of zero and the process mean is then shifted by 1.5 sigma (and therefore, the six sigma limits are no longer symmetrical about the mean). The former six sigma distribution, when under the effect of the 1.5 sigma shift, is commonly referred to as a 4.5 sigma process. The failure rate of a six sigma distribution with the mean shifted 1.5 sigma

14352-404: The made-in-Japan pseudo-English known as wasei-eigo . The Latin alphabet is often used in modern Japanese, especially for company names, logos, advertising, and when inputting Japanese into a computer. The Hindu–Arabic numerals are often used for numbers and can be read in either Japanese or English, but traditional Sino–Japanese numerals are also common. The influence of Japanese culture in

14490-421: The main methods used. Experience has shown that processes usually do not perform as well in the long term as they do in the short term. As a result, the number of sigmas that will fit between the process mean and the nearest specification limit may well drop over time, compared to an initial short-term study. To account for this real-life increase in process variation over time, an empirically based 1.5 sigma shift

14628-727: The market towards end customers . This relative cost reduction towards the market, is how manufacturing firms secure their profit margins . Manufacturing has unique health and safety challenges and has been recognized by the National Institute for Occupational Safety and Health (NIOSH) as a priority industry sector in the National Occupational Research Agenda (NORA) to identify and provide intervention strategies regarding occupational health and safety issues. Surveys and analyses of trends and issues in manufacturing and investment around

14766-556: The methodology and use the data-driven approach correctly. Some organizations use additional belt colors, such as "yellow belts", for employees that have basic training in Six Sigma tools and generally participate in projects, and "white belts" for those locally trained in the concepts but do not participate in the project team. "Orange belts" are also mentioned to be used for special cases. General Electric and Motorola developed certification programs as part of their Six Sigma implementation. Following this approach, many organizations in

14904-508: The millennia, from the country's prehistoric Jōmon period , to its contemporary modern culture, which absorbs influences from Asia and other regions of the world. Since the Jomon period, ancestral groups like the Yayoi and Kofun, who arrived to Japan from Korea and China, respectively, have shaped Japanese culture. Rice cultivation and centralized leadership were introduced by these groups, shaping Japanese culture. Chinese dynasties, particularly

15042-449: The music of Shinto festivals in local communities. Several traditional instruments were adopted and assimilated into Japanese culture from various sources. They were further experimented with and developed by Japan. One of the imported end-blown bamboo flutes from China developed into the shakuhachi , which became the ritual instrument of the Fuke sect of Zen monks. By the middle of

15180-538: The nature of zero tolerance for mistakes and potential for reducing medical errors involved in healthcare. The goal of Six Sigma in healthcare is broad and includes reducing the inventory of equipment that brings extra costs, altering the process of healthcare delivery in order to make it more efficient and refining reimbursements. A study at the MD Anderson Cancer Center , which recorded an increase in examinations with no additional machines of 45% and

15318-423: The ongoing process, occurring over the last few decades, of manufacture-based industries relocating operations to "developing-world" economies where the costs of production are significantly lower than in "developed-world" economies. From a financial perspective, the goal of the manufacturing industry is mainly to achieve cost benefits per unit produced, which in turn leads to cost reductions in product prices for

15456-411: The opinion that Six Sigma is a confidence trick . Manufacturing Manufacturing is the creation or production of goods with the help of equipment, labor , machines , tools , and chemical or biological processing or formulation . It is the essence of the secondary sector of the economy . The term may refer to a range of human activity , from handicraft to high-tech , but it

15594-424: The outcome; in some cases, it can take over one hundred attempts to produce the desired result of a single character. This form of calligraphy is known as shodō ( 書道 ) , literally meaning 'the way of writing or calligraphy', or more commonly, shūji ( 習字 ) , 'learning how to write characters'. Commonly confused with calligraphy is the art form of sumi-e ( 墨絵 ) , literally meaning 'ink painting', which

15732-576: The outside world for over 220 years during the Tokugawa shogunate until the arrival of the " Black Ships " and the Meiji era. Today, the culture of Japan stands as one of the most influential cultures around the world, mainly because of the global reach of its popular culture . In 2023, U.S. News & World Report ranked Japan's cultural influence as the highest in Asia and 4th worldwide. Japanese

15870-456: The participation of women in the plays was forbidden by the government in 1629, and the feminine characters had passed to be represented only by men ( onnagata ). Recent attempts to reintroduce actresses in kabuki had not been well accepted. Another characteristic of kabuki is the use of makeup for the actors in historical plays ( kumadori ) and the performance of nagauta ballads. Japanese puppet theater ( bunraku ) developed in

16008-627: The period, such as the increasing adoption of locomotives, steamboats and steamships, hot blast iron smelting and new technologies, such as the electrical telegraph , were widely introduced in the 1840s and 1850s, were not powerful enough to drive high rates of growth. Rapid economic growth began to occur after 1870, springing from a new group of innovations in what has been called the Second Industrial Revolution . These innovations included new steel making processes , mass-production , assembly lines , electrical grid systems,

16146-405: The process become Japanized (domesticated) and different from its model. Hybrid music has resulted, such as enka , J-pop , and ‘contemporary Japanese music’ ( gendai hōgaku ) or ‘new Japanese music’ ( shin-hōgaku ). Famous enka singers include Hibari Misora , Saburo Kitajima , Ikuzo Yoshi , and Haruo Minami. One notable contemporary influence on Japanese musical music came from Ainu music and

16284-416: The process mean will move over time, or because the long-term standard deviation of the process will be greater than that observed in the short term, or both. Hence the widely accepted definition of a six sigma process is a process that produces 3.4 defective parts per million opportunities (DPMO). This is based on the fact that a process that is normally distributed will have 3.4 parts per million outside

16422-458: The process mean will shift by 1.5 sigma toward the side with the critical specification limit. In other words, they assume that after the initial study determining the short-term sigma level, the long-term C pk value will turn out to be 0.5 less than the short-term C pk value. So, now for example, the DPMO figure given for 1 sigma assumes that the long-term process mean will be 0.5 sigma beyond

16560-475: The production flow and some had special carriages for rolling heavy items into machining positions. Production of the Ford Model T used 32,000 machine tools. Lean manufacturing , also known as just-in-time manufacturing, was developed in Japan in the 1930s. It is a production method aimed primarily at reducing times within the production system as well as response times from suppliers and to customers. It

16698-439: The religion's art is believed to have led to Buddhism later growing in popularity. Buddhism is concerned with the cycle of rebirth and karma . In Buddhism, a person's status in society is considered unimportant, instead their good or bad deeds are valued, as every person eventually becomes ill, ages, dies, and is eventually reincarnated into a new life, a cycle known as saṃsāra ; the suffering people experience during life

16836-436: The sigma number and increasing the likelihood of items outside specification. According to a calculation method employed in process capability studies, this means that practically no items will fail to meet specifications. One should also note that the calculation of sigma levels for a process data is independent of the data being normally distributed. In one of the criticisms of Six Sigma, practitioners using this approach spend

16974-466: The small Muslim community and cultural differences between Islam and Japan reduce future conflicts. Syncretic Sufi Islam may increase Japan's Muslim population. The Japanese "national character" has been written about under the term Nihonjinron , literally meaning 'theories/discussions about the Japanese people' and referring to texts on matters that are normally the concerns of sociology, psychology, history, linguistics, and philosophy, but emphasizing

17112-620: The so-called nationalist composer Ifukube Akiraa (b. 1914 in Hokkaido) who brought the tonkori zither onto the World Music scene. In the late 20th century Japanese music rose in popularity with Aidoru (Japanese Idols) with popular audition shows such as the Suta¯tanjo¯(A Star Is Born). Japanese music further evolved in the jazz, pop, R&B, and Rock music genres and continues into today. Popular artists of

17250-898: The specification limit (C pk = –0.17), rather than 1 sigma within it, as it was in the short-term study (C pk = 0.33). Note that the defect percentages indicate only defects exceeding the specification limit to which the process mean is nearest. Defects beyond the far specification limit are not included in the percentages. The formula used here to calculate the DPMO is thus DPMO = 1 , 000 , 000 ⋅ ( 1 − ϕ ( level − 1.5 ) ) {\displaystyle {\text{DPMO}}=1,000,000\cdot (1-\phi ({\text{level}}-1.5))} Six Sigma mostly finds application in large organizations. According to industry consultants like Thomas Pyzdek and John Kullmann, companies with fewer than 500 employees are less suited to Six Sigma or need to adapt

17388-403: The standard approach to making it work for them. Six Sigma, however, contains a large number of tools and techniques that work well in small to mid-size organizations. The fact that an organization is not big enough to be able to afford black belts does not diminish its ability to make improvements using this set of tools and techniques. The infrastructure described as necessary to support Six Sigma

17526-599: The standardisation of the length of short sleeved women's kimono to a range of roughly 49–52 centimetres (19–20 in) in length, both developments driven by fabric shortages in WWII. The happi coat is another form of traditional clothing. A happi (commonly Anglicised as "happy") coat is a straight sleeved coat typically decorated with a family crest and/or kanji along the collar. In previous centuries, happi -style coats known as hikeshi sashiko banten or simply hikeshi banten were commonly worn by firefighters ;

17664-409: The theatrical contexts of bunraku puppet drama and kabuki drama. Japan is the second largest music market in the world behind the United States, and is the largest in Asia, with most of the market dominated by Japanese artists . Local music often appears at karaoke venues on lease from record labels . Western music has been adopted and adapted to the Japanese context and has often in

17802-437: The then-well-known technique of chain or sequential production. Ford also bought or designed and built special purpose machine tools and fixtures such as multiple spindle drill presses that could drill every hole on one side of an engine block in one operation and a multiple head milling machine that could simultaneously machine 15 engine blocks held on a single fixture. All of these machine tools were arranged systematically in

17940-419: The union of the sarugaku , with music and dance made by Kan'ami and Zeami Motokiyo . Among the characteristic aspects of it are the masks, costumes, and the stylized gestures, sometimes accompanied by a fan that can represent other objects. The Noh programs are presented in alternation with the ones of kyōgen , traditionally in numbers of five, but currently in groups of three. The kyōgen , of

18078-490: The workplace, cultural awareness , and strategy making." Nassim Nicholas Taleb considers risk managers little more than "blind users" of statistical tools and methods. He states that statistics is fundamentally incomplete as a field as it cannot predict the risk of rare events—something Six Sigma is especially concerned with. Furthermore, errors in prediction are likely to occur as a result of ignorance of or distinction between epistemic and other uncertainties. These errors are

18216-431: The world focus on such things as: In addition to general overviews, researchers have examined the features and factors affecting particular key aspects of manufacturing development. They have compared production and investment in a range of Western and non-Western countries and presented case studies of growth and performance in important individual industries and market-economic sectors. On June 26, 2009, Jeff Immelt ,

18354-710: Was an important factor in the spread of Six Sigma (this figure later grew to more than $ 1 billion). By the late 1990s, about two thirds of the Fortune 500 organizations had begun Six Sigma initiatives with the aim of reducing costs and improving quality. In recent years, some practitioners have combined Six Sigma ideas with lean manufacturing to create a methodology named Lean Six Sigma . The Lean Six Sigma methodology views lean manufacturing, which addresses process flow and waste issues, and Six Sigma, with its focus on variation and design, as complementary disciplines aimed at promoting "business and operational excellence". In 2011,

18492-857: Was introduced in Australia in the 1950s by the British Motor Corporation (Australia) at its Victoria Park plant in Sydney, from where the idea later migrated to Toyota. News spread to western countries from Japan in 1977 in two English-language articles: one referred to the methodology as the "Ohno system", after Taiichi Ohno , who was instrumental in its development within Toyota. The other article, by Toyota authors in an international journal, provided additional details. Finally, those and other publicity were translated into implementations, beginning in 1980 and then quickly multiplying throughout

18630-673: Was introduced to Japan around the 7th century. Later, washi was developed from it. Native Japanese painting techniques are still in use today, as well as techniques adopted from continental Asia and from the West. Schools of painting such as the Kano school of the 16th century became known for their bold brush strokes and contrast between light and dark, especially after Oda Nobunaga and Tokugawa Ieyasu began to use this style. Famous Japanese painters include Kanō Sanraku , Maruyama Ōkyo , and Tani Bunchō . Ukiyo-e , literally means 'pictures of

18768-481: Was mechanized during the mid 19th century. Mass production of sewing machines and agricultural machinery such as reapers occurred in the mid to late 19th century. The mass production of bicycles started in the 1880s. Steam-powered factories became widespread, although the conversion from water power to steam occurred in England earlier than in the U.S. Electrification of factories, which had begun gradually in

18906-483: Was now used to handle 150 dozen bottles at a time whereas previously used hand trucks could only carry 6 dozen bottles at a time. Electric mixers replaced men with shovels handling sand and other ingredients that were fed into the glass furnace. An electric overhead crane replaced 36 day laborers for moving heavy loads across the factory. Mass production was popularized in the late 1910s and 1920s by Henry Ford 's Ford Motor Company , which introduced electric motors to

19044-465: Was the main objective. In the supply-chain field, it is important to ensure that products are delivered to clients at the right time while preserving high-quality standards. By changing the schematic diagram for the supply chain, Six Sigma can ensure quality control on products (defect-free) and guarantee delivery deadlines, the two main issues in the supply chain. This is a sector that has been highly matched with this doctrine for many years because of

#898101