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Metalworking is the process of shaping and reshaping metals in order to create useful objects, parts, assemblies, and large scale structures. As a term, it covers a wide and diverse range of processes, skills, and tools for producing objects on every scale: from huge ships , buildings, and bridges , down to precise engine parts and delicate jewelry .

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85-548: Royal Norwegian Mint [REDACTED] Industry Metalworking Founded 1686 ; 338 years ago  ( 1686 ) Headquarters Kongsberg , Norway Area served Norway Products coins Owner Samlerhuset Mint of Finland Website myntverket.no (in Norwegian) The Royal Norwegian Mint ( Norwegian : Den Kongelige Mynt )

170-617: A power tool also required moving parts to classify as a machine. However, the advent of electronics has led to the development of power tools without moving parts that are considered machines. Machining is any of the various processes in which a piece of raw material is cut into a desired final shape and size by a controlled material-removal process. The many processes that have this common theme, controlled material removal, are today collectively known as subtractive manufacturing, in distinction from processes of controlled material addition, which are known as additive manufacturing. Exactly what

255-509: A tap or die , thread milling, single-point thread cutting, thread rolling, cold root rolling and forming, and thread grinding. A tap is used to cut a female thread on the inside surface of a pre-drilled hole, while a die cuts a male thread on a preformed cylindrical rod. Grinding uses an abrasive process to remove material from the workpiece. A grinding machine is a machine tool used for producing very fine finishes, making very light cuts, or high precision forms using an abrasive wheel as

340-441: A "place in which metal parts are cut to the size required and put together to form mechanical units or machines, the machines so made to be used directly or indirectly in the production of the necessities and luxuries of civilization." The rise of machine shops and their specific manufacturing and organizational problems triggered the early job shop management pioneers, whose theories became known as scientific management . One of

425-401: A certain type of material, that is, a cutting tool may not contact another workpiece made of different chemical composition . Not all machine shops are equipped with a mill and not all machine shops are aimed to do milling work. Some machine shops are better organized than others, and some places are kept cleaner than other establishments. In some instances, the shop is swept minutes before

510-490: A common method of deburring . Broaching is a machining operation used to cut keyways into shafts. Electron beam machining (EBM) is a machining process where high-velocity electrons are directed toward a work piece, creating heat and vaporizing the material. Ultrasonic machining uses ultrasonic vibrations to machine very hard or brittle materials. Welding is a fabrication process that joins materials, usually metals or thermoplastics , by causing coalescence . This

595-411: A different speed on the milling tool and varies in the amount of material that can be removed in one pass of the tool. Harder materials are usually milled at slower speeds with small amounts of material removed. Softer materials vary, but usually are milled with a high bit speed. The use of a milling machine adds costs that are factored into the manufacturing process. Each time the machine is used coolant

680-446: A discipline known as EHS (for environment, health, and safety), or of a similar name, such as HQSE that would include quality assurance . In the second part of the 20th century, automation started with numerical control (NC) automation, and computer numerical control (CNC). Digital instruments for quality control and inspection become widely available, and the utilization of lasers for precision measurements became more common for

765-404: A lathe include candlestick holders, crankshafts , camshafts , and bearing mounts. Lathes have four main components: the bed, the headstock, the carriage, and the tailstock. The bed is a precise & very strong base which all of the other components rest upon for alignment. The headstock's spindle secures the workpiece with a chuck , whose jaws (usually three or four) are tightened around

850-473: A local market. The first machinery that made possible the Industrial Revolution were also developed in similar workshops . The production machines in the first factories were built on site, where every part was still individually made to fit. After some time those factories started their own workshops, where parts of the existing machinery were repaired or modified. In those days textiles were

935-479: A machine shop usually, there are numerous practices that are known in relation to working safely with machines. Some of the common practices include: Safety precautions in a machine shop are aimed to avoid injuries and tragedies, for example, to eliminate the possibility of a worker being fatally harmed by being entangled in a lathe. Many machines have safety measurements as built-in parts of their design; for example, an operator must press two buttons which are out of

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1020-427: A machine shop, machinists use machine tools and cutting tools to make parts, usually of metal or plastic (but sometimes of other materials such as glass or wood ). A machine shop can be a small business (such as a job shop ) or a portion of a factory , whether a toolroom or a production area for manufacturing . The building construction and the layout of the place and equipment vary, and are specific to

1105-416: A machine-shop laborer at Midvale Steel Works in 1878, and worked his way up to machine shop foreman, research director, and finally chief engineer of the works. As an independent consulting engineer one of his first major assignments was in 1898 at Bethlehem Steel was to solve an expensive machine-shop capacity problem. In 1906 Oscar E. Perrigo published the popular book Modern machine shop, construction

1190-438: A mineral-bearing rock , that require heat or some other process to liberate the metal. Another feature of gold is that it is workable as it is found, meaning that no technology beyond a stone hammer and anvil is needed to work the metal. This is a result of gold's properties of malleability and ductility . The earliest tools were stone, bone , wood , and sinew , all of which sufficed to work gold. At some unknown time,

1275-426: A more limited assortment of endmills, keyseat cutters, inserts, and other cutting tools. The choice in the sophistication of the design of the cutting tool, including material and finish, commonly depends on the job and the price of the cutting tool. In some instances, the cost of custom-made tools could be prohibitive for a small shop. Depending on the industry and demands of the job, a cutting tool may only be used on

1360-424: A production shop, to today's 30000 RPM CNC auto-loading manufacturing cell producing jet turbines, grinding processes vary greatly. Grinders need to be very rigid machines to produce the required finish. Some grinders are even used to produce glass scales for positioning CNC machine axis. The common rule is the machines used to produce scales be 10 times more accurate than the machines the parts are produced for. In

1445-494: A result of this introduction the machine shop also "has been modernized to the extent that robotics and electronic controls have been introduced into the operation and control of machines. For small machine shops, though, having robots is more of an exception. A machine is a tool containing one or more parts that uses energy to perform an intended action. Machines are usually powered by mechanical, chemical, thermal, or electrical means, and are often motorized . Historically,

1530-410: A round hole. Drilling : Feeding the drill into the workpiece axially. Knurling : Uses a tool to produce a rough surface texture on the work piece. Frequently used to allow grip by hand on a metal part. Modern computer numerical control (CNC) lathes and (CNC) machining centres can do secondary operations like milling by using driven tools. When driven tools are used the work piece stops rotating and

1615-552: A shop may vary from other shops in strictness and thoroughness when it comes to the actual practice, policies implemented and overall seriousness ascertained by the personnel and management. In an effort to standardize some common guidelines, in the United States, the Occupational Safety and Health Administration ( OSHA ) issues didactic material and enforces precautions with the goal of preventing accidents. In

1700-413: A single point tool on a lathe are: Chamfering: Cutting an angle on the corner of a cylinder. Parting: The tool is fed radially into the workpiece to cut off the end of a part. Threading : A tool is fed along and across the outside or inside surface of rotating parts to produce external or internal threads . Boring : A single-point tool is fed linearly and parallel to the axis of rotation to create

1785-417: A specific form by pouring molten metal into a mold and allowing it to cool, with no mechanical force. Forms of casting include: These forming processes modify metal or workpiece by deforming the object, that is, without removing any material. Forming is done with a system of mechanical forces and, especially for bulk metal forming, with heat. Plastic deformation involves using heat or pressure to make

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1870-445: A wide variety of specialized or general-use machine tools capable of creating highly precise, useful products. Many simpler metalworking techniques, such as blacksmithing , are no longer economically competitive on a large scale in developed countries; some of them are still in use in less developed countries, for artisanal or hobby work, or for historical reenactment. The oldest archaeological evidence of copper mining and working

1955-490: A workpiece more conductive to mechanical force. Historically, this and casting were done by blacksmiths, though today the process has been industrialized. In bulk metal forming, the workpiece is generally heated up. These types of forming process involve the application of mechanical force at room temperature. However, some recent developments involve the heating of dies and/or parts. Advancements in automated metalworking technology have made progressive die stamping possible which

2040-630: Is a mint in Norway responsible for producing coins of the Norwegian krone . Founded in 1686 as part of Kongsberg Silverworks, the mint was taken over by the Central Bank of Norway in 1962 and later incorporated in 2001 into a private company with the Central Bank of Norway remaining the sole owner and shareholder. The company was renamed "Det Norske Myntverket" (The Norwegian Mint). In 2003

2125-430: Is a method that can encompass punching, coining, bending and several other ways below that modify metal at less cost while resulting in less scrap. Cutting is a collection of processes wherein material is brought to a specified geometry by removing excess material using various kinds of tooling to leave a finished part that meets specifications. The net result of cutting is two products, the waste or excess material, and

2210-407: Is also used, which must be periodically added in order to prevent breaking bits. A milling bit must also be changed as needed in order to prevent damage to the material. Time is the biggest factor for costs. Complex parts can require hours to complete, while very simple parts take only minutes. This in turn varies the production time as well, as each part will require different amounts of time. Safety

2295-412: Is an example of a specialty process that removes excess material by the use of etching chemicals and masking chemicals. There are many technologies available to cut metal, including: Cutting fluid or coolant is used where there is significant friction and heat at the cutting interface between a cutter such as a drill or an end mill and the workpiece. Coolant is generally introduced by a spray across

2380-429: Is combination of grinding and saw tooth cutting using a file . Prior to the development of modern machining equipment it provided a relatively accurate means for the production of small parts, especially those with flat surfaces. The skilled use of a file allowed a machinist to work to fine tolerances and was the hallmark of the craft. Today filing is rarely used as a production technique in industry, though it remains as

2465-456: Is held at the desired height (usually the middle of the workpiece) by the toolpost. The carriage is then moved around the rotating workpiece, and the cutting tool gradually removes material from the workpiece. The tailstock can be slid along the axis of rotation and then locked in place as necessary. It may hold centers to further secure the workpiece, or cutting tools driven into the end of the workpiece. Other operations that can be performed with

2550-440: Is important because it is one indicator of how tightly bound to the ore the metal is likely to be. As can be seen, iron is significantly higher than the other six metals while gold is dramatically lower than the six above it. Gold's low oxidation is one of the main reasons that gold is found in nuggets. These nuggets are relatively pure gold and are workable as they are found. Copper ore, being relatively abundant, and tin ore became

2635-440: Is key with these machines. The bits are traveling at high speeds and removing pieces of usually scalding hot metal. The advantage of having a CNC milling machine is that it protects the machine operator. Turning is a metal cutting process for producing a cylindrical surface with a single point tool. The workpiece is rotated on a spindle and the cutting tool is fed into it radially, axially or both. Producing surfaces perpendicular to

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2720-403: Is often done by melting the workpieces and adding a filler material to form a pool of molten material that cools to become a strong joint, but sometimes pressure is used in conjunction with heat , or by itself, to produce the weld. Machine shop A machine shop or engineering workshop is a room, building, or company where machining , a form of subtractive manufacturing, is done. In

2805-423: Is the complex shaping of metal or other materials by removing material to form the final shape. It is generally done on a milling machine , a power-driven machine that in its basic form consists of a milling cutter that rotates about the spindle axis (like a drill ), and a worktable that can move in multiple directions (usually two dimensions [x and y axis] relative to the workpiece). The spindle usually moves in

2890-489: Is the process of transferring a design or pattern to a workpiece and is the first step in the handcraft of metalworking. It is performed in many industries or hobbies, although in industry, the repetition eliminates the need to mark out every individual piece. In the metal trades area, marking out consists of transferring the engineer's plan to the workpiece in preparation for the next step, machining or manufacture. Calipers are hand tools designed to precisely measure

2975-463: The CNC machine and allow it to complete the tasks required. The milling machine can produce most parts in 3D, but some require the objects to be rotated around the x, y, or z coordinate axis (depending on the need). Tolerances come in a variety of standards, depending on the locale. In countries still using the imperial system, this is usually in the thousandths of an inch (unit known as thou ), depending on

3060-483: The Health, Safety, Environment, and Quality (HSEQ) department. Quality assurance , quality control and inspection , are terms commonly used interchangeably. The accuracy and precision to be attained depends on several determining factors. Since not all machines have the same level of reliability and capability to execute predictable finished results within certain tolerances , nor all manufacturing processes achieve

3145-516: The preventive maintenance of the equipment and safety in the workplace. For instance, allowing room for a technician to maneuver behind the machining center to inspect connections, and not placing the machine where it would block the emergency exit. Some shops have cages or rooms dedicated to keeping certain tools or supplies; for instance, a room may be dedicated to only welding supplies, gas tanks, etcetera; or where janitorial supplies or other consumables such as grinding disks are stored. Depending on

3230-541: The scientific management movement on which Taylor in 1911 wrote his famous The Principles of Scientific Management , a seminal text of modern organization and decision theory , with a significant part dedicated to the organization of machine shops. The introduction of new cutting materials as high-speed steel , and better organization of the production by implementing new scientific management methods such as planning boards (see image), significantly improved machine shop productivity and efficiency of machine shops. In

3315-545: The smelting of ores and hot forging of harder metals like iron , up to and including highly technical modern processes such as machining and welding . It has been used as an industry, a driver of trade, individual hobbies, and in the creation of art; it can be regarded as both a science and a craft. Modern metalworking processes, though diverse and specialized, can be categorized into one of three broad areas known as forming, cutting, or joining processes. Modern metalworking workshops, typically known as machine shops , hold

3400-509: The "controlled" part of the definition implies can vary, but it almost always implies the use of machine tools (in addition to just power tools and hand tools). Though not all machine shops may have a CNC milling center, commonly, they may have access to a manual milling machine. A machine tool is a machine for shaping or machining metal or other rigid materials, usually by cutting, boring, grinding , shearing, or other forms of deformation. Machine tools employ some sort of tool that does

3485-1292: The Central Bank sold its entire holding, 50% to Samlerhuset AS and 50% to the Mint of Finland . References [ edit ] ^ "Det Norske Myntverkets historie" [The Norwegian Coins' History]. myntverket.no (in Norwegian). Archived from the original on 4 July 2017 . Retrieved 5 October 2017 . ^ "Sale Of The Royal Norwegian Mint" . norges-bank.no . Retrieved 5 October 2017 . Authority control databases [REDACTED] VIAF Retrieved from " https://en.wikipedia.org/w/index.php?title=Royal_Norwegian_Mint&oldid=1258576084 " Categories : Mints of Europe Manufacturing companies of Norway 1686 establishments in Norway Currencies of Norway Hidden categories: CS1 Norwegian-language sources (no) Articles containing Norwegian-language text Metalworking The historical roots of metalworking predate recorded history; its use spans cultures, civilizations and millennia. It has evolved from shaping soft, native metals like gold with simple hand tools, through

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3570-403: The awareness of the impact on the environment slowly grew. In parallel to the acknowledgment of the ever-present reality of accidents and potential occupational injury, the sorting of scrap materials for recycling and the disposal of refuse evolved in an area related to the environment, safety, and health. In regulated machine shops this would turn into a constant practice supported by what would be

3655-573: The book Modern machine-shop practice, about the operation, construction, and principles of shop machinery, steam engines, and electrical machinery. In 1903 the Cyclopedia of Modern Shop Practice was published with Howard Monroe Raymond as Editor-in-Chief, and in the same year Frederick Winslow Taylor published his Shop management; a paper read before the American society of mechanical engineers. New York. Taylor had started his workmanship as

3740-508: The chips are left in the machines until is an absolute necessity to remove them; the second instance is not advisable. The remanent or residue of materials used, such as aluminum, steel, and oil, among others, can be gathered and recycled, and commonly, it may be sold. However, not all machine shops practice recycling , and not all have personnel dedicated to enforcing the habit of separating and keeping materials separated. In larger and organized operations, such responsibility may be delegated to

3825-437: The course of the 20th century, these further increased with the further development of technology. In the early 20th century, the power for the machine tools was still supplied by a mechanical belt , which was powered by a central steam engine. In the course of the 20th-century electric motors took over the power supply of the machine tools. As materials and chemical substances, including cutting oil, become more sophisticated,

3910-404: The cutting device. This wheel can be made up of various sizes and types of stones, diamonds or inorganic materials. The simplest grinder is a bench grinder or a hand-held angle grinder, for deburring parts or cutting metal with a zip-disc. Grinders have increased in size and complexity with advances in time and technology. From the old days of a manual toolroom grinder sharpening endmills for

3995-469: The cutting or shaping. All machine tools use some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus the relative movement between the workpiece and the cutting tool is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "freehand". Professional management of the inventory of cutting tools occurs mainly in larger operations. Smaller machine shops may have

4080-433: The development of CNC, programmable logic control (PLC), microcomputers , and robotics . It no longer requires masses of workers , although the jobs that remain tend to require high talent and skill . Training and experience in a machine shop can both be scarce and valuable. Methodology, such as the practice of 5S , the level of compliance over safety practices and the use of personal protective equipment by

4165-414: The distance between two points. Most calipers have two sets of flat, parallel edges used for inner or outer diameter measurements. These calipers can be accurate to within one-thousandth of an inch (25.4 Ξm). Different types of calipers have different mechanisms for displaying the distance measured. Where larger objects need to be measured with less precision, a tape measure is often used. Casting achieves

4250-655: The dominant industry, and these industries started to further develop their own machine tools. Further development early in the 19th century in England , Germany and Scotland of machine tools and cheaper methods for the production of steel, such as the Bessemer steel , triggered the Second Industrial Revolution , which culminated in early factory electrification, mass production and the production line. The machine shop emerged as Burghardt called,

4335-458: The driven tool executes the machining operation with a rotating cutting tool. The CNC machines use x, y, and z coordinates in order to control the turning tools and produce the product. Most modern day CNC lathes are able to produce most turned objects in 3D. Nearly all types of metal can be turned, although more time & specialist cutting tools are needed for harder workpieces. There are many threading processes including: cutting threads with

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4420-399: The earliest publications in this field was Horace Lucian Arnold , who in 1896 wrote a first series of articles about "Modern Machine-Shop Economics." This work stretched out from production technology, production methods and factory lay out to time studies, production planning , and machine shop management. A series of publications on these topics would follow. In 1899 Joshua Rose published

4505-538: The earth began to evolve, and metalsmiths became more knowledgeable. Metalsmiths became important members of society. Fates and economies of entire civilizations were greatly affected by the availability of metals and metalsmiths. The metalworker depends on the extraction of precious metals to make jewelry , build more efficient electronics , and for industrial and technological applications from construction to shipping containers to rail , and air transport . Without metals, goods and services would cease to move around

4590-472: The edge-durability and stiffness that pure copper lacked. Until the advent of iron, bronze was the most advanced metal for tools and weapons in common use (see Bronze Age for more detail). Outside Southwestern Asia, these same advances and materials were being discovered and used around the world. People in China and Great Britain began using bronze with little time being devoted to copper. Japanese began

4675-415: The end of every shift, and in other cases, there's no schedule or routine, or the cycle for sweeping and cleaning is more relaxed. When it comes to machines, in some places the care and maintenance of the equipment are paramount, and the swarf (commonly known as chips) produced after parts have been machined, are removed daily, and then the machine is air-blown and wiped clean; while in other machine shops,

4760-518: The equipment and management of machine shops. The first part of Modern machine shop, Perrigo (1906) focussed on the physical construction of the building and presented a model machine shop. With this model machine shop, Perrigo explored the way the space in factories could be organized. This was not uncommon in his days. Many industrial engineers , like Alexander Hamilton Church , J. Slater Lewis , Hugo Diemer etc., published plans for some new industrial complex. These works among others cumulated in

4845-408: The establishment, and stewardship. A machine shop can be a capital intensive business, because the purchase of equipment can require large investments . A machine shop can also be labour-intensive , especially if it is specialized in repairing machinery on a job production basis, but production machining (both batch production and mass production ) is much more automated than it was before

4930-469: The fabricator or operators depends on how the shop functions or is managed. In many cases, common hand tools are visible in the work area and at reach for anyone. In many cases, the workers do not need to provide their own tools since the daily tools are available and provided, but in many other cases, the workers bring their own tools and toolboxes to their workplace Safety is a consideration that needs to be observed and enforced daily and constantly; however,

5015-524: The face of the tool and workpiece to decrease friction and temperature at the cutting tool/workpiece interface to prevent excessive tool wear. In practice there are many methods of delivering coolant. The use of an angle grinder in cutting is not preferred as large amounts of harmful sparks and fumes (and particulates ) are generated when compared with using reciprocating saw or band saw . Angle grinders produce sparks when cutting ferrous metals. They also produce shards cutting other materials. Milling

5100-688: The factory, to be sold to customers in the machine industry , the car industry , the aircraft industry , or others. It may encompass the frequent machining of customized components. In other cases, companies in those fields have their own machine shops. The production can consist of cutting , shaping, drilling , finishing, and other processes , frequently those related to metalworking . The machine tools typically include metal lathes , milling machines , machining centers, multitasking machines, drill presses , or grinding machines , many controlled with computer numerical control (CNC). Other processes, such as heat treating , electroplating , or painting of

5185-423: The finished part. In woodworking, the waste would be sawdust and excess wood. In cutting metals the waste is chips or swarf and excess metal. Cutting processes fall into one of three major categories: Drilling a hole in a metal part is the most common example of a chip producing process. Using an oxy-fuel cutting torch to separate a plate of steel into smaller pieces is an example of burning. Chemical milling

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5270-416: The globe on the scale we know today. Metalworking generally is divided into three categories: forming , cutting , and joining . Most metal cutting is done by high speed steel tools or carbide tools. Each of these categories contains various processes. Prior to most operations, the metal must be marked out and/or measured, depending on the desired finished product. Marking out (also known as layout)

5355-438: The globe. For example, the granulation technique was employed by numerous ancient cultures before the historic record shows people traveled to far regions to share this process. Metalsmiths today still use this and many other ancient techniques. As time progressed, metal objects became more common, and ever more complex. The need to further acquire and work metals grew in importance. Skills related to extracting metal ores from

5440-595: The larger shops that can afford the equipment. Further integration of information technology into machine tools lead to the beginning of computer-integrated manufacturing . Production design and production became integrated into CAD/CAM , and production control became integrated in enterprise resource planning . In the late of the 20th century, the introduction of industrial robots further increased factory automation. Typical applications of robots include welding, painting, assembly, pick and place (such as packaging, palletizing and SMT), product inspection, and testing. As

5525-1038: The necessary materials could be assembled for smelting, heating, and working the metal. Iron was beginning to be smelted and began its emergence as an important metal for tools and weapons. The period that followed became known as the Iron Age . By the historical periods of the Pharaohs in Egypt , the Vedic Kings in India , the Tribes of Israel , and the Maya civilization in North America , among other ancient populations, precious metals began to have value attached to them. In some cases rules for ownership, distribution, and trade were created, enforced, and agreed upon by

5610-436: The next important substances in the story of metalworking. Using heat to smelt copper from ore, a great deal of copper was produced. It was used for both jewelry and simple tools. However, copper by itself was too soft for tools requiring edges and stiffness. At some point tin was added into the molten copper and bronze was developed thereby. Bronze is an alloy of copper and tin. Bronze was an important advance because it had

5695-399: The parts before or after machining, are often done in a separate facility. A machine shop can contain some raw materials (such as bar stock for machining) and an inventory of finished parts. These items are often stored in a warehouse . The control and traceability of the materials usually depend on the company's management and the industries that are served, standard certification of

5780-412: The parts in order to confirm compliance, while other shops only rely on the inspections performed by the machinists and fabricators. For instance, in some shops, a granite, calibrated surface plate may be shared by different departments, and in other shops, the lathes, the mills, etc., may have their own, or may not have one at all. The standards followed, the industry served, quality control, and mainly

5865-593: The past grinders were used for finishing operations only because of limitations of tooling. Modern grinding wheel materials and the use of industrial diamonds or other man-made coatings (cubic boron nitride) on wheel forms have allowed grinders to achieve excellent results in production environments instead of being relegated to the back of the shop. Modern technology has advanced grinding operations to include CNC controls, high material removal rates with high precision, lending itself well to aerospace applications and high volume production runs of precision components. Filing

5950-493: The personnel, as well as the frequency of maintenance to the machines and how stringent housekeeping is performed in a shop, may vary widely from one shop to another. The first machine shops started to appear in the 19th century when the Industrial Revolution was already long underway. Before the industrial revolution parts and tools were produced in workshops in local villages and cities on small-scale often for

6035-435: The piece. The spindle rotates at high speed, providing the energy to cut the material. While historically lathes were powered by belts from a line shaft , modern examples uses electric motors. The workpiece extends out of the spindle along the axis of rotation above the flat bed. The carriage is a platform that can be moved, precisely and independently parallel and perpendicular to the axis of rotation. A hardened cutting tool

6120-775: The process of liberating metals from rock by heat became known, and rocks rich in copper, tin , and lead came into demand. These ores were mined wherever they were recognized. Remnants of such ancient mines have been found all over Southwestern Asia . Metalworking was being carried out by the South Asian inhabitants of Mehrgarh between 7000 and 3300 BCE. The end of the beginning of metalworking occurs sometime around 6000 BCE when copper smelting became common in Southwestern Asia. Ancient civilisations knew of seven metals. Here they are arranged in order of their oxidation potential (in volts ): The oxidation potential

6205-432: The respective peoples. By the above periods metalworkers were very skilled at creating objects of adornment, religious artifacts, and trade instruments of precious metals (non-ferrous), as well as weaponry usually of ferrous metals and/or alloys . These skills were well executed. The techniques were practiced by artisans, blacksmiths , atharvavedic practitioners, alchemists , and other categories of metalworkers around

6290-402: The same range of exactness, the machine shop is then limited to its own dependability in delivering the desire outcomes. Subsequently, subject to the rigor declared by the customer, the machine shop may be required to undergo a verification and validation even prior to the issuance and acknowledgment of an order. The machine shop may have a specific area established for measuring and inspecting

6375-412: The services of a specialized third-party. Also, in some instances, maintaining all instruments existent in the shop calibrated may be a requirement to not fall out of compliance. The location and orientation of the machines are important. Preferably, some prior thought has been given in the positioning of the equipment; likely not as meticulously as in a plant layout study , the closeness of the machines,

6460-411: The shop; for instance, the flooring in one shop may be concrete, or even compacted dirt, and another shop may have asphalt floors. A shop may be air-conditioned or not; but in other shops it may be necessary to maintain a controlled climate. Each shop has its own tools and machinery which differ from other shops in quantity, capability and focus of expertise. The parts produced can be the end product of

6545-412: The size of the operation, management, and controls, these areas may be restricted and locked, or these could be staffed by an employee, as by a tool crib attendant; in other instances, the storage rooms or cages are accessible to all personnel. Not all shops have a tool crib or storage room(s) though, and in many cases, a large cabinet suffices. Also, the way hand tools are stored and are made available to

6630-532: The specific machine. In many other European countries, standards following the ISO are used instead. In order to keep both the bit and material cool, a high temperature coolant is used. In most cases the coolant is sprayed from a hose directly onto the bit and material. This coolant can either be machine or user controlled, depending on the machine. Materials that can be milled range from aluminum to stainless steel and almost everything in between. Each material requires

6715-521: The type of practices in the machine shop, will denote the utilization of precision inspection instruments, and the accuracy of metrology employed. This means that not all machine shops implement a periodic interval for calibrating measuring devices. Not all machine shops have the same type of measuring instruments, though it is common to find micrometers , Vernier calipers , granite surface plates, among others. The frequency and precision for calibrating metrology instruments may vary and it may require hiring

6800-470: The types of machines, were the raw material are received and kept, as well as other factors, including ventilation, are taken in account to establish the initial layout of the machine shop. A routing diagram and daily operations may dictate the need to rearrange. Profitability is commonly a driving consideration in regards to maximizing production, and thus aligning the machines in an effective manner; however, other critical factors must be considered, such as

6885-513: The use of bronze and iron almost simultaneously. In the Americas it was different. Although the peoples of the Americas knew of metals, it was not until the European colonisation that metalworking for tools and weapons became common. Jewelry and art were the principal uses of metals in the Americas prior to European influence. About 2700 BCE, production of bronze was common in locales where

6970-415: The workpiece axis is called facing. Producing surfaces using both radial and axial feeds is called profiling. A lathe is a machine tool which spins a block or cylinder of material so that when abrasive , cutting, or deformation tools are applied to the workpiece, it can be shaped to produce an object which has rotational symmetry about an axis of rotation . Examples of objects that can be produced on

7055-544: The world come from the Bulgarian Varna Necropolis and date from 4450 BCE. Not all metal required fire to obtain it or work it. Isaac Asimov speculated that gold was the "first metal". His reasoning being, that, by its chemistry , it is found in nature as nuggets of pure gold. In other words, gold, as rare as it is, is sometimes found in nature as a native metal . Some metals can also be found in meteors . Almost all other metals are found in ores ,

7140-495: The z axis. It is possible to raise the table (where the workpiece rests). Milling machines may be operated manually or under computer numerical control (CNC), and can perform a vast number of complex operations, such as slot cutting, planing , drilling and threading , rabbeting , routing , etc. Two common types of mills are the horizontal mill and vertical mill. The pieces produced are usually complex 3D objects that are converted into x, y, and z coordinates that are then fed into

7225-514: Was the discovery of a copper pendant in northern Iraq from 8,700 BCE. The earliest substantiated and dated evidence of metalworking in the Americas was the processing of copper in Wisconsin , near Lake Michigan . Copper was hammered until it became brittle, then heated so it could be worked further. In America, this technology is dated to about 4000–5000 BCE. The oldest gold artifacts in

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