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Coal Cracker

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Coal Cracker is a classic log flume ride located at Hersheypark in Hershey, Pennsylvania . The ride was installed by Arrow Development in 1973, making it the oldest water ride at Hersheypark still in daily operation. It has a unique layout, due to the terrain features of this part of the park.

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72-489: Riders are seated in 12-foot (3.7 m) boats for the three and a half minute ride along a water channel over 2,000-foot (610 m) long. Once the fiberglass boat has ascended the first lift hill, riders are only 55 feet (17 m) off the ground. A second lift carries riders above the Twin Turnpike ride, preparing them for the final 35-degree, 49-foot (15 m) drop. Riders' photographs are taken midway through

144-424: A glass with no true melting point, can be used as a glass fiber for fiberglass but has the drawback that it must be worked at very high temperatures. In order to lower the necessary work temperature, other materials are introduced as "fluxing agents" (i.e., components to lower the melting point). Ordinary A-glass ("A" for "alkali-lime") or soda lime glass, crushed and ready to be remelted, as so-called cullet glass,

216-556: A 5 mg/m total limit. As of 2001, the Hazardous Substances Ordinance in Germany dictates a maximum occupational exposure limit of 86 mg/m . In certain concentrations, a potentially explosive mixture may occur. Further manufacture of GRP components (grinding, cutting, sawing) creates fine dust and chips containing glass filaments, as well as tacky dust, in quantities high enough to affect health and

288-621: A November, 2011 modification to its Proposition 65 listing to include only "Glass wool fibers (inhalable and biopersistent)." Therefore a cancer warning label for biosoluble fiber glass home and building insulation is no longer required under federal or California law. As of 2012, the North American Insulation Manufacturers Association stated that fiberglass is safe to manufacture, install and use when recommended work practices are followed to reduce temporary mechanical irritation. As of 2012,

360-439: A binder. It is typically processed using the hand lay-up technique, where sheets of material are placed on a mold and brushed with resin. Because the binder dissolves in resin, the material easily conforms to different shapes when wetted out. After the resin cures, the hardened product can be taken from the mold and finished. Using chopped strand mat gives the fiberglass isotropic in-plane material properties. A coating or primer

432-417: A chemical solution. The individual filaments are now bundled in large numbers to provide a roving . The diameter of the filaments, and the number of filaments in the roving, determine its weight , typically expressed in one of two measurement systems: These rovings are then either used directly in a composite application such as pultrusion , filament winding (pipe), gun roving (where an automated gun chops

504-401: A combined stream from a chopper gun. Workers roll out the spray-up to compact the laminate. Wood, foam or other core material may then be added, and a secondary spray-up layer imbeds the core between the laminates. The part is then cured, cooled, and removed from the reusable mold. Pultrusion is a manufacturing method used to make strong, lightweight composite materials. In pultrusion, material

576-430: A liner to prevent gas leakage or as a barrier to protect the composite from the fluid to be stored. Filament winding is well suited to automation, and there are many applications, such as pipe and small pressure vessels that are wound and cured without any human intervention. The controlled variables for winding are fiber type, resin content, wind angle, tow or bandwidth and thickness of the fiber bundle. The angle at which

648-542: A minute. Guests are loaded into the boats from a revolving turntable; as the boats are always in motion this permits a higher ride capacity while providing more stability during loading and unloading. Coal Cracker ride photos are produced and sold by Get The Picture Corporation. Beginning in 2016, the Coal Cracker began operation during Hersheypark in the Dark . The Coal Cracker also begin operating during Springtime in

720-936: A post-exposure recovery period." Historic reviews of the epidemiology studies had been conducted by Harvard's Medical and Public Health Schools in 1995, the National Academy of Sciences in 2000, the Agency for Toxic Substances and Disease Registry ("ATSDR") in 2004, and the National Toxicology Program in 2011. which reached the same conclusion as IARC that there is no evidence of increased risk from occupational exposure to glass wool fibers. Genetic and toxic effects are exerted through production of reactive oxygen species , which can damage DNA, and cause chromosomal aberrations , nuclear abnormalities, mutations, gene amplification in proto-oncogenes , and cell transformation in mammalian cells. There

792-459: A sheet called a chopped strand mat, or woven into glass cloth . The plastic matrix may be a thermoset polymer matrix —most often based on thermosetting polymers such as epoxy , polyester resin , or vinyl ester resin —or a thermoplastic . Cheaper and more flexible than carbon fiber , it is stronger than many metals by weight, non- magnetic , non- conductive , transparent to electromagnetic radiation , can be molded into complex shapes, and

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864-521: A steel and foam energy reduction (SAFER) barrier around auto racetracks. In July 2015, the company announced it would be moving a manufacturing center for mineral wool insulation into an empty plant west of Joplin, Missouri . In May 2024 the company completed the acquisition of Masonite International, a provider of interior and exterior door systems, for $ 3.9B. In 1939, the U.S. Navy Bureau of Ships made Owens-Corning insulation standard in new warship construction. Warship insulation, called Navy Board,

936-415: A thermoplastic inner tank which acts as a preform during construction. Much more reliable tanks are made using woven mat or filament wound fiber, with the fiber orientation at right angles to the hoop stress imposed in the sidewall by the contents. Such tanks tend to be used for chemical storage because the plastic liner (often polypropylene ) is resistant to a wide range of corrosive chemicals. Fiberglass

1008-558: A vinyl siding and other industrial material manufacturer, which became a wholly owned subsidiary of Owens Corning. The company was ordered to pay $ 5 million to an asbestos victim in 1997, making it the highest jury verdict in the history of the United States for a single non-malignant asbestos case. In 1999, a jury in federal district court in Florida awarded $ 1.8 million compensatory damages and $ 31 million punitive damages against

1080-427: Is a fabrication technique mainly used for manufacturing open (cylinders) or closed-end structures (pressure vessels or tanks). The process involves winding filaments under tension over a male mandrel. The mandrel rotates while a wind eye on a carriage moves horizontally, laying down fibers in the desired pattern. The most common filaments are carbon or glass fiber and are coated with synthetic resin as they are wound. Once

1152-551: Is also indirect, inflammation-driven genotoxicity through reactive oxygen species by inflammatory cells . The longer and thinner as well as the more durable (biopersistent) fibers were, the more potent they were in damage. In the US, fine mineral fiber emissions have been regulated by the EPA , but respirable fibers (“particulates not otherwise regulated”) are regulated by Occupational Safety and Health Administration (OSHA); OSHA has set

1224-432: Is also used for septic tanks . Glass-reinforced plastics are also used to produce house building components such as roofing laminate, door surrounds, over-door canopies, window canopies and dormers, chimneys, coping systems, and heads with keystones and sills. The material's reduced weight and easier handling, compared to wood or metal, allows faster installation. Mass-produced fiberglass brick-effect panels can be used in

1296-401: Is applied to the chosen mold to allow the finished product to be cleanly removed from the mold. Resin—typically a 2-part thermoset polyester, vinyl, or epoxy—is mixed with its hardener and applied to the surface. Sheets of fiberglass matting are laid into the mold, then more resin mixture is added using a brush or roller. The material must conform to the mold, and air must not be trapped between

1368-479: Is applied to the roving to help protect the glass filaments for processing and manipulation and to ensure proper bonding to the resin matrix, thus allowing for the transfer of shear loads from the glass fibers to the thermoset plastic. Without this bonding, the fibers can 'slip' in the matrix causing localized failure. An individual structural glass fiber is both stiff and strong in tension and compression —that is, along its axis. Although it might be assumed that

1440-483: Is called pultrusion . The manufacturing process for glass fibers suitable for reinforcement uses large furnaces to gradually melt the silica sand, limestone , kaolin clay , fluorspar , colemanite , dolomite and other minerals until a liquid forms. It is then extruded through bushings ( spinneret ), which are bundles of very small orifices (typically 5–25 micrometres in diameter for E-Glass, 9 micrometres for S-Glass). These filaments are then sized (coated) with

1512-478: Is chemically inert under many circumstances. Applications include aircraft, boats, automobiles, bath tubs and enclosures, swimming pools , hot tubs , septic tanks , water tanks , roofing, pipes, cladding, orthopedic casts , surfboards , and external door skins. Other common names for fiberglass are glass-reinforced plastic ( GRP ), glass-fiber reinforced plastic ( GFRP ) or GFK (from German : Glasfaserverstärkter Kunststoff ). Because glass fiber itself

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1584-529: Is credited with producing the first composite boat in 1937 but did not proceed further at the time because of the brittle nature of the plastic used. In 1939 Russia was reported to have constructed a passenger boat of plastic materials, and the United States a fuselage and wings of an aircraft. The first car to have a fiberglass body was a 1946 prototype of the Stout Scarab , but the model did not enter production. Unlike glass fibers used for insulation, for

1656-401: Is essentially an entire two-dimensional plane; with woven fabrics or unidirectional layers, directionality of stiffness and strength can be more precisely controlled within the plane. A fiberglass component is typically of a thin "shell" construction, sometimes filled on the inside with structural foam, as in the case of surfboards. The component may be of nearly arbitrary shape, limited only by

1728-513: Is pulled through forming machinery using either a hand-over-hand method or a continuous-roller method (as opposed to extrusion , where the material is pushed through dies). In fiberglass pultrusion, fibers (the glass material) are pulled from spools through a device that coats them with a resin. They are then typically heat-treated and cut to length. Fiberglass produced this way can be made in a variety of shapes and cross-sections, such as W or S cross-sections. People can be exposed to fiberglass in

1800-639: Is required, such as equipment cabinets and steel support structures, due to the ease with which it can be molded and painted to blend with existing structures and surfaces. Other uses include sheet-form electrical insulators and structural components commonly found in power-industry products. Because of fiberglass's lightweight and durability, it is often used in protective equipment such as helmets. Many sports use fiberglass protective gear, such as goaltenders' and catchers' masks. Storage tanks can be made of fiberglass with capacities up to about 300 tonnes . Smaller tanks can be made with chopped strand mat cast over

1872-510: Is sometimes referred to as "fiberglass", the composite is also called fiberglass-reinforced plastic ( FRP ). This article uses "fiberglass" to refer to the complete fiber-reinforced composite material, rather than only to the glass fiber within it. Glass fibers have been produced for centuries, but the earliest patent was awarded to the Prussian inventor Hermann Hammesfahr (1845–1914) in the U.S. in 1880. Mass production of glass strands

1944-402: Is that the resins used are subject to contraction during the curing process. For polyester this contraction is often 5–6%; for epoxy, about 2%. Because the fibers do not contract, this differential can create changes in the shape of the part during curing. Distortions can appear hours, days, or weeks after the resin has set. While this distortion can be minimized by symmetric use of the fibers in

2016-464: Is used when tensile strength (high modulus) is important and is thus an important building and aircraft epoxy composite (it is called R-glass, "R" for "reinforcement" in Europe). C-glass ("C" for "chemical resistance") and T-glass ("T" is for "thermal insulator"—a North American variant of C-glass) are resistant to chemical attack; both are often found in insulation-grades of blown fiberglass. Fiberglass

2088-433: Is versatile because it is lightweight, strong, weather-resistant, and can have a variety of surface textures. During World War II, fiberglass was developed as a replacement for the molded plywood used in aircraft radomes (fiberglass being transparent to microwaves ). Its first main civilian application was for the building of boats and sports car bodies, where it gained acceptance in the 1950s. Its use has broadened to

2160-782: The Asthma and Allergy Friendly certification for its Pure Safety high-performance insulation. "Owens Corning now joins a select group of manufacturers that are focused on product innovation to address people's exposure to allergens and irritants in their homes," said Julian Francis, president of insulation, Owens Corning. At the TCT Show in Birmingham , the XStrand family of materials was introduced. These composites are used for 3D printing . The company has 30 composites facilities, 31 insulation facilities, and 16 roofing facilities. In

2232-573: The International Agency for Research on Cancer (IARC) as "not classifiable as to carcinogenicity to humans" ( IARC group 3 ). "Epidemiologic studies published during the 15 years since the previous IARC monographs review of these fibers in 1988 provide no evidence of increased risks of lung cancer or mesothelioma (cancer of the lining of the body cavities) from occupational exposures during the manufacture of these materials, and inadequate evidence overall of any cancer risk." In June 2011,

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2304-471: The Kansas City metropolitan area , Owens Corning purchases locally sourced recycled glass from Ripple Glass to manufacture fiberglas insulation in its local manufacturing plant. The joint effort between Owens Corning and Ripple Glass is helping to greatly reduce the amount of glass that would have been deposited in local Kansas City landfills. The Owens Corning Roofing and Asphalt Shingle Recycling Program

2376-617: The Trans-Alaska Pipeline System . In 1977, Owens-Corning acquired Frye Roofing and began production of fiberglas mat to replace traditional paper mat used in roofing. Owens-Corning sales surpassed $ 1 billion in 1976, and sales were over $ 2 billion by 1979. In 1980, Owens Corning entered into a long-standing agreement to use the Pink Panther as its brand mascot. "He has become an important part of our brand," said Christian Nolte, director of strategic marketing for

2448-555: The European Union and Germany have classified synthetic glass fibers as possibly or probably carcinogenic, but fibers can be exempt from this classification if they pass specific tests. A 2012 health hazard review for the European Commission stated that inhalation of fiberglass at concentrations of 3, 16 and 30 mg/m3 "did not induce fibrosis nor tumours except transient lung inflammation that disappeared after

2520-524: The Park beginning in 2019. The Coal Cracker ride is not in operation during winter events at Hersheypark, such as Christmas Candylane . 40°17′13″N 76°39′13″W  /  40.28687°N 76.65360°W  / 40.28687; -76.65360 Fiberglass Fiberglass ( American English ) or fibreglass ( Commonwealth English ) is a common type of fiber-reinforced plastic using glass fiber . The fibers may be randomly arranged, flattened into

2592-573: The US National Toxicology Program (NTP) removed from its Report on Carcinogens all biosoluble glass wool used in home and building insulation and for non-insulation products. However, NTP still considers fibrous glass dust to be "reasonably anticipated [as] a human carcinogen (Certain Glass Wool Fibers (Inhalable))". Similarly, California's Office of Environmental Health Hazard Assessment (OEHHA) published

2664-458: The air near manufacturing facilities or when they are near building fires or implosions . The American Lung Association advises that fiberglass insulation should never be left exposed in an occupied area. Since work practices are not always followed, and fiberglass is often left exposed in basements that later become occupied, people can get exposed. No readily usable biological or clinical indices of exposure exist. Fiberglass will irritate

2736-599: The automotive and sport equipment sectors. In the production of some products, such as aircraft, carbon fiber is now used instead of fiberglass, which is stronger by volume and weight. Advanced manufacturing techniques such as pre-pregs and fiber rovings extend fiberglass's applications and the tensile strength possible with fiber-reinforced plastics. Fiberglass is also used in the telecommunications industry for shrouding antennas , due to its RF permeability and low signal attenuation properties. It may also be used to conceal other equipment where no signal permeability

2808-563: The company for asbestos products. The company filed for Chapter 11 bankruptcy in 2000. In 2002, Owens Corning removed its shares from the New York Stock Exchange . In 2006, the company was listed on the New York Stock Exchange again under ticker "OC." In 2007, Owens Corning announced a joint venture with Saint-Gobain named OCV Reinforcements. Owens Corning partnered with DuPont in 2011 to create

2880-544: The company was concerned that the color would discourage the predominantly male-oriented market away from the material. As such, they decided to remove the coloring from their insulation, only to receive customer requests for the coloring to be restored. The company resumed the coloring in the face of such customer interest to the point of licensing the United Artists cartoon character the Pink Panther in 1979 as

2952-550: The complexity and tolerances of the mold used for manufacturing the shell. The mechanical functionality of materials is heavily reliant on the combined performances of both the resin (AKA matrix) and fibers. For example, in severe temperature conditions (over 180 °C), the resin component of the composite may lose its functionality, partially due to bond deterioration of resin and fiber. However, GFRPs can still show significant residual strength after experiencing high temperatures (200 °C). One notable feature of fiberglass

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3024-412: The construction of composite housing, and can include insulation to reduce heat loss. In rod pumping applications, fiberglass rods are often used for their high tensile strength to weight ratio. Fiberglass rods provide an advantage over steel rods because they stretch more elastically (lower Young's modulus ) than steel for a given weight, meaning more oil can be lifted from the hydrocarbon reservoir to

3096-973: The design, a certain amount of internal stress is created; and if it becomes too great, cracks form. The most common types of glass fiber used in fiberglass is E-glass , which is alumino-borosilicate glass with less than 1% w/w alkali oxides, mainly used for glass-reinforced plastics. Other types of glass used are A-glass ( A lkali-lime glass with little or no boron oxide), E-CR-glass ( E lectrical/ C hemical R esistance; alumino-lime silicate with less than 1% w/w alkali oxides, with high acid resistance), C-glass (alkali-lime glass with high boron oxide content, used for glass staple fibers and insulation), D-glass (borosilicate glass, named for its low D ielectric constant), R-glass (alumino silicate glass without MgO and CaO with high mechanical requirements as R einforcement), and S-glass (alumino silicate glass without CaO but with high MgO content with high tensile strength). Pure silica (silicon dioxide), when cooled as fused quartz into

3168-550: The drop. The Coal Cracker shares space with several newer rides, including the SooperDooperLooper (built in 1977) and the Great Bear (1998). The water supply for the ride is pumped through pipes connected to a 14,000-square-foot (1,300 m) man-made lake. This lake has the capacity to store 100,000-US-gallon (380,000 L) of water, and the pump system can handle approximately 25,000-US-gallon (95,000 L)

3240-433: The early 1940s, and many sailing vessels made after 1950 were built using the fiberglass lay-up process . As of 2022, boats continue to be made with fiberglass, though more advanced techniques such as vacuum bag moulding are used in the construction process. Though most bullet-resistant armours are made using different textiles, fiberglass composites have been shown to be effective as ballistic armor. Filament winding

3312-562: The eyes, skin, and the respiratory system. Hence, symptoms can include itchy eyes, skin, nose, sore throat, hoarseness, dyspnea (breathing difficulty) and cough. Peak alveolar deposition was observed in rodents and humans for fibers with diameters of 1 to 2 μm. In animal experiments, adverse lung effects such as lung inflammation and lung fibrosis have occurred, and increased incidences of mesothelioma , pleural sarcoma , and lung carcinoma had been found with intrapleural or intratracheal instillations in rats. As of 2001, in humans only

3384-563: The fiber has an effect on the properties of the final product. A high angle "hoop" will provide circumferential or "burst" strength, while lower angle patterns (polar or helical) will provide greater longitudinal tensile strength. Products currently being produced using this technique range from pipes, golf clubs, Reverse Osmosis Membrane Housings, oars, bicycle forks, bicycle rims, power and transmission poles, pressure vessels to missile casings, aircraft fuselages and lamp posts and yacht masts. A release agent, usually in either wax or liquid form,

3456-434: The fiber is weak in compression, it is actually only the long aspect ratio of the fiber which makes it seem so; i.e., because a typical fiber is long and narrow, it buckles easily. On the other hand, the glass fiber is weak in shear—that is, across its axis. Therefore, if a collection of fibers can be arranged permanently in a preferred direction within a material, and if they can be prevented from buckling in compression,

3528-415: The fiberglass and the mold. Additional resin is applied and possibly additional sheets of fiberglass. Hand pressure, vacuum or rollers are used to be sure the resin saturates and fully wets all layers, and that any air pockets are removed. The work must be done quickly before the resin starts to cure unless high-temperature resins are used which will not cure until the part is warmed in an oven. In some cases,

3600-420: The final structure to be strong, the fiber's surfaces must be almost entirely free of defects, as this permits the fibers to reach gigapascal tensile strengths . If a bulk piece of glass were defect-free, it would be as strong as glass fibers; however, it is generally impractical to produce and maintain bulk material in a defect-free state outside of laboratory conditions. The process of manufacturing fiberglass

3672-485: The first Fortune 500 company list. The company has been on the Fortune 500 list every year since its creation. In 1965, Owens-Corning Fiberglas Europe was formed. In 1966, Owens-Corning established a partnership with Armstrong Rubber Co. to produce fiberglas-reinforced automobile tires. By 1971, Owens-Corning's annual revenue was over $ 500 million. In 1974, the company opened a temporary plant to produce insulation for

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3744-400: The functionality of machines and equipment. The installation of effective extraction and filtration equipment is required to ensure safety and efficiency. Owens Corning Owens Corning is an American company that develops and produces insulation, roofing, and fiberglass composites and related materials and products. It is the world's largest manufacturer of fiberglass composites. It

3816-459: The gas content of the material was replaced by plastic. This reduced the insulation properties to values typical of the plastic, but now for the first time, the composite showed great strength and promise as a structural and building material. Many glass fiber composites continued to be called "fiberglass" (as a generic name) and the name was also used for the low-density glass wool product containing gas instead of plastic. Ray Greene of Owens Corning

3888-473: The glass into short lengths and drops it into a jet of resin, projected onto the surface of a mold), or in an intermediary step, to manufacture fabrics such as chopped strand mat (CSM) (made of randomly oriented small cut lengths of fiber all bonded together), woven fabrics, knit fabrics or unidirectional fabrics. Chopped strand mat (CSM) is a form of reinforcement used in fiberglass. It consists of glass fibers laid randomly across each other and held together by

3960-441: The legal limit ( permissible exposure limit ) for fiberglass exposure in the workplace as 15 mg/m total and 5 mg/m in respiratory exposure over an 8-hour workday. The National Institute for Occupational Safety and Health (NIOSH) has set a recommended exposure limit (REL) of 3 fibers/cm (less than 3.5 micrometers in diameter and greater than 10 micrometers in length) as a time-weighted average over an 8-hour workday, and

4032-413: The mandrel is completely covered to the desired thickness, the resin is cured; often the mandrel is placed in an oven to achieve this, though sometimes radiant heaters are used with the mandrel still turning in the machine. Once the resin has cured, the mandrel is removed, leaving the hollow final product. For some products such as gas bottles, the 'mandrel' is a permanent part of the finished product forming

4104-806: The manufacturer of building materials and fiberglass. "The Pink Panther is as relevant today as he was 25 years ago. He brings our trademark color pink to life." In 1978, two shipyard workers filed a class action lawsuit against which alleged that Owens-Corning and 14 other manufacturers had known about asbestos-containing products. Over the next three decades, the company was named in hundreds of thousands of asbestos lawsuits. By 2000, it had settled with 440,000 people who claimed Owens Corning's products caused them to develop asbestos-related illnesses such as mesothelioma . In 1985, Owens-Corning acquired Aerospace and Strategic Metals Group in Newport Beach, California for $ 415 million from Armco Inc. The color PINK

4176-449: The material will be preferentially strong in that direction. Furthermore, by laying multiple layers of fiber on top of one another, with each layer oriented in various preferred directions, the material's overall stiffness and strength can be efficiently controlled. In fiberglass, it is the plastic matrix which permanently constrains the structural glass fibers to directions chosen by the designer. With chopped strand mat, this directionality

4248-586: The more biopersistent materials like ceramic fibres, which are used industrially as insulation in high-temperature environments such as blast furnaces , and certain special-purpose glass wools not used as insulating materials remain classified as possible carcinogens ( IARC Group 2B ). The more commonly used glass fibre wools including insulation glass wool , rock wool and slag wool are considered not classifiable as to carcinogenicity to humans ( IARC Group 3 ). In October 2001, all fiberglass wools commonly used for thermal and acoustical insulation were reclassified by

4320-592: The product's mascot. Furthermore, the company trademarked the coloring in 1987, the first time a color was used for that purpose. After the January 27, 1967, Apollo 1 fire which killed three astronauts, NASA worked with Owens-Corning and DuPont to develop beta cloth , a fireproof cloth of woven fiberglas coated with Teflon , as a replacement for the nylon outer layer of the Apollo/Skylab A7L space suit . In February 2017, Owens Corning received

4392-454: The standard process for producing fiberglas insulation. In 1955, Owens-Corning introduced its Perma-Ply roofing material for built-up room insulation covering. The company created its first all fiber (AF) fiberglas wool in 1956. To distinguish its product, the company dyed their insulation pink by adding red dye to the AF wool. However, considering that the coloring made the insulation look pink,

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4464-628: The surface with each stroke, all while reducing the load on the pumping unit. Fiberglass rods must be kept in tension, however, as they frequently part if placed in even a small amount of compression. The buoyancy of the rods within a fluid amplifies this tendency. GRP and GRE pipe can be used in a variety of above- and below-ground systems, including those for desalination, water treatment, water distribution networks, chemical process plants, water used for firefighting, hot and cold drinking water, wastewater/sewage, municipal waste and liquified petroleum gas . Fiberglass composite boats have been made since

4536-482: The work is covered with plastic sheets and vacuum is drawn on the work to remove air bubbles and press the fiberglass to the shape of the mold. The fiberglass spray lay-up process is similar to the hand lay-up process but differs in the application of the fiber and resin to the mold. Spray-up is an open-molding composites fabrication process where resin and reinforcements are sprayed onto a mold. The resin and glass may be applied separately or simultaneously "chopped" in

4608-415: The workplace during its fabrication, installation or removal, by breathing it in, by skin contact, or by eye contact. Furthermore, in the manufacturing process of fiberglass, styrene vapors are released while the resins are cured. These are also irritating to mucous membranes and respiratory tract. The general population can get exposed to fibreglass from insulation and building materials or from fibers in

4680-495: Was accidentally discovered in 1932 when Games Slayter , a researcher at Owens-Illinois , directed a jet of compressed air at a stream of molten glass and produced fibers. A patent for this method of producing glass wool was first applied for in 1933. Owens joined with the Corning company in 1935 and the method was adapted by Owens Corning to produce its patented "Fiberglas" (spelled with one "s") in 1936. Originally, Fiberglas

4752-425: Was a glass wool with fibers entrapping a great deal of gas, making it useful as an insulator, especially at high temperatures. A suitable resin for combining the fiberglass with a plastic to produce a composite material was developed in 1936 by DuPont . The first ancestor of modern polyester resins is Cyanamid 's resin of 1942. Peroxide curing systems were used by then. With the combination of fiberglass and resin

4824-532: Was a permanent form-board insulation covered with woven continuous fiber cloth. Owens-Corning produced a prototype boat hull constructed of fiber glass-reinforced plastic in 1944. In 1945, the company worked with an automaker to produce the first fiberglas-reinforced plastic car body. In 1953, General Motors used this type of body in the Chevrolet Corvette . In 1954, the company invented a process to make centrifugally-spun fiberglas wool, which became

4896-411: Was formed in 1935 as a partnership between two major American glassworks , Corning Glass Works and Owens-Illinois . The company employs approximately 19,000 people around the world. Owens Corning has been a Fortune 500 company every year since the list was created in 1955. The Pink Panther acts as the company's mascot and appears in most of their advertisements. Owens-Corning Fiberglas Company

4968-503: Was formed in 1935 through the merger of Owens-Illinois and Corning Glass Works . It became a separate company in 1938 with its headquarters established in Toledo, Ohio. In 1938, the company sales reached $ 2.6 million. The company held its initial public offering on the New York Stock Exchange in 1952. In 1955, Owens-Corning purchased land for a research and testing facility near Granville, Ohio . Also in 1955, Owens-Corning made

5040-547: Was launched in 2009 to keep shingles out of landfills. In 2013, Constellation Energy built a 2.7-megawatt solar power system at an Owens Corning insulation plant in Delmar, New York . The power system, which is leased to Owens Corning, can produce 3.3 million kilowatt hours of electrical energy in a year. The National Safety Council awarded Owens Corning the Green Cross for Safety medal in 2014. Owens Corning received

5112-443: Was the first type of glass used for fiberglass. E-glass ("E" because of initial Electrical application), is alkali-free and was the first glass formulation used for continuous filament formation. It now makes up most of the fiberglass production in the world, and also is the single largest consumer of boron minerals globally. It is susceptible to chloride ion attack and is a poor choice for marine applications. S-glass ("S" for "stiff")

5184-484: Was trademarked through Owens-Corning in 1986, making it the first company to trademark a color. By 1990, Owens-Corning was the defendant in about 84,500 asbestos-related lawsuits. The company opened an Asia/Pacific division in 1993. In May 1994, Owens-Corning acquired UC Industries, which produced Foamular polystyrene insulation, as a wholly owned subsidiary. In 1996, the company changed its name to Owens Corning. In May 1997, Owens Corning acquired Fibreboard Corporation,

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