A brake is a mechanical device that inhibits motion by absorbing energy from a moving system. It is used for slowing or stopping a moving vehicle, wheel, axle, or to prevent its motion, most often accomplished by means of friction.
85-412: City Safety is an auto brake technology developed by Volvo Cars , designed to reduce or avoid traffic accidents. It comes in two generations, with the first operating at speeds up to 30 km/h (19 mph) and the second, functioning at speeds up to 50 km/h (31 mph). The system uses a lidar laser sensor , to monitor the area in front of the vehicle, activating the brakes and disengaging the throttle if
170-411: A 7075 alloy and hard anodised for a lasting finish. The outer disc ring is usually manufactured from grey iron . They can also be from steel or carbon ceramic for particular applications. These materials originated from motorsport use and are available in high-performance vehicles and aftermarket upgrades. Two-piece discs can be supplied as a fixed assembly with regular nuts, bolts, and washers or
255-440: A servo-effect . By contrast, a disc brake has no self-servo effect, and its braking force is always proportional to the pressure placed on the brake pad by the braking system via any brake servo, brake pedal, or lever. This tends to give the driver a better "feel" and helps to avoid impending lockup. Drums are also prone to "bell mouthing" and trap worn lining material within the assembly, causing various braking problems. The disc
340-416: A vacuum assisted brake system that greatly increases the force applied to the vehicle's brakes by its operator. This additional force is supplied by the manifold vacuum generated by air flow being obstructed by the throttle on a running engine. This force is greatly reduced when the engine is running at fully open throttle, as the difference between ambient air pressure and manifold (absolute) air pressure
425-495: A vehicle axle , either to reduce its rotational speed or to hold it stationary. The energy of motion is converted into heat , which must be dissipated to the environment. Hydraulically actuated disc brakes are the most commonly used mechanical device for slowing motor vehicles. The principles of a disc brake apply to almost any rotating shaft. The components include the disc, master cylinder , and caliper, which contain at least one cylinder and two brake pads on both sides of
510-736: A 1956 TR3 with disc brakes to the public, but the first production cars with Girling front-disc brakes were made in September 1956. Jaguar began to offer disc brakes in February 1957 on the XK150 model, soon to follow with the Mark 1 sports saloon and in 1959 with the Mark IX large saloon. Disc brakes were most popular on sports cars when they were first introduced since these vehicles are more demanding about brake performance. Discs have now become
595-481: A Crosley HotShot with stock four-wheel disc brakes won the Index of Performance in the first race at Sebring (six hours rather than 12) on New Year's Eve in 1950. The Citroën DS was the first sustained mass production use of modern automotive disc brakes, in 1955. The car featured caliper-type front disc brakes among its many innovations. These discs were mounted inboard near the transmission and were powered by
680-402: A bike gets into a violent tank-slapper (high-speed oscillation of the front wheel) the brake pads in the calipers are forced away from the discs, so when the rider applies the brake lever, the caliper pistons push the pads towards the discs without actually making contact. The rider then brakes harder, forcing the pads onto the disc much more aggressively than standard braking. An example of this
765-600: A brake would convert all the kinetic energy into heat, in practice a significant amount may be converted into acoustic energy instead, contributing to noise pollution . For road vehicles, the noise produced varies significantly with tire construction, road surface , and the magnitude of the deceleration. Noise can be caused by different things. These are signs that there may be issues with brakes wearing out over time. Railway brake malfunctions can produce sparks and cause forest fires . In some very extreme cases, disc brakes can become red hot and set on fire. This happened in
850-431: A fixed caliper. A floating disc also avoids disc warping and reduces heat transfer to the wheel hub. Calipers have evolved from simple single-piston units to two-, four- and even six-piston items. Compared to cars, motorcycles have a higher center of mass : wheelbase ratio, so they experience more weight transfer when braking. Front brakes absorb most of the braking forces, while the rear brake serves mainly to balance
935-522: A flat shoe which is clamped to the rail with an electromagnet; the Murphy brake pinches a rotating drum, and the Ausco Lambert disc brake uses a hollow disc (two parallel discs with a structural bridge) with shoes that sit between the disc surfaces and expand laterally. A drum brake is a vehicle brake in which the friction is caused by a set of brake shoes that press against the inner surface of
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#17327933797141020-767: A fork brace, USD forks may be best stiffened by an oversized front axle). Bike disc brakes may range from simple, mechanical (cable) systems, to expensive and powerful, multi-piston hydraulic disc systems, commonly used on downhill racing bikes . Improved technology has seen the creation of vented discs for use on mountain bikes , similar to those on cars, introduced to help avoid heat fade on fast alpine descents. Discs are also used on road bicycles for all-weather cycling with predictable braking. By 2024, almost all road bikes are equipped with disc brakes, just like Mountain bikes. Drums are sometimes preferred as harder to damage in crowded parking, where discs are sometimes bent. Most bicycle brake discs are made of steel. Stainless steel
1105-672: A more complicated floating system where drive bobbins allow the two parts of the brake disc to expand and contract at different rates, therefore, reducing the chance a disc will warp from overheating. Key advantages of a two-piece disc are a saving in critical un-sprung weight and the dissipation of heat from the disc surface through the alloy bell (hat). Both fixed and floating options have their drawbacks and advantages. Floating discs are prone to rattle and collection of debris and are best suited to motorsport, whereas fixed are best for road use. The development of disc brakes began in England in
1190-440: A parachute, or airplanes with both wheel brakes and drag flaps raised into the air during landing. Since kinetic energy increases quadratically with velocity ( K = m v 2 / 2 {\displaystyle K=mv^{2}/2} ), an object moving at 10 m/s has 100 times as much energy as one of the same mass moving at 1 m/s, and consequently the theoretical braking distance , when braking at
1275-530: A potential collision is detected and the driver does not respond. At relative speeds of 15 km/h (9.3 mph) or less, the technology may prevent a collision entirely, and at speeds up to about 30 km/h (19 mph), it can significantly reduce the impact of a collision. These specifications primarily apply to the first generation of the technology. The auto brake system features several operational characteristics.: Brake (technology) Most brakes commonly use friction between two surfaces pressed together to convert
1360-412: A pressure reservoir called a hydraulic accumulator . Electromagnetic brakes are likewise often used where an electric motor is already part of the machinery. For example, many hybrid gasoline/electric vehicles use the electric motor as a generator to charge electric batteries and also as a regenerative brake . Some diesel/electric railroad locomotives use the electric motors to generate electricity which
1445-506: A pump may pass fluid through an orifice to create friction: Frictional brakes are most common and can be divided broadly into " shoe " or " pad " brakes, using an explicit wear surface, and hydrodynamic brakes, such as parachutes, which use friction in a working fluid and do not explicitly wear. Typically the term "friction brake" is used to mean pad/shoe brakes and excludes hydrodynamic brakes, even though hydrodynamic brakes use friction. Friction (pad/shoe) brakes are often rotating devices with
1530-417: A rotating drum. The drum is connected to the rotating roadwheel hub. Drum brakes generally can be found on older car and truck models. However, because of their low production cost, drum brake setups are also installed on the rear of some low-cost newer vehicles. Compared to modern disc brakes, drum brakes wear out faster due to their tendency to overheat. The disc brake is a device for slowing or stopping
1615-604: A single stop. For these reasons, a heavy truck with disc brakes can stop in about 120% of the distance of a passenger car, but with drums, stopping takes about 150% of the distance. In Europe, stopping distance regulations essentially require disc brakes for heavy vehicles. In the U.S., drums are allowed and are typically preferred for their lower purchase price, despite higher total lifetime cost and more frequent service intervals. Still-larger discs are used for railroad cars , trams , and some airplanes . Passenger rail cars and light rail vehicles often use disc brakes outboard of
1700-475: A specification for the manufacture of grey iron for various applications. For normal car and light-truck applications, SAE specification J431 G3000 (superseded to G10) dictates the correct range of hardness, chemical composition, tensile strength, and other properties necessary for the intended use. Some racing cars and airplanes use brakes with carbon fiber discs and carbon fiber pads to reduce weight. Wear rates tend to be high, and braking may be poor or grabby until
1785-480: A stationary pad and a rotating wear surface. Common configurations include shoes that contract to rub on the outside of a rotating drum, such as a band brake ; a rotating drum with shoes that expand to rub the inside of a drum, commonly called a " drum brake ", although other drum configurations are possible; and pads that pinch a rotating disc, commonly called a " disc brake ". Other brake configurations are used, but less often. For example, PCC trolley brakes include
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#17327933797141870-401: Is "off-brake drag", or drag that occurs when the brake is not intentionally actuated. After a braking event, hydraulic pressure drops in the system, allowing the brake caliper pistons to retract. However, this retraction must accommodate all compliance in the system (under pressure) as well as thermal distortion of components like the brake disc or the brake system will drag until the contact with
1955-482: Is done mainly where the cost of a new disc may be lower than the cost of labor to resurface the old disc. Mechanically this is unnecessary unless the discs have reached the manufacturer's minimum recommended thickness, which would make it unsafe to use them, or vane rusting is severe (ventilated discs only). Most leading vehicle manufacturers recommend brake disc skimming (US: turning) as a solution for lateral run-out, vibration issues, and brake noises. The machining process
2040-440: Is not perfectly efficient . Therefore, a good metric of efficient energy use while driving is to note how much one is braking. If the majority of deceleration is from unavoidable friction instead of braking, one is squeezing out most of the service from the vehicle. Minimizing brake use is one of the fuel economy-maximizing behaviors . While energy is always lost during a brake event, a secondary factor that influences efficiency
2125-439: Is performed in a brake lathe , which removes a very thin layer off the disc surface to clean off minor damage and restore uniform thickness. Machining the disc as necessary will maximize the mileage out of the current discs on the vehicle. Run-out is measured using a dial indicator on a fixed rigid base, with the tip perpendicular to the brake disc's face. It is typically measured about 1 ⁄ 2 in (12.7 mm) from
2210-414: Is preferred due to its anti-rust properties. Discs are thin, often about 2 mm. Some use a two-piece floating disc style, others use a one-piece solid metal disc. Bicycle disc brakes use either a two-piston caliper that clamps the disc from both sides or a single-piston caliper with one moving pad that contacts the disc first, and then pushes the disc against the non-moving pad. Because energy efficiency
2295-423: Is reduced, and therefore available vacuum is diminished. However, brakes are rarely applied at full throttle; the driver takes the right foot off the gas pedal and moves it to the brake pedal - unless left-foot braking is used. Because of low vacuum at high RPM, reports of unintended acceleration are often accompanied by complaints of failed or weakened brakes, as the high-revving engine, having an open throttle,
2380-401: Is so important in bicycles, an uncommon feature of bicycle brakes is that the pads retract to eliminate residual drag when the brake is released. In contrast, most other brakes drag the pads lightly when released to minimize initial operational travel. Disc brakes are increasingly used on very large and heavy road vehicles, where previously large drum brakes were nearly universal. One reason
2465-430: Is that the disc's lack of self-assist makes brake force much more predictable, so peak brake force can be raised without more risk of braking-induced steering or jackknifing on articulated vehicles. Another is disc brakes fade less when hot, and in a heavy vehicle air and rolling drag and engine braking are small parts of total braking force, so brakes are used harder than on lighter vehicles, and drum brake fade can occur in
2550-658: Is then sent to a resistor bank and dumped as heat. Some vehicles, such as some transit buses, do not already have an electric motor but use a secondary "retarder" brake that is effectively a generator with an internal short circuit. Related types of such a brake are eddy current brakes , and electro-mechanical brakes (which actually are magnetically driven friction brakes, but nowadays are often just called "electromagnetic brakes" as well). Electromagnetic brakes slow an object through electromagnetic induction , which creates resistance and in turn either heat or electricity. Friction brakes apply pressure on two separate objects to slow
2635-460: Is unable to provide enough vacuum to power the brake booster. This problem is exacerbated in vehicles equipped with automatic transmissions as the vehicle will automatically downshift upon application of the brakes, thereby increasing the torque delivered to the driven-wheels in contact with the road surface. Heavier road vehicles, as well as trains, usually boost brake power with compressed air , supplied by one or more compressors. Although ideally
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2720-399: Is usually made of cast iron . In some cases, it may be made of composites such as reinforced carbon–carbon or ceramic matrix composites . This is connected to the wheel and the axle . To slow down the wheel, friction material in the form of brake pads , mounted on the brake caliper , is forced mechanically, hydraulically , pneumatically , or electromagnetically against both sides of
2805-592: The Arado Ar 96 . The German Tiger I heavy tank, was introduced in 1942 with a 55 cm Argus-Werke disc on each drive shaft. The American Crosley Hot Shot had four-wheel disc brakes in 1949 and 1950. However, these quickly proved troublesome and were removed. Crosley returned to drum brakes, and drum brake conversions for Hot Shots were popular. Lack of sufficient research caused reliability problems, such as sticking and corrosion, especially in regions using salt on winter roads. Crosley four-wheel disc brakes made
2890-579: The Daimler Company used disc brakes on its Daimler Armoured Car of 1939. The disc brakes, made by the Girling company, were necessary because in that four-wheel drive (4×4) vehicle the epicyclic final drive was in the wheel hubs and therefore left no room for conventional hub-mounted drum brakes . At Germany's Argus Motoren , Hermann Klaue (1912-2001) had patented disc brakes in 1940. Argus supplied wheels fitted with disc brakes e.g. for
2975-549: The Lincoln Continental . A four-wheel disc brake system was also introduced in 1965 on the Chevrolet Corvette Stingray. Most U.S. cars switched from front drum brakes to front disk brakes in the late 1970s and early 1980s. Lambretta introduced the first high-volume production use of a single, floating, front disc brake, enclosed in a ventilated cast alloy hub and actuated by cable, on
3060-541: The Studebaker Avanti was factory-equipped with front disc brakes as standard equipment. This Bendix system licensed from Dunlop was also optional on some of the other Studebaker models. Front disc brakes became standard equipment on the 1965 Rambler Marlin . The Bendix units were optional on all American Motors ' Rambler Classic and Ambassador models as well as on the Ford Thunderbird , and
3145-456: The driveshaft , near the differential , while most brakes today are located inside the wheels. An inboard location reduces the unsprung weight and eliminates a source of heat transfer to the tires. Historically, brake discs were manufactured worldwide with a concentration in Europe and America. Between 1989 and 2005, the manufacturing of brake discs migrated predominantly to China. In 1963,
3230-454: The kinetic energy of the moving object into heat , though other methods of energy conversion may be employed. For example, regenerative braking converts much of the energy to electrical energy , which may be stored for later use. Other methods convert kinetic energy into potential energy in such stored forms as pressurized air or pressurized oil. Eddy current brakes use magnetic fields to convert kinetic energy into electric current in
3315-656: The 1890s, Wooden block brakes became obsolete when Michelin brothers introduced rubber tires. During the 1960s, some car manufacturers replaced drum brakes with disc brakes. In 1966, the ABS was fitted in the Jensen FF grand tourer. In 1978, Bosch and Mercedes updated their 1936 anti-lock brake system for the Mercedes S-Class . That ABS is a fully electronic, four-wheel and multi-channel system that later became standard. In 2005, ESC — which automatically applies
3400-415: The 1890s. The first caliper-type automobile disc brake was patented by Frederick William Lanchester in his Birmingham factory in 1902 and used successfully on Lanchester cars . However, the limited choice of metals in this period meant he used copper as the braking medium acting on the disc. The poor state of the roads at this time, no more than dusty, rough tracks, meant that the copper wore quickly, making
3485-551: The 1962 TV175. This was followed by the GT200 in 1964. MV Agusta was the second manufacturer to offer a front disc brake motorcycle to the public on a small scale in 1965, on their expensive 600 touring motorcycle featuring cable-operated mechanical actuation. In 1969, Honda introduced the more affordable CB750 , which had a single hydraulically actuated front disc brake (and a rear drum brake), and which sold in huge numbers. Unlike cars, disc brakes that are located within
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3570-467: The European Union, by law, new vehicles will have advanced emergency-braking system. Disc brake A disc brake is a type of brake that uses the calipers to squeeze pairs of pads against a disc or a rotor to create friction . There are two basic types of brake pad friction mechanisms: abrasive friction and adherent friction. This action slows the rotation of a shaft, such as
3655-539: The French Venturi sports car manufacturer in the mid-1990s for example, but need to reach a very high operating temperature before becoming truly effective and so are not well suited to road use. The extreme heat generated in these systems is visible during night racing, especially on shorter tracks. It is not uncommon to see the brake discs glowing red during use. Ceramic discs are used in some high-performance cars and heavy vehicles. The first development of
3740-569: The Tuscan GP, when the Mercedes car, the W11 had its front carbon disc brakes almost bursting into flames, due to low ventilation and high usage. These fires can also occur on some Mercedes Sprinter vans, when the load adjusting sensor seizes up and the rear brakes have to compensate for the fronts. A significant amount of energy is always lost while braking, even with regenerative braking which
3825-459: The brake pedal of a modern vehicle with hydraulic brakes is pushed against the master cylinder , ultimately a piston pushes the brake pad against the brake disc which slows the wheel down. On the brake drum it is similar as the cylinder pushes the brake shoes against the drum which also slows the wheel down. Brakes may be broadly described as using friction, pumping, or electromagnetics. One brake may use several principles: for example,
3910-475: The brake disc, fin, or rail, which is converted into heat. Still other braking methods even transform kinetic energy into different forms, for example by transferring the energy to a rotating flywheel. Brakes are generally applied to rotating axles or wheels, but may also take other forms such as the surface of a moving fluid (flaps deployed into water or air). Some vehicles use a combination of braking mechanisms, such as drag racing cars with both wheel brakes and
3995-480: The brake gets hot when stopping. This is acceptable as there is sufficient time for cooling, where the maximum braking energy is very predictable. Should the braking energy exceed the maximum, for example during an emergency occurring during take-off, aircraft wheels can be fitted with a fusible plug to prevent the tire bursting. This is a milestone test in aircraft development. For automotive use, disc brake discs are commonly made of grey iron . The SAE maintains
4080-634: The brake is hot. In racing and high-performance road cars, other disc materials have been employed. Reinforced carbon discs and pads inspired by aircraft braking systems such as those used on Concorde were introduced in Formula One by Brabham in conjunction with Dunlop in 1976. Carbon–carbon braking is now used in most top-level motorsport worldwide, reducing unsprung weight , giving better frictional performance and improved structural properties at high temperatures, compared to cast iron. Carbon brakes have occasionally been applied to road cars, by
4165-492: The brakes to avoid a loss of steering control — become compulsory for carriers of dangerous goods without data recorders in the Canadian province of Quebec. Since 2017, numerous United Nations Economic Commission for Europe (UNECE) countries use Brake Assist System (BAS) a function of the braking system that deduces an emergency braking event from a characteristic of the driver's brake demand and under such conditions assist
4250-402: The caliper behind the slider (to reduce the angular momentum of the fork assembly). Rear disc calipers may be mounted above (e.g. BMW R1100S ) or below (e.g. Yamaha TRX850 ) the swinging arm: a low mount provides for a marginally lower center of gravity, while an upper siting keeps the caliper cleaner and better-protected from road obstacles. One problem with motorcycle disc brakes is that when
4335-507: The cars, and Crosley-based specials, popular in SCCA H-Production and H-modified racing in the 1950s. The Crosley disc was a Goodyear -Hawley design, a modern caliper "spot" type with a modern disc, derived from a design from aircraft applications. Chrysler developed a unique braking system, offered from 1949 until 1953. Instead of the disc with caliper squeezing on it, this system used twin expanding discs that rubbed against
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#17327933797144420-527: The casting process). The weight and power of the vehicle determine the need for ventilated discs. The "ventilated" disc design helps to dissipate the generated heat and is commonly used on the more heavily loaded front discs. Discs for motorcycles, bicycles, and many cars often have holes or slots cut through the disc. This is done for better heat dissipation , to aid surface-water dispersal, to reduce noise, to reduce mass, or purely for non-functional aesthetics. Slotted discs have shallow channels machined into
4505-402: The cost is not prohibitive. They are also found in industrial applications where the ceramic disc's lightweight and low-maintenance properties justify the cost. Composite brakes can withstand temperatures that would damage steel discs. Porsche 's Composite Ceramic Brakes (PCCB) are siliconized carbon fiber, with high-temperature capability, a 50% weight reduction over iron discs (hence reducing
4590-612: The credit being given to the brakes' superior performance over rivals equipped with drum brakes . Mass production began with the 1949–1950 inclusion in all Crosley production, with sustained mass production starting in 1955 Citroën DS . Disc brakes offer better stopping performance than drum brakes because the disc is more readily cooled. Consequently, discs are less prone to the brake fade caused when brake components overheat. Disc brakes also recover more quickly from immersion (wet brakes are less effective than dry ones). Most drum brake designs have at least one leading shoe, which gives
4675-452: The disc and attached wheel to slow or stop. Pumping brakes are often used where a pump is already part of the machinery. For example, an internal-combustion piston motor can have the fuel supply stopped, and then internal pumping losses of the engine create some braking. Some engines use a valve override called a Jake brake to greatly increase pumping losses. Pumping brakes can dump energy as heat, or can be regenerative brakes that recharge
4760-420: The disc to aid in removing dust and gas. Slotting is preferred in most racing environments to remove gas and water and deglaze brake pads. Some discs are both drilled and slotted. Slotted discs are generally not used on standard vehicles because they quickly wear down brake pads; however, removing of material is beneficial to race vehicles since it keeps the pads soft and avoids vitrification of their surfaces. On
4845-641: The disc, for example, knocks the pads and pistons back from the rubbing surface. During this time, there can be significant brake drag. This brake drag can lead to significant parasitic power loss, thus impacting fuel economy and overall vehicle performance. Since traditional manufacturing technology is too expensive for brake pad production and requires a lot of development time and production time, including multiple finishing processes, etc. In order to overcome these limitations, 3D printing technology can be used to manufacture brake pads. This method can improve some economic costs and improve environmental protection. In
4930-405: The disc. Friction causes the disc and attached wheel to slow or stop. The brake disc is the rotating part of a wheel's disc brake assembly, against which the brake pads are applied. The material is typically gray iron , a form of cast iron . The design of the discs varies. Some are solid, but others are hollowed out with fins or vanes joining the disc's two contact surfaces (usually included in
5015-419: The driver to improve braking. In July 2013 UNECE vehicle regulation 131 was enacted. This regulation defines Advanced Emergency Braking Systems (AEBS) for heavy vehicles to automatically detect a potential forward collision and activate the vehicle braking system. On 23 January 2020 UNECE vehicle regulation 152 was enacted, defining Advanced Emergency Braking Systems for light vehicles. From May 2022, in
5100-413: The era. These allow the aircraft to maintain a safe speed in a steep descent. The Saab B 17 dive bomber and Vought F4U Corsair fighter used the deployed undercarriage as an air brake. Friction brakes on automobiles store braking heat in the drum brake or disc brake while braking then conduct it to the air gradually. When traveling downhill some vehicles can use their engines to brake . When
5185-487: The first European cars sold to the public to have disc brakes, fitted to all four wheels. The Jaguar C-Type racing car won the 1953 24 Hours of Le Mans , the only vehicle in the race to use disc brakes, developed in the UK by Dunlop , and the first car at Le Mans ever to average over 100 mph. "Rivals' large drum brakes could match discs' ultimate stopping, but not their formidable staying power." Before this, in 1950,
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#17327933797145270-599: The friction surface, the balls would be forced up the holes forcing the discs further apart and augmenting the braking energy. This made for lighter braking pressure than with calipers, avoided brake fade, promoted cooler running, and provided one-third more friction surface than standard Chrysler twelve-inch drums. Today's owners consider the Ausco-Lambert very reliable and powerful, but admit its grabbiness and sensitivity. In 1953, 50 aluminum-bodied Austin-Healey 100S (Sebring) models, built primarily for racing, were
5355-605: The inner surface of a cast-iron brake drum, which doubled as the brake housing. The discs spread apart to create friction against the inner drum surface through the action of standard wheel cylinders . Because of the expense, the brakes were only standard on the Chrysler Crown and the Town and Country Newport in 1950. They were optional, however, on other Chryslers, priced around $ 400, at a time when an entire Crosley Hot Shot retailed for $ 935. This four-wheel disc brake system
5440-681: The machine on which Tom Sheard rode to victory in the 1923 Senior TT . Successful application began on railroad streamliner passenger trains, airplanes, and tanks before and during World War II. In the US, the Budd Company introduced disc brakes on the General Pershing Zephyr for the Burlington Railroad in 1938. By the early 1950s, disc brakes were regularly applied to new passenger rolling stock. In Britain,
5525-515: The modern ceramic brake was made by British engineers for TGV applications in 1988. The objective was to reduce weight, and the number of brakes per axle, as well as provide stable friction from high speeds and all temperatures. The result was a carbon-fiber-reinforced ceramic process which is now used in various forms for automotive, railway, and aircraft brake applications. Due to the high heat tolerance and mechanical strength of ceramic composite discs, they are often used on exotic vehicles where
5610-399: The more common form in most passenger vehicles. However, many (lightweight vehicles) use drum brakes on the rear wheels to keep costs and weight down as well as to simplify the provisions for a parking brake . This can be a reasonable compromise because the front brakes perform most of the braking effort. Many early implementations for automobiles located the brakes on the inboard side of
5695-497: The motorcycle during braking. Modern sport bikes typically have twin large front discs, with a much smaller single rear disc. Bikes that are particularly fast or heavy may have vented discs. Early disc brakes (such as on the early Honda Fours and the Norton Commando ) sited the calipers on top of the disc, ahead of the fork slider. Although this gave the brake pads better cooling, it is now almost universal practice to site
5780-417: The outside diameter of the disc. The disc is spun. The difference between the minimum and maximum value on the dial is called lateral run-out. Typical hub/disc assembly run-out specifications for passenger vehicles are around 0.002 in (0.0508 mm ). Runout can be caused either by deformation of the disc itself or by runout in the underlying wheel hub face or by contamination between the disc surface and
5865-436: The piston seal has a square cross-section, also known as a square-cut seal. As the piston moves in and out, the seal drags and stretches on the piston, causing the seal to twist. The seal distorts approximately 1/10 of a millimeter. The piston is allowed to move out freely, but the slight amount of drag caused by the seal stops the piston from fully retracting to its previous position when the brakes are released, and so takes up
5950-442: The road, drilled or slotted discs still have a positive effect in wet conditions because the holes or slots prevent a film of water from building up between the disc and the pads. Two-piece discs are when the center mounting part of the disc is manufactured separately from the outer friction ring. The central section used for fitment is often called the bell or hat because of its shape. It is commonly manufactured from an alloy such as
6035-522: The rotating disc. The development of disc-type brakes began in England in the 1890s. In 1902, the Lanchester Motor Company designed brakes that looked and operated similarly to a modern disc-brake system even though the disc was thin and a cable activated the brake pad. Other designs were not practical or widely available in cars for another 60 years. Successful application began in airplanes before World War II. The German Tiger tank
6120-400: The rotation of a road wheel. A brake disc (or rotor in U.S. English), usually made of cast iron or ceramic , is connected to the wheel or the axle. To stop the wheel, friction material in the form of brake pads (mounted in a device called a brake caliper ) is forced mechanically , hydraulically , pneumatically or electromagnetically against both sides of the disc. Friction causes
6205-419: The slack caused by the wear of the brake pads, eliminating the need for return springs. In some rear disc calipers, the parking brake activates a mechanism inside the caliper that performs some of the same functions. Discs are usually damaged in one of four ways: scarring, cracking, warping, or excessive rusting. Service shops will sometimes respond to any disc problem by changing out the discs entirely, This
6290-531: The system impractical. In 1921, the Douglas motorcycle company introduced a form of disc brake on the front wheel of their overhead-valve sports models. Patented by the British Motorcycle & Cycle-Car Research Association, Douglas described the device as a "novel wedge brake" working on a "beveled hub flange". A Bowden cable operated the brake. Front and rear brakes of this type were fitted to
6375-399: The thickness variation. Machining on-car with the proper equipment can also eliminate lateral run-out due to hub-face non-perpendicularity. Incorrect fitting can distort (warp) discs. The disc's retaining bolts (or the wheel/lug nuts, if the disc is sandwiched in place by the wheel) must be tightened progressively and evenly. The use of air tools to fasten lug nuts can be bad practice unless
6460-606: The traction limit, is up to 100 times as long. In practice, fast vehicles usually have significant air drag, and energy lost to air drag rises quickly with speed. Almost all wheeled vehicles have a brake of some sort. Even baggage carts and shopping carts may have them for use on a moving ramp . Most fixed-wing aircraft are fitted with wheel brakes on the undercarriage . Some aircraft also feature air brakes designed to reduce their speed in flight. Notable examples include gliders and some World War II -era aircraft, primarily some fighter aircraft and many dive bombers of
6545-479: The underlying hub mounting surface. Determining the root cause of the indicator displacement (lateral runout) requires the disassembly of the disc from the hub. Disc face runout due to hub face runout or contamination will typically have a period of 1 minimum and 1 maximum per revolution of the brake disc. Discs can be machined to eliminate thickness variation and lateral run-out. Machining can be done in situ (on-car) or off-car (bench lathe). Both methods will eliminate
6630-502: The vehicle in a controlled manner. Brakes are often described according to several characteristics including: Foundation components are the brake-assembly components at the wheels of a vehicle, named for forming the basis of the rest of the brake system. These mechanical parts contained around the wheels are controlled by the air brake system. The three types of foundation brake systems are “S” cam brakes, disc brakes and wedge brakes. Most modern passenger vehicles, and light vans, use
6715-451: The vehicle's central hydraulic system. This model went on to sell 1.5 million units over 20 years with the same brake setup. Despite early experiments in 1902, from British Lanchester Motor Company , and in 1949 from Americans Chrysler and Crosley , the costly, trouble-prone technology was not ready for mass production. Attempts were soon withdrawn. The Jensen 541 , with four-wheel disc brakes, followed in 1956. Triumph exhibited
6800-488: The vehicle's unsprung weight), a significant reduction in dust generation, substantially extended maintenance intervals, and enhanced durability in corrosive environments. Found on some of their more expensive models, it is also an optional brake for all street Porsches at added expense. They can be recognized by the bright yellow paintwork on the aluminum six-piston calipers. The discs are internally vented much like cast-iron ones, and cross-drilled. In automotive applications,
6885-474: The wheel, bike disc brakes are in the airstream and have optimum cooling. Although cast iron discs have a porous surface that provides superior braking performance, such discs rust in the rain and become unsightly. Accordingly, motorcycle discs are usually stainless steel, drilled, slotted, or wavy to disperse rainwater. Modern motorcycle discs tend to have a floating design whereby the disc "floats" on bobbins and can move slightly, allowing better disc centering with
6970-465: The wheels, which helps ensure a free flow of cooling air. Some modern passenger rail cars, such as the Amfleet II cars , use inboard disc brakes. This reduces wear from debris and provides protection from rain and snow, which would make the discs slippery and unreliable. However, there is still plenty of cooling for reliable operation. Some airplanes have the brake mounted with very little cooling, and
7055-417: Was built by Auto Specialties Manufacturing Company (Ausco) of St. Joseph, Michigan , under patents of inventor H.L. Lambert, and was first tested on a 1939 Plymouth . Chrysler discs were "self-energizing," in that some of the braking energy itself contributed to the braking effort. This was accomplished by small balls set into oval holes leading to the braking surface. When the disc made initial contact with
7140-467: Was fitted with discs in 1942. After the war, technological progress began in 1949, with caliper-type four-wheel disc brakes on the Crosley line and a Chrysler non-caliper type. In the 1950s, there was a demonstration of superiority at the 1953 24 Hours of Le Mans race, which required braking from high speeds several times per lap. The Jaguar racing team won, using disc brake-equipped cars, with much of
7225-473: Was the Michele Pirro incident at Mugello, Italy 1 June 2018. At least one manufacturer has developed a system to counter the pads being forced away. A modern development, particularly on inverted ("upside down", or "USD") forks is the radially mounted caliper. Although these are fashionable, there is no evidence that they improve braking performance or add to the fork's stiffness. (Lacking the option of
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