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Advanced Turbine Engine Company

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The Advanced Turbine Engine Company ( ATEC ) is an American aerospace joint venture created in 2006. A project of Honeywell International Inc. and Pratt & Whitney , ATEC was formed to compete for a government contract to create a 3,000 shaft horsepower engine to replace the existing 2,000 shaft horsepower T700 engine powering the U.S. Army 's Sikorsky UH-60 Black Hawk and Boeing AH-64 Apache helicopters .

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38-659: ATEC participated in the Army's Advanced Affordable Turbine Engine science and technology program and completed multiple tests of its ATEC T900 engine. It is furthering the engine's development through the Army's competitive Improved Turbine Engine Program, which calls for a new helicopter engine with 50 percent more power and 25 percent better fuel efficiency . The company opened its Huntsville , Alabama , office in November 2014. Honeywell International Inc. and United Technologies Corporation subsidiary Pratt & Whitney created

76-576: A Eurocopter EC225 Super Puma contracted by Statoil , that company announced that it would not use that type again and instead use the Sikorsky S-92 to meet its needs, stipulating that operators it contracts with, such as CHC Helikopter Service , will be required to use such equipment. The S-92A is the civilian variant and is available in a number of versions. The civil transport version has an airliner-type interior that seats 19 passengers. The utility transport version has 22 side-facing seats with

114-476: A 15% reduction in product development cost. The 3,000-shp goal for AATE is a 50% increase over the most powerful T700-701D variant, but would also require upgrades to gearbox, transmission, rotor blades, and tail rotor. Both the ATEC and GE designs can start without an auxiliary power unit (APU), using the battery alone. The UH-60 and AH-64 are currently equipped with Honeywell GTCP 36-150 APUs. Using ITEP,

152-467: A full cabin width rear ramp. The 733 sq ft (68.1 m ) interior cabin area can also be configured to accommodate up to three airline-style LD3 cargo containers. Additional stowage space is available in the 140 sq ft (13 m ) area located in the aft ramp compartment. During development it was referred to as the S-92C Helibus. The H-92 Superhawk is the military variant of

190-738: A joint-venture with Tata Advanced Systems for S-92 manufacturing in India for export and domestic markets. A US$ 200 million manufacturing plant will be operational in Hyderabad by 2010. Initially, TASL will supply the complete cabins for the S-92 to Sikorsky. The first cabin was delivered in November 2010. The S-92 is multi-purpose helicopter powered by twin GE CT7-8A turboshaft engines and has an aluminum airframe and some composite components. The four-bladed fully articulated composite main rotor blade

228-514: A key requirement of the Nordic Standard Helicopter Program (NSHP) for shipboard stowage. The lengthening of the fuselage and shortening of the tail pylon shifted the aircraft center of gravity (CG) forward, permitting a more level attitude in flight. The longer fuselage allowed for an additional row of three seats, as well as a larger passenger door option for Search and Rescue (SAR) customers. Sikorsky incorporated

266-505: A need for aircraft such as the S-92 with sufficient capability. Sikorsky Aircraft first displayed a S-92 mockup of the planned helicopter in 1992. The S-92 was to be offered for sale beginning in 1993, but due to a decline in the international market for helicopters, this was delayed. In 1995 Sikorsky formed Team S-92 with international partners and launched the helicopter program at the Paris Airshow that year. Sikorsky developed

304-429: A production decision in 2024. In addition to 3,000-shp output, the targets for AATE were a 25% reduction in fuel consumption (less than 0.347 lb/(hp⋅h), 211 g/kWh), a 65% improvement in power to weight (more than 6.5 hp/lb, 10.7 kW/kg), a 20% improvement in design life (more than 6000 hours and 15000 cycles), a 35% reduction in production (less than $ 650k per engine) and maintenance cost , and

342-624: Is a shipboard maritime helicopter variant developed for the Royal Canadian Air Force to support naval operations of the Royal Canadian Navy . The Sikorsky VH-92 is a variant under development to replace the United States Marine Corps ' Marine One U.S. Presidential transport fleet. After the 1973 oil crisis , major oil and gas companies began exploration further offshore, thus creating

380-644: Is considering it for the single-turbine S-97 Raider instead of its single GE CT7/T700; in addition, AATE could also power the Joint Multi-Role (JMR) helicopter. In 2007, Honeywell and Pratt & Whitney formed the Advanced Turbine Engine Company (ATEC) joint venture. The science & technology phase to subsidize development of AATE consisted of two contracts: one was awarded in May 2008 to ATEC for $ 108 million to develop

418-462: Is in the number of rotating compressor/turbine assemblies in the gas generator stage. The ATEC T900 is a dual-spool turboshaft, while the GE T901 is a single-spool design. In the single-spool design, the compressor is driven by a single turbine; the dual-spool design uses a separate shafts for a two-stage compressor, requiring two turbines. Both are free-turbine turboshafts, where an independent turbine

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456-446: Is used in the exhaust stream downstream of the gas generator to extract power. Although the dual-spool design allows each compressor stage to run in their optimal ranges, it makes the machine more complex. The Advanced Turbine Engine Company (ATEC) is a 50/50 joint venture created in 2007 between Honeywell Aerospace and Pratt & Whitney Military Engines. ATEC completed a Core Engine (High Pressure system only) test in mid-2011 on

494-558: Is wider and has a longer radius than the Sikorsky S-70. The tapered blade tip sweeps back and angles downward to reduce noise and increase lift. Most of the rotor system components aside from the blades are titanium. The S-92 features an active vibration control system, using vibration sensors and structurally mounted force generators to increase flight comfort and lower acoustic levels to below certification requirements. A 2008 study by Norway's Flymedisinsk Institute found that

532-667: The ATEC joint venture to develop the T900 , while GE Aviation builds the T901 . In February 2019, the US Army selected the GE T901 as the winner of the program. In December 2006, the U.S. Army's Aviation Applied Technology Directorate (AATD) solicited proposals for the 3000 shp Advanced Affordable Turbine Engine (AATE) free-turbine turboshaft to replace the GE T700 that currently power

570-523: The CH-148 Cyclone . Canada ordered 28 helicopters in November 2004. The program has been delayed multiple times. As of November 2019, nineteen CH-148 Cyclones have been built, delivered, and accepted by the government of Canada. The Canadian military declared initial operational capacity in June 2018, and expects full operational capacity by 2022. The S-92A variant, designated VH-92 will be used as

608-583: The Engineering and Manufacturing Development (EMD) contract for $ 517 million. Later that same month, ATEC protested the selection of the GE T901 over its T900 in a filing with the Government Accountability Office (GAO). The GAO denied the protest in a filing posted on May 30, 2019. Critical design review in the second quarter of 2020 will lead to first engine testing in the third quarter of 2021 before flight tests, and

646-749: The UH-60 Black Hawk and AH-64 Apache rotorcraft, leveraging the DoD / NASA / DOE VAATE program. Refitting the existing fleet of twin-engine Black Hawks and Apaches would require a total of 6,215 engines, including spares. Any aircraft that currently uses the T700 or its commercial derivative, the CT7, also could be re-powered by the AATE, including commercial rotorcraft like the Sikorsky S-92 . Sikorsky

684-561: The AH-64 and UH-60 hot and high capacities and increase combat radius . In August 2016, ATEC and GE were awarded 24-month contracts under ITEP to take their engines through preliminary design review ; this phase culminated in April 2018 with ATEC and GE demonstrating their prototypes to the Army. On 1 February 2019, the US Army selected the GE T901 as the winner of the ITEP program, awarding

722-494: The Advanced Turbine Engine Company in 2006. The company is led by Craig Madden, president, and Jerry Wheeler, vice president, programs. At the 2007 Paris Air Show , the fifty-fifty joint venture said it would participate in the U.S. Army's Advanced Affordable Turbine Engine (AATE) program. In May 2008, the Army awarded a $ 108 million contract to ATEC for the science and technology initiative to replace

760-563: The Army's top aviation modernization priority. The National Defense Authorization Act funded ITEP at $ 126 million for Fiscal Year 2017. In November 2014, ATEC moved to the Cummings Research Park in Huntsville, Alabama. The Huntsville Times reported that city officials lobbied for three years to get ATEC to locate there. Originally, Wheeler said four or five management and business development workers would work out of

798-615: The HPW3000 in 2013 and 2014, including a sand ingestion demonstration. As of May 2015, ATEC is preparing to move into the Army's next phase of helicopter engine development, the Improved Turbine Engine Program (ITEP), following the AATE program. Maj. Gen. Michael Lundy, who commanded the Army Aviation Center of Excellence, and Heidi Shyu, the Army's assistant secretary for acquisition, called ITEP

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836-672: The HPW3000, and the other was awarded to GE Aviation in late 2007 for the GE3000. The four-and-a-half year science and technology phase covered durability and performance demonstration testing and was scheduled to conclude in 2013, but tests continued through 2014. In July 2009, the United States Army announced the development of AATE would continue under the Improved Turbine Engine Program (ITEP); ITEP would result in an engine that would improve

874-643: The S-92 to compete with civil aircraft such as the Aerospatiale/Eurocopter Super Puma . The helicopter uses a new airframe with dynamic components based on the S-70/H-60 components. The S-92 took its maiden flight on December 23, 1998 at the Sikorsky Development Flight Center, West Palm Beach, Florida. In July 2000, Sikorsky announced design changes to the S-92. The fuselage of prototype #3

912-609: The S-92's vibration levels were 42 percent above that of the Eurocopter EC225 Super Puma ; Sikorsky disputed this finding, saying that the study hadn't used their latest anti-vibration technology. In February 2011, as published on a Norwegian newspaper's website, the noise and vibration levels were reportedly subject to health concerns, allegedly causing tinnitus and heart problems. A number of safety features such as flaw tolerance, bird strike capability, and engine burst containment have been incorporated into

950-522: The S-92. It has been demonstrated to the U.S. Air Force, Marine Corps and Coast Guard. The H-92 has more powerful GE CT7-8C engines, rated at 3,070  shp (2,290 kW) and, unlike the S-92, has fly-by-wire flight controls. The search and rescue variant provides space for seats, litters , auxiliary fuel cell and SAR emergency equipment. In July 2004, the H-92 Superhawk was selected by Canada for its Maritime Helicopter Programme (MHP) as

988-628: The changes into the following two prototypes as the production standard configuration. Some reports suggested that the modifications were actually to resolve damage from structural design flaws. The S-92 is built and customized in Sikorsky's Coatesville, Pennsylvania facility. The S-92 received Federal Aviation Administration (FAA) part 29 type certification on December 19, 2002, and received International European Aviation Safety Agency /Joint Aviation Authorities (EASA/JAA) certification on June 8, 2004. In June 2009, Sikorsky Aircraft entered into

1026-482: The civil and military helicopter markets. The S-92 was developed from the Sikorsky S-70 helicopter and has similar parts such as flight control and rotor systems. The H-92 Superhawk is a military version of the S-92 in the utility transport role, capable of carrying 22 troops. The H-92 can also be configured for specific missions, including search and rescue and executive transportation. The CH-148 Cyclone

1064-538: The combat radius is projected to increase by 500 km (270 nmi). The hot and high service ceiling will be increased from 4,000 to 6,000 ft (1,200 to 1,800 m) at 95 °F (35 °C). Performance targets have been determined in part by operations in Afghanistan and Iraq, as well as growing airframe weights. The major difference between the ATEC HPW3000 (T900) and the GE3000 (T901) engines

1102-512: The current T700 engine. Through the project, the Army seeks to increase the power and efficiency of engines for Sikorsky UH-60 Black Hawk and Boeing AH-64 Apache helicopters, to keep the helicopters in the fleet for an additional 30 years or more. ATEC is competing against GE Aviation to develop the new engine. Parent company facilities in Connecticut and Arizona hosted the early development of ATEC's HPW3000 engine. ATEC conducted tests of

1140-679: The design. Adherence to FAA FAR part 29 has led the FAA certification board to call the S-92 the "safest helicopter in the world". The S-92 was not able to meet the Federal Aviation Regulation "run dry" specification for loss of oil pressure in the main gearbox, but was certified with an exemption due to the unlikelihood of such a situation occurring; this was a factor in the fatal crash of Cougar Helicopters Flight 91 in 2009. The S-92 received FAA certification in 2002, and International certification in June 2004. The first S-92

1178-635: The new office, in addition to visiting engineers and logistics professionals. Advanced Affordable Turbine Engine The Improved Turbine Engine Program ( ITEP ), formerly the Advanced Affordable Turbine Engine ( AATE ) program, is a United States Army project to develop a General Electric T700 replacement for the UH-60 Black Hawk and AH-64 Apache , improving fuel consumption, power, durability and cost. Honeywell and Pratt & Whitney formed

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1216-850: The preferred supplier status of NHIndustries NH90 for the Nordic Standard Helicopter Programme an open competition was held. Sikorsky entered the S-92 as a candidate for the Norwegian All Weather Search and Rescue Helicopter (NAWSARH) that is planned to replace the Royal Norwegian Air Force Westland Sea King Mk.43B in 2015. The other candidates for the NAWSARH contract of 10 to 12 helicopters were AgustaWestland AW101 , Bell Boeing V-22 Osprey , Eurocopter EC225 , and NHIndustries NH90 . The V-22

1254-470: The preferred supplier, will not be used due to irregularities with its bid. The UK government subsequently opted for a smaller £2.5bn contract with the Bristow Group to operate 11 S-92s (and 11 AW189s) from 10 bases. The Irish Coast Guard replaced its Sikorsky S-61N fleet with the S-92, beginning in 2012. The aircraft are operated by CHC Helicopter . In the wake of the deadly 2016 crash of

1292-623: The two-spool HPW3000 and completed Gas Generator (both High and Low Pressure systems) testing in January 2012. Durability testing of the first HPW3000 completed in October 2013. A second HPW3000 was tested for performance and sand ingestion during late summer 2014. In February 2017, the Army designated the HPW3000 design as the T900-HPW-900 engine. Since 2010, GE has been developing and testing T901 -specific technologies. The second GE3000

1330-615: Was delivered in late 2004 to launch customer PHI, Inc . Sikorsky entered a Search and rescue variant of the H-92 in U.S. Air Force 's CSAR-X combat search and rescue competition beginning in 2006. Its competitors were the AgustaWestland EH101 and HH-47 , but by December 2012 all other manufacturers had withdrawn. Flight International magazine expects Sikorsky to bid a version of its MH-60 special operations helicopter. After Sikorsky successfully challenged in court

1368-688: Was eliminated from the competition in 2012. The S-92 was removed from the competition in July 2013 and was subsequently won by AgustaWestland with an order for 16 AW101s. The S-92 competed with the Eurocopter EC225 for the UK Search and Rescue – Helicopter (SAR-H) program. In February 2010, the S-92 was selected by the UK in a £6bn deal to replace 40 Sea King search and rescue helicopters with 25 to 30 S-92s; it subsequently announced that Soteria,

1406-401: Was lengthened by 16 in (40 cm) aft of the cockpit, the tail pylon was shortened by 41 in (1.04 m), and the horizontal stabilizer was repositioned from the left side opposite the tail rotor to the right side at the base of the tail pylon. The modifications to the tail solved a pitch stability issue discovered during flight testing, and were reported to allow the aircraft to meet

1444-581: Was tested for performance, endurance, and sand ingestion in late spring 2014. In 2016, the Army awarded GE Aviation a 24-month contract for the T901 preliminary design review , and the prototype six month testing was completed in October 2017. The GE3000 engine was officially designated as the T901-GE-900 engine in January 2017. Sikorsky S-92 The Sikorsky S-92 is an American twin-engine medium-lift helicopter built by Sikorsky Aircraft for

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