Edison Assembly , also known as Metuchen Assembly , was a Ford Motor Company manufacturing plant in Edison, New Jersey . It was located at 939 U.S. Route 1 and occupied over 100 acres when it was open. The factory began operations in 1948 and closed on February 27, 2004. Several popular Ford products were manufactured there, such as the Ford Mustang , Ford Ranger , and the Ford Pinto . When the plant opened, it manufactured the new Mercury branded and Lincoln vehicles. It was one of three Ford manufacturing facilities in New Jersey and was built two years before the Mahwah Assembly plant was opened in 1950.
54-540: The plant produced 6.9 million vehicles in total; switching to compact car assembly in the 1960s, it built the Ford Falcon and Mustang and the related Mercury Comet , and then to subcompact cars in 1972 with the Ford Pinto and Mercury Bobcat and later their Escort and Lynx successors. Production shifted to Ranger pickups in 1990, and produced 1.7 million Rangers along with the related Mazda B-Series. It
108-482: A Mobilgas economy run , the Falcon got 32.5 mpg ‑US (7.2 L/100 km; 39.0 mpg ‑imp ). In 1963, even more models were available. Now a four-door Futura and a Deluxe wagon were available. Futura Convertible and Futura Sports Convertible models were also included in the 1963 range. Later, hardtops, and the new "Sprint" model were introduced. Halfway through the model year (February 1963),
162-632: A "compact car" target that was larger than what has become known as the "light car" or the kei car . One of the first compact cars that met those requirements was the Toyota Publica with an air-cooled two-cylinder opposed engine, the Datsun 110 series , and the Mitsubishi 500 . The Publica and the Mitsubishi 500 were essentially "kei cars" with engines larger than regulations permitted at
216-523: A basis of the final Ford sedan delivery), and coupe utility pickups (serving as the basis of the Ford Ranchero ). Through the 1960s, Ford would produce three distinct generations of the Falcon; a final version of the Falcon served as the lowest-price version of the Ford Torino . For nearly two decades, the model architecture used by the Falcon was used by eleven Ford vehicle lines. Alongside
270-774: A downsized Dodge Dart in 1961), GM 's Chevrolet Corvair , and the Ford Falcon. Studebaker also introduced the Lark , and Rambler downsized its near-compact American in 1959. Ford United Kingdom had begun production of the Ford Anglia in 1939, and the earlier Ford Model Y in 1932, followed by the Ford Zephyr , none of which were sold in North America. Ford of Germany built the Ford Eifel , followed by
324-563: A four-speed transmission for the first time. The two-door Futura sedan (also referred to as an illusion hardtop' because of the chrome trim around the side window opening) sported a flat rear window in place of the panoramic (wrap-around) window on earlier models to bring its design in line with other Ford cars of the era. In 1962, Ford introduced the Ford Falcon Club Wagon and Deluxe Club Wagon, an eight-passenger, Ford Econoline cab over engine van . Ford also promoted that in
378-525: A license plate number beginning with "5". In the past, the small size category has received tax benefits stipulated by the Japanese government regulations , such as those in the 1951 Road Vehicle Act . In 1955, the Japanese Ministry of International Trade and Industry set forth a goal to all Japanese makers at that time to create what was called a "national car". The concept stipulated that
432-734: A more luxurious Ford he designed in 1935. He decided the new car did not fit with Ford's other offerings, so this design eventually became the Mercury . Historically, the "Big Three" auto manufacturers ( GM , Ford , and Chrysler ), focused purely on the larger and more profitable vehicles in the US and Canadian markets. Towards the mid-1950s, all three manufacturers realized that this strategy would no longer work. Large automobiles were becoming increasingly expensive, making smaller cars such as Fiats , Renaults , Toyotas , and Volkswagens increasingly attractive. Furthermore, many American families were now in
486-782: A new market segment and the U.S. automobile industry soon adopted the "compact" term. Several competitors to the Nash Rambler arose from the ranks of America's other independent automakers, although none enjoyed the long-term success of the Rambler. Other early compact cars included the Kaiser-Frazer Henry J (also re-badged as the Allstate ), the Willys Aero and the Hudson Jet . In 1954, 64,500 cars sold in
540-418: A parking brake warning light were optional. From 1965, the three-speed Cruise-O-Matic automatic transmission was available. Front seat belts were standard. In late 1965, Ford launched the third generation Falcon, based on a shortened Fairlane platform with revised styling. At the top of the line was the highly trimmed Futura Sports Coupe, which featured chrome side window frames, giving this two-door sedan
594-507: A single-barrel carburetor . Unibody construction, which had previously been introduced by Ford on the luxurious 1958 Ford Thunderbird and Lincoln Continental , accommodated coil spring front suspension, leaf spring rear suspension, and drum brakes front and rear. A three-speed manual column shift was standard, and the two-speed Ford-O-Matic automatic was optional. It had room for six passengers. Body styles included two- and four-door sedans , two- or four-door station wagons , and
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#1732783392409648-620: The Ford Köln , which was mechanically similar to the British Model Y, followed later by the Ford Taunus in 1939, but were also not sold in North America. The European Fords, Anglia, Zephyr, and Taunus, were in production at the same time the Falcon was introduced. The project which became the Falcon was started and sponsored by Ford General Manager Robert S. McNamara , who commissioned a team to create what by American standards of
702-639: The Rambler American , the Falcon was the first compact car marketed by the Big Three American manufacturers. In contrast to its Chevrolet Corvair and (Plymouth) Valiant competitors, the Falcon was developed as a scaled-down version of the full-size Ford Galaxie sedan. Alongside its larger counterparts, the Falcon offered a full range of body styles, including two-door and four-door sedans, two-door hardtops and convertibles, two-door and four-door station wagons (the former, serving as
756-686: The Recession of 1958 , the only exception to the sales decline was American Motors with its compact, economy-oriented Ramblers that saw high demand among cautious consumers. By 1959, sales of small imported cars also increased to 14% of the U.S. passenger car market, as consumers turned to compact cars. By this time, smaller cars appealed to people with a college education and a higher income whose families were buying more than one car. Customers expected compact cars to provide improved fuel economy compared to full-sized cars while maintaining headroom, legroom, and plenty of trunk space. Between 1958 and 1960,
810-472: The "small Ford" and produced the Ford Vedette . The first U.S.-produced postwar compact car was the 1950 Nash Rambler . It was built on a 100-inch (2,540 mm) wheelbase, which was nonetheless still a large car by contemporary European standards. The term "compact" was coined by a Nash executive as a euphemism for small cars with a wheelbase of 110 inches (2,794 mm) or less. It established
864-518: The 1964 model year, Ford's new offering for that market was launched: the Ford Mustang , based heavily on the Falcon's unified frame design. TV commercials now used the character Hazel as well as the Peanuts cartoon characters. The Ford Motor Company was a sponsor of the show, and also sponsored The Ford Show during the late 1950s. For the 1964 year, Ford added a Sprint Package, which gave
918-462: The 1964½ Mustangs released by Ford one year later. Many (if not most) of the interior, chassis, suspension, and drivetrain components were derived from those used on the 1963½ Ford Falcon Sprint and/or Fairlane models. In simplest terms, the 1963½ Falcon Sprint is nearly mechanically identical to the 1964½ Mustang, while being aesthetically different. The second generation 1964 Falcon, launched in 1963, featured revised, more squared-off styling. Later in
972-565: The 1970s and 1980s, larger vehicles with wheelbases up to 110 in (2.79 m) were considered "compact cars" in the United States. In Japan, small size passenger vehicle is a registration category that sits between kei cars and regular cars, based on overall size and engine displacement limits. The United States Environmental Protection Agency (EPA) Fuel Economy Regulations for 1977 and Later Model Year (dated July 1996) includes definitions for classes of automobiles. Based on
1026-809: The 1980s that American cars were being downsized to truly international dimensions. In the 1985 model year, compact cars classified by the EPA included Ford's Escort and Tempo as well as the Chevrolet Cavalier. For the 2019 model year, the best sellers were the Toyota Corolla and Honda Civic. In Japan, vehicles that are larger than kei cars , but with dimensions smaller than 4,700 mm (185.0 in) long, 1,700 mm (66.9 in) wide, 2,000 mm (78.7 in) high and with engines at or under 2,000 cc (120 cu in) are classified as "small size" cars. Small-size cars are identified by
1080-694: The 370 hp 429 Cobra Jet Ram Air V8. For 1971, Ford adopted the Torino nameplate across its entire intermediate model line, leading to the retirement of both the Falcon and Fairlane nameplates in North America. Variations of the Ford Falcon were manufactured in Argentina , Australia , Canada , Chile and Mexico . Early Mexican built versions of the Ford Maverick used the Falcon Maverick name. From 1961 to 1967, passenger versions of
1134-491: The Fairlane and Torino). As the lowest-price intermediate series, the Falcon was marketed with a limited number of luxury and convenience options, including standard manual windows (optional power windows were limited to the station wagon) and radios demoted to optional status. The model line was offered with the entire range of powertrains available to Ford intermediates, ranging from a 155 hp 250 cubic-inch inline-6 to
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#17327833924091188-411: The Fairlane's 164-hp "Challenger" 260-CID (4.3-L) V8 engine was offered for the first time. The only time a V8 option was available in a first-generation Falcon was the 1963½ model, and these cars were produced in very limited numbers (Sprint two-door hardtop (bucket seats) 10,479 produced and Sprint convertible (bucket seats) 4,602 produced). These first-generation Falcon Sprint cars were the basis for
1242-541: The Falcon the Fairlane's 260 V8, a stiffer suspension, and a louder exhaust. Because the Mustang had the same options that the Sprint had for only a small amount more, the Sprint never caught on. Even with the addition of the 289 V8 in late 1964, the Sprint was overshadowed by the Mustang, and was discontinued after 1965. The Mustang dealt Falcon sales in North America a blow from which they would never recover. Front suspension
1296-465: The Falcon was manufactured by Ford in multiple facilities across North America. Following its discontinuation in that region, the platform continued in production through 1991 by Ford Argentina (as the Ford Granada). From 1972, Ford Australia continued development of the Falcon as a model line distinct to the region, lasting through 2016. Edsel Ford first used the term "Falcon" for
1350-644: The Ford Econoline and Ford Club Wagon were marketed under the Ford Falcon name. Compact car Compact car is a vehicle size class —predominantly used in North America—that sits between subcompact cars and mid-size cars . "Small family car" is a British term and a part of the C-segment in the European car classification. However, before the downsizing of the United States car industry in
1404-536: The Ford Fairlane and Ford Torino). To comply with federal safety regulations, the Falcon was now fitted with a locking steering column and 3-point outboard seatbelts. Distinguished from its higher-trim counterparts by its lack of grille badging, the 1970½ Falcon was offered in three body styles: a two-door pillared sedan (a body unique to the Falcon) and a four-door sedan and five-door station wagon (shared with
1458-509: The Frontenac was discontinued and replaced by the Comet for 1961. Robert McNamara , a Ford executive who became Ford's president briefly before being offered the job of U.S. Defense Secretary , is regarded by many as "the father of the Falcon". McNamara left Ford shortly after the Falcon's introduction, but his faith in the concept was vindicated with record sales; over half a million sold in
1512-654: The Futura name this year." Although the Falcon, Fairlane, and Fairlane 500 names would disappear, the Futura name would reappear in 1978 on the Fairmont Futura Sport Coupe . After a shortened 1970 model year, the third-generation Falcon was replaced by the Ford Maverick. As a mid-year introduction (designated as a 1970½ model year), Ford returned the Falcon nameplate for a second time, using it for its entry-level intermediate line (slotted below
1566-666: The Ranchero car-based pickup, transferred onto the Falcon platform for 1960 from the Fairlane. The Comet, originally intended for the defunct Edsel marque and based on the 1960 Falcon, was launched in the US in March 1960. (By 1962, the Comet adopted more Mercury-based styling and was folded into the Mercury line as the Mercury Comet.) The market shift that spurred the development of the Falcon and its competitors also precipitated
1620-407: The U.S. were imports or small American cars, out of a total market of five million cars. Market research indicated that five percent of those surveyed said they would consider a small car, suggesting a potential market size of 275,000 cars. By 1955, the Nash Rambler that began as a convertible model became a success and was now available in station wagon , hardtop , and sedan body styles. During
1674-778: The beginning of a downsizing of all vehicles so that cars such as the AMC Concord and the Ford Fairmont that replaced the compacts were re-classified as mid-size, while cars inheriting the size of the Ford Pinto and Chevrolet Vega (such as the Ford Escort and Chevrolet Cavalier ) became classified as compact cars. Even after the reclassification, mid-size American cars were still far larger than mid-size cars from other countries and were more similar in size to cars classified as "large cars" in Europe. It would not be until
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1728-582: The combined passenger and cargo volume, compact cars are defined as having an interior volume index of 100–109 cu ft (2.8–3.1 m ). The beginnings of U.S. production of compact cars were the late 1940s prototypes of economy cars, including the Chevrolet Cadet and the Ford Light Car. Neither car reached production in the U.S., however Ford SAF in France bought the plans of
1782-570: The contemporary Fairlane. The Ranchero left the Falcon line and adopted the Fairlane's front sheet metal for 1967. The 1966 Falcon was used in the Trans-Am series. The 1967 models were mostly the same as the 1966 models, but more Federally-mandated safety equipment was added, including a dual-circuit brake system, energy-absorbing steering wheel with a large, padded center hub, 4-way flashers, soft interior panels, and mountings for front shoulder belts (which were available as an option). A reminder light
1836-585: The demise of several well-established marques in the late-1950s and early-1960s. Besides the infamous tale of the Edsel, DeSoto , and Packard nameplates all disappeared from the marketplace, while the Nash and Hudson companies were merged to become American Motors Corporation and Studebaker survived until 1967. In 1960, Ford's Canadian subsidiary introduced the Falcon-based Frontenac . It
1890-597: The first generations of the Ford Mustang and Mercury Cougar pony cars and the Ford Econoline/Ford Falcon Van/Ford Club Wagon vans, the platform was used for two generations of successors to the Falcon, including the Ford Maverick and Mercury Comet and the later Ford Granada and Mercury Monarch ; the Lincoln Versailles luxury sedan was the final model line derived from the Falcon. During its production,
1944-497: The first year and over a million sold by the end of the second year. The 1961 model year introduced an optional 101-hp, 170-CID (2.8-L) six, and two new models were introduced; a bucket-seat and console sedan model in a higher trim level called the Futura, and a sedan delivery . The Ford Falcon brochure featured Charlie Brown and Lucy Van Pelt from the Peanuts comic strip, who remained until 1965. The television marketing of
1998-449: The inability of the car to meet forthcoming safety standards resulted in a short run of 1970 models identical to the 1969 version being built through the end of December, 1969; none of the 1970-model Falcons used a locking steering column that would be standard on all other 1970 Ford products (except Mavericks built before September 1969). "Despite the listing of a plain Falcon series in some early literature, it appears that all Falcons bore
2052-407: The look of a hardtop. It also featured a premium all-vinyl interior. Large "Sports Coupe" script on the "C" pillar was borrowed from the 1964–1965 Fairlane Sports Coupe. The heater-defroster became standard. Brakes were 9-in for six-cylinder Falcons, and 10-in for V8s. The two-door hardtop and convertible were dropped, while the station wagon and Ranchero were moved to a larger platform shared with
2106-533: The major U.S. car manufacturers made a push toward compact cars, resulting in the introduction of the Studebaker Lark , Chevrolet Corvair , Ford Falcon , and Plymouth Valiant . These models also gave rise to compact vans built on the compact car platforms, such as the Studebaker Zip Van, Chevrolet Corvair Greenbrier , Ford Econoline , and Dodge A100 . During the 1960s, compacts were
2160-541: The market for a second car, and market research showed women especially thought the full-size car had grown too large and cumbersome. At the same time, research showed many buyers would prefer to buy US or Canadian if the domestic manufacturers offered a smaller car with lower cost of ownership. Thus, all three introduced compacts : the Valiant from Chrysler (becoming the Plymouth Valiant in 1960, and joined by
2214-438: The model line featured the first animated appearances of the characters from Charles Schulz 's acclaimed comic strip , Peanuts , with announcer contribution from Paul Frees . Ford boasted of the good fuel economy achieved by the six-cylinder Ford Falcon models in advertising. The fuel economy was good, a claimed 30 mpg ‑US (7.8 L/100 km; 36 mpg ‑imp ), compared to other American cars at
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2268-699: The passenger and cargo compartments were introduced in the late 1970s. In the early 1970s, the domestic automakers introduced even smaller subcompact cars that included the AMC Gremlin , Chevrolet Vega , and Ford Pinto . In 1973, the Energy Crisis started, which made small fuel-efficient cars more desirable, and the North American driver began exchanging their large cars for the smaller, imported compacts that cost less to fill up and were inexpensive to maintain. The 1977 model year marked
2322-527: The popular Volkswagen Beetle . Compact cars were also the basis for a new small car segment that became known as the pony car , named after the Ford Mustang , which was built on the Falcon chassis. At that time, there was a distinct difference in size between compact and full-size models. Early definitions of vehicle size class were based on wheelbase, with models under 111 inches as compact, 111 to 118 inches intermediate, and over 118 inches as full size, at least until EPA classes based on interior volume of
2376-469: The price low, while providing room for six passengers in reasonable comfort. The sales success of the conventional Falcon along with slow sales of GM's rear-engined Corvair led General Motors to introduce their own compact car based on the Falcon's principles, the Chevy II . The 1960 Falcon was powered by a small, lightweight 95-hp (70 kW), 144 CID (2.4 L) Mileage Maker straight-six with
2430-425: The smallest class of North American cars, but they had evolved into only slightly smaller versions of the 6-cylinder or V8-powered six-passenger sedan. They were much larger than compacts (and sometimes even mid-sizers) by European manufacturers, which were typically five-passenger four-cylinder engine cars. Nevertheless, advertising and road tests for the Ford Maverick and the Rambler American made comparisons with
2484-426: The time would be a small car , but elsewhere in the world considered a mid-size . McNamara, who was promoted to Group Vice President of Cars and Trucks by the time the Falcon was launched, was intimately involved in development, insisting on keeping the costs and weight of the car as low as possible. Engineer Harley Copp employed a unibody atop a standard suspension and sourced parts from Ford's existing bin to keep
2538-842: The time, while the Datsun was an all-new vehicle. These vehicles were followed by the Hino Contessa in 1961, the Isuzu Bellett , Daihatsu Compagno and Mazda Familia in 1963, the Mitsubishi Colt in 1965, and the Nissan Sunny , Subaru 1000 , and Toyota Corolla in 1966. Honda introduced its first four-door sedan in 1969, called the Honda 1300 . In North America, these cars were classified as subcompact cars . By 1970, Nissan released its first front-wheel-drive car which
2592-402: The time. The 1962 model year had a Squire model of the four-door station wagon with faux wood trim on the sides. The bucket-seat "Futura" model was offered with a slightly upgraded interior, factory-installed safety belts, different side trim (spears), and different emblems. Halfway through the model year, Ford changed the roof line at the back window to more of a Thunderbird design and offered
2646-399: The vehicle be able to maintain a maximum speed over 100 km/h (62 mph), weigh below 400 kg (882 lbs), fuel consumption at 30 km/L (85 mpg ‑imp ; 71 mpg ‑US ) or more, at an average speed of 60 km/h (37 mph) on a level road, and not require maintenance or significant service for at least 100,000 km (62,000 mi). This established
2700-416: Was added for the seatbelts; 1968 was the first model year for the square tail lights. 1968 and 1969 Falcons got new side marker lights or reflectors, front outboard shoulder belts, and headrests for cars built after January 1, 1969. The basic body and mechanical specifications remained the same as 1966–1967 models. The final model year for the Falcon in North America was 1970. Continuing sales declines and
2754-428: Was coil springs pivot-mounted on upper arms plus double-acting absorbers. Six-cylinder cars had four-lug hubs with 13-in steel wheels. V-8 cars got five-lug wheels. For 1965, changes were minimal, including a simpler grille and revised side trim on deluxe models. Production ended on June 26, 1965, for convertible Falcons. A padded instrument panel, power steering, power brakes, a radio, a remote-control trunk release, and
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#17327833924092808-411: Was designed to give Mercury - Meteor dealers a smaller model to sell, since the Comet was originally intended as an Edsel, which was sold by Ford-Monarch dealers. Produced for the 1960 model year only, the Frontenac was essentially a rebadged 1960 Falcon with its own unique grille, tail lights, and external trim, including red maple-leaf insignia. Despite strong sales (5% of Ford's total Canadian output),
2862-484: Was one of only three locations where Ford manufactured the first generation Mustang; the other sites were Dearborn Assembly and Milpitas Assembly in San Jose, California . As of 2019, the site is occupied by a Sam's Club , Topgolf and various restaurants. Ford Falcon (North America) The Ford Falcon is a model line of cars that was produced by Ford from the 1960 to 1970 model years. Though preceded by
2916-615: Was originally developed by Prince Motor Company which had merged with Nissan in 1966. This was introduced in 1970 as the Nissan Cherry . In 1972, the Honda Civic appeared with the CVCC engine that was able to meet California emission standards without the use of a catalytic converter . In Pakistan, the concept of compact cars is significant. The most common cars tend to be Kei cars . Popular compact cars in recent times are
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