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117-458: Inner Pierhead Fort is a 19th-century fort built to defend Portland Harbour at the Isle of Portland , Dorset , England . It is positioned on the end of the inner breakwater, which abuts from the former dockyard of HMNB Portland. The fort was constructed between 1859-1862, and is 100 ft in diameter. The inner breakwater, including the fort, became Grade II Listed in 1978. Inner Pierhead Fort

234-430: A ravelin like angular gun platform screening one of the curtain walls which is protected from flanking fire from the towers of the main part of the fort. Another example is the fortifications of Rhodes which were frozen in 1522 so that Rhodes is the only European walled town that still shows the transition between the classical medieval fortification and the modern ones. A manual about the construction of fortification

351-412: A BOS process is manufactured in one-twelfth the time. Today, electric arc furnaces (EAF) are a common method of reprocessing scrap metal to create new steel. They can also be used for converting pig iron to steel, but they use a lot of electrical energy (about 440 kWh per metric ton), and are thus generally only economical when there is a plentiful supply of cheap electricity. The steel industry

468-531: A brittle alloy commonly called pig iron . Alloy steel is steel to which other alloying elements have been intentionally added to modify the characteristics of steel. Common alloying elements include: manganese , nickel , chromium , molybdenum , boron , titanium , vanadium , tungsten , cobalt , and niobium . Additional elements, most frequently considered undesirable, are also important in steel: phosphorus , sulphur , silicon , and traces of oxygen , nitrogen , and copper . Plain carbon-iron alloys with

585-713: A carbon-intermediate steel by the 1st century AD. There is evidence that carbon steel was made in Western Tanzania by the ancestors of the Haya people as early as 2,000 years ago by a complex process of "pre-heating" allowing temperatures inside a furnace to reach 1300 to 1400 °C. Evidence of the earliest production of high carbon steel in South Asia is found in Kodumanal in Tamil Nadu ,

702-444: A change of volume. In this case, expansion occurs. Internal stresses from this expansion generally take the form of compression on the crystals of martensite and tension on the remaining ferrite, with a fair amount of shear on both constituents. If quenching is done improperly, the internal stresses can cause a part to shatter as it cools. At the very least, they cause internal work hardening and other microscopic imperfections. It

819-521: A double wall of trenches and ramparts, and in the Congo forests concealed ditches and paths, along with the main works, often bristled with rows of sharpened stakes. Inner defenses were laid out to blunt an enemy penetration with a maze of defensive walls allowing for entrapment and crossfire on opposing forces. A military tactic of the Ashanti was to create powerful log stockades at key points. This

936-428: A ferrite BCC crystal form, but at higher carbon content it takes a body-centred tetragonal (BCT) structure. There is no thermal activation energy for the transformation from austenite to martensite. There is no compositional change so the atoms generally retain their same neighbours. Martensite has a lower density (it expands during the cooling) than does austenite, so that the transformation between them results in

1053-583: A hard oxide forms on the metal surface; this is known as stainless steel . Tungsten slows the formation of cementite , keeping carbon in the iron matrix and allowing martensite to preferentially form at slower quench rates, resulting in high-speed steel . The addition of lead and sulphur decrease grain size, thereby making the steel easier to turn , but also more brittle and prone to corrosion. Such alloys are nevertheless frequently used for components such as nuts, bolts, and washers in applications where toughness and corrosion resistance are not paramount. For

1170-445: A hard but brittle martensitic structure. The steel is then tempered, which is just a specialized type of annealing, to reduce brittleness. In this application the annealing (tempering) process transforms some of the martensite into cementite, or spheroidite and hence it reduces the internal stresses and defects. The result is a more ductile and fracture-resistant steel. When iron is smelted from its ore, it contains more carbon than

1287-434: A higher than 2.1% carbon content are known as cast iron . With modern steelmaking techniques such as powder metal forming, it is possible to make very high-carbon (and other alloy material) steels, but such are not common. Cast iron is not malleable even when hot, but it can be formed by casting as it has a lower melting point than steel and good castability properties. Certain compositions of cast iron, while retaining

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1404-412: A narrow range of concentrations of mixtures of carbon and iron that make steel, several different metallurgical structures, with very different properties can form. Understanding such properties is essential to making quality steel. At room temperature , the most stable form of pure iron is the body-centred cubic (BCC) structure called alpha iron or α-iron. It is a fairly soft metal that can dissolve only

1521-413: A necessity for many cities. Amnya Fort in western Siberia has been described by archaeologists as one of the oldest known fortified settlements, as well as the northernmost Stone Age fort. In Bulgaria, near the town of Provadia a walled fortified settlement today called Solnitsata starting from 4700 BC had a diameter of about 300 feet (91 m), was home to 350 people living in two-storey houses, and

1638-591: A result, very very few kotas still stand to this day. Notable kotas: During Muhammad 's era in Arabia, many tribes made use of fortifications. In the Battle of the Trench , the largely outnumbered defenders of Medina, mainly Muslims led by Islamic prophet Muhammad, dug a trench , which together with Medina's natural fortifications, rendered the confederate cavalry (consisting of horses and camels ) useless, locking

1755-572: A series of straight lines creating the central fortified area that gives this style of fortification its name. Steel Steel is an alloy of iron and carbon with improved strength and fracture resistance compared to other forms of iron. Because of its high tensile strength and low cost, steel is one of the most commonly manufactured materials in the world. Steel is used in buildings, as concrete reinforcing rods, in bridges, infrastructure, tools, ships, trains, cars, bicycles, machines, electrical appliances, furniture, and weapons. Iron

1872-534: A small concentration of carbon, no more than 0.005% at 0 °C (32 °F) and 0.021 wt% at 723 °C (1,333 °F). The inclusion of carbon in alpha iron is called ferrite . At 910 °C, pure iron transforms into a face-centred cubic (FCC) structure, called gamma iron or γ-iron. The inclusion of carbon in gamma iron is called austenite. The more open FCC structure of austenite can dissolve considerably more carbon, as much as 2.1%, (38 times that of ferrite) carbon at 1,148 °C (2,098 °F), which reflects

1989-453: A steel's final rolling, it is heat treated for strength; however, this is relatively rare. Steel was known in antiquity and was produced in bloomeries and crucibles . The earliest known production of steel is seen in pieces of ironware excavated from an archaeological site in Anatolia ( Kaman-Kalehöyük ) which are nearly 4,000 years old, dating from 1800 BC. Wootz steel

2106-477: A subsequent step. Other materials are often added to the iron/carbon mixture to produce steel with the desired properties. Nickel and manganese in steel add to its tensile strength and make the austenite form of the iron-carbon solution more stable, chromium increases hardness and melting temperature, and vanadium also increases hardness while making it less prone to metal fatigue . To inhibit corrosion, at least 11% chromium can be added to steel so that

2223-672: Is continuously cast into long slabs, cut and shaped into bars and extrusions and heat treated to produce a final product. Today, approximately 96% of steel is continuously cast, while only 4% is produced as ingots. The ingots are then heated in a soaking pit and hot rolled into slabs, billets , or blooms . Slabs are hot or cold rolled into sheet metal or plates. Billets are hot or cold rolled into bars, rods, and wire. Blooms are hot or cold rolled into structural steel , such as I-beams and rails . In modern steel mills these processes often occur in one assembly line , with ore coming in and finished steel products coming out. Sometimes after

2340-561: Is also an intermediate branch known as semi-permanent fortification. Castles are fortifications which are regarded as being distinct from the generic fort or fortress in that they are a residence of a monarch or noble and command a specific defensive territory. Roman forts and hill forts were the main antecedents of castles in Europe, which emerged in the 9th century in the Carolingian Empire . The Early Middle Ages saw

2457-636: Is also very reusable: it is one of the world's most-recycled materials, with a recycling rate of over 60% globally . The noun steel originates from the Proto-Germanic adjective * * stahliją or * * stakhlijan 'made of steel', which is related to * * stahlaz or * * stahliją 'standing firm'. The carbon content of steel is between 0.02% and 2.14% by weight for plain carbon steel ( iron - carbon alloys ). Too little carbon content leaves (pure) iron quite soft, ductile, and weak. Carbon contents higher than those of steel make

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2574-416: Is always the main element in steel, but many other elements may be present or added. Stainless steels , which are resistant to corrosion and oxidation , typically need an additional 11% chromium . Iron is the base metal of steel. Depending on the temperature, it can take two crystalline forms (allotropic forms): body-centred cubic and face-centred cubic . The interaction of the allotropes of iron with

2691-428: Is another example of a Gaulish fortified settlement. The term casemate wall is used in the archaeology of Israel and the wider Near East , having the meaning of a double wall protecting a city or fortress, with transverse walls separating the space between the walls into chambers. These could be used as such, for storage or residential purposes, or could be filled with soil and rocks during siege in order to raise

2808-403: Is common for quench cracks to form when steel is water quenched, although they may not always be visible. There are many types of heat treating processes available to steel. The most common are annealing , quenching , and tempering . Annealing is the process of heating the steel to a sufficiently high temperature to relieve local internal stresses. It does not create a general softening of

2925-403: Is desirable. To become steel, it must be reprocessed to reduce the carbon to the correct amount, at which point other elements can be added. In the past, steel facilities would cast the raw steel product into ingots which would be stored until use in further refinement processes that resulted in the finished product. In modern facilities, the initial product is close to the final composition and

3042-548: Is employed when in the course of a campaign it becomes desirable to protect some locality with the best imitation of permanent defences that can be made in a short time, ample resources and skilled civilian labour being available. An example of this is the construction of Roman forts in England and in other Roman territories where camps were set up with the intention of staying for some time, but not permanently. Castles are fortifications which are regarded as being distinct from

3159-405: Is extracted from iron ore by removing the oxygen through its combination with a preferred chemical partner such as carbon which is then lost to the atmosphere as carbon dioxide. This process, known as smelting , was first applied to metals with lower melting points, such as tin , which melts at about 250 °C (482 °F), and copper , which melts at about 1,100 °C (2,010 °F), and

3276-519: Is formally known as poliorcetics . In some texts, this latter term also applies to the art of building a fortification. Fortification is usually divided into two branches: permanent fortification and field fortification. Permanent fortifications are erected at leisure, with all the resources that a state can supply of constructive and mechanical skill, and are built of enduring materials. Field fortifications—for example breastworks —and often known as fieldworks or earthworks, are extemporized by troops in

3393-408: Is heat treated to contain both a ferritic and martensitic microstructure to produce a formable, high strength steel. Transformation Induced Plasticity (TRIP) steel involves special alloying and heat treatments to stabilize amounts of austenite at room temperature in normally austenite-free low-alloy ferritic steels. By applying strain, the austenite undergoes a phase transition to martensite without

3510-691: Is often considered an indicator of economic progress, because of the critical role played by steel in infrastructural and overall economic development . In 1980, there were more than 500,000 U.S. steelworkers. By 2000, the number of steelworkers had fallen to 224,000. The economic boom in China and India caused a massive increase in the demand for steel. Between 2000 and 2005, world steel demand increased by 6%. Since 2000, several Indian and Chinese steel firms have expanded to meet demand, such as Tata Steel (which bought Corus Group in 2007), Baosteel Group and Shagang Group . As of 2017 , though, ArcelorMittal

3627-551: Is one of the world's most-recycled materials, with a recycling rate of over 60% globally; in the United States alone, over 82,000,000 metric tons (81,000,000 long tons; 90,000,000 short tons) were recycled in the year 2008, for an overall recycling rate of 83%. As more steel is produced than is scrapped, the amount of recycled raw materials is about 40% of the total of steel produced - in 2016, 1,628,000,000 tonnes (1.602 × 10 long tons; 1.795 × 10 short tons) of crude steel

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3744-547: Is the world's largest steel producer . In 2005, the British Geological Survey stated China was the top steel producer with about one-third of the world share; Japan , Russia , and the United States were second, third, and fourth, respectively, according to the survey. The large production capacity of steel results also in a significant amount of carbon dioxide emissions inherent related to

3861-746: The British Raj are found in the mainland Indian subcontinent (modern day India , Pakistan , Bangladesh and Nepal ). "Fort" is the word used in India for all old fortifications. Numerous Indus Valley Civilization sites exhibit evidence of fortifications. By about 3500 BC, hundreds of small farming villages dotted the Indus floodplain. Many of these settlements had fortifications and planned streets. The stone and mud brick houses of Kot Diji were clustered behind massive stone flood dykes and defensive walls, for neighbouring communities bickered constantly about

3978-655: The Golconda area in Andhra Pradesh and Karnataka , regions of India , as well as in Samanalawewa and Dehigaha Alakanda, regions of Sri Lanka . This came to be known as wootz steel , produced in South India by about the sixth century BC and exported globally. The steel technology existed prior to 326 BC in the region as they are mentioned in literature of Sangam Tamil , Arabic, and Latin as

4095-637: The Indus Valley Civilization were the first small cities to be fortified. In ancient Greece , large stone walls had been built in Mycenaean Greece , such as the ancient site of Mycenae (known for the huge stone blocks of its ' cyclopean ' walls). A Greek phrourion was a fortified collection of buildings used as a military garrison , and is the equivalent of the Roman castellum or fortress. These constructions mainly served

4212-1205: The Maratha Empire . A large majority of forts in India are in North India. The most notable forts are the Red Fort at Old Delhi , the Red Fort at Agra , the Chittor Fort and Mehrangarh Fort in Rajasthan , the Ranthambhor Fort , Amer Fort and Jaisalmer Fort also in Rajasthan and Gwalior Fort in Madhya Pradesh . Arthashastra , the Indian treatise on military strategy describes six major types of forts differentiated by their major modes of defenses. Forts in Sri Lanka date back thousands of years, with many being built by Sri Lankan kings. These include several walled cities. With

4329-586: The Mediterranean . The fortifications were continuously being expanded and improved. Around 600 BC, in Heuneburg , Germany, forts were constructed with a limestone foundation supported by a mudbrick wall approximately 4 metres tall, probably topped by a roofed walkway, thus reaching a total height of 6 metres. The wall was clad with lime plaster, regularly renewed. Towers protruded outwards from it. The Oppidum of Manching (German: Oppidum von Manching)

4446-569: The Napoleonic wars . Most of the colonial forts were garrisoned up until the early 20th century. The coastal forts had coastal artillery manned by the Ceylon Garrison Artillery during the two world wars. Most of these were abandoned by the military but retained civil administrative officers, while others retained military garrisons, which were more administrative than operational. Some were reoccupied by military units with

4563-527: The Nordic states and in Britain , the fortifications of Berwick-upon-Tweed and the harbour archipelago of Suomenlinna at Helsinki being fine examples. During the 18th century, it was found that the continuous enceinte , or main defensive enclosure of a bastion fortress, could not be made large enough to accommodate the enormous field armies which were increasingly being employed in Europe; neither could

4680-707: The Old City of Shanghai , Suzhou , Xi'an and the walled villages of Hong Kong . The famous walls of the Forbidden City in Beijing were established in the early 15th century by the Yongle Emperor . The Forbidden City made up the inner portion of the Beijing city fortifications . During the Spanish Era several forts and outposts were built throughout the archipelago. Most notable is Intramuros ,

4797-618: The Siege of Ta'if in January 630, Muhammad ordered his followers to attack enemies who fled from the Battle of Hunayn and sought refuge in the fortress of Taif. The entire city of Kerma in Nubia (present day Sudan) was encompassed by fortified walls surrounded by a ditch. Archaeology has revealed various Bronze Age bastions and foundations constructed of stone together with either baked or unfired brick. The walls of Benin are described as

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4914-634: The Tang dynasty (618–907 AD). The Great Wall of China had been built since the Qin dynasty (221–207 BC), although its present form was mostly an engineering feat and remodelling of the Ming dynasty (1368–1644 AD). In addition to the Great Wall, a number of Chinese cities also employed the use of defensive walls to defend their cities. Notable Chinese city walls include the city walls of Hangzhou , Nanjing ,

5031-828: The Theodosian Walls of Constantinople , together with partial remains elsewhere. These are mostly city gates, like the Porta Nigra in Trier or Newport Arch in Lincoln . Hadrian's Wall was built by the Roman Empire across the width of what is now northern England following a visit by Roman Emperor Hadrian (AD 76–138) in AD ;122. A number of forts dating from the Later Stone Age to

5148-599: The cementation process was described in a treatise published in Prague in 1574 and was in use in Nuremberg from 1601. A similar process for case hardening armour and files was described in a book published in Naples in 1589. The process was introduced to England in about 1614 and used to produce such steel by Sir Basil Brooke at Coalbrookdale during the 1610s. The raw material for this process were bars of iron. During

5265-419: The hardness , quenching behaviour , need for annealing , tempering behaviour , yield strength , and tensile strength of the resulting steel. The increase in steel's strength compared to pure iron is possible only by reducing iron's ductility. Steel was produced in bloomery furnaces for thousands of years, but its large-scale, industrial use began only after more efficient production methods were devised in

5382-401: The "Great Wall of Brodgar" it was 4 metres (13 ft) thick and 4 metres tall. The wall had some symbolic or ritualistic function. The Assyrians deployed large labour forces to build new palaces , temples and defensive walls. In Bronze Age Malta , some settlements also began to be fortified. The most notable surviving example is Borġ in-Nadur , where a bastion built in around 1500 BC

5499-445: The 17th century, it was realized that the best steel came from oregrounds iron of a region north of Stockholm , Sweden. This was still the usual raw material source in the 19th century, almost as long as the process was used. Crucible steel is steel that has been melted in a crucible rather than having been forged , with the result that it is more homogeneous. Most previous furnaces could not reach high enough temperatures to melt

5616-475: The 17th century, the first step in European steel production has been the smelting of iron ore into pig iron in a blast furnace . Originally employing charcoal, modern methods use coke , which has proven more economical. In these processes, pig iron made from raw iron ore was refined (fined) in a finery forge to produce bar iron , which was then used in steel-making. The production of steel by

5733-573: The 17th century, with the introduction of the blast furnace and production of crucible steel . This was followed by the Bessemer process in England in the mid-19th century, and then by the open-hearth furnace . With the invention of the Bessemer process, a new era of mass-produced steel began. Mild steel replaced wrought iron . The German states were the major steel producers in Europe in

5850-530: The 19th and early 20th centuries. The advances in modern warfare since World War I have made large-scale fortifications obsolete in most situations. Many United States Army installations are known as forts, although they are not always fortified. During the pioneering era of North America, many outposts on the frontiers, even non-military outposts, were referred to generically as forts. Larger military installations may be called fortresses; smaller ones were once known as fortalices. The word fortification can refer to

5967-481: The 19th century. American steel production was centred in Pittsburgh , Bethlehem, Pennsylvania , and Cleveland until the late 20th century. Currently, world steel production is centered in China, which produced 54% of the world's steel in 2023. Further refinements in the process, such as basic oxygen steelmaking (BOS), largely replaced earlier methods by further lowering the cost of production and increasing

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6084-608: The Arabs from Persia, who took it from India. It was originally created from several different materials including various trace elements , apparently ultimately from the writings of Zosimos of Panopolis . In 327 BC, Alexander the Great was rewarded by the defeated King Porus , not with gold or silver but with 30 pounds of steel. A recent study has speculated that carbon nanotubes were included in its structure, which might explain some of its legendary qualities, though, given

6201-593: The Indus Valley Civilization were fortified. Forts also appeared in urban cities of the Gangetic valley during the second urbanisation period between 600 and 200 BC, and as many as 15 fortification sites have been identified by archaeologists throughout the Gangetic valley, such as Kaushambi , Mahasthangarh , Pataliputra , Mathura , Ahichchhatra , Rajgir , and Lauria Nandangarh . The earliest Mauryan period brick fortification occurs in one of

6318-641: The Iron Age and peaking in Iron Age II (10th–6th century BC). However, the construction of casemate walls had begun to be replaced by sturdier solid walls by the 9th century BC , probably due the development of more effective battering rams by the Neo-Assyrian Empire . Casemate walls could surround an entire settlement, but most only protected part of it. The three different types included freestanding casemate walls, then integrated ones where

6435-470: The Linz-Donawitz process of basic oxygen steelmaking (BOS), developed in 1952, and other oxygen steel making methods. Basic oxygen steelmaking is superior to previous steelmaking methods because the oxygen pumped into the furnace limited impurities, primarily nitrogen, that previously had entered from the air used, and because, with respect to the open hearth process, the same quantity of steel from

6552-401: The alloying elements, primarily carbon, gives steel and cast iron their range of unique properties. In pure iron, the crystal structure has relatively little resistance to the iron atoms slipping past one another, and so pure iron is quite ductile , or soft and easily formed. In steel, small amounts of carbon, other elements, and inclusions within the iron act as hardening agents that prevent

6669-518: The ancient site of Mycenae (famous for the huge stone blocks of its ' cyclopean ' walls). In classical era Greece , the city of Athens built two parallel stone walls, called the Long Walls , that reached their fortified seaport at Piraeus a few miles away. In Central Europe , the Celts built large fortified settlements known as oppida , whose walls seem partially influenced by those built in

6786-410: The arrival of cannons on the 14th century battlefield . Fortifications in the age of black powder evolved into much lower structures with greater use of ditches and earth ramparts that would absorb and disperse the energy of cannon fire. Walls exposed to direct cannon fire were very vulnerable, so were sunk into ditches fronted by earth slopes. This placed a heavy emphasis on the geometry of

6903-436: The austenite grain boundaries until the percentage of carbon in the grains has decreased to the eutectoid composition (0.8% carbon), at which point the pearlite structure forms. For steels that have less than 0.8% carbon (hypoeutectoid), ferrite will first form within the grains until the remaining composition rises to 0.8% of carbon, at which point the pearlite structure will form. No large inclusions of cementite will form at

7020-471: The austenite is for it to precipitate out of solution as cementite , leaving behind a surrounding phase of BCC iron called ferrite with a small percentage of carbon in solution. The two, cementite and ferrite, precipitate simultaneously producing a layered structure called pearlite , named for its resemblance to mother of pearl . In a hypereutectoid composition (greater than 0.8% carbon), the carbon will first precipitate out as large inclusions of cementite at

7137-494: The boundaries in hypoeutectoid steel. The above assumes that the cooling process is very slow, allowing enough time for the carbon to migrate. As the rate of cooling is increased the carbon will have less time to migrate to form carbide at the grain boundaries but will have increasingly large amounts of pearlite of a finer and finer structure within the grains; hence the carbide is more widely dispersed and acts to prevent slip of defects within those grains, resulting in hardening of

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7254-455: The combination, bronze, which has a melting point lower than 1,083 °C (1,981 °F). In comparison, cast iron melts at about 1,375 °C (2,507 °F). Small quantities of iron were smelted in ancient times, in the solid-state, by heating the ore in a charcoal fire and then welding the clumps together with a hammer and in the process squeezing out the impurities. With care, the carbon content could be controlled by moving it around in

7371-566: The control of prime agricultural land. The fortification varies by site. While Dholavira has stone-built fortification walls, Harrapa is fortified using baked bricks; sites such as Kalibangan exhibit mudbrick fortifications with bastions and Lothal has a quadrangular fortified layout. Evidence also suggested of fortifications in Mohenjo-daro . Even a small town—for instance, Kotada Bhadli, exhibiting sophisticated fortification-like bastions—shows that nearly all major and minor towns of

7488-407: The creation of some towns built around castles. Medieval-style fortifications were largely made obsolete by the arrival of cannons in the 14th century. Fortifications in the age of black powder evolved into much lower structures with greater use of ditches and earth ramparts that would absorb and disperse the energy of cannon fire. Walls exposed to direct cannon fire were very vulnerable, so

7605-964: The current level of military development. During the Renaissance era , the Venetian Republic raised great walls around cities, and the finest examples, among others, are in Nicosia (Cyprus), Rocca di Manerba del Garda (Lombardy), and Palmanova (Italy), or Dubrovnik (Croatia), which proved to be futile against attacks but still stand to this day. Unlike the Venetians, the Ottomans used to build smaller fortifications but in greater numbers, and only rarely fortified entire settlements such as Počitelj , Vratnik , and Jajce in Bosnia . Medieval-style fortifications were largely made obsolete by

7722-490: The defences be constructed far enough away from the fortress town to protect the inhabitants from bombardment by the besiegers, the range of whose guns was steadily increasing as better manufactured weapons were introduced. Threfore, since refortifying the Prussian fortress cities of Koblenz and Cologne after 1815, the principle of the ring fortress or girdle fortress was used: forts, each several hundred metres out from

7839-452: The economies of melting and casting, can be heat treated after casting to make malleable iron or ductile iron objects. Steel is distinguishable from wrought iron (now largely obsolete), which may contain a small amount of carbon but large amounts of slag . Iron is commonly found in the Earth's crust in the form of an ore , usually an iron oxide, such as magnetite or hematite . Iron

7956-676: The escalation of the Sri Lankan Civil War ; Jaffna fort , for example, came under siege several times. Large tempered earth (i.e. rammed earth ) walls were built in ancient China since the Shang dynasty ( c.  1600 –1050 BC); the capital at ancient Ao had enormous walls built in this fashion (see siege for more info). Although stone walls were built in China during the Warring States (481–221 BC), mass conversion to stone architecture did not begin in earnest until

8073-400: The field, perhaps assisted by such local labour and tools as may be procurable and with materials that do not require much preparation, such as soil, brushwood, and light timber , or sandbags (see sangar ). An example of field fortification was the construction of Fort Necessity by George Washington in 1754. There is also an intermediate branch known as semi-permanent fortification. This

8190-648: The finest steel in the world exported to the Roman, Egyptian, Chinese and Arab worlds at that time – what they called Seric Iron . A 200 BC Tamil trade guild in Tissamaharama , in the South East of Sri Lanka, brought with them some of the oldest iron and steel artifacts and production processes to the island from the classical period . The Chinese and locals in Anuradhapura , Sri Lanka had also adopted

8307-579: The fire. Unlike copper and tin, liquid or solid iron dissolves carbon quite readily. All of these temperatures could be reached with ancient methods used since the Bronze Age . Since the oxidation rate of iron increases rapidly beyond 800 °C (1,470 °F), it is important that smelting take place in a low-oxygen environment. Smelting, using carbon to reduce iron oxides, results in an alloy ( pig iron ) that retains too much carbon to be called steel. The excess carbon and other impurities are removed in

8424-513: The form of charcoal) in a crucible, was produced in Merv by the 9th to 10th century AD. In the 11th century, there is evidence of the production of steel in Song China using two techniques: a "berganesque" method that produced inferior, inhomogeneous steel, and a precursor to the modern Bessemer process that used partial decarburization via repeated forging under a cold blast . Since

8541-475: The fortification to allow defensive cannonry interlocking fields of fire to cover all approaches to the lower and thus more vulnerable walls. The evolution of this new style of fortification can be seen in transitional forts such as Sarzanello in North West Italy which was built between 1492 and 1502. Sarzanello consists of both crenellated walls with towers typical of the medieval period but also has

8658-532: The frontiers of the Nile Valley to protect against invaders from neighbouring territories, as well as circle-shaped mud brick walls around their cities. Many of the fortifications of the ancient world were built with mud brick, often leaving them no more than mounds of dirt for today's archaeologists. A massive prehistoric stone wall surrounded the ancient temple of Ness of Brodgar 3200 BC in Scotland . Named

8775-504: The generic fort or fortress in that it describes a residence of a monarch or noble and commands a specific defensive territory. An example of this is the massive medieval castle of Carcassonne . Defensive fences for protecting humans and domestic animals against predators was used long before the appearance of writing and began "perhaps with primitive man blocking the entrances of his caves for security from large carnivores ". From very early history to modern times, walls have been

8892-599: The hardenability of thick sections. High strength low alloy steel has small additions (usually < 2% by weight) of other elements, typically 1.5% manganese, to provide additional strength for a modest price increase. Recent corporate average fuel economy (CAFE) regulations have given rise to a new variety of steel known as Advanced High Strength Steel (AHSS). This material is both strong and ductile so that vehicle structures can maintain their current safety levels while using less material. There are several commercially available grades of AHSS, such as dual-phase steel , which

9009-532: The height of the Maguindanao Sultanate 's power, they blanketed the areas around Western Mindanao with kotas and other fortifications to block the Spanish advance into the region. These kotas were usually made of stone and bamboo or other light materials and surrounded by trench networks. As a result, some of these kotas were burned easily or destroyed. With further Spanish campaigns in the region,

9126-413: The inner wall was part of the outer buildings of the settlement, and finally filled casemate walls, where the rooms between the walls were filled with soil right away, allowing for a quick, but nevertheless stable construction of particularly high walls. The Romans fortified their cities with massive, mortar-bound stone walls. The most famous of these are the largely extant Aurelian Walls of Rome and

9243-402: The intervals between them. The arrival of explosive shells in the 19th century led to yet another stage in the evolution of fortification. Star forts did not fare well against the effects of high explosives and the intricate arrangements of bastions, flanking batteries and the carefully constructed lines of fire for the defending cannon could be rapidly disrupted by explosive shells. Worse,

9360-413: The large open ditches surrounding forts of this type were an integral part of the defensive scheme, as was the covered way at the edge of the counter scarp . The ditch was extremely vulnerable to bombardment with explosive shells. In response, military engineers evolved the polygonal style of fortification. The ditch became deep and vertically sided, cut directly into the native rock or soil, laid out as

9477-480: The main antecedents of castles in Europe , which emerged in the 9th century in the Carolingian Empire . The Early Middle Ages saw the creation of some towns built around castles. These cities were only rarely protected by simple stone walls and more usually by a combination of both walls and ditches . From the 12th century, hundreds of settlements of all sizes were founded all across Europe, which very often obtained

9594-439: The main production route. At the end of 2008, the steel industry faced a sharp downturn that led to many cut-backs. In 2021, it was estimated that around 7% of the global greenhouse gas emissions resulted from the steel industry. Reduction of these emissions are expected to come from a shift in the main production route using cokes, more recycling of steel and the application of carbon capture and storage technology. Steel

9711-450: The most part, however, p-block elements such as sulphur, nitrogen , phosphorus , and lead are considered contaminants that make steel more brittle and are therefore removed from steel during the melting processing. The density of steel varies based on the alloying constituents but usually ranges between 7,750 and 8,050 kg/m (484 and 503 lb/cu ft), or 7.75 and 8.05 g/cm (4.48 and 4.65 oz/cu in). Even in

9828-446: The movement of dislocations . The carbon in typical steel alloys may contribute up to 2.14% of its weight. Varying the amount of carbon and many other alloying elements, as well as controlling their chemical and physical makeup in the final steel (either as solute elements, or as precipitated phases), impedes the movement of the dislocations that make pure iron ductile, and thus controls and enhances its qualities. These qualities include

9945-539: The old walled city of Manila located along the southern bank of the Pasig River . The historic city was home to centuries-old churches, schools, convents, government buildings and residences, the best collection of Spanish colonial architecture before much of it was destroyed by the bombs of World War II . Of all the buildings within the 67-acre city, only one building, the San Agustin Church, survived

10062-440: The original enceinte, were carefully sited so as to make best use of the terrain and to be capable of mutual support with the neighbouring forts. Gone were citadels surrounding towns: forts were to be moved to the outside of the cities some 12 km to keep the enemy at a distance so their artillery could not bombard the city center. From now on a ring of forts were to be built at a spacing that would allow them to effectively cover

10179-738: The outset of colonial rule in the Indian Ocean , Sri Lanka was occupied by several major colonial empires that from time to time became the dominant power in the Indian Ocean. The colonists built several western-style forts, mostly in and around the coast of the island. The first to build colonial forts in Sri Lanka were the Portuguese ; these forts were captured and later expanded by the Dutch . The British occupied these Dutch forts during

10296-409: The practice of improving an area's defense with defensive works. City walls are fortifications but are not necessarily called fortresses. The art of setting out a military camp or constructing a fortification traditionally has been called castrametation since the time of the Roman legions . Laying siege to a fortification and of destroying it is commonly called siegecraft or siege warfare and

10413-449: The product but only locally relieves strains and stresses locked up within the material. Annealing goes through three phases: recovery , recrystallization , and grain growth . The temperature required to anneal a particular steel depends on the type of annealing to be achieved and the alloying constituents. Quenching involves heating the steel to create the austenite phase then quenching it in water or oil . This rapid cooling results in

10530-707: The production methods of creating wootz steel from the Chera Dynasty Tamils of South India by the 5th century AD. In Sri Lanka, this early steel-making method employed a unique wind furnace, driven by the monsoon winds, capable of producing high-carbon steel. Since the technology was acquired from the Tamilians from South India, the origin of steel technology in India can be conservatively estimated at 400–500 BC. The manufacture of wootz steel and Damascus steel , famous for its durability and ability to hold an edge, may have been taken by

10647-471: The purpose of a watch tower, to guard certain roads, passes, and borders. Though smaller than a real fortress, they acted as a border guard rather than a real strongpoint to watch and maintain the border. The art of setting out a military camp or constructing a fortification traditionally has been called "castrametation" since the time of the Roman legions . Fortification is usually divided into two branches: permanent fortification and field fortification. There

10764-426: The quality of the final product. Today more than 1.6 billion tons of steel is produced annually. Modern steel is generally identified by various grades defined by assorted standards organizations . The modern steel industry is one of the largest manufacturing industries in the world, but also one of the most energy and greenhouse gas emission intense industries, contributing 8% of global emissions. However, steel

10881-656: The resistance of the outer wall against battering rams. Originally thought to have been introduced to the region by the Hittites , this has been disproved by the discovery of examples predating their arrival, the earliest being at Ti'inik (Taanach) where such a wall has been dated to the 16th century BC . Casemate walls became a common type of fortification in the Southern Levant between the Middle Bronze Age (MB) and Iron Age II, being more numerous during

10998-429: The right of fortification soon afterward. The founding of urban centres was an important means of territorial expansion and many cities, especially in eastern Europe , were founded precisely for this purpose during the period of Eastern Colonisation . These cities are easy to recognise due to their regular layout and large market spaces. The fortifications of these settlements were continuously improved to reflect

11115-401: The steel. At the very high cooling rates produced by quenching, the carbon has no time to migrate but is locked within the face-centred austenite and forms martensite . Martensite is a highly strained and stressed, supersaturated form of carbon and iron and is exceedingly hard but brittle. Depending on the carbon content, the martensitic phase takes different forms. Below 0.2% carbon, it takes on

11232-561: The steel. The early modern crucible steel industry resulted from the invention of Benjamin Huntsman in the 1740s. Blister steel (made as above) was melted in a crucible or in a furnace, and cast (usually) into ingots. The modern era in steelmaking began with the introduction of Henry Bessemer 's process in 1855, the raw material for which was pig iron. His method let him produce steel in large quantities cheaply, thus mild steel came to be used for most purposes for which wrought iron

11349-489: The stockades by mounting old-fashioned bayonet charges, after laying down some covering fire. Defensive works were of importance in the tropical African Kingdoms. In the Kingdom of Kongo field fortifications were characterized by trenches and low earthen embankments. Such strongpoints ironically, sometimes held up much better against European cannon than taller, more imposing structures. Roman forts and hill forts were

11466-438: The stupa mounds of Lauria Nandangarh, which is 1.6 km in perimeter and oval in plan and encloses a habitation area. Mundigak ( c.  2500 BC ) in present-day south-east Afghanistan has defensive walls and square bastions of sun dried bricks. India currently has over 180 forts, with the state of Maharashtra alone having over 70 forts, which are also known as durg , many of them built by Shivaji , founder of

11583-636: The sultanate was subdued and a majority of kotas dismantled or destroyed. kotas were not only used by the Muslims as defense against Spaniards and other foreigners, renegades and rebels also built fortifications in defiance of other chiefs in the area. During the American occupation, rebels built strongholds and the datus, rajahs, or sultans often built and reinforced their kotas in a desperate bid to maintain rule over their subjects and their land. Many of these forts were also destroyed by American expeditions, as

11700-561: The technology of that time, such qualities were produced by chance rather than by design. Natural wind was used where the soil containing iron was heated by the use of wood. The ancient Sinhalese managed to extract a ton of steel for every 2 tons of soil, a remarkable feat at the time. One such furnace was found in Samanalawewa and archaeologists were able to produce steel as the ancients did. Crucible steel , formed by slowly heating and cooling pure iron and carbon (typically in

11817-485: The two sides in a stalemate. Hoping to make several attacks at once, the confederates persuaded the Medina-allied Banu Qurayza to attack the city from the south. However, Muhammad's diplomacy derailed the negotiations, and broke up the confederacy against him. The well-organized defenders, the sinking of confederate morale, and poor weather conditions caused the siege to end in a fiasco. During

11934-525: The upper carbon content of steel, beyond which is cast iron. When carbon moves out of solution with iron, it forms a very hard, but brittle material called cementite (Fe 3 C). When steels with exactly 0.8% carbon (known as a eutectoid steel), are cooled, the austenitic phase (FCC) of the mixture attempts to revert to the ferrite phase (BCC). The carbon no longer fits within the FCC austenite structure, resulting in an excess of carbon. One way for carbon to leave

12051-499: The walls were sunk into ditches fronted by earth slopes to improve protection. The arrival of explosive shells in the 19th century led to another stage in the evolution of fortification. Star forts did not fare well against the effects of high explosives, and the intricate arrangements of bastions, flanking batteries and the carefully constructed lines of fire for the defending cannon could be rapidly disrupted by explosive shells. Steel -and- concrete fortifications were common during

12168-559: The war. Partial listing of Spanish forts: The Ivatan people of the northern islands of Batanes built their so-called idjang on hills and elevated areas to protect themselves during times of war. These fortifications were likened to European castles because of their purpose. Usually, the only entrance to the castles would be via a rope ladder that would only be lowered for the villagers and could be kept away when invaders arrived. The Igorots built forts made of stone walls that averaged several meters in width and about two to three times

12285-410: The width in height around 2000 BC. The Muslim Filipinos of the south built strong fortresses called kota or moong to protect their communities. Usually, many of the occupants of these kotas are entire families rather than just warriors. Lords often had their own kotas to assert their right to rule, it served not only as a military installation but as a palace for the local Lord. It is said that at

12402-634: The world's second longest man-made structure, as well as the most extensive earthwork in the world, by the Guinness Book of Records, 1974 . The walls may have been constructed between the thirteenth and mid-fifteenth century CE or, during the first millennium CE. Strong citadels were also built other in areas of Africa. Yorubaland for example had several sites surrounded by the full range of earthworks and ramparts seen elsewhere, and sited on ground. This improved defensive potential—such as hills and ridges. Yoruba fortifications were often protected with

12519-430: Was a large Celtic proto-urban or city-like settlement at modern-day Manching (near Ingolstadt), Bavaria (Germany). The settlement was founded in the 3rd century BC and existed until c.  50–30 BC . It reached its largest extent during the late La Tène period (late 2nd century BC), when it had a size of 380 hectares. At that time, 5,000 to 10,000 people lived within its 7.2 km long walls. The oppidum of Bibracte

12636-608: Was developed in Southern India and Sri Lanka in the 1st millennium BCE. Metal production sites in Sri Lanka employed wind furnaces driven by the monsoon winds, capable of producing high-carbon steel. Large-scale wootz steel production in India using crucibles occurred by the sixth century BC, the pioneering precursor to modern steel production and metallurgy. High-carbon steel was produced in Britain at Broxmouth Hillfort from 490–375 BC, and ultrahigh-carbon steel

12753-658: Was employed in later wars against the British to block British advances. Some of these fortifications were over a hundred yards long, with heavy parallel tree trunks. They were impervious to destruction by artillery fire. Behind these stockades, numerous Ashanti soldiers were mobilized to check enemy movement. While formidable in construction, many of these strongpoints failed because Ashanti guns, gunpowder and bullets were poor, and provided little sustained killing power in defense. Time and time again British troops overcame or bypassed

12870-521: Was encircled by a fortified wall. The huge walls around the settlement, which were built very tall and with stone blocks which are 6 feet (1.8 m) high and 4.5 feet (1.4 m) thick, make it one of the earliest walled settlements in Europe but it is younger than the walled town of Sesklo in Greece from 6800 BC. Uruk in ancient Sumer ( Mesopotamia ) is one of the world's oldest known walled cities . The Ancient Egyptians also built fortresses on

12987-509: Was formerly used. The Gilchrist-Thomas process (or basic Bessemer process ) was an improvement to the Bessemer process, made by lining the converter with a basic material to remove phosphorus. Another 19th-century steelmaking process was the Siemens-Martin process , which complemented the Bessemer process. It consisted of co-melting bar iron (or steel scrap) with pig iron. These methods of steel production were rendered obsolete by

13104-435: Was found. Exceptions were few—notably, ancient Sparta and ancient Rome did not have walls for a long time, choosing to rely on their militaries for defence instead. Initially, these fortifications were simple constructions of wood and earth, which were later replaced by mixed constructions of stones piled on top of each other without mortar . In ancient Greece , large stone walls had been built in Mycenaean Greece , such as

13221-470: Was one of a number of forts and defence installations built to defend Portland Harbour and its naval base. Prior to its construction, tests on the strength of Portland stone compared with granite was conducted by the Army. Two butt walls were built, one in each stone type, and these were fired upon by HMS Blenheim . As Portland stone was stronger, it was selected as the building stone for the fort. In 1892, it

13338-438: Was produced globally, with 630,000,000 tonnes (620,000,000 long tons; 690,000,000 short tons) recycled. Modern steels are made with varying combinations of alloy metals to fulfil many purposes. Carbon steel , composed simply of iron and carbon, accounts for 90% of steel production. Low alloy steel is alloyed with other elements, usually molybdenum , manganese, chromium, or nickel, in amounts of up to 10% by weight to improve

13455-643: Was produced in the Netherlands from the 2nd-4th centuries AD. The Roman author Horace identifies steel weapons such as the falcata in the Iberian Peninsula , while Noric steel was used by the Roman military . The Chinese of the Warring States period (403–221 BC) had quench-hardened steel, while Chinese of the Han dynasty (202 BC—AD 220) created steel by melting together wrought iron with cast iron, thus producing

13572-478: Was published by Giovanni Battista Zanchi in 1554. Fortifications also extended in depth, with protected batteries for defensive cannonry, to allow them to engage attacking cannons to keep them at a distance and prevent them from bearing directly on the vulnerable walls. The result was star shaped fortifications with tier upon tier of hornworks and bastions , of which Fort Bourtange is an excellent example. There are also extensive fortifications from this era in

13689-690: Was reported that the battery was armed with eight 64-pounder guns, and by 1902, two 12-pounder quick-firing guns had been installed. A 40 mm Bofors gun was added during World War II. As the 20th-century progressed, the fort fell into disuse. In 1996, HMNB Portland closed and Portland Port Ltd became the new owners of the harbour, which was transformed into a commercial port. 50°34′09″N 2°25′20″W  /  50.5691°N 2.4223°W  / 50.5691; -2.4223 Fort From very early history to modern times, defensive walls have often been necessary for cities to survive in an ever-changing world of invasion and conquest . Some settlements in

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