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Methane Pioneer

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45-506: Methane Pioneer was the first oceangoing liquified natural gas tanker in the world. Built in 1945 as a cargo ship named Marline Hitch , the vessel was renamed Don Aurelio and Normarti before being rebuilt in 1958 for the purpose of transporting LNG and operated between 1959 and 1972. The ship was later renamed Aristotle . Methane Pioneer was built as yard number 344 by Walter Butler Shipbuilders in Duluth, Minnesota as

90-797: A Type C1-M-AV1 cargo ship for the United States Maritime Commission . She was delivered as Marline Hitch in July 1945. As World War II came to an end shortly after it was delivered, Marline Hitch was sold privately under the name Don Aurelio in 1946. In 1951 the ship was renamed Normarti . In 1958 Normarti , then owned by the Norgulf Shipping Line, was converted into a tanker at the Alabama Drydock and Shipbuilding Company in Mobile, Alabama and

135-403: A common pipe which runs along the deck of the vessel; it branches off to either side of the vessel to the cargo manifolds, which are used for loading or discharging. All cargo tank vapour spaces are linked via a vapour header which runs parallel to the cargo header. This also has connections to the sides of the ship next to the loading and discharging manifolds. A typical cargo cycle starts with

180-426: A double-hull type design. LNG carriers, like aircraft carriers, are among the most difficult vessels to build, taking as long as 30 months. Inside each tank there are typically three submerged pumps. There are two main cargo pumps which are used in cargo discharge operations and a much smaller pump which is referred to as the spray pump. The spray pump is used for either pumping out liquid LNG to be used as fuel (via

225-528: A joint venture of Conoco and Union Stock Yards , funded by the British Gas Council , later joined by the Shell and renamed Conch International Methane. Following the successful proving of the technological and commercial viability by Methane Pioneer , two identical purpose-designed tankers were ordered by Conch to service a contract by British Gas to import LNG from Arzew , Algeria. One ship

270-423: A value of $ 9 billion. South Korean builders captured 78% of LNG-related ship building contracts in 2018, with 14% going to Japanese builders and 8% going to Chinese builders. The new contracts would boost the global LNG fleet by 10%. Of the global fleet, historically, about two-thirds of the ships have been built by South Koreans, 22% by Japanese, 7% by Chinese, and the rest built by a combination of France, Spain, and

315-405: A vaporizer), or for cooling down cargo tanks. It can also be used for "stripping" out the last of the cargo in discharge operations. All of these pumps are contained within what is known as the pump tower which hangs from the top of the tank and runs the entire depth of the tank. The pump tower also contains the tank gauging system and the tank filling line, all of which are located near the bottom of

360-413: Is cool-down. LNG is sprayed into the tanks via spray heads, which vaporises and starts to cool the tank. The excess gas is again blown ashore to be re-liquified or burned at a flare stack . Once the tanks reach about −140 °C (−220 °F) the tanks are ready to bulk load. Bulk loading starts and liquid LNG is pumped from the storage tanks ashore into the vessel tanks. Displaced gas is blown ashore by

405-413: Is currently employed in only two vessels. Type B tanks limit sloshing problems, an improvement over Membrane LNG carrier tanks which may break due to sloshing impact, therefore destroying the ship's hull. This is also of prime relevance for FPSO LNG (or FLNG). In addition, IMO type B LNG tanks can sustain internal accidental damage due for example to internal equipment releases. This was incorporated into

450-640: The Christophe de Margerie , an icebreaking LNG tanker of 80,200 deadweight tons. Her capacity of 172,600 m (6,100,000 cu ft) is the consumption of Sweden for a month. She completed her first revenue voyage from Norway via the Northern Sea Route in the Arctic Ocean to South Korea. The shipyard has fourteen more on order. In the case of small scale LNG carriers (LNG carriers below 40,000 m (1,400,000 cu ft)),

495-612: The Suez Canal . However, self-supporting tanks are more robust and have greater resistance to sloshing forces, and will possibly be considered in the future for offshore storage where bad weather will be a significant factor. Named after the company that designed them, the Norwegian company Moss Maritime, the Spherical IMO type B LNG tanks are spherical in shape. Most Moss type vessels have four or five tanks. The outside of

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540-529: The Algerian LNG trade in 1964. These ships had a capacity of 27,000 cubic metres (950,000 cu ft). In the late 1960s, opportunity arose to export LNG from Alaska to Japan , and in 1969 that trade with TEPCO and Tokyo Gas was initiated. Two ships, Polar Alaska and Arctic Tokyo , each with a capacity of 71,500 cubic metres (2,520,000 cu ft), were built in Sweden. In the early 1970s,

585-750: The Calcasieu River on the Louisiana Gulf coast on 25 January 1959. Carrying the world's first ocean cargo of LNG, it sailed to the UK where the cargo was delivered. The success of the specially modified C1-M-AV1-type standard ship Normarti , renamed Methane Pioneer , caused the Gas Council and Conch International Methane Ltd. to order two purpose built LNG carriers to be constructed: Methane Princess and Methane Progress . The ships were fitted with Conch independent aluminum cargo tanks and entered

630-888: The Damen LGC 3000 and the Seagas. By 2005 a total of 203 vessels had been built, of which 193 were still in service. At the end of 2016, the global LNG shipping fleet consisted of 439 vessels. In 2017, an estimated 170 vessels are in use at any one time. At the end of 2018, the global fleet was approximately 550 vessels. In 2021—2022, an LNG shipment from US to Europe could return a profit of $ 133—200 million. Shipping rates were $ 100,000 per day even for 5-year contracts, but can vary between $ 60,000—250,000. In 2021, 90 new LNG carriers were ordered. By 2022, high demand had shifted deliveries of new orders to 2027. In November 2018, South Korean ship builders locked in 3 years worth of large-scale LNG carrier contracts - more than 50 orders - with

675-466: The HD compressors. Loading continues until typically 98.5% full is reached (to allow for thermal expansion/contraction of cargo). The vessel can now proceed to the discharge port. During passage various boil-off management strategies can be used. Boil-off gas can be burned in boilers to provide propulsion, or it can be re-liquefied and returned to the cargo tanks, depending on the design of the vessel. Once in

720-562: The U.S. and export facilities expanded the demand for LNG carriers, to transport LNG around the world. The 2022 Russian invasion of Ukraine dramatically increased the demand for LNG shipping worldwide. U.S. shipments to Europe more than doubled in 2022, to 2.7 trillion cubic feet. As of 2023, there were 772 active LNG carriers in the world, however "this figure also includes floating storage units". The first LNG carrier Methane Pioneer (5,034  DWT ) carrying 5,500 cubic metres (190,000 cu ft), classed by Bureau Veritas, left

765-687: The US government encouraged US shipyards to build LNG carriers, and a total of 16 LNG ships were built. The late 1970s and early 1980s brought the prospect of Arctic LNG ships with a number of projects being studied. With the increase in cargo capacity to approximately 143,000 cubic metres (5,000,000 cu ft) costing $ 250 million, new tank designs were developed, from Moss Rosenberg to Technigaz Mark III and Gaztransport No.96. The size and capacity of LNG carriers has increased significantly, to 170,000 cubic metres (6,000,000 cu ft). A vessel could cost $ 200 million. Since 2005, Qatargas has pioneered

810-675: The United States. South Korea's success stems from innovation and price point; South Korean builders introduced the first ice-breaker type LNG vessels and South Korean builders have been successful in catering to increased customer preference for Q-max vessels over Moss type. In 2018, South Korea's Hyundai Mipo Dockyard (HMD) delivered the world's first LNG-fueled bulk carrier. It has the world's largest capacity at 50,000 dwt. According to SIGTTO data, in 2019 there were 154 LNG carriers on order, and 584 operating LNG carriers. In 2017, Daewoo Shipbuilding & Marine Engineering delivered

855-414: The cargo after discharge in one tank. This is referred to as the heel and this is used to cool down the remaining tanks that have no heel before loading. This must be done gradually otherwise the tanks will be cold shocked if loaded directly into warm tanks. Cool-down can take roughly 20 hours on a Moss vessel (and 10–12 hours on a membrane type vessel), so carrying a heel allows cool-down to be done before

900-475: The cargo liquid (or vapour in empty tank condition). This is followed by a primary insulation which in turn is covered by a secondary barrier made of a material called "triplex" which is basically a metal foil sandwiched between glass wool sheets and compressed together. This is again covered by a secondary insulation which in turn is supported by the ship's hull structure from the outside. Methane Princess Methane Princess and Methane Progress were

945-443: The cargo, the tank's safety valves are adjusted to lift at 100 kPa (1 bar). Then the filling line which goes to the bottom of the tank is opened along with the filling lines of the other tanks on board. The pressure is then raised in the tank with the defective pumps which pushes the cargo into the other tanks where it can be pumped out. Designed by Ishikawajima-Harima Heavy Industries, the self-supporting prismatic type B (SPB) tank

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990-403: The design following several incidents that occurred inside membrane LNG tanks. Designed by Technigaz , these tanks are of the membrane type. The membrane consists of stainless steel with 'waffles' to absorb the thermal contraction when the tank is cooled down. The primary barrier, made of corrugated stainless steel of about 1.2 mm (0.047 in) thickness is the one in direct contact with

1035-400: The development of two new classes of LNG carriers, referred to as Q-Flex and Q-Max . Each ship has a cargo capacity of between 210,000 and 266,000 cubic metres (7,400,000 and 9,400,000 cu ft) and is equipped with a re-liquefaction plant. Today we see interest for small scale LNG bunker carriers. Some need to stay below the life rafts of Cruise ships and Ropax vessels. Examples are

1080-430: The diesel-powered Methane Pioneer , the new ships were powered by a novel system with dual fuel steam turbines , utilising boil-off LNG from the cargo tanks as well as conventional fuel oil. The keel of Methane Princess was laid on 26 April 1962 and she was launched on 22 June 1963. The keel of Methane Progress was laid on 24 September 1962 and she was launched on 19 September 1963. Although Methane Progress

1125-408: The discharge port, the cargo is pumped ashore using the cargo pumps. As the tank empties, the vapour space is filled by either gas from ashore or by vaporising some cargo in the cargo vaporiser. Either the vessel can be pumped out as far as possible, with the last being pumped out with spray pumps, or some cargo can be retained on board as a "heel". It is normal practice to keep onboard 5% to 10% of

1170-469: The emissions stem from the production of steel pipe; with LNG most of the emissions stem from liquefaction. For both pipelines and LNG, propulsion causes additional emissions (pressurization of the pipeline, propulsion of the LNG tanker). Today there are four containment systems in use for new build vessels. Two of the designs are of the self-supporting type, while the other two are of the membrane type and today

1215-507: The first purpose-built LNG carriers , entering service in 1964 and used to transport natural gas from Algeria to the UK. Methane Princess was built at the Vickers shipyard at Barrow-in-Furness and her sister by Harland and Wolff in Belfast . In 1958 the tanker Methane Pioneer entered service, converted from a cargo ship for the sea transport of liquified natural gas (LNG), by

1260-409: The fleet of today, where giant Q-Max LNG ships sail worldwide that can each carry up to 266,000 m (9,400,000 cu ft). A boom in U.S. natural gas production was enabled by hydraulic fracturing ("fracking"), creating large growth in natural gas production from 2010. The first U.S. LNG export facility was completed in 2016, with more following. The increasing supply of natural gas in

1305-438: The hydrocarbon content reaches 5% (lower flammability range of methane) the inert gas is redirected to shore via a pipeline and manifold connection by the HD (high duty) compressors. The shore terminal then burns this vapour to avoid the dangers of having large amounts of hydrocarbons present which may explode. Now the vessel is gassed up and warm. The tanks are still at ambient temperature and are full of methane. The next stage

1350-514: The insulation. The tank is supported around its circumference by the equatorial ring, which is supported by a large circular skirt, known as a data-couple that is a unique combination of aluminum and steel, which takes the weight of the tank down to the ship's structure. This skirt allows the tank to expand and contract during cool-down and warm-up operations. During cool-down or warm-up the tank can expand or contract about 60 cm (24 in). Because of this expansion and contraction all piping into

1395-404: The optimal size of a ship is determined by the project for which it is built, taking into consideration volume, destination and vessel characteristics. List of small scale LNG carrier builders: A typical LNG carrier has four to six tanks located along the center-line of the vessel. Surrounding the tanks is a combination of ballast tanks , cofferdams and voids; in effect, this gives the vessel

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1440-471: The patents are owned by Gaztransport & Technigaz (GTT). There is a trend towards the use of the two different membrane types instead of the self-supporting storage systems. This is most likely because prismatic membrane tanks utilize the hull shape more efficiently and thus have less void space between the cargo-tanks and ballast tanks. As a result of this, Moss-type design compared to a membrane design of equal capacity will be far more expensive to transit

1485-408: The risk of explosion. An inert gas plant burns diesel in air to produce a mixture of gases (typically less than 5% O2 and about 13% CO 2 plus N 2 ). This is blown into the tanks until the oxygen level is below 4%. Next, the vessel goes into port to "gas-up" and "cool-down", as one still cannot load directly into the tank: The CO 2 will freeze and damage the pumps and the cold shock could damage

1530-423: The tank comes in the top and is connected to the ship's lines via flexible bellows. Inside each tank there is a set of spray heads. These heads are mounted around the equatorial ring and are used to spray LNG onto the tank walls to reduce the temperature. Tanks normally have a working pressure of up to 22 kPa (3.2 psi), but this can be raised for emergency discharge. If both main pumps fail then to remove

1575-503: The tank's pump column. LNG is brought onto the vessel and taken along the spray line to the main vaporiser, which boils off the liquid into gas. This is then warmed up to roughly 20 °C (68 °F) in the gas heaters and then blown into the tanks to displace the "inert gas". This continues until all the CO 2 is removed from the tanks. Initially, the IG (inert gas) is vented to atmosphere. Once

1620-492: The tank. In membrane-type vessels there is also an empty pipe with a spring-loaded foot valve that can be opened by weight or pressure. This is the emergency pump tower. In the event both main cargo pumps fail the top can be removed from this pipe and an emergency cargo pump lowered down to the bottom of the pipe. The top is replaced on the column and then the pump is allowed to push down on the foot valve and open it. The cargo can then be pumped out. All cargo pumps discharge into

1665-430: The tanks are warmed up, the inert gas plant is used to remove the methane from the tanks. Once the tanks are methane free, the inert gas plant is switched to dry air production, which is used to remove all the inert gas from the tanks until they have a safe working atmosphere. Transportation of natural gas both in the form of LNG and by pipeline causes greenhouse gas emissions, but in different ways. With pipelines, most of

1710-459: The tanks have a thick layer of foam insulation that is either fitted in panels or in more modern designs wound round the tank. Over this insulation is a thin layer of "tinfoil" which allows the insulation to be kept dry with a nitrogen atmosphere. This atmosphere is constantly checked for any methane that would indicate a leak of the tank. Also the outside of the tank is checked at three-month intervals for any cold spots that would indicate breakdown in

1755-416: The tanks in a "gas free" condition, meaning the tanks are full of air, which allows maintenance on the tank and pumps. Cargo cannot be loaded directly into the tank, as the presence of oxygen would create an explosive atmospheric condition within the tank, and the rapid temperature change caused by loading LNG at −162 °C (−260 °F) could damage the tanks. First, the tank must be 'inerted' to eliminate

1800-401: The vessel reaches port giving a significant time saving. If all the cargo is pumped ashore, then on the ballast passage the tanks will warm up to ambient temperature, returning the vessel to a gassed up and warm state. The vessel can then be cooled again for loading. If the vessel is to return to a gas free state, the tanks must be warmed up by using the gas heaters to circulate warm gas. Once

1845-794: Was allocated the Call sign GBHU. Methane Pioneer ' s maiden voyage was from Constock's LNG production facility on the Calcasieu River in Louisiana . Carrying the world's first ocean cargo of LNG, it left port on 25 January 1959 and reached its destination at Canvey Island in England on 20 February, taking 27 days to cross the Atlantic Ocean . Methane Pioneer was later renamed Aristotle and operated by Stephenson Clarke Shipping , making 30 voyages between 1959 and 1972, when it

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1890-560: Was completed first, on 26 May 1964, it was Methane Princess (completed 21 June) that took on the first load of natural gas at Arzew , Algeria when the liquefaction plant was opened on 27 September, and arrived at the Gas Council 's terminal at Canvey island , Essex on 12 October. The two ships could transport 700,000 tons of liquified gas per year, then estimated as 10 per cent of Britain's gas consumption. The import of LNG from Algeria to Canvey ceased in 1981. Methane Progress

1935-460: Was delivered in October 1958, renamed Methane Pioneer . The project was funded by the British Gas Council and was operated by a joint venture company called Constock International Methane (CIM). CIM was formed as a partnership between Conoco and Union Stock Yards , and renamed Conch International Methane when Shell joined in 1959. She had a capacity of 32,000 barrels of LNG. Methane Pioneer

1980-513: Was ordered from Vickers-Armstrongs Shipbuilders at Barrow-in-Furness as Yard No.1071 and the other from Harland and Wolff in Belfast as Yard No.1653. Both ships were 189.3 m (621 ft) long overall and 177.0 m (580.7 ft) between perpendiculars , with a beam of 24.9 m (82 ft), and measured 21876 gross registered tons . Their cargo volume capacity was 27,400 cubic metres (970,000 cu ft), divided between nine prismatic , or prism-shaped, tanks. Unlike

2025-468: Was withdrawn from service and converted into a storage barge for LNG. She was scrapped in 1972. LNG tanker An LNG carrier is a tank ship designed for transporting liquefied natural gas (LNG). The first oceangoing liquified natural gas tanker in the world was Methane Pioneer , which entered service in 1959 with a carrying capacity of 5,500 cubic metres (190,000 cu ft). LNG carriers of increasing size have been built since then, leading to

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