Reagent Chemicals is a publication of the American Chemical Society (ACS) Committee on Analytical Reagents, detailing standards of purity for over four hundred of the most widely used chemicals in laboratory analyses and chemical research. Chemicals that meet this standard may be sold as "ACS Reagent Grade" materials.
67-498: Reagent standards relieve chemists of concern over chemical purity. "ACS Reagent Grade", is regarded as a gold standard measure and is in some cases required for use in chemical manufacturing, usually where stringent quality specifications and a purity of equal to or greater than 95% are required. The American Chemical Society does not validate the purity of chemicals sold with this designation, but it relies on suppliers, acting in their self-interest, to meet these standards. In practice,
134-817: A M.S. as professors too (and rarely, some big universities who need part-time or temporary instructors, or temporary staff), but when the positions are scarce and the applicants are many, they might prefer Ph.D. holders instead. Skills that a chemist may need on the job include: Most chemists begin their lives in research laboratories . Many chemists continue working at universities. Other chemists may start companies, teach at high schools or colleges, take samples outside (as environmental chemists ), or work in medical examiner offices or police departments (as forensic chemists ). Some software that chemists may find themselves using include: Increasingly, chemists may also find themselves using artificial intelligence , such as for drug discovery . Chemistry typically
201-403: A Master of Science (M.S.) in chemistry or in a very related discipline may find chemist roles that allow them to enjoy more independence, leadership and responsibility earlier in their careers with less years of experience than those with a bachelor's degree as highest degree. Sometimes, M.S. chemists receive more complex tasks duties in comparison with the roles and positions found by chemists with
268-559: A Ph.D. more often than not. Chemists with a Ph.D. as the highest academic degree are found typically on the research-and-development department of an enterprise and can also hold university positions as professors. Professors for research universities or for big universities usually have a Ph.D., and some research-oriented institutions might require post-doctoral training. Some smaller colleges (including some smaller four-year colleges or smaller non-research universities for undergraduates) as well as community colleges usually hire chemists with
335-604: A bachelor's degree are most commonly involved in positions related to either research assistance (working under the guidance of senior chemists in a research-oriented activity), or, alternatively, they may work on distinct (chemistry-related) aspects of a business, organization or enterprise including aspects that involve quality control, quality assurance, manufacturing, production, formulation, inspection, method validation, visitation for troubleshooting of chemistry-related instruments, regulatory affairs , "on-demand" technical services, chemical analysis for non-research purposes (e.g., as
402-466: A bachelor's degree as their highest academic degree and with the same or close-to-same years of job experience. There are positions that are open only to those that at least have a degree related to chemistry at the master's level. Although good chemists without a Ph.D. degree but with relatively many years of experience may be allowed some applied research positions, the general rule is that Ph.D. chemists are preferred for research positions and are typically
469-833: A base project cost from one geographic location to another. Chemical plants use chemical processes , which are detailed industrial-scale methods, to transform feedstock chemicals into products. The same chemical process can be used at more than one chemical plant, with possibly differently scaled capacities at each plant. Also, a chemical plant at a site may be constructed to utilize more than one chemical process, for instance to produce multiple products. A chemical plant commonly has usually large vessels or sections called units or lines that are interconnected by piping or other material-moving equipment which can carry streams of material. Such material streams can include fluids ( gas or liquid carried in piping) or sometimes solids or mixtures such as slurries . An overall chemical process
536-435: A combination of education, experience and personal achievements), the higher the responsibility given to that chemist and the more complicated the task might be. Chemistry, as a field, have so many applications that different tasks and objectives can be given to workers or scientists with these different levels of education or experience. The specific title of each job varies from position to position, depending on factors such as
603-410: A complexity requiring an education with a chemistry degree, are commonly referred to as chemical technicians . Such technicians commonly do such work as simpler, routine analyses for quality control or in clinical laboratories , having an associate degree . A chemical technologist has more education or experience than a chemical technician but less than a chemist, often having a bachelor's degree in
670-558: A consequence George E. Davis is regarded as the world's first chemical engineer. Today chemical engineering is a profession and those professional chemical engineers with experience can gain "Chartered" engineer status through the Institution of Chemical Engineers . In plant design, typically less than 1 percent of ideas for new designs ever become commercialized. During this solution process, typically, cost studies are used as an initial screening to eliminate unprofitable designs. If
737-409: A different field of science with also an associate degree in chemistry (or many credits related to chemistry) or having the same education as a chemical technician but more experience. There are also degrees specific to become a chemical technologist, which are somewhat distinct from those required when a student is interested in becoming a professional chemist. A Chemical technologist is more involved in
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#1732782731464804-446: A full plant is often complicated in a P&ID, so often only individual units or specific fluid systems are shown in a single P&ID. In the plant design, the units are sized for the maximum capacity each may have to handle. Similarly, sizes for pipes, pumps, compressors, and associated equipment are chosen for the flow capacity they have to handle. Utility systems such as electric power and water supply should also be included in
871-970: A large scale, heat produced or absorbed by chemical reactions must be considered. Some plants may have units with organism cultures for biochemical processes such as fermentation or enzyme production. Separation processes include filtration , settling (sedimentation), extraction or leaching, distillation , recrystallization or precipitation (followed by filtration or settling), reverse osmosis , drying , and adsorption . Heat exchangers are often used for heating or cooling, including boiling or condensation , often in conjunction with other units such as distillation towers. There may also be storage tanks for storing feedstock, intermediate or final products, or waste. Storage tanks commonly have level indicators to show how full they are. There may be structures holding or supporting sometimes massive units and their associated equipment. There are often stairs, ladders, or other steps for personnel to reach points in
938-507: A legal request, for testing purposes, or for government or non-profit agencies); chemists may also work in environmental evaluation and assessment. Other jobs or roles may include sales and marketing of chemical products and chemistry-related instruments or technical writing. The more experience obtained, the more independence and leadership or management roles these chemists may perform in those organizations. Some chemists with relatively higher experience might change jobs or job position to become
1005-468: A manager of a chemistry-related enterprise, a supervisor, an entrepreneur or a chemistry consultant. Other chemists choose to combine their education and experience as a chemist with a distinct credential to provide different services (e.g., forensic chemists, chemistry-related software development, patent law specialists, environmental law firm staff, scientific news reporting staff, engineering design staff, etc.). In comparison, chemists who have obtained
1072-461: A pharmaceutical or polymer manufacturer to be effectively a chemical plant. Petrochemical plants (plants using chemicals from petroleum as a raw material or feedstock ) are usually located adjacent to an oil refinery to minimize transportation costs for the feedstocks produced by the refinery. Speciality chemical and fine chemical plants are usually much smaller and not as sensitive to location. Tools have been developed for converting
1139-505: A plant by pipeline , railroad tank car , or tanker truck . For example, petroleum commonly comes to a refinery by pipeline. Pipelines can also carry petrochemical feedstock from a refinery to a nearby petrochemical plant. Natural gas is a product which comes all the way from a natural gas processing plant to final consumers by pipeline or tubing. Large quantities of liquid feedstock are typically pumped into process units. Smaller quantities of feedstock or product may be shipped to or from
1206-866: A plant in drums . Use of drums about 55 gallons in capacity is common for packaging industrial quantities of chemicals. Smaller batches of feedstock may be added from drums or other containers to process units by workers. In addition to feeding and operating the plant, and packaging or preparing the product for shipping, plant workers are needed for taking samples for routine and troubleshooting analysis and for performing routine and non-routine maintenance. Routine maintenance can include periodic inspections and replacement of worn catalyst, analyzer reagents, various sensors, or mechanical parts. Non-routine maintenance can include investigating problems and then fixing them, such as leaks, failure to meet feed or product specifications, mechanical failures of valves, pumps, compressors, sensors, etc. When working with chemicals, safety
1273-441: A plant. Online analyzers for chemical or physical property analysis have become more common. Solvents can sometimes be used to dissolve reactants or materials such as solids for extraction or leaching, to provide a suitable medium for certain chemical reactions to run, or so they can otherwise be treated as fluids. Today, the fundamental aspects of designing chemical plants are done by chemical engineers . Historically, this
1340-450: A process appears profitable, then other factors are considered, such as safety, environmental constraints, controllability, etc. The general goal in plant design, is to construct or synthesize “optimum designs” in the neighborhood of the desired constraints. Many times chemists research chemical reactions or other chemical principles in a laboratory , commonly on a small scale in a "batch-type" experiment. Chemistry information obtained
1407-872: A shape which can be suited to hold either high pressure or vacuum . Chemical reactions can convert certain kinds of compounds into other compounds in chemical reactors . Chemical reactors may be packed beds and may have solid heterogeneous catalysts which stay in the reactors as fluids move through, or may simply be stirred vessels in which reactions occur. Since the surface of solid heterogeneous catalysts may sometimes become "poisoned" from deposits such as coke , regeneration of catalysts may be necessary. Fluidized beds may also be used in some cases to ensure good mixing. There can also be units (or subunits) for mixing (including dissolving), separation , heating, cooling, or some combination of these. For example, chemical reactors often have stirring for mixing and heating or cooling to maintain temperature. When designing plants on
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#17327827314641474-541: A system of pressurizing lines to the actuators is needed. Any points where process samples may have to be taken should have sampling lines, valves, and access to them included in the detailed design. If necessary, provisions should be made for reducing high pressure or temperature of a sampling stream, such including a pressure reducing valve or sample cooler. Units and fluid systems in the plant including all vessels, piping, tubing, valves, pumps, compressors, and other equipment must be rated or designed to be able to withstand
1541-624: A variety of workers working throughout a chemical plant facility, often organized into departments, sections, or other work groups. Such workers typically include engineers , plant operators , and maintenance technicians. Other personnel at the site could include chemists, management/administration, and office workers. Types of engineers involved in operations or maintenance may include chemical process engineers, mechanical engineers for maintaining mechanical equipment, and electrical/computer engineers for electrical or computer equipment. Large quantities of fluid feedstock or product may enter or leave
1608-540: Is a concern in order to avoid problems such as chemical accidents . In the United States , the law requires that employers provide workers working with chemicals with access to a material safety data sheet (MSDS) for every kind of chemical they work with. An MSDS for a certain chemical is prepared and provided by the supplier to whoever buys the chemical. Other laws covering chemical safety, hazardous waste, and pollution must be observed, including statutes such as
1675-535: Is a graduated scientist trained in the study of chemistry , or an officially enrolled student in the field. Chemists study the composition of matter and its properties. Chemists carefully describe the properties they study in terms of quantities, with detail on the level of molecules and their component atoms . Chemists carefully measure substance proportions, chemical reaction rates, and other chemical properties . In Commonwealth English, pharmacists are often called chemists. Chemists use their knowledge to learn
1742-643: Is also known as " the central science ", thus chemists ought to have a well-rounded knowledge about science. At the Master's level and higher, students tend to specialize in a particular field. Fields of specialization include biochemistry , nuclear chemistry , organic chemistry , inorganic chemistry , polymer chemistry , analytical chemistry , physical chemistry , theoretical chemistry , quantum chemistry , environmental chemistry , and thermochemistry . Postdoctoral experience may be required for certain positions. Workers whose work involves chemistry, but not at
1809-423: Is commonly made up of steps called unit operations which occur in the individual units. A raw material going into a chemical process or plant as input to be converted into a product is commonly called a feedstock , or simply feed . In addition to feedstocks for the plant, as a whole, an input stream of material to be processed in a particular unit can similarly be considered feed for that unit. Output streams from
1876-1094: Is divided into several major sub-disciplines. There are also several main cross-disciplinary and more specialized fields of chemistry. There is a great deal of overlap between different branches of chemistry, as well as with other scientific fields such as biology, medicine, physics, radiology , and several engineering disciplines. All the above major areas of chemistry employ chemists. Other fields where chemical degrees are useful include astrochemistry (and cosmochemistry ), atmospheric chemistry , chemical engineering , chemo-informatics , electrochemistry , environmental science , forensic science , geochemistry , green chemistry , history of chemistry , materials science , medical science , molecular biology , molecular genetics , nanotechnology , nuclear chemistry , oenology , organometallic chemistry , petrochemistry , pharmacology , photochemistry , phytochemistry , polymer chemistry , supramolecular chemistry and surface chemistry . Chemists may belong to professional societies specifically for professionals and researchers within
1943-744: Is fed (or charged ) into a process or unit, then the chemical process takes place, then the product(s) and any other outputs are removed. Such batch production may be repeated over again and again with new batches of feedstock. Batch operation is commonly used in smaller scale plants such as pharmaceutical or specialty chemicals production, for purposes of improved traceability as well as flexibility. Continuous plants are usually used to manufacture commodity or petrochemicals while batch plants are more common in speciality and fine chemical production as well as active pharmaceutical ingredient (API) manufacture. In continuous operation, all steps are ongoing continuously in time. During usual continuous operation,
2010-417: Is more efficient in many large-scale operations like petroleum refineries. It is possible for some units to operate continuously and others be in batch operation in a chemical plant; for example, see Continuous distillation and Batch distillation . The amount of primary feedstock or product per unit of time which a plant or unit can process is referred to as the capacity of that plant or unit. For examples:
2077-429: Is often related to the work of chemical engineers , who are primarily concerned with the proper design, construction and evaluation of the most cost-effective large-scale chemical plants and work closely with industrial chemists on the development of new processes and methods for the commercial-scale manufacture of chemicals and related products. The roots of chemistry can be traced to the phenomenon of burning . Fire
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2144-544: Is primarily of interest to manufacturers and suppliers of chemicals to laboratories worldwide, and less so to research laboratories. Many standards organizations and federal agencies that set guidelines require the use of ACS-grade regent chemicals for many test procedures. This includes the United States Pharmacopeia (USP) and the U.S. Environmental Protection Agency (EPA). An exception would be those working on trace analyses (measuring contaminants in
2211-429: Is then used by chemical engineers, along with expertise of their own, to convert to a chemical process and scale up the batch size or capacity. Commonly, a small chemical plant called a pilot plant is built to provide design and operating information before construction of a large plant. From data and operating experience obtained from the pilot plant, a scaled-up plant can be designed for higher or full capacity. After
2278-650: The Neo-Latin noun chimista , an abbreviation of alchimista ( alchemist ). Alchemists discovered many chemical processes that led to the development of modern chemistry. Chemistry as we know it today, was invented by Antoine Lavoisier with his law of conservation of mass in 1783. The discoveries of the chemical elements has a long history culminating in the creation of the periodic table by Dmitri Mendeleev . The Nobel Prize in Chemistry created in 1901 gives an excellent overview of chemical discovery since
2345-936: The Resource Conservation and Recovery Act (RCRA) and the Toxic Substances Control Act (TSCA), and regulations such as the Chemical Facility Anti-Terrorism Standards in the United States. Hazmat (hazardous materials) teams are trained to deal with chemical leaks or spills. Process Hazard Analysis (PHA) is used to assess potential hazards in chemical plants. In 1998, the U. S. Chemical Safety and Hazard Investigation Board has become operational. Chemical Plants used particularly for commodity chemical and petrochemical manufacture, are located in relatively few manufacturing locations around
2412-552: The 2015 Hague Ethical Guidelines . The highest honor awarded to chemists is the Nobel Prize in Chemistry , awarded since 1901, by the Royal Swedish Academy of Sciences . Chemical plant A chemical plant is an industrial process plant that manufactures (or otherwise processes) chemicals , usually on a large scale. The general objective of a chemical plant is to create new material wealth via
2479-996: The United Kingdom for example there are four main locations for commodity chemical manufacture: near the River Mersey in Northwest England, on the Humber on the East coast of Yorkshire, in Grangemouth near the Firth of Forth in Scotland and on Teesside as part of the Northeast of England Process Industry Cluster (NEPIC). Approximately 50% of the UK's petrochemicals, which are also commodity chemicals, are produced by
2546-710: The capacity of an oil refinery may be given in terms of barrels of crude oil refined per day; alternatively chemical plant capacity may be given in tons of product produced per day. In actual daily operation, a plant (or unit) will operate at a percentage of its full capacity. Engineers typically assume 90% operating time for plants which work primarily with fluids, and 80% uptime for plants which primarily work with solids. Specific unit operations are conducted in specific kinds of units. Although some units may operate at ambient temperature or pressure, many units operate at higher or lower temperatures or pressures. Vessels in chemical plants are often cylindrical with rounded ends,
2613-616: The chemical or biological transformation and or separation of materials. Chemical plants use specialized equipment, units, and technology in the manufacturing process. Other kinds of plants, such as polymer, pharmaceutical, food, and some beverage production facilities, power plants , oil refineries or other refineries , natural gas processing and biochemical plants, water and wastewater treatment, and pollution control equipment use many technologies that have similarities to chemical plant technology such as fluid systems and chemical reactor systems. Some would consider an oil refinery or
2680-407: The composition and properties of unfamiliar substances, as well as to reproduce and synthesize large quantities of useful naturally occurring substances and create new artificial substances and useful processes. Chemists may specialize in any number of subdisciplines of chemistry . Materials scientists and metallurgists share much of the same education and skills with chemists. The work of chemists
2747-414: The control room can control various aspects of the plant operation, often including overriding automatic control. Process control with a computer represents more modern technology. Based on possible changing feedstock composition, changing products requirements or economics, or other changes in constraints, operating conditions may be re-optimized to maximize profit. As in any industrial setting, there are
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2814-406: The entire range of pressures, temperatures, and other conditions which they could possibly encounter, including any appropriate safety factors . All such units and equipment should also be checked for materials compatibility to ensure they can withstand long-term exposure to the chemicals they will come in contact with. Any closed system in a plant which has a means of pressurizing possibly beyond
2881-440: The environment, for example), where small impurities in reagents would be significant. After eleven paper editions over 68 years, Reagent Chemicals became an electronic resource in 2017. The publication is updated several times a year to include new reagents and methods of analysis. Changes are published online six months prior to becoming an official standard, allowing manufacturers to adjust their labels or processes. While
2948-420: The exact roles of these chemistry-related workers as standard for that given level of education. Because of these factors affecting exact job titles with distinct responsibilities, some chemists might begin doing technician tasks while other chemists might begin doing more complicated tasks than those of a technician, such as tasks that also involve formal applied research, management, or supervision included within
3015-562: The feeding and product removal are ongoing streams of moving material, which together with the process itself, all take place simultaneously and continuously. Chemical plants or units in continuous operation are usually in a steady state or approximate steady state. Steady state means that quantities related to the process do not change as time passes during operation. Such constant quantities include stream flow rates , heating or cooling rates, temperatures , pressures , and chemical compositions at any given point (location). Continuous operation
3082-429: The feedstock(s), the product(s), or both may be individual compounds or mixtures. It is often not worthwhile separating the components in these mixtures completely; specific levels of purity depend on product requirements and process economics. Chemical processes may be run in continuous or batch operation. In batch operation, production occurs in time-sequential steps in discrete batches. A batch of feedstock(s)
3149-851: The field of chemistry, such as the Royal Society of Chemistry in the United Kingdom, the American Chemical Society (ACS) in the United States, or the Institution of Chemists in India. The "Global Chemists' Code of Ethics" suggests several ethical principles that all chemists should follow: This code of ethics was codified in a 2016 conference held in Kuala Lumpur, Malaysia , run by the American Chemical Society. The points listed are inspired by
3216-587: The full details of most reagents are behind a paywall , that for acetone is publicly available to showcase a typical entry. The ACS Committee on Analytical Reagents is responsible for the Reagent Chemicals publication and standards included within. The committee includes members from chemical and pharmaceutical manufacturers, academia , and government organizations ( NIST , EPA , USGS ). Chemist A chemist (from Greek chēm(ía) alchemy; replacing chymist from Medieval Latin alchemist )
3283-858: The fundamental aspects of a plant design are determined, mechanical or electrical engineers may become involved with mechanical or electrical details, respectively. Structural engineers may become involved in the plant design to ensure the structures can support the weight of the units, piping, and other equipment. The units, streams, and fluid systems of chemical plants or processes can be represented by block flow diagrams which are very simplified diagrams, or process flow diagrams which are somewhat more detailed. The streams and other piping are shown as lines with arrow heads showing usual direction of material flow. In block diagrams, units are often simply shown as blocks. Process flow diagrams may use more detailed symbols and show pumps, compressors, and major valves. Likely values or ranges of material flow rates for
3350-501: The industry cluster companies on Teesside at the mouth of the River Tees on three large chemical parks at Wilton , Billingham and Seal Sands . Corrosion in chemical process plants is a major issue that consumes billions of dollars yearly. Electrochemical corrosion of metals is pronounced in chemical process plants due to the presence of acid fumes and other electrolytic interactions. Recently, FRP ( Fibre-reinforced plastic )
3417-419: The kind of industry, the routine level of the task, the current needs of a particular enterprise, the size of the enterprise or hiring firm, the philosophy and management principles of the hiring firm, the visibility of the competency and individual achievements of the one seeking employment, economic factors such as recession or economic depression , among other factors, so this makes it difficult to categorize
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#17327827314643484-425: The management and operation of the equipment and instrumentation necessary to perform chemical analyzes than a chemical technician. They are part of the team of a chemical laboratory in which the quality of the raw material, intermediate products and finished products is analyzed. They also perform functions in the areas of environmental quality control and the operational phase of a chemical plant. In addition to all
3551-447: The plant as a whole are final products and sometimes output streams from individual units may be considered intermediate products for their units. However, final products from one plant may be intermediate chemicals used as feedstock in another plant for further processing. For example, some products from an oil refinery may be used as feedstock in petrochemical plants, which may in turn produce feedstocks for pharmaceutical plants. Either
3618-419: The plant design. Additional piping lines for non-routine or alternate operating procedures, such as plant or unit startups and shutdowns, may have to be included. Fluid systems design commonly includes isolation valves around various units or parts of a plant so that a section of a plant could be isolated in case of a problem such as a leak in a unit. If pneumatically or hydraulically actuated valves are used,
3685-596: The plant is subject to, design parameters are optimized for good economic performance while ensuring the safety and welfare of personnel and the surrounding community. For flexibility, a plant may be designed to operate in a range around some optimal design parameters in case feedstock or economic conditions change and re-optimization is desirable. In more modern times, computer simulations or other computer calculations have been used to help in chemical plant design or optimization. In process control , information gathered automatically from various sensors or other devices in
3752-579: The plant is used to control various equipment for running the plant, thereby controlling operation of the plant. Instruments receiving such information signals and sending out control signals to perform this function automatically are process controllers . Previously, pneumatic controls were sometimes used. Electrical controls are now common. A plant often has a control room with displays of parameters such as key temperatures, pressures, fluid flow rates and levels, operating positions of key valves, pumps, and other equipment, etc. In addition, operators in
3819-450: The preferred choice for the highest administrative positions on big enterprises involved in chemistry-related duties. Some positions, especially research oriented, will only allow those chemists who are Ph.D. holders. Jobs that involve intensive research and actively seek to lead the discovery of completely new chemical compounds under specifically assigned monetary funds and resources or jobs that seek to develop new scientific theories require
3886-460: The rating of its equipment, such as heating, exothermic reactions, or certain pumps or compressors, should have an appropriately sized pressure relief valve included to prevent overpressurization for safety. Frequently all of these parameters (temperatures, pressures, flow, etc.) are exhaustively analyzed in combination through a Hazop or fault tree analysis , to ensure that the plant has no known risk of serious hazard. Within any constraints
3953-489: The reliability of supplier stated purity is at times questionable. In addition to specifications for each chemical, Reagent Chemicals provides detailed methods for determining how to measure the properties and impurities listed in the specifications. Included are detailed explanations for numerous common analytical methods such as gas , liquid , ion , and headspace chromatography , atomic absorption spectroscopy , and optical emission spectroscopy . Reagent Chemicals
4020-414: The responsibilities of that same job title. The level of supervision given to that chemist also varies in a similar manner, with factors similar to those that affect the tasks demanded for a particular chemist It is important that those interested in a Chemistry degree understand the variety of roles available to them (on average), which vary depending on education and job experience. Those Chemists who hold
4087-576: The start of the 20th century. At the Washington Academy of Sciences during World War I , it was said that the side with the best chemists would win the war. Jobs for chemists generally require at least a bachelor's degree in chemistry, which takes four years. However, many positions, especially those in research, require a Master of Science or a Doctor of Philosophy (PhD.). Most undergraduate programs emphasize mathematics and physics as well as chemistry, partly because chemistry
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#17327827314644154-412: The training usually given to chemical technologists in their respective degree (or one given via an associate degree), a chemist is also trained to understand more details related to chemical phenomena so that the chemist can be capable of more planning on the steps to achieve a distinct goal via a chemistry-related endeavor. The higher the competency level achieved in the field of chemistry (as assessed via
4221-768: The units for sampling, inspection, or maintenance. An area of a plant or facility with numerous storage tanks is sometimes called a tank farm , especially at an oil depot . Fluid systems for carrying liquids and gases include piping and tubing of various diameter sizes, various types of valves for controlling or stopping flow, pumps for moving or pressurizing liquid, and compressors for pressurizing or moving gases. Vessels, piping, tubing, and sometimes other equipment at high or very low temperatures are commonly covered with insulation for personnel safety and to maintain temperature inside. Fluid systems and units commonly have instrumentation such as temperature and pressure sensors and flow measuring devices at select locations in
4288-543: The various streams are determined based on desired plant capacity using material balance calculations. Energy balances are also done based on heats of reaction , heat capacities , expected temperatures, and pressures at various points to calculate amounts of heating and cooling needed in various places and to size heat exchangers. Chemical plant design can be shown in fuller detail in a piping and instrumentation diagram (P&ID) which shows all piping, tubing, valves, and instrumentation, typically with special symbols. Showing
4355-557: The world largely due to infrastructural needs. This is less important for speciality or fine chemical batch plants. Not all commodity/petrochemicals are produced in any one location but groups of related materials often are, to induce industrial symbiosis as well as material, energy and utility efficiency and other economies of scale . These manufacturing locations often have business clusters of units called chemical plants that share utilities and large scale infrastructure such as power stations, port facilities, road and rail terminals. In
4422-409: Was a mystical force that transformed one substance into another and thus was of primary interest to mankind. It was fire that led to the discovery of iron and glasses . After gold was discovered and became a precious metal, many people were interested to find a method that could convert other substances into gold. This led to the protoscience called alchemy . The word chemist is derived from
4489-493: Was not always the case, and many chemical plants were constructed haphazardly before the discipline of chemical engineering became established. Chemical engineering was first established as a profession in the United Kingdom when the first chemical engineering course was given at the University of Manchester in 1887 by George E. Davis in the form of twelve lectures covering various aspects of industrial chemical practice. As
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