An aircraft engine , often referred to as an aero engine , is the power component of an aircraft propulsion system . Aircraft using power components are referred to as powered flight . Most aircraft engines are either piston engines or gas turbines , although a few have been rocket powered and in recent years many small UAVs have used electric motors .
125-399: Lawrance Aero Engine Company was an American aircraft engine manufacturer. Founded by engine pioneer Charles Lawrance , it designed one of the first successful air-cooled radial engines. It existed for only 5 years, being acquired by Wright Aeronautical , a much larger company better able to mass-produce Lawrance's radial engines. The Lawrance Aero Engine Company was founded in 1917. After
250-443: A gas turbine engine offered. Thus was born the idea to mate a turbine engine to a traditional propeller. Because gas turbines optimally spin at high speed, a turboprop features a gearbox to lower the speed of the shaft so that the propeller tips don't reach supersonic speeds. Often the turbines that drive the propeller are separate from the rest of the rotating components so that they can rotate at their own best speed (referred to as
375-618: A better efficiency. A hybrid system as emergency back-up and for added power in take-off is offered for sale by Axter Aerospace, Madrid, Spain. Small multicopter UAVs are almost always powered by electric motors. Reaction engines generate the thrust to propel an aircraft by ejecting the exhaust gases at high velocity from the engine, the resultant reaction of forces driving the aircraft forwards. The most common reaction propulsion engines flown are turbojets, turbofans and rockets. Other types such as pulsejets , ramjets , scramjets and pulse detonation engines have also flown. In jet engines
500-419: A combustion section where fuel is added and ignited, one or more turbines that extract power from the expanding exhaust gases to drive the compressor, and an exhaust nozzle that accelerates the exhaust gases out the back of the engine to create thrust. When turbojets were introduced, the top speed of fighter aircraft equipped with them was at least 100 miles per hour faster than competing piston-driven aircraft. In
625-564: A common crankshaft. The vast majority of V engines are water-cooled. The V design provides a higher power-to-weight ratio than an inline engine, while still providing a small frontal area. Perhaps the most famous example of this design is the legendary Rolls-Royce Merlin engine, a 27-litre (1649 in ) 60° V12 engine used in, among others, the Spitfires that played a major role in the Battle of Britain . A horizontally opposed engine, also called
750-490: A cooling system into the air duct of a hydrogen jet engine permits greater fuel injection at high speed and obviates the need for the duct to be made of refractory or actively cooled materials. This greatly improves the thrust/weight ratio of the engine at high speed. It is thought that this design of engine could permit sufficient performance for antipodal flight at Mach 5, or even permit a single stage to orbit vehicle to be practical. The hybrid air-breathing SABRE rocket engine
875-440: A cylinder on the other side. Opposed, air-cooled four- and six-cylinder piston engines are by far the most common engines used in small general aviation aircraft requiring up to 400 horsepower (300 kW) per engine. Aircraft that require more than 400 horsepower (300 kW) per engine tend to be powered by turbine engines . An H configuration engine is essentially a pair of horizontally opposed engines placed together, with
1000-490: A few aerobatic tests to determine how good or bad she was. The production test was usually quite a brisk affair; the initial circuit lasted less than 10 minutes and the main flight took between 20 and 30 minutes. Then, the aircraft received a final once-over by our ground mechanics, any faults were rectified, and the Spitfire was ready for collection. I loved the Spitfire in all of her many versions, but I have to admit that
1125-408: A flat or boxer engine, has two banks of cylinders on opposite sides of a centrally located crankcase. The engine is either air-cooled or liquid-cooled, but air-cooled versions predominate. Opposed engines are mounted with the crankshaft horizontal in airplanes , but may be mounted with the crankshaft vertical in helicopters . Due to the cylinder layout, reciprocating forces tend to cancel, resulting in
1250-572: A fraction of the cost of traditional engines. Such conversions first took place in the early 1970s; and as of 10 December 2006 the National Transportation Safety Board has only seven reports of incidents involving aircraft with Mazda engines, and none of these is of a failure due to design or manufacturing flaws. The most common combustion cycle for aero engines is the four-stroke with spark ignition. Two-stroke spark ignition has also been used for small engines, while
1375-407: A free-turbine engine). A turboprop is very efficient when operated within the realm of cruise speeds it was designed for, which is typically 200 to 400 mph (320 to 640 km/h). Turboshaft engines are used primarily for helicopters and auxiliary power units . A turboshaft engine is similar to a turboprop in principle, but in a turboprop the propeller is supported by the engine and the engine
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#17327840161161500-456: A handful of types are still in production. The last airliner that used turbojets was the Concorde , whose Mach 2 airspeed permitted the engine to be highly efficient. A turbofan engine is much the same as a turbojet, but with an enlarged fan at the front that provides thrust in much the same way as a ducted propeller , resulting in improved fuel efficiency . Though the fan creates thrust like
1625-498: A jig and the eight horizontal tail formers were riveted to them. A combination of 14 longitudinal stringers and four main longerons attached to the frames helped form a light but rigid structure to which sheets of alclad stressed skinning were attached. The fuselage plating was 24, 20, and 18 gauge , decreasing in order of thickness towards the tail, while the fin structure was completed using short longerons from frames 20 to 23, before being covered in 22 gauge plating. The skin of
1750-483: A large penalty for their fuel injection. When the fuel is fed before the supercharger, as on the Merlin, it evaporates and cools the air by 25°C. This cooling enhances the performance of the supercharger, and increases the power of the engine, with a corresponding increase in aircraft speed, particularly at high altitude." However, the early Merlin engine's lack of fuel injection meant that Spitfires and Hurricanes, unlike
1875-567: A large, fixed, spatted undercarriage powered by the 600-horsepower (450 kW), evaporatively cooled Rolls-Royce Goshawk engine. It made its first flight in February 1934. Of the seven designs tendered to F7/30, the Gloster Gladiator biplane was accepted for service. The Type 224 was a big disappointment to Mitchell and his design team, who immediately embarked on a series of "cleaned-up" designs, using their experience with
2000-515: A lower attrition rate and a higher victory-to-loss ratio than Hurricanes, most likely due to the Spitfire's higher performance. During the battle, Spitfires generally engaged Luftwaffe fighters—mainly Messerschmitt Bf 109E –series aircraft, which were a close match for them. After the Battle of Britain, the Spitfire superseded the Hurricane as the principal aircraft of RAF Fighter Command , and it
2125-507: A maximum rate of 320 per month, making CBAF the largest Spitfire factory in the UK and the largest and most successful plant of its type during the 1939–45 conflict. During the Battle of Britain, the Luftwaffe made concerted efforts to destroy the main manufacturing plants at Woolston and Itchen , near Southampton. The first bombing raid, which missed the factories, came on 23 August 1940. Over
2250-569: A peak pressure of 30 MPa (300 bar). Although engine weight increases by 30%, aircraft fuel consumption is reduced by 15%. Sponsored by the European Commission under Framework 7 project LEMCOTEC , Bauhaus Luftfahrt, MTU Aero Engines and GKN Aerospace presented the concept in 2015, raising the overall engine pressure ratio to over 100 for a 15.2% fuel burn reduction compared to 2025 engines. On multi-engine aircraft, engine positions are numbered from left to right from
2375-589: A piecemeal basis. The British public first saw the Spitfire at the RAF Hendon air display on Saturday 27 June 1936. Although full-scale production was supposed to begin immediately, numerous problems could not be overcome for some time, and the first production Spitfire, K9787 , did not roll off the Woolston , Southampton assembly line until mid-1938. In February 1936, the director of Vickers-Armstrongs, Sir Robert MacLean guaranteed production of five aircraft
2500-478: A piston-engine with two 10 piston banks without a high-pressure turbine, increasing efficiency with non-stationary isochoric - isobaric combustion for higher peak pressures and temperatures. The 11,200 lb (49.7 kN) engine could power a 50-seat regional jet . Its cruise TSFC would be 11.5 g/kN/s (0.406 lb/lbf/hr) for an overall engine efficiency of 48.2%, for a burner temperature of 1,700 K (1,430 °C), an overall pressure ratio of 38 and
2625-424: A propeller, the surrounding duct frees it from many of the restrictions that limit propeller performance. This operation is a more efficient way to provide thrust than simply using the jet nozzle alone, and turbofans are more efficient than propellers in the transsonic range of aircraft speeds and can operate in the supersonic realm. A turbofan typically has extra turbine stages to turn the fan. Turbofans were among
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#17327840161162750-515: A result, the Spitfire's performance and capabilities improved over the course of its service life. During the Battle of Britain (July–October 1940), the more numerous Hurricane flew more sorties resisting the Luftwaffe , but the Spitfire captured the public's imagination as the main RAF fighter, in part because the Spitfire was generally a better fighter aircraft than the Hurricane. Spitfire units had
2875-425: A search for replacement fuels for general aviation aircraft a priority for pilots’ organizations. Turbine engines and aircraft diesel engines burn various grades of jet fuel . Jet fuel is a relatively less volatile petroleum derivative based on kerosene , but certified to strict aviation standards, with additional additives. Model aircraft typically use nitro engines (also known as "glow engines" due to
3000-446: A similar fashion to a leaf spring ; two of these booms were linked together by an alloy web, creating a lightweight and very strong main spar. The undercarriage legs were attached to pivot points built into the inner, rear section of the main spar, and retracted outwards and slightly backwards into wells in the non-load-carrying wing structure. The resultant narrow undercarriage track was considered an acceptable compromise as this reduced
3125-463: A single row of cylinders, as used in automotive language, but in aviation terms, the phrase "inline engine" also covers V-type and opposed engines (as described below), and is not limited to engines with a single row of cylinders. This is typically to differentiate them from radial engines . A straight engine typically has an even number of cylinders, but there are instances of three- and five-cylinder engines. The greatest advantage of an inline engine
3250-404: A smooth running engine. Opposed-type engines have high power-to-weight ratios because they have a comparatively small, lightweight crankcase. In addition, the compact cylinder arrangement reduces the engine's frontal area and allows a streamlined installation that minimizes aerodynamic drag. These engines always have an even number of cylinders, since a cylinder on one side of the crankcase "opposes"
3375-562: A subsidiary of Vickers-Armstrong from 1928. Mitchell developed the Spitfire's distinctive elliptical wing (designed by Beverley Shenstone ) with innovative sunken rivets to have the thinnest possible cross-section, achieving a potential top speed greater than that of several contemporary fighter aircraft, including the Hawker Hurricane . Mitchell continued to refine the design until his death in 1937, whereupon his colleague Joseph Smith took over as chief designer. Smith oversaw
3500-419: A total of 2,360 Spitfires and Seafires, more than 10% of total production. Henshaw wrote about flight testing Spitfires: After a thorough preflight check, I would take off, and once at circuit height, I would trim the aircraft and try to get her to fly straight and level with hands off the stick ... Once the trim was satisfactory, I would take the Spitfire up in a full-throttle climb at 2,850 rpm to
3625-563: A week, beginning 15 months after an order was placed. On 3 June 1936, the Air Ministry placed an order for 310 aircraft. Full-scale production of the Spitfire began at Supermarine's facility in Woolston, but the order clearly could not be completed in the 15 months promised. Supermarine was a small company, already busy building Walrus and Stranraer flying boats, and Vickers was busy building Wellington bombers. The initial solution
3750-409: A wing shape from an aircraft designed for an entirely different purpose." The elliptical wing was decided upon quite early on. Aerodynamically it was the best for our purpose because the induced drag caused in producing lift, was lowest when this shape was used: the ellipse was ... theoretically a perfection ... To reduce drag we wanted the lowest possible thickness-to-chord, consistent with
3875-533: Is a pre-cooled engine under development. At the April 2018 ILA Berlin Air Show , Munich -based research institute de:Bauhaus Luftfahrt presented a high-efficiency composite cycle engine for 2050, combining a geared turbofan with a piston engine core. The 2.87 m diameter, 16-blade fan gives a 33.7 ultra-high bypass ratio , driven by a geared low-pressure turbine but the high-pressure compressor drive comes from
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4000-449: Is a twin-spool engine, allowing only two different speeds for the turbines. Pulsejets are mechanically simple devices that—in a repeating cycle—draw air through a no-return valve at the front of the engine into a combustion chamber and ignite it. The combustion forces the exhaust gases out the back of the engine. It produces power as a series of pulses rather than as a steady output, hence the name. The only application of this type of engine
4125-490: Is above and behind. In the Cessna 337 Skymaster , a push-pull twin-engine airplane, engine No. 1 is the one at the front of the fuselage, while engine No. 2 is aft of the cabin. Aircraft reciprocating (piston) engines are typically designed to run on aviation gasoline . Avgas has a higher octane rating than automotive gasoline to allow higher compression ratios , power output, and efficiency at higher altitudes. Currently
4250-453: Is bolted to the airframe : in a turboshaft, the engine does not provide any direct physical support to the helicopter's rotors. The rotor is connected to a transmission which is bolted to the airframe, and the turboshaft engine drives the transmission. The distinction is seen by some as slim, as in some cases aircraft companies make both turboprop and turboshaft engines based on the same design. A number of electrically powered aircraft, such as
4375-448: Is compromise, and an improvement at one end of the performance envelope is rarely achieved without a deterioration somewhere else. When the last Spitfire rolled out in February 1948, a total of 20,351 examples of all variants had been built, including two-seat trainers , with some Spitfires remaining in service well into the 1950s. The Spitfire was the only British fighter aircraft to be in continuous production before, during, and after
4500-720: Is more common because it is difficult to get enough air-flow to cool the rear cylinders directly. Inline engines were common in early aircraft; one was used in the Wright Flyer , the aircraft that made the first controlled powered flight. However, the inherent disadvantages of the design soon became apparent, and the inline design was abandoned, becoming a rarity in modern aviation. For other configurations of aviation inline engine, such as X-engines , U-engines , H-engines , etc., see Inline engine (aeronautics) . Cylinders in this engine are arranged in two in-line banks, typically tilted 60–90 degrees apart from each other and driving
4625-430: Is of lesser concern, rocket engines can be useful because they produce very large amounts of thrust and weigh very little. A rocket turbine engine is a combination of two types of propulsion engines: a liquid-propellant rocket and a turbine jet engine. Its power-to-weight ratio is a little higher than a regular jet engine, and works at higher altitudes. For very high supersonic/low hypersonic flight speeds, inserting
4750-513: Is that it allows the aircraft to be designed with a low frontal area to minimize drag. If the engine crankshaft is located above the cylinders, it is called an inverted inline engine: this allows the propeller to be mounted high up to increase ground clearance, enabling shorter landing gear. The disadvantages of an inline engine include a poor power-to-weight ratio , because the crankcase and crankshaft are long and thus heavy. An in-line engine may be either air-cooled or liquid-cooled, but liquid-cooling
4875-486: The NACA 2200 series , which had been adapted to create a thickness-to-chord ratio of 13% at the root, reducing to 9.4% at the tip. A dihedral of 6° was adopted to give increased lateral stability. A wing feature that contributed greatly to its success was an innovative spar boom design, made up of five square tubes that fitted into each other. As the wing thinned out along its span, the tubes were progressively cut away in
5000-527: The QinetiQ Zephyr , have been designed since the 1960s. Some are used as military drones . In France in late 2007, a conventional light aircraft powered by an 18 kW electric motor using lithium polymer batteries was flown, covering more than 50 kilometers (31 mi), the first electric airplane to receive a certificate of airworthiness . On 18 May 2020, the Pipistrel E-811 was
5125-557: The Royal Air Force and other Allied countries before, during, and after World War II . It was the only British fighter produced continuously throughout the war. The Spitfire remains popular among enthusiasts. Around 70 remain airworthy , and many more are static exhibits in aviation museums throughout the world. The Spitfire was designed as a short-range, high-performance interceptor aircraft by R. J. Mitchell , chief designer at Supermarine Aviation Works, which operated as
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5250-684: The Rutan Quickie . The single-rotor engine was put into a Chevvron motor glider and into the Schleicher ASH motor-gliders. After the demise of MidWest, all rights were sold to Diamond of Austria, who have since developed a MkII version of the engine. As a cost-effective alternative to certified aircraft engines some Wankel engines, removed from automobiles and converted to aviation use, have been fitted in homebuilt experimental aircraft . Mazda units with outputs ranging from 100 horsepower (75 kW) to 300 horsepower (220 kW) can be
5375-641: The Schneider Trophy seaplanes as a starting point. This led to the Type 300, with retractable undercarriage and a wingspan reduced by 6 ft (1.8 m). This design was submitted to the Air Ministry in July 1934, but was not accepted. It then went through a series of changes, including the incorporation of an enclosed cockpit, oxygen-breathing apparatus, smaller and thinner wings, and the newly developed, more powerful Rolls-Royce PV XII V-12 engine , which
5500-484: The United Engine Corporation , Aviadvigatel and Klimov . Aeroengine Corporation of China was formed in 2016 with the merger of several smaller companies. The largest manufacturer of turboprop engines for general aviation is Pratt & Whitney. General Electric announced in 2015 entrance into the market. In this section, for clarity, the term "inline engine" refers only to engines with
5625-412: The aerodrome , and the installation of the most modern machine tools then available began two months after work started on the site. Although Morris Motors, under Lord Nuffield (an expert in mass motor-vehicle construction), managed and equipped the factory, it was funded by the government. By the beginning of 1939, the factory's original estimated cost of £2,000,000 had more than doubled, and even as
5750-408: The angle of incidence decreasing from +2° at its root to -½° at its tip. This caused the wing roots to stall before the tips, reducing tip-stall that could otherwise have resulted in a wing drop, often leading to a spin. As the wing roots started to stall, the separating air stream started to buffet (vibrate) the aircraft, warning the pilot, allowing even relatively inexperienced pilots to fly it to
5875-424: The gyroscopic effects of the heavy rotating engine produced handling problems in aircraft and the engines also consumed large amounts of oil since they used total loss lubrication, the oil being mixed with the fuel and ejected with the exhaust gases. Castor oil was used for lubrication, since it is not soluble in petrol, and the resultant fumes were nauseating to the pilots. Engine designers had always been aware of
6000-424: The oxygen necessary for fuel combustion comes from the air, while rockets carry an oxidizer (usually oxygen in some form) as part of the fuel load, permitting their use in space. A turbojet is a type of gas turbine engine that was originally developed for military fighters during World War II . A turbojet is the simplest of all aircraft gas turbines. It consists of a compressor to draw air in and compress it,
6125-579: The shadow factory plan , to boost British aircraft production capacity under the leadership of Herbert Austin . He was given the task of building nine new factories, and to supplement the British car-manufacturing industry by either adding to overall capacity or increasing the potential for reorganisation to produce aircraft and their engines. In 1938, construction began on the Castle Bromwich Aircraft Factory (CBAF), next to
6250-456: The Air Ministry put forward a plan that its production be stopped after the initial order for 310, after which Supermarine would build Bristol Beaufighters . The managements of Supermarine and Vickers were able to convince the Air Ministry that production problems could be overcome, and a further order was placed for 200 Spitfires on 24 March 1938. The two orders covered the K, L, and N prefix serial numbers. The first production Spitfire came off
6375-604: The Air Ministry released specification F7/30 , calling for a modern fighter capable of a flying speed of 250 mph (400 km/h) to replace the Gloster Gauntlet biplane. R. J. Mitchell designed the Supermarine Type 224 to fill this role in competition with the Blackburn F.3 and Westland F.7/30 and privately funded designs from Gloster. The 224 was an open-cockpit monoplane with bulky gull wings and
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#17327840161166500-726: The Castle Bromwich plant to his ministry. Beaverbrook immediately sent in experienced management staff and workers from Supermarine, and gave control of the factory to Vickers-Armstrongs. Although resolving the problems took time, in June 1940, 10 Mk IIs were built; 23 rolled out in July, 37 in August, and 56 in September. By the time production ended at Castle Bromwich in June 1945, a total of 12,129 Spitfires (921 Mk IIs, 4,489 Mk Vs, 5,665 Mk IXs, and 1,054 Mk XVIs ) had been built, at
6625-817: The Clerget 14F Diesel radial engine (1939) has the same power to weight ratio as a gasoline radial. Improvements in Diesel technology in automobiles (leading to much better power-weight ratios), the Diesel's much better fuel efficiency and the high relative taxation of AVGAS compared to Jet A1 in Europe have all seen a revival of interest in the use of diesels for aircraft. Thielert Aircraft Engines converted Mercedes Diesel automotive engines, certified them for aircraft use, and became an OEM provider to Diamond Aviation for their light twin. Financial problems have plagued Thielert, so Diamond's affiliate — Austro Engine — developed
6750-552: The Goshawk led to the adoption of a cooling system which used 100% glycol . The radiators were housed in a new radiator-duct designed by Fredrick Meredith of the Royal Aircraft Establishment (RAE) at Farnborough, Hampshire . This used the cooling air to generate thrust , greatly reducing the net drag produced by the radiators. In turn, the leading-edge structure lost its function as a condenser, but it
6875-676: The Lawrance company and build the J-1 itself. In May 1923, Lawrance was purchased by Wright Aeronautical , with the J-1 being further developed by Wright into the J-5 , J-6 , and R-795 . Aircraft engine In commercial aviation the major Western manufacturers of turbofan engines are Pratt & Whitney (a subsidiary of Raytheon Technologies ), General Electric , Rolls-Royce , and CFM International (a joint venture of Safran Aircraft Engines and General Electric). Russian manufacturers include
7000-471: The Rolls-Royce Merlin engine at £2,000, followed by the wings at £1,800 a pair, guns and undercarriage, both at £800 each, and the propeller at £350. In 1935, the Air Ministry approached Morris Motors Limited to ask how quickly their Cowley plant could be turned to aircraft production. In 1936, this informal request for major manufacturing facilities was replaced by a formal scheme, known as
7125-730: The Second World War. In the mid-1930s, aviation design teams worldwide began developing a new generation of fighter aircraft. The French Dewoitine D.520 and the German Messerschmitt Bf 109 , for example, were designed to take advantage of new techniques of monocoque construction, and the availability of new, high-powered, liquid-cooled, in-line aero engines. They also had refinements such as retractable undercarriages, fully enclosed cockpits, and low-drag, all-metal wings. These advances had been introduced on civil airliners years before, but were slow to be adopted by
7250-556: The Southampton area. To this end, the British government requisitioned the likes of Vincent's Garage in Station Square, Reading , which later specialised in manufacturing Spitfire fuselages, and Anna Valley Motors, Salisbury , which was to become the sole producer of the wing leading-edge fuel tanks for photo-reconnaissance Spitfires. A purpose-built works, specialising in manufacturing fuselages and installing engines,
7375-589: The Spitfire's development through many variants , from the Mk 1 to the Rolls-Royce Griffon-engined Mk 24, using several wing configurations and guns. The original airframe was designed to be powered by a Rolls-Royce Merlin engine producing 1,030 hp (768 kW). It was strong enough and adaptable enough to use increasingly powerful Merlins, and in later marks, Rolls-Royce Griffon engines producing up to 2,340 hp (1,745 kW). As
7500-559: The UK over the North Sea , and Germany did not have any single-engine fighters with the range to accompany them. To carry out the mission of home defence, the design was intended to allow the Spitfire to climb quickly to intercept enemy bombers. The Spitfire's airframe was complex. The streamlined, semi-monocoque , duralumin-skinned fuselage had a number of compound curves built up over a skeleton of 19 formers , also known as frames. These started from frame number one, immediately behind
7625-574: The Wankel engine has been used in motor gliders where the compactness, light weight, and smoothness are crucially important. The now-defunct Staverton-based firm MidWest designed and produced single- and twin-rotor aero engines, the MidWest AE series . These engines were developed from the motor in the Norton Classic motorcycle . The twin-rotor version was fitted into ARV Super2s and
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#17327840161167750-542: The altered aerodynamics, culminating in those of the Mk 22/24 series, which were 25% larger in area than those of the Mk I. As the Spitfire gained more power and was able to manoeuvre at higher speeds, the possibility that pilots would encounter aileron reversal increased, and the Supermarine design team set about redesigning the wings to counter this. The original wing design had a theoretical aileron reversal speed of 580 mph (500 kn; 930 km/h), which
7875-423: The assembly line in mid-1938 and was flown by Jeffrey Quill on 15 May 1938, almost 24 months after the initial order. The final cost of the first 310 aircraft, after delays and increased programme costs, came to £1,870,242 or £1,533 more per aircraft than originally estimated. A production aircraft cost about £9,500. The most expensive components were the hand-fabricated and finished fuselage at roughly £2,500, then
8000-454: The bending loads on the main-spar during landing. Ahead of the spar, the thick-skinned leading edge of the wing formed a strong and rigid, D-shaped box, which took most of the wing loads. At the time the wing was designed, this D-shaped leading edge was intended to house steam condensers for the evaporative cooling system intended for the PV-XII. Constant problems with the evaporative system in
8125-402: The company in the Southampton area. Quill devised the standard testing procedures, which with variations for specific aircraft designs operated from 1938. Alex Henshaw , chief test pilot at Castle Bromwich from 1940, was placed in charge of testing all Spitfires built at that factory. He co-ordinated a team of 25 pilots and assessed all Spitfire developments. Between 1940 and 1946, Henshaw flew
8250-500: The compression-ignition diesel engine is seldom used. Starting in the 1930s attempts were made to produce a practical aircraft diesel engine . In general, Diesel engines are more reliable and much better suited to running for long periods of time at medium power settings. The lightweight alloys of the 1930s were not up to the task of handling the much higher compression ratios of diesel engines, so they generally had poor power-to-weight ratios and were uncommon for that reason, although
8375-593: The cylinders arranged evenly around the crankshaft, although some early engines, sometimes called semi-radials or fan configuration engines, had an uneven arrangement. The best known engine of this type is the Anzani engine, which was fitted to the Bleriot XI used for the first flight across the English Channel in 1909. This arrangement had the drawback of needing a heavy counterbalance for the crankshaft, but
8500-486: The cylinders in a circle around the crankcase, as in a radial engine, (see above), but the crankshaft is fixed to the airframe and the propeller is fixed to the engine case, so that the crankcase and cylinders rotate. The advantage of this arrangement is that a satisfactory flow of cooling air is maintained even at low airspeeds, retaining the weight advantage and simplicity of a conventional air-cooled engine without one of their major drawbacks. The first practical rotary engine
8625-586: The end of World War I, the Lawrance engineers worked with both the Army and the Navy in developing their L-1 into a nine-cylinder radial engine, which became the 200 hp Lawrance J-1 . It was the best American air-cooled engine at the time, and passed its 50-hour test in 1922. The United States Navy was very enthusiastic about air-cooled radials, but was concerned that Lawrance couldn't produce enough engines for its needs. The Navy suggested to Wright that it purchase
8750-405: The end of each main wing assembly. When the Spitfire took on a role as a high-altitude fighter (Marks VI and VII and some early Mk VIIIs), the standard wing tips were replaced by extended, "pointed" tips which increased the wingspan from 36 ft 10 in (11.23 m) to 40 ft 2 in (12.24 m). The other wing-tip variation, used by several Spitfire variants, was the "clipped" wing;
8875-581: The engine core is the bypass ratio. Low-bypass engines are preferred for military applications such as fighters due to high thrust-to-weight ratio, while high-bypass engines are preferred for civil use for good fuel efficiency and low noise. High-bypass turbofans are usually most efficient when the aircraft is traveling at 500 to 550 miles per hour (800 to 890 kilometres per hour), the cruise speed of most large airliners. Low-bypass turbofans can reach supersonic speeds, though normally only when fitted with afterburners . The term advanced technology engine refers to
9000-438: The engine works by having a coiled pipe in the combustion chamber that superheats the fuel (propane) before being injected into the air-fuel inlet. In the combustion chamber, the fuel/air mixture ignites and burns, creating thrust as it leaves through the exhaust pipe. Induction and compression of the fuel/air mixture is done both by the pressure of propane as it is injected, along with the sound waves created by combustion acting on
9125-415: The engine's heat-radiating surfaces to the air and tends to cancel reciprocating forces, radials tend to cool evenly and run smoothly. The lower cylinders, which are under the crankcase, may collect oil when the engine has been stopped for an extended period. If this oil is not cleared from the cylinders prior to starting the engine, serious damage due to hydrostatic lock may occur. Most radial engines have
9250-513: The fabric covering of the ailerons "ballooned" at high speeds, adversely affecting the aerodynamics. Replacing the fabric covering with light alloy dramatically improved the ailerons at high speed. During the Battle of Britain, pilots found the Spitfire's ailerons were far too heavy at high speeds, severely restricting lateral manoeuvres such as rolls and high-speed turns, which were still a feature of air-to-air combat. The Spitfire had detachable wing tips which were secured by two mounting points at
9375-567: The final approach and for landing, and the pilot was to retract them before taxiing. The ellipse also served as the design basis for the Spitfire's fin and tailplane assembly, once again exploiting the shape's favourable aerodynamic characteristics. Both the elevators and rudder were shaped so that their centre of mass was shifted forward, reducing control-surface flutter. The longer noses and greater propeller-wash resulting from larger engines in later models necessitated increasingly larger vertical, and later, horizontal tail surfaces to compensate for
9500-434: The first Spitfires were being built in June 1940, the factory was still incomplete, and suffering from personnel problems. The Spitfire's stressed-skin construction required precision engineering skills and techniques that were beyond the capabilities of the local labour force, and some time was required to retrain them. Difficulties arose with management, who ignored Supermarine's tooling and drawings in favour of their own, and
9625-606: The first electric aircraft engine to be awarded a type certificate by EASA for use in general aviation . The E-811 powers the Pipistrel Velis Electro . Limited experiments with solar electric propulsion have been performed, notably the manned Solar Challenger and Solar Impulse and the unmanned NASA Pathfinder aircraft. Many big companies, such as Siemens, are developing high performance electric engines for aircraft use, also, SAE shows new developments in elements as pure Copper core electric motors with
9750-399: The first engines to use multiple spools —concentric shafts that are free to rotate at their own speed—to let the engine react more quickly to changing power requirements. Turbofans are coarsely split into low-bypass and high-bypass categories. Bypass air flows through the fan, but around the jet core, not mixing with fuel and burning. The ratio of this air to the amount of air flowing through
9875-474: The focal points for these workshops: Southampton's Eastleigh Airport; Salisbury and the High Post and Chattis Hill aerodromes; Trowbridge and RAF Keevil ; and Reading's Henley and Aldermaston aerodromes. Completed Spitfires were delivered to the airfields on Commer " Queen Mary " low-loader trailers, there to be fully assembled, tested, then passed on to the RAF. An experimental factory at Newbury
10000-428: The four main fuselage longerons to the rest of the airframe. Behind the bulkhead were five U-shaped half-frames which accommodated the fuel tanks and cockpit. The rear fuselage started at the 11th frame, to which the pilot's seat and (later) armour plating were attached, and ended at the 19th, which was mounted at a slight forward angle just forward of the fin. Each of these nine frames was oval, reducing in size towards
10125-497: The fuel tankage dropped to 75 gallons from 94. On 5 March 1936, the prototype ( K5054 ) , fitted with a fine-pitch propeller to give more power for takeoff, took off on its first flight from Eastleigh Aerodrome (later Southampton Airport). At the controls was Captain Joseph "Mutt" Summers , chief test pilot for Vickers, who is quoted as saying, "don't touch anything" on landing. This eight-minute flight came four months after
10250-477: The fuselage, wings, and tailplane was secured by dome-headed rivets, and in critical areas such as the wing forward of the main spar where an uninterrupted airflow was required, with flush rivets. From February 1943 flush riveting was used on the fuselage, affecting all Spitfire variants. In some areas, such as at the rear of the wing and the lower tailplane skins, the top was riveted and the bottom fixed by brass screws which tapped into strips of spruce bolted to
10375-497: The intake stacks. It was intended as a power plant for personal helicopters and compact aircraft such as Microlights. A few aircraft have used rocket engines for main thrust or attitude control, notably the Bell X-1 and North American X-15 . Rocket engines are not used for most aircraft as the energy and propellant efficiency is very poor, but have been employed for short bursts of speed and takeoff. Where fuel/propellant efficiency
10500-646: The later marks, although they were faster than the earlier ones, were also much heavier, so did not handle so well. You did not have such positive control over them. One test of manoeuvrability was to throw her into a flick-roll and see how many times she rolled. With the Mark II or the Mark V one got two-and-a-half flick-rolls, but the Mark IX was heavier and you got only one-and-a-half. With the later and still heavier versions, one got even less. The essence of aircraft design
10625-571: The limits of its performance. This washout was first featured in the wing of the Type 224, and became a consistent feature in subsequent designs leading to the Spitfire. The complex wing design, especially the precision required to manufacture the vital spar and leading-edge structures, caused some major delays in the production of the Spitfire at first. The problems increased when the work was put out to subcontractors, most of whom had never dealt with metal-structured, high-speed aircraft. By June 1939, most of these problems had been resolved, and production
10750-466: The lower ribs. The removable wing tips were made up of duralumin-skinned spruce formers. At first, the ailerons, elevators, and rudder were fabric-covered, but once combat experience showed that fabric-covered ailerons were impossible to use at high speeds a light alloy replaced the fabric, enhancing control throughout the speed range. In 1934, Mitchell and the design staff decided to use a semi-elliptical wing shape to solve two conflicting requirements;
10875-451: The maiden flight of the contemporary Hurricane. K5054 was fitted with a new propeller, and Summers flew the aircraft on 10 March 1936; during this flight, the undercarriage was retracted for the first time. After the fourth flight, a new engine was fitted, and Summers left the test flying to his assistants, Jeffrey Quill and George Pickering. They soon discovered that the Spitfire was a very capable aircraft, but not perfect. The rudder
11000-536: The main spar, preventing the wings from twisting. Mitchell has sometimes been accused of copying the wing shape of the Günter brothers -designed Heinkel He 70 , which first flew in 1932, but as Beverley Shenstone , the aerodynamicist on Mitchell's team, explained: "Our wing was much thinner and had quite a different section to that of the Heinkel. In any case, it would have been simply asking for trouble to have copied
11125-430: The many limitations of the rotary engine so when the static style engines became more reliable and gave better specific weights and fuel consumption, the days of the rotary engine were numbered. The Wankel is a type of rotary engine. The Wankel engine is about one half the weight and size of a traditional four-stroke cycle piston engine of equal power output, and much lower in complexity. In an aircraft application,
11250-457: The military, who favoured the biplane's simplicity and manoeuvrability. Mitchell's design aims were to create a well-balanced, high-performance fighter aircraft capable of fully exploiting the power of the Merlin engine, while being relatively easy to fly. At the time, with France as an ally , and Germany thought to be the most likely future opponent, no enemy fighters were expected to appear over Great Britain. German bombers would have to fly to
11375-433: The modern generation of jet engines. The principle is that a turbine engine will function more efficiently if the various sets of turbines can revolve at their individual optimum speeds, instead of at the same speed. The true advanced technology engine has a triple spool, meaning that instead of having a single drive shaft, there are three, in order that the three sets of blades may revolve at different speeds. An interim state
11500-463: The most common Avgas is 100LL. This refers to the octane rating (100 octane) and the lead content (LL = low lead, relative to the historic levels of lead in pre-regulation Avgas). Refineries blend Avgas with tetraethyllead (TEL) to achieve these high octane ratings, a practice that governments no longer permit for gasoline intended for road vehicles. The shrinking supply of TEL and the possibility of environmental legislation banning its use have made
11625-403: The necessary strength. But near the root the wing had to be thick enough to accommodate the retracted undercarriages and the guns ... Mitchell was an intensely practical man ... The ellipse was simply the shape that allowed us the thinnest possible wing with room inside to carry the necessary structure and the things we wanted to cram in. And it looked nice. The wing section used was from
11750-404: The new AE300 turbodiesel , also based on a Mercedes engine. Competing new Diesel engines may bring fuel efficiency and lead-free emissions to small aircraft, representing the biggest change in light aircraft engines in decades. While military fighters require very high speeds, many civil airplanes do not. Yet, civil aircraft designers wanted to benefit from the high power and low maintenance that
11875-617: The new wing could give an increase in speed of 55 mph (48 kn; 89 km/h) over the Spitfire Mk 21. The new wing was initially fitted to a Spitfire Mk XIV. Later, a new fuselage was designed, with the new fighter becoming the Supermarine Spiteful . The Rolls Royce engine's designers deliberately chose a carburettor for the Merlin engine: Sir Stanley Hooker explained in his autobiography that "the Germans paid
12000-439: The next month, other raids were mounted, until, on 26 September 1940, both factories were destroyed, with 92 people killed and a large number injured. Most of the casualties were experienced aircraft-production workers. Fortunately for the future of the Spitfire, many of the production jigs and machine tools had already been relocated by 20 September, and steps were being taken to disperse production to small facilities throughout
12125-483: The point of view of the pilot looking forward, so for example on a four-engine aircraft such as the Boeing 747 , engine No. 1 is on the left side, farthest from the fuselage, while engine No. 3 is on the right side nearest to the fuselage. In the case of the twin-engine English Electric Lightning , which has two fuselage-mounted jet engines one above the other, engine No. 1 is below and to the front of engine No. 2, which
12250-432: The power-to-weight ratio is very important, making the Wankel engine a good choice. Because the engine is typically constructed with an aluminium housing and a steel rotor, and aluminium expands more than steel when heated, a Wankel engine does not seize when overheated, unlike a piston engine. This is an important safety factor for aeronautical use. Considerable development of these designs started after World War II , but at
12375-399: The propeller unit, to the tail unit attachment frame. The first four frames supported the glycol header tank and engine cowlings. Frame five, to which the engine bearers were secured, supported the weight of the engine and its accessories. This was a strengthened double frame which also incorporated the fireproof bulkhead, and in later versions of the Spitfire, the oil tank. This frame also tied
12500-514: The prototype for the RAF. He had been given orders to fly the aircraft and then to make his report to the Air Ministry on landing. Edwardes-Jones' report was positive; his only request was that the Spitfire be equipped with an undercarriage position indicator. A week later, on 3 June 1936, the Air Ministry placed an order for 310 Spitfires, at a cost of £ 1,395,000. before the A&AEE had issued any formal report. Interim reports were later issued on
12625-404: The radiator under the starboard wing was halved in size and the intercooler radiator housed alongside. Under the port wing, a new radiator fairing housed a square oil cooler alongside of the other half-radiator unit. The two radiator flaps were now operated automatically by a thermostat . Another wing feature was its washout . The trailing edge of the wing twisted slightly upward along its span,
12750-432: The rated altitude of one or both supercharger blowers. Then I would make a careful check of the power output from the engine, calibrated for height and temperature ... If all appeared satisfactory, I would then put her into a dive at full power and 3,000 rpm, and trim her to fly hands and feet off at 460 mph (740 km/h) IAS (Indicated Air Speed). Personally, I never cleared a Spitfire unless I had carried out
12875-538: The same time removing bomb carry requirement and reducing fuel capacity. Mitchell foresaw no problem adding the guns and welcomed the reduction which would reduce weight. A specification for an eight gun fighter, F5/34 had come from a recommendation by Squadron Leader Ralph Sorley of the Operational Requirements section at the Air Ministry. In the redesign the change was made from Vickers machine guns to .303 in (7.7 mm) Brownings) , and
13000-488: The standard wing tips were replaced by wooden fairings which reduced the span by 3 ft 6 in (1.07 m). The wing tips used spruce formers for most of the internal structure with a light alloy skin attached using brass screws. The light alloy split flaps at the trailing edge of the wing were also pneumatically operated via a finger lever on the instrument panel. Only two positions were available; fully up or fully down (85°). Flaps were normally lowered only during
13125-430: The tail, and incorporated several lightening holes to reduce their weight as much as possible without weakening them. The U-shaped frame 20 was the last frame of the fuselage proper and the frame to which the tail unit was attached. Frames 21, 22 and 23 formed the fin; frame 22 incorporated the tailwheel opening and frame 23 was the rudder post. Before being attached to the main fuselage, the tail unit frames were held in
13250-452: The theoretical aileron reversal speed was increased to 825 mph (717 kn; 1,328 km/h). Alongside the redesigned wing, Supermarine also experimented with the original wing, raising the leading edge by 1 inch (25 mm), with the hope of improving pilot view and reducing drag. This wing was tested on a modified F Mk 21, also called the F Mk 23, (sometimes referred to as "Valiant" rather than "Spitfire"). The increase in performance
13375-439: The time the aircraft industry favored the use of turbine engines. It was believed that turbojet or turboprop engines could power all aircraft, from the largest to smallest designs. The Wankel engine did not find many applications in aircraft, but was used by Mazda in a popular line of sports cars . The French company Citroën had developed Wankel powered RE-2 [ fr ] helicopter in 1970's. In modern times
13500-414: The two crankshafts geared together. This type of engine has one or more rows of cylinders arranged around a centrally located crankcase . Each row generally has an odd number of cylinders to produce smooth operation. A radial engine has only one crank throw per row and a relatively small crankcase, resulting in a favorable power-to-weight ratio . Because the cylinder arrangement exposes a large amount of
13625-438: The use of a glow plug ) powered by glow fuel , a mixture of methanol , nitromethane , and lubricant. Electrically powered model airplanes and helicopters are also commercially available. Small multicopter UAVs are almost always powered by electricity, but larger gasoline-powered designs are under development. Supermarine Spitfire The Supermarine Spitfire is a British single-seat fighter aircraft used by
13750-405: The wing needed to be thin to avoid creating too much drag , but it had to be thick enough to house the retractable undercarriage, armament, and ammunition. An elliptical planform is the most efficient aerodynamic shape for an untwisted wing, leading to the lowest amount of induced drag . The ellipse was skewed so that the centre of pressure, which occurs at the quarter- chord position, aligned with
13875-402: The workforce continually threatened strikes or "slow downs" until their demands for higher wages were met. In spite of promises that the factory would be producing 60 per week starting in April, by May 1940, Castle Bromwich had not yet built its first Spitfire. On 17 May, Minister of Aircraft Production Lord Beaverbrook telephoned Lord Nuffield and manoeuvred him into handing over control of
14000-399: The years after the war, the drawbacks of the turbojet gradually became apparent. Below about Mach 2, turbojets are very fuel inefficient and create tremendous amounts of noise. Early designs also respond very slowly to power changes, a fact that killed many experienced pilots when they attempted the transition to jets. These drawbacks eventually led to the downfall of the pure turbojet, and only
14125-466: Was built at Star Road, Caversham in Reading. The drawing office in which all Spitfire designs were drafted was moved to Hursley Park , near Winchester . This site also had an aircraft assembly hangar where many prototype and experimental Spitfires were assembled, but since it had no associated aerodrome, no Spitfires ever flew from Hursley. Four towns and their satellite airfields were chosen to be
14250-526: Was later adapted to house integral fuel tanks of various sizes — a feature patented by Vickers-Supermarine in 1938. The airflow through the main radiator was controlled by pneumatic exit flaps. In early marks of the Spitfire (Mk I to Mk VI), the single flap was operated manually using a lever to the left of the pilot's seat. When the two-stage Merlin was introduced in the Spitfire Mk IX , the radiators were split to make room for an intercooler radiator;
14375-497: Was later named the "Merlin". In November 1934, Mitchell, with the backing of Supermarine's owner Vickers-Armstrong , started detailed design work on this refined version of the Type 300. On 1 December 1934, the Air Ministry issued contract AM 361140/34, providing £10,000 for the construction of Mitchell's improved Type 300 design. In April 1935 Ralph Sorley spoke to Mitchell about the new specification F10/35 which called for armament of at least six and preferably eight guns while at
14500-551: Was minimal and this experiment was abandoned. Supermarine developed a new laminar-flow wing based on new aerofoil profiles developed by the National Advisory Committee for Aeronautics in the United States, with the objective of reducing drag and improving performance. These laminar-flow airfoils were the Supermarine 371-I used at the root and the 371-II used at the tip. Supermarine estimated that
14625-484: Was no longer held up by a lack of wings. All the main flight controls were originally metal structures with fabric covering. Designers and pilots felt that having ailerons which required a degree of effort to move at high speed would avoid unintended aileron reversal, throwing the aircraft around and potentially pulling the wings off. Air combat was also felt to take place at relatively low speeds and high-speed manoeuvring would be physically impossible. Flight tests showed
14750-579: Was oversensitive, and the top speed was just 330 mph (528 km/h), little faster than Sydney Camm 's new Merlin-powered Hurricane. A new and better-shaped, two-bladed, wooden propeller allowed the Spitfire to reach 348 mph (557 km/h) in level flight in mid-May, when Summers flew K5054 to RAF Martlesham Heath and handed the aircraft over to Squadron Leader Anderson of the Aeroplane & Armament Experimental Establishment (A&AEE). Here, Flight Lieutenant Humphrey Edwardes-Jones took over
14875-451: Was somewhat lower than that of some contemporary fighters. The Royal Aircraft Establishment noted that, at 400 mph (350 kn; 640 km/h) indicated airspeed , roughly 65% of aileron effectiveness was lost due to wing twist. The new wing of the Spitfire F Mk 21 and its successors was designed to help alleviate this problem. Its stiffness was increased by 47%, and a new aileron design using piano hinges and geared trim tabs meant
15000-572: Was the Gnome Omega designed by the Seguin brothers and first flown in 1909. Its relative reliability and good power to weight ratio changed aviation dramatically. Before the first World War most speed records were gained using Gnome-engined aircraft, and in the early years of the war rotary engines were dominant in aircraft types for which speed and agility were paramount. To increase power, engines with two rows of cylinders were built. However,
15125-479: Was the German unmanned V1 flying bomb of World War II . Though the same engines were also used experimentally for ersatz fighter aircraft, the extremely loud noise generated by the engines caused mechanical damage to the airframe that was sufficient to make the idea unworkable. The Gluhareff Pressure Jet (or tip jet) is a type of jet engine that, like a valveless pulsejet, has no moving parts. Having no moving parts,
15250-445: Was the subject of a Luftwaffe daylight raid, but the bombs missed their target and hit a nearby school. All production aircraft were flight tested before delivery. During the Second World War, Jeffrey Quill was Vickers Supermarine's chief test pilot, in charge of flight testing all aircraft types built by Vickers Supermarine. He oversaw a group of 10 to 12 pilots responsible for testing all developmental and production Spitfires built by
15375-419: Was to subcontract the work. Although outside contractors were supposed to be involved in manufacturing many important Spitfire components, especially the wings, Vickers-Armstrongs (the parent company) was reluctant to see the Spitfire being manufactured by outside concerns, and was slow to release the necessary blueprints and subcomponents. As a result of the delays in getting the Spitfire into full production,
15500-532: Was used in the European , Mediterranean , Pacific , and South-East Asian theatres. Much loved by its pilots, the Spitfire operated in several roles, including interceptor, photo-reconnaissance, fighter-bomber, and trainer, and it continued to do so until the 1950s. The Seafire was an aircraft carrier–based adaptation of the Spitfire, used in the Fleet Air Arm from 1942 until the mid-1950s. In 1931,
15625-487: Was used to avoid the spark plugs oiling up. In military aircraft designs, the large frontal area of the engine acted as an extra layer of armor for the pilot. Also air-cooled engines, without vulnerable radiators, are slightly less prone to battle damage, and on occasion would continue running even with one or more cylinders shot away. However, the large frontal area also resulted in an aircraft with an aerodynamically inefficient increased frontal area. Rotary engines have
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